CN114873279A - Prevent to carry gaseous reverse biomass material feeding system of cluster of medium - Google Patents

Prevent to carry gaseous reverse biomass material feeding system of cluster of medium Download PDF

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Publication number
CN114873279A
CN114873279A CN202210545712.6A CN202210545712A CN114873279A CN 114873279 A CN114873279 A CN 114873279A CN 202210545712 A CN202210545712 A CN 202210545712A CN 114873279 A CN114873279 A CN 114873279A
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hopper
feeding system
blanking pipe
material feeding
biomass material
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柳宏刚
周平
周凌宇
刘辉
聂鑫
佘园元
王志刚
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Xian Thermal Power Research Institute Co Ltd
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Xian Thermal Power Research Institute Co Ltd
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Priority to JP2023001622U priority patent/JP3242773U/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/40Feeding or discharging devices
    • B65G53/50Pneumatic devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/36Arrangements of containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/40Feeding or discharging devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/40Feeding or discharging devices
    • B65G53/48Screws or like rotary conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/52Adaptations of pipes or tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

The invention discloses a biomass material feeding system for preventing conveying medium gas from reversely crossing, wherein an outlet at the bottom of a hopper is communicated with an inlet of a screw feeder, an outlet of the screw feeder is communicated with an inlet on the side surface of a blanking pipe, an outlet at the bottom of the blanking pipe is communicated with an inlet on the top of the side surface of a throat part of a Venturi tube, and a material conveying pipeline is communicated with the inlet of the Venturi tube; an output shaft of the variable frequency motor is connected with a driving shaft of the screw feeder, a gate plate door is arranged at an outlet at the bottom of the hopper, an observation window is arranged on the side surface of the hopper, and an end top cover plate is arranged at an opening at the top of the blanking pipe; the side of the blanking pipe is provided with a gas sealing device, wherein a sealing air pipeline is communicated with the gas sealing device, and a valve is arranged on the sealing air pipeline.

Description

一种防止输送介质气体反串的生物质料给料系统A biomass material feeding system that prevents the reverse string of conveying medium gas

技术领域technical field

本发明属于火力发电设备领域,涉及一种防止输送介质气体反串的生物质料给料系统。The invention belongs to the field of thermal power generation equipment, and relates to a biomass material feeding system for preventing reverse series of conveying medium gas.

背景技术Background technique

生物质能是一种储量巨大、分布广泛、优质清洁(CO2零排放)的可再生能源,妥善利用生物质能将对CO2减排产生巨大作用,其中生物质燃烧发电技术是环境友好、高效经济的规模化利用技术,因此越来越受到国内外能源领域的广泛重视。我国生物质资源丰富,据估计,到2050年我国生物质资源总量可达14亿吨标准煤,除去用于饲料、肥料还田及工业原料等,有8.9亿吨标准煤的生物质资源可供清洁能源化。生物质作为一种可再生清洁能源在能源结构中的比例也逐渐增加。Biomass energy is a kind of renewable energy with huge reserves, wide distribution, high quality and clean (CO 2 zero emission), and proper utilization of biomass energy will have a huge effect on CO 2 emission reduction. Among them, biomass combustion power generation technology is environmentally friendly, Efficient and economical large-scale utilization technology has attracted more and more attention in the energy field at home and abroad. my country is rich in biomass resources. It is estimated that by 2050, the total biomass resources in my country will reach 1.4 billion tons of standard coal. Excluding the use of feed, fertilizers and industrial raw materials, there will be 890 million tons of standard coal biomass resources. for clean energy. As a renewable clean energy, the proportion of biomass in the energy structure is gradually increasing.

生物质资源具有储量大、可再生、便于储存、不同种生物质之间可替代等特点。目前在我国广大农村地区,大部分生物质都直接焚烧、还田,造成了巨大的能源浪费和环境污染,而生物质能行业对燃料的集中处理和环保设施可以实现烟气和粉尘的达标排放,实现环境保护的目的。如何有效利用生物质资源成为普遍关注的问题。Biomass resources have the characteristics of large reserves, renewable, easy to store, and substitutable between different kinds of biomass. At present, in the vast rural areas of our country, most biomass is directly incinerated and returned to the fields, resulting in huge energy waste and environmental pollution. The biomass energy industry's centralized fuel treatment and environmental protection facilities can achieve the emission of flue gas and dust up to the standard. , to achieve the purpose of environmental protection. How to effectively utilize biomass resources has become a common concern.

我国具有多煤少油缺气的一次能源分布特点,因此燃煤火电机组一直是电力供应的主力,同时也是CO2气体排放的集中排放源,因此实现生物质耦合燃煤机组发电,替代部分燃煤的技术路线,已成为实现双碳目标的主要技术途径之一。我国的生物质能发电行业起源于2005年山东十里泉燃煤电厂140MW机组20%生物质耦合发电,2006年以后全面转向典型30MW机组纯生物质燃料机组发电项目,发展到目前已投产项目约400家。China has the characteristics of primary energy distribution with more coal, less oil and lack of gas. Therefore, coal-fired thermal power units have always been the main force of power supply and the concentrated emission source of CO 2 gas emissions. The technical route of coal has become one of the main technical ways to achieve the dual carbon goal. my country's biomass power generation industry originated from 20% biomass coupled power generation of 140MW units in Shiliquan Coal-fired Power Plant in Shandong Province in 2005. After 2006, it turned to a typical 30MW unit pure biomass fuel unit power generation project. It has developed to about 400 projects that have been put into production. Family.

为提高生物质的消纳能力,大型煤电机组耦合生物质发电已成为目前生物质集中处理的主流技术,生物质耦合发电是一种新型的可再生能源利用方式,通过对现役燃煤电厂进行适当的技术改造,借助已有的高效热力发电系统和污染物集中治理平台,补充消纳满足农业、畜牧业和土地利用后的生物质资源,不仅可以引导传统煤电转型升级,还可使可再生能源更友好地满足电力系统的需求,减少农林废弃残余物的露天焚烧污染排放。生物质耦合发电具有运行效率高、经济效益好、污染排放低的特点,是优化能源资源配置、促进生态文明建设、推动经济社会绿色发展的重要举措。In order to improve the absorption capacity of biomass, large-scale coal-fired power plants coupled with biomass power generation has become the mainstream technology of biomass centralized treatment. Biomass coupled power generation is a new type of renewable energy utilization. Appropriate technological transformation, with the help of the existing high-efficiency thermal power generation system and centralized pollutant control platform, supplements and consumes biomass resources that meet the requirements of agriculture, animal husbandry and land use, not only can guide the transformation and upgrading of traditional coal-fired power, but also enable renewable energy. Renewable energy is more friendly to meet the needs of the power system and reduce pollution emissions from open burning of agricultural and forestry waste residues. Biomass coupled power generation has the characteristics of high operating efficiency, good economic benefits, and low pollution emissions. It is an important measure to optimize the allocation of energy resources, promote the construction of ecological civilization, and promote green economic and social development.

在燃煤机组耦合生物质过程中,生物质料输送是一个非常重要的环节,也是问题出现最多的环节。因为生物质具有密度小、水分大、纤维组织含量高、流动性差、易自燃的特点,在输送过程中极易发生输送介质气体反串、下料不畅与堵塞、自燃等问题,尤其是在与大容量燃煤发电机组耦合发电过程中,如何将颗粒状或粉末状的生物质料安全、连续、稳定、精准送入电站锅炉气力输送管道,是亟需解决的问题,针对这些问题,目前还没有非常成熟的一体化解决方案,因此有必要开发防止输送介质气体反串的生物质料给料系统,以解决上述问题。In the process of coupling biomass of coal-fired units, biomass transportation is a very important link, and it is also the link with the most problems. Because biomass has the characteristics of low density, high water content, high fibrous tissue content, poor fluidity, and easy spontaneous combustion, problems such as reverse flow of the conveying medium gas, poor feeding and blockage, and spontaneous combustion are very likely to occur during the transportation process. In the process of coupling power generation of large-capacity coal-fired generator sets, how to safely, continuously, stably and accurately feed granular or powdered biomass materials into the pneumatic conveying pipeline of power station boilers is an urgent problem that needs to be solved. It is a very mature integrated solution, so it is necessary to develop a biomass feed system that prevents the reverse flow of the conveying medium gas to solve the above problems.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服上述现有技术的缺点,提供了一种防止输送介质气体反串的生物质料给料系统,该系统能够将颗粒状或粉末状的生物质料安全、连续、稳定、精准的送入电站锅炉气力输送管道。The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art, and to provide a biomass material feeding system that prevents the reverse flow of the conveying medium gas. into the power plant boiler pneumatic conveying pipeline.

为达到上述目的,本发明所述的防止输送介质气体反串的生物质料给料系统包括料斗、螺旋给料机、落料管、文丘里管、物料输送管道、变频电机及密封风管路;In order to achieve the above purpose, the biomass material feeding system of the present invention for preventing the reverse string of the conveying medium gas includes a hopper, a screw feeder, a blanking pipe, a venturi pipe, a material conveying pipe, a frequency conversion motor and a sealed air pipe;

料斗的底部出口与螺旋给料机的入口相连通,螺旋给料机的出口与落料管侧面的入口相连通,落料管底部的出口与文丘里管喉部侧面的顶部入口相连通,物料输送管道与文丘里管的入口相连通;The bottom outlet of the hopper is communicated with the inlet of the screw feeder, the outlet of the screw feeder is communicated with the inlet on the side of the blanking tube, and the outlet at the bottom of the blanking tube is communicated with the top inlet on the side of the throat of the venturi tube. The conveying pipeline is communicated with the inlet of the venturi;

变频电机的输出轴与螺旋给料机的驱动轴相连接,料斗的底部出口处设置有闸板门,料斗的侧面设置有观察窗口,落料管的顶部开口处设置有端顶盖板;The output shaft of the frequency conversion motor is connected with the drive shaft of the screw feeder, a gate door is arranged at the bottom outlet of the hopper, an observation window is arranged on the side of the hopper, and an end top cover is arranged at the top opening of the blanking pipe;

落料管的侧面设置有气体密封装置,其中,密封风管路与气体密封装置相连通,所述密封风管路上设置有阀门。A gas sealing device is arranged on the side of the blanking pipe, wherein the sealing air pipeline is communicated with the gas sealing device, and a valve is arranged on the sealing air pipeline.

端顶盖板与落料管之间采用螺纹、法兰或者合页相连接。The top cover plate and the blanking pipe are connected by threads, flanges or hinges.

文丘里管内设置导料板。A guide plate is set in the venturi tube.

所述料斗的下侧为锥形结构或者双曲线结构,料斗的上侧为圆柱形结构或者长方体结构。The lower side of the hopper is a conical structure or a hyperbolic structure, and the upper side of the hopper is a cylindrical structure or a cuboid structure.

端顶盖板上设置有观察孔。The end top cover plate is provided with an observation hole.

所述观察窗口上设置有刻度指示。A scale indication is provided on the observation window.

落料管上设置有第二温度测点,第二温度测点位于端顶盖板与气体密封装置之间。A second temperature measuring point is arranged on the blanking tube, and the second temperature measuring point is located between the top cover plate and the gas sealing device.

料斗内设置有第一温度测点及料位计。A first temperature measuring point and a material level gauge are arranged in the hopper.

料斗的侧面设置有消防装置及振打装置。The side of the hopper is provided with a fire fighting device and a rapping device.

本发明具有以下有益效果:The present invention has the following beneficial effects:

本发明所述的防止输送介质气体反串的生物质料给料系统在具体操作时,料斗的底部出口处设置有闸板门,通过闸板门能够有效隔绝料斗与下部设备,在系统停运期间进行安全检修,并防止底部气体反串进入料斗,另外,通过变频电机与螺旋给料机实现生物质料精准给料;通过气体密封装置将物料输送管道内的介质气体隔绝,防止反串至物料上游,同时能够对物料起到向下游吹扫作用,使得物料输送更加顺畅,防止物料在落料管内堆积与堵塞;落料管的顶部开口处设置有端顶盖板,在工作时,端顶盖板打开后能够查看落料管内的运行状况,也能够在落料管发生堵塞时作为清堵口。另外,本发明中的文丘里管利用物料输送管道内的流动气体,在落料管底部产生负压,使得落料管的下料更为顺畅,同时可以有效防止物料输送管道内正压带来的气流反串,从而将颗粒状或粉末状的生物质料安全、连续、稳定、精准的送入电站锅炉气力输送管道。During the specific operation of the biomass material feeding system for preventing the reverse flow of the conveying medium gas according to the present invention, a gate is provided at the bottom outlet of the hopper, and the gate can effectively isolate the hopper and the lower equipment. Safe maintenance, and prevent the bottom gas from entering the hopper. In addition, the accurate feeding of biomass materials is realized through the frequency conversion motor and the screw feeder; the medium gas in the material conveying pipeline is isolated by the gas sealing device to prevent the reverse string to the upstream of the material, and at the same time it can It has the effect of purging the material downstream, which makes the material conveying more smoothly and prevents the material from accumulating and blocking in the blanking pipe; the top opening of the blanking pipe is provided with an end top cover. When working, after the top cover is opened It can check the operation status in the blanking pipe, and can also be used as a clearing port when the blanking pipe is blocked. In addition, the venturi tube in the present invention utilizes the flowing gas in the material conveying pipe to generate negative pressure at the bottom of the blanking pipe, so that the blanking of the blanking pipe is smoother, and at the same time, it can effectively prevent the positive pressure in the material conveying pipe from bringing The air flow is reversed, so that the granular or powdered biomass material can be safely, continuously, stably and accurately sent to the pneumatic conveying pipeline of the power station boiler.

附图说明Description of drawings

图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.

其中,1为料斗、2为观察窗口、3为变频电机、4为螺旋给料机、5为端顶盖板、6为落料管、7为气体密封装置、8为阀门、9为密封风管路、10为物料输送管道、11为文丘里管、12为导料板、13为闸板门、14为第一温度测点、15为料位计、16为振打装置、17为消防装置。Among them, 1 is the hopper, 2 is the observation window, 3 is the frequency conversion motor, 4 is the screw feeder, 5 is the top cover plate, 6 is the blanking pipe, 7 is the gas sealing device, 8 is the valve, and 9 is the sealing air Pipeline, 10 is the material conveying pipeline, 11 is the venturi tube, 12 is the guide plate, 13 is the gate door, 14 is the first temperature measuring point, 15 is the material level gauge, 16 is the rapping device, and 17 is the fire fighting device device.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,不是全部的实施例,而并非要限制本发明公开的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要的混淆本发明公开的概念。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to make those skilled in the art better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only The embodiments are part of the present invention, not all of the embodiments, and are not intended to limit the scope of the present disclosure. Furthermore, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts disclosed in the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在附图中示出了根据本发明公开实施例的结构示意图。这些图并非是按比例绘制的,其中为了清楚表达的目的,放大了某些细节,并且可能省略了某些细节。图中所示出的各种区域、层的形状及它们之间的相对大小、位置关系仅是示例性的,实际中可能由于制造公差或技术限制而有所偏差,并且本领域技术人员根据实际所需可以另外设计具有不同形状、大小、相对位置的区域/层。The accompanying drawings show a schematic structural diagram of an embodiment according to the disclosure of the present invention. The figures are not to scale, some details have been exaggerated for clarity, and some details may have been omitted. The shapes of various regions and layers shown in the figures and their relative sizes and positional relationships are only exemplary, and in practice, there may be deviations due to manufacturing tolerances or technical limitations, and those skilled in the art should Regions/layers with different shapes, sizes, relative positions can be additionally designed as desired.

参考图1,本发明所述的防止输送介质气体反串的生物质料给料系统包括料斗1、螺旋给料机4、落料管6、文丘里管11、物料输送管道10、变频电机3及密封风管路9;Referring to FIG. 1 , the biomass material feeding system for preventing the reverse string of the conveying medium gas according to the present invention includes a hopper 1, a screw feeder 4, a blanking pipe 6, a venturi pipe 11, a material conveying pipe 10, a frequency conversion motor 3 and a seal air duct 9;

料斗1的底部出口与螺旋给料机4的入口相连通,螺旋给料机4的出口与落料管6侧面的入口相连通,落料管6底部的出口与文丘里管11喉部侧面的顶部入口相连通,物料输送管道10与文丘里管11的入口相连通;The bottom outlet of the hopper 1 is communicated with the inlet of the screw feeder 4, the outlet of the screw feeder 4 is communicated with the inlet on the side of the blanking pipe 6, and the outlet at the bottom of the blanking pipe 6 is connected with the side of the throat of the venturi tube 11. The top inlet is communicated, and the material conveying pipeline 10 is communicated with the inlet of the venturi tube 11;

变频电机3的输出轴与螺旋给料机4的驱动轴相连接;料斗1的底部出口处设置有闸板门13;料斗1内设置有第一温度测点14及料位计15;料斗1的侧面设置有消防装置17及振打装置16,料斗1的侧面设置有观察窗口2,所述观察窗口2上设置有刻度指示;落料管6的顶部开口处设置有端顶盖板5,端顶盖板5上设置有观察孔。The output shaft of the frequency conversion motor 3 is connected with the drive shaft of the screw feeder 4; the bottom outlet of the hopper 1 is provided with a gate door 13; the hopper 1 is provided with a first temperature measuring point 14 and a material level gauge 15; The side of the hopper 1 is provided with a fire fighting device 17 and a rapping device 16, the side of the hopper 1 is provided with an observation window 2, and the observation window 2 is provided with a scale indication; the top opening of the blanking pipe 6 is provided with an end top cover plate 5, The end top cover plate 5 is provided with an observation hole.

落料管6的侧面设置有气体密封装置7,其中,密封风管路9与气体密封装置7相连通,所述密封风管路9上设置有阀门8。The side surface of the blanking pipe 6 is provided with a gas sealing device 7 , wherein the sealing air pipeline 9 communicates with the gas sealing device 7 , and a valve 8 is provided on the sealing air pipeline 9 .

所述料斗1的下侧为锥形结构或者双曲线结构,料斗1的上侧为圆柱形结构或者长方体结构,消防装置17使用的介质为气体或者液体。The lower side of the hopper 1 is a conical structure or a hyperbolic structure, the upper side of the hopper 1 is a cylindrical structure or a cuboid structure, and the medium used by the fire fighting device 17 is gas or liquid.

端顶盖板5与落料管6之间采用螺纹、法兰或者合页相连接,落料管6上设置有第二温度测点,第二温度测点位于端顶盖板5与气体密封装置7之间。The top cover plate 5 and the blanking pipe 6 are connected by threads, flanges or hinges. The blanking pipe 6 is provided with a second temperature measuring point, and the second temperature measuring point is located on the top cover plate 5 and the gas seal. between devices 7.

所述气体密封装置7的气源为压缩空气及压缩烟气,文丘里管11内设置导料板12。The gas source of the gas sealing device 7 is compressed air and compressed flue gas, and a material guide plate 12 is arranged in the venturi tube 11 .

本发明的具体工作过程为:The concrete working process of the present invention is:

启动阶段的具体过程为:The specific process of the start-up phase is as follows:

11)检查整个系统,确认变频电机3、阀门8及闸板门13处于关闭状态;确认端顶盖板5处于关闭状态;第一温度测点14及第二温度测点正常;振打装置16正常;消防装置17正常;确认物料输送管道10处于运行状态;11) Check the entire system, confirm that the variable frequency motor 3, valve 8 and gate door 13 are in the closed state; confirm that the top cover 5 is in the closed state; the first temperature measuring point 14 and the second temperature measuring point are normal; the rapping device 16 Normal; the fire fighting device 17 is normal; confirm that the material conveying pipeline 10 is in operation;

12)依次开启阀门8,开启变频电机3,开启料斗1与螺旋给料机4之间的闸板门13,料斗1开始上料,每项操作间隔1-5分钟。12) Turn on the valve 8 in turn, turn on the frequency conversion motor 3, and open the gate door 13 between the hopper 1 and the screw feeder 4, and the hopper 1 starts to be loaded, and the interval between each operation is 1-5 minutes.

运行阶段的具体过程为:The specific process of the running phase is as follows:

21)通过调节变频电机3的转速调整系统的下料量;21) Adjust the feeding amount of the system by adjusting the speed of the variable frequency motor 3;

22)通过调节阀门8的密封风量调整气体密封装置7的密封效果;22) Adjust the sealing effect of the gas sealing device 7 by adjusting the sealing air volume of the valve 8;

23)通过端顶盖板5查看落料管6是否发生堵塞或下料不畅;23) Check whether the blanking pipe 6 is blocked or the blanking is not smooth through the top cover plate 5;

24)通过观察窗口2就地查看料斗1的下料情况及判定是否空仓;24) Check the feeding situation of the hopper 1 on the spot through the observation window 2 and determine whether the warehouse is empty;

25)通过料位计15远程或就地监测料位,从而确定料斗1的上料时间;25) The material level is monitored remotely or locally through the material level meter 15, so as to determine the feeding time of the hopper 1;

26)通过落料管6上的第二温度测点判定气体密封装置7的密封效果,防止物料输送管道10中的输送介质气体反串导致生物质料在进入文丘里管11之前自燃;26) Determine the sealing effect of the gas sealing device 7 by the second temperature measuring point on the blanking pipe 6 to prevent the reverse string of the conveying medium gas in the material conveying pipe 10 from causing the biomass material to spontaneously ignite before entering the venturi pipe 11;

27)通过料斗1上的第一温度测点14判断料斗1内的生物质是否自燃,如果自燃,则将消防装置17自动或就地投运;27) Judging whether the biomass in the hopper 1 spontaneously combusts through the first temperature measuring point 14 on the hopper 1, and if it spontaneously combusts, the fire-fighting device 17 is put into operation automatically or on-site;

28)当料斗1内的生物质料堵塞时,则振打装置16自动或就地投运。28) When the biomass material in the hopper 1 is blocked, the rapping device 16 is put into operation automatically or on the spot.

停运阶段的具体操作为:The specific operations in the outage phase are:

31)检查整个系统,保持变频电机3、阀门8及闸板门13处于关闭状态;确认端顶盖板5处于关闭状态;确认物料输送管道10处于运行状态;31) Check the entire system, keep the variable frequency motor 3, valve 8 and gate door 13 in a closed state; confirm that the top cover plate 5 is in a closed state; confirm that the material conveying pipeline 10 is in a running state;

32)依次停止料斗1上料,通过观察窗口2确认料斗1空仓后关闭变频电机3,同时关闭阀门8及落料管6下部的闸板门13,每项操作间隔1-5分钟;32) Stop the feeding of the hopper 1 in turn, turn off the frequency conversion motor 3 after confirming that the hopper 1 is empty through the observation window 2, and close the valve 8 and the gate door 13 at the lower part of the blanking pipe 6 at the same time, and each operation interval is 1-5 minutes;

33)确认变频电机3、阀门8、闸板门13及端顶盖板5处于关闭状态。33) Confirm that the variable frequency motor 3, the valve 8, the gate 13 and the top cover 5 are closed.

本发明具有以下特点:The present invention has the following characteristics:

1、防止输送介质气体反串1. Prevent the reverse string of the conveying medium gas

一般的气力输送管道基本都处于正压运行状态,本发明为防止管道中的输送介质气体反串进入生物质给料系统,进行了三项设计:1)改用螺旋给料机4,能够使物料连续无间隙向下游推进;2)在落料管6的下部安装气体密封装置7,实现气体密封,然后通过密封气流的方向及流场设计,引导生物质料向下助力前行;3)在落料管6下方的输送管道段,设置文丘里管11,利用输送管道内气体的流动产生负压,从源头少减小反串动能。The general pneumatic conveying pipeline is basically in a positive pressure operation state. In order to prevent the conveying medium gas in the pipeline from entering the biomass feeding system, three designs are carried out: 1) The screw feeder 4 is used instead, which can make the material Continuously advance downstream without gaps; 2) Install a gas sealing device 7 at the lower part of the blanking pipe 6 to achieve gas sealing, and then guide the biomass material to advance downward through the direction of the sealed airflow and the design of the flow field; A Venturi tube 11 is installed in the conveying pipeline section below the material pipe 6, which utilizes the flow of gas in the conveying pipeline to generate negative pressure and reduces the kinetic energy of reverse series from the source.

2、给料精度高2. High feeding accuracy

本发明配备了带有变频电机3作为动力源的螺旋给料机4,螺旋给料机4能够实现给料的无间断连续供料,给料密度均匀;变频电机3能够根据用料需求,灵活调节给料量,以上两项配置能够实现系统精准给料。The present invention is equipped with a screw feeder 4 with a frequency conversion motor 3 as a power source, the screw feeder 4 can realize uninterrupted and continuous feeding of materials, and the feeding density is uniform; the frequency conversion motor 3 can be flexible according to the material requirements. Adjust the feeding amount, the above two configurations can realize the precise feeding of the system.

3、多级防堵塞设计3. Multi-level anti-blocking design

针对物料防堵塞问题,本发明进行了专项设计:1)料斗1上安装有料位计15与观察窗口2,能够实时远程与就地确定料斗1的下料状况;2)料斗1上安装有振打装置16,能够防止物料在料斗1内粘壁及搭桥产生的堵塞;3)端顶盖板5上设置有观察孔,能够就地查看落料管6是否堵塞,在落料管6堵塞时,可以打开端顶盖板5进行处理;4)气体密封装置7的气流对生物质料有引流作用,能够防止物料在落料管6下部堵塞;5)文丘里管11产生的负压,能够抑制输送管道气流反串引起的物料在落料管6下部堵塞;6)文丘里管11内设置导料板12,能够防止生物质料在文丘里管11的底部堆积及堵塞。Aiming at the problem of anti-clogging of materials, the present invention has carried out a special design: 1) a material level gauge 15 and an observation window 2 are installed on the hopper 1, which can remotely and locally determine the feeding status of the hopper 1 in real time; 2) a vibrator is installed on the hopper 1 The punching device 16 can prevent the material from sticking to the wall in the hopper 1 and the blockage caused by bridging; 3) The top cover plate 5 is provided with an observation hole, which can check on the spot whether the blanking pipe 6 is blocked. When the blanking pipe 6 is blocked , the top cover plate 5 can be opened for processing; 4) The airflow of the gas sealing device 7 has a drainage effect on the biomass material, which can prevent the material from clogging at the lower part of the blanking pipe 6; 5) The negative pressure generated by the venturi pipe 11 can inhibit the The material caused by the reverse flow of the air flow in the conveying pipeline is blocked at the lower part of the blanking pipe 6;

4、可靠性高4. High reliability

本发明主要设备、管路、闸板门13、阀门8等部件在常温常压、个别部件在低压力条件下运行,运行状态安全可靠;两级闸板门13能够将设备内物料输送过程在需要的时间内有效隔离;设置有多项生物质料防堵塞、输送介质气体防反串设计;物料在整个流程中能够实时远程与就地监控;料斗1及落料管6均设置有温度测点,能够预判生物质料是否自燃;料斗1配备消防装置17,能够在发生自燃时及时灭火。The main equipment, pipelines, gate 13, valve 8 and other components of the present invention operate under normal temperature and pressure, and individual components operate under low pressure conditions, and the operating state is safe and reliable; the two-stage gate 13 can transport materials in the equipment during the process of Effective isolation within the required time; equipped with a number of biomass material anti-blocking, conveying medium gas anti-reverse series designs; materials can be remotely and locally monitored in real time during the entire process; hopper 1 and blanking pipe 6 are equipped with temperature measuring points, It can predict whether the biomass material spontaneously ignites; the hopper 1 is equipped with a fire fighting device 17, which can put out the fire in time when spontaneous combustion occurs.

5、建设费用低5. Low construction cost

本发明的料斗1、变频电机3、螺旋给料机4、落料管6、闸板门13、阀门8、管线及温度测点等主要部件在常压、非腐蚀气氛条件下运行,材料无特殊要求,且变频电机3功率较小,因此设备购置成本低;本发明中各部件可以布置在地面,且重量轻,因此安装费用低。The main components such as the hopper 1, the frequency conversion motor 3, the screw feeder 4, the blanking pipe 6, the gate door 13, the valve 8, the pipeline and the temperature measuring point of the present invention operate under the condition of normal pressure and non-corrosive atmosphere, and the materials are free from Special requirements, and the power of the variable frequency motor 3 is small, so the equipment purchase cost is low; in the present invention, each component can be arranged on the ground, and the weight is light, so the installation cost is low.

6、运行成本低6. Low operating cost

本发明无大功率电气设备,电耗低;气体密封装置7为常温压缩空气或烟气,压力等级低,获取成本低;本发明能够实现实时监测与程控控制,运行投入人力成本低。The present invention has no high-power electrical equipment and has low power consumption; the gas sealing device 7 is compressed air or flue gas at room temperature, with low pressure level and low acquisition cost; the present invention can realize real-time monitoring and program-controlled control, and the operation input labor cost is low.

7、维护量小7. Small maintenance

本发明中各部件在常温常压下运行,运行环境良好,因此设备损耗小,寿命长;各部件均能实现单独拆卸检修,且各主要转机能够手动调节,也可实现自动程控;本发明停运后各部件不需要特殊维护,因此维护量小。In the present invention, each component operates under normal temperature and pressure, and the operating environment is good, so the equipment loss is small and the service life is long; each component can be disassembled and repaired separately, and each main turning machine can be manually adjusted, and automatic program control can also be realized; The parts do not need special maintenance after transportation, so the maintenance is small.

Claims (9)

1.一种防止输送介质气体反串的生物质料给料系统,其特征在于,包括料斗(1)、螺旋给料机(4)、落料管(6)、文丘里管(11)、物料输送管道(10)、变频电机(3)及密封风管路(9);1. A biomass material feeding system for preventing the reverse string of conveying medium gas is characterized in that, comprising a hopper (1), a screw feeder (4), a blanking pipe (6), a venturi pipe (11), a material conveying A pipeline (10), a variable frequency motor (3) and a sealed air pipeline (9); 料斗(1)的底部出口与螺旋给料机(4)的入口相连通,螺旋给料机(4)的出口与落料管(6)侧面的入口相连通,落料管(6)底部的出口与文丘里管(11)喉部侧面的顶部入口相连通,物料输送管道(10)与文丘里管(11)的入口相连通;The bottom outlet of the hopper (1) is communicated with the inlet of the screw feeder (4), and the outlet of the screw feeder (4) is communicated with the inlet on the side of the blanking pipe (6). The outlet is communicated with the top inlet on the side of the throat of the venturi tube (11), and the material conveying pipeline (10) is communicated with the inlet of the venturi tube (11); 变频电机(3)的输出轴与螺旋给料机(4)的驱动轴相连接,料斗(1)的底部出口处设置有闸板门(13),料斗(1)的侧面设置有观察窗口(2),落料管(6)的顶部开口处设置有端顶盖板(5);The output shaft of the variable frequency motor (3) is connected with the drive shaft of the screw feeder (4), a gate (13) is arranged at the bottom outlet of the hopper (1), and an observation window (13) is arranged on the side of the hopper (1). 2), the top opening of the blanking pipe (6) is provided with an end top cover plate (5); 落料管(6)的侧面设置有气体密封装置(7),其中,密封风管路(9)与气体密封装置(7)相连通,所述密封风管路(9)上设置有阀门(8)。A gas sealing device (7) is arranged on the side of the blanking pipe (6), wherein the sealing air pipeline (9) is communicated with the gas sealing device (7), and a valve (7) is arranged on the sealing air pipeline (9). 8). 2.根据权利要求1所述的防止输送介质气体反串的生物质料给料系统,其特征在于,端顶盖板(5)与落料管(6)之间采用螺纹、法兰或者合页相连接。2. The biomass material feeding system according to claim 1, characterized in that a thread, a flange or a hinge is used between the top cover plate (5) and the blanking pipe (6). connect. 3.根据权利要求1所述的防止输送介质气体反串的生物质料给料系统,其特征在于,文丘里管(11)内设置导料板(12)。3 . The biomass material feeding system according to claim 1 , wherein a material guide plate ( 12 ) is arranged in the venturi tube ( 11 ). 4 . 4.根据权利要求1所述的防止输送介质气体反串的生物质料给料系统,其特征在于,所述料斗(1)的下侧为锥形结构或者双曲线结构,料斗(1)的上侧为圆柱形结构或者长方体结构。4. The biomass material feeding system according to claim 1, characterized in that, the lower side of the hopper (1) is a conical structure or a hyperbolic structure, and the upper side of the hopper (1) is a conical structure or a hyperbolic structure. It is a cylindrical structure or a cuboid structure. 5.根据权利要求1所述的防止输送介质气体反串的生物质料给料系统,其特征在于,端顶盖板(5)上设置有观察孔。5 . The biomass material feeding system according to claim 1 , characterized in that an observation hole is provided on the end top cover plate ( 5 ). 6 . 6.根据权利要求1所述的防止输送介质气体反串的生物质料给料系统,其特征在于,所述观察窗口(2)上设置有刻度指示。6 . The biomass material feeding system according to claim 1 , wherein the observation window ( 2 ) is provided with a scale indication. 7 . 7.根据权利要求1所述的防止输送介质气体反串的生物质料给料系统,其特征在于,落料管(6)上设置有第二温度测点,第二温度测点位于端顶盖板(5)与气体密封装置(7)之间。7. The biomass material feeding system according to claim 1, characterized in that, the blanking pipe (6) is provided with a second temperature measuring point, and the second temperature measuring point is located on the top cover plate (5) and the gas sealing device (7). 8.根据权利要求1所述的防止输送介质气体反串的生物质料给料系统,其特征在于,料斗(1)内设置有第一温度测点(14)及料位计(15)。8 . The biomass material feeding system according to claim 1 , wherein the hopper ( 1 ) is provided with a first temperature measuring point ( 14 ) and a material level gauge ( 15 ). 9 . 9.根据权利要求1所述的防止输送介质气体反串的生物质料给料系统,其特征在于,料斗(1)的侧面设置有消防装置(17)及振打装置(16)。9 . The biomass material feeding system according to claim 1 , wherein a fire fighting device ( 17 ) and a rapping device ( 16 ) are arranged on the side of the hopper ( 1 ). 10 .
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CN207268448U (en) * 2017-08-30 2018-04-24 太原锅炉集团有限公司 Anti-tempering feeding device for circulating fluidized bed biomass boiler
CN209431449U (en) * 2018-11-13 2019-09-24 上海锅炉厂有限公司 A kind of biomass feeding apparatus
CN210528871U (en) * 2019-04-02 2020-05-15 湖北华电襄阳发电有限公司 Feeding structure of biomass gasification furnace and gasification device
CN215294982U (en) * 2021-03-09 2021-12-24 黑龙江华热能源有限公司 Biomass boiler feeding system

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