CN114873167A - A new type of high-efficiency scrap steel conveyor - Google Patents
A new type of high-efficiency scrap steel conveyor Download PDFInfo
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- CN114873167A CN114873167A CN202210325129.4A CN202210325129A CN114873167A CN 114873167 A CN114873167 A CN 114873167A CN 202210325129 A CN202210325129 A CN 202210325129A CN 114873167 A CN114873167 A CN 114873167A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 37
- 239000010959 steel Substances 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000001514 detection method Methods 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 230000006698 induction Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000002457 bidirectional effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
- B65G15/36—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric the layers incorporating ropes, chains, or rolled steel sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/60—Arrangements for supporting or guiding belts, e.g. by fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
- B65G21/2045—Mechanical means for guiding or retaining the load on the load-carrying surface
- B65G21/2063—Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
- B65G21/2072—Laterial guidance means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Belt Conveyors (AREA)
- Control Of Conveyors (AREA)
Abstract
本发明属于物料输送设备技术领域，涉及一种新型高效废钢输送机，包括中间架、设于中间架上的加衬输送带；所述加衬输送带一端设有驱动其运转的驱动装置，另一端设有用于调节加衬输送带松紧度的拉紧装置；所述加衬输送带包括基带、衬板、侧挡板；所述基带中设有沿其横向与纵向布置的钢丝绳；所述衬板覆盖于基带上，并与基带固定连接；所述侧挡板固定设于衬板的两侧。本发明用于输送废钢等具有块度大、锋利棱角、磨损性强特性的物料，优化输送工艺，具有大运量、长距离、运行平稳可靠、自动化程度高、工艺布置灵活等特点。
The invention belongs to the technical field of material conveying equipment, and relates to a novel high-efficiency scrap steel conveyor, which comprises an intermediate frame and a lining conveyor belt arranged on the intermediate frame; One end is provided with a tensioning device for adjusting the tightness of the lining conveyor belt; the lining conveyor belt includes a base belt, a lining plate and a side baffle; the base belt is provided with steel wire ropes arranged along its transverse and longitudinal directions; the lining The plate covers the base belt and is fixedly connected with the base belt; the side baffles are fixedly arranged on both sides of the lining plate. The present invention is used for conveying scrap steel and other materials with large lumps, sharp edges and corners, and strong wear properties, optimizes the conveying process, and has the characteristics of large transportation capacity, long distance, stable and reliable operation, high degree of automation, flexible process layout and the like.
Description
技术领域technical field
本发明属于物料输送设备技术领域，涉及一种新型高效废钢输送机。The invention belongs to the technical field of material conveying equipment, and relates to a novel high-efficiency scrap steel conveyor.
背景技术Background technique
废钢是钢铁工业不可缺少的主要炼钢原料，是节能减排的“绿色资源”，是可以无限循环使用的再生物资。在节能、环保、减少原生资源的开采、维护生态平衡方面有着极高的开发利用价值，将在发展“绿色钢铁”、发展低碳经济、建设“资源节约型、环境友好型社会”中起着重要的支撑作用。Scrap steel is an indispensable main raw material for steelmaking in the iron and steel industry, a "green resource" for energy conservation and emission reduction, and a renewable material that can be recycled indefinitely. It has extremely high development and utilization value in terms of energy saving, environmental protection, reducing the exploitation of primary resources, and maintaining ecological balance. important support.
当前的钢铁企业在使用废钢作为冶炼原料时，更多的是采用汽车运输原料至相应的生产车间，再由短距离、小运量的链板式输送机等设施送至终端用户。随着碳达峰、碳中和问题得到越来越高的关注，废钢在钢铁行业的使用比例将会越来越高，会使汽车使用率急剧增大，物流成本加高，运输任务加重，并且废钢具有锋利棱角、磨损性强的特性，普通的带式输送机易被划伤、撕裂。本发明中的新型高效废钢输送机能够很好的解决废钢输送问题，实现废钢大运量、长距离的连续输送，优化钢铁企业中废钢的现有运输模式。When current iron and steel enterprises use scrap steel as raw materials for smelting, they mostly use automobiles to transport raw materials to the corresponding production workshops, and then send them to end users by short-distance, small-volume chain conveyors and other facilities. As carbon peaking and carbon neutralization have received more and more attention, the proportion of scrap steel used in the steel industry will be higher and higher, which will lead to a sharp increase in the utilization rate of automobiles, increase in logistics costs, and increase in transportation tasks. And scrap steel has the characteristics of sharp edges and corners and strong wear resistance, and ordinary belt conveyors are easily scratched and torn. The novel high-efficiency scrap steel conveyor in the invention can well solve the problem of scrap steel transportation, realize the continuous transportation of large scrap steel volume and long distance, and optimize the existing transportation mode of scrap steel in iron and steel enterprises.
发明内容SUMMARY OF THE INVENTION
有鉴于此，本发明的目的在于解决废钢输送问题，提供一种新型高效废钢输送机。In view of this, the purpose of the present invention is to solve the problem of scrap steel conveying, and to provide a novel high-efficiency scrap steel conveyor.
为达到上述目的，本发明提供如下技术方案：To achieve the above object, the present invention provides the following technical solutions:
一种新型高效废钢输送机，包括中间架、设于中间架上的加衬输送带；所述加衬输送带一端设有驱动其运转的驱动装置，另一端设有用于调节加衬输送带松紧度的拉紧装置；所述加衬输送带包括基带、衬板、侧挡板；所述基带中设有沿其横向与纵向布置的钢丝绳；所述衬板覆盖于基带上，并与基带固定连接；所述侧挡板固定设于衬板的两侧。A new type of high-efficiency scrap steel conveyor includes an intermediate frame and a lining conveyor belt arranged on the intermediate frame; one end of the lining conveyor belt is provided with a driving device for driving its operation, and the other end is provided with a driving device for adjusting the tightness of the lining conveyor belt. The lining conveyor belt includes a base belt, a lining plate and a side baffle; the base belt is provided with steel wire ropes arranged along its transverse and longitudinal directions; the lining plate covers the base belt and is fixed with the base belt connection; the side baffles are fixedly arranged on both sides of the lining plate.
进一步，所述加衬输送带的回程段上设有带料检测装置，所述带料检测装置包括安装架、接触感应器、控制盒；所述安装架设于加衬输送带下方，所述接触感应器、控制盒均设于安装架上；所述接触感应器与加衬输送带之间设有感应间隙。通过接触感应器感应加衬输送带回程段上是否夹带物料。Further, the return section of the lining conveyor belt is provided with a material strip detection device, and the strip material detection device includes an installation frame, a contact sensor, and a control box; the installation frame is installed under the lining conveyor belt, and the contact The sensor and the control box are both arranged on the mounting frame; an induction gap is arranged between the contact sensor and the lining conveyor belt. The contact sensor is used to sense whether the material is entrained on the return section of the lining conveyor belt.
进一步，所述加衬输送带的回程段上还设有增面改向装置；所述增面改向装置包括压轮、中心转轴和支撑架；所述支撑架设于加衬输送带下方；所述压轮设于中心转轴上，所述中心转轴转动设于支撑架上，所述压轮与加衬输送带滚动接触；通过改变压轮的中心安装高度，改变加衬输送带与驱动装置之间的包角。可通过增大包角，提高传动效率。Further, the return section of the lining conveyor belt is also provided with a surface-increasing redirection device; the surface-increasing and redirecting device includes a pressure roller, a central rotating shaft and a support frame; the support frame is installed below the lining conveyor belt; The pressing roller is arranged on the central rotating shaft, the central rotating shaft is rotatably arranged on the support frame, and the pressing roller is in rolling contact with the lining conveyor belt; by changing the center installation height of the pressing roller, the relationship between the lining conveyor belt and the driving device can be changed. corners between. The transmission efficiency can be improved by increasing the wrap angle.
进一步，所述加衬输送带设有驱动装置的一端设有用于盛装加衬输送带上物料的料斗。Further, one end of the lining conveyor belt provided with a driving device is provided with a hopper for containing materials on the lining conveyor belt.
进一步，所述拉紧装置为车式重锤拉紧装置，通过拉紧装置控制加衬输送带的松紧度，从而避免输送过程打滑。Further, the tensioning device is a cart-type heavy hammer tensioning device, and the tensioning device is used to control the tightness of the lining conveyor belt, thereby avoiding slippage during the conveying process.
进一步，所述加衬输送带设有拉紧装置的一端设有打滑检测装置。利用打滑检测装置对加衬输送带的运行状态进行监测，从而便于监测及后期自动控制。Further, a slip detection device is provided at one end of the lining conveyor belt provided with a tensioning device. The running state of the lining conveyor belt is monitored by the slip detection device, which is convenient for monitoring and automatic control later.
进一步，所述加衬输送带的两侧设有跑偏检测装置。Further, deviation detection devices are provided on both sides of the lining conveyor belt.
进一步，所述中间架上还设有双向拉绳开关，用于急停控制。Further, the intermediate frame is also provided with a two-way pull rope switch for emergency stop control.
本发明的有益效果在于：The beneficial effects of the present invention are:
1、本发明中的新型高效废钢输送机，实现了废钢等具有锋利棱角、磨损性强物料的大运量、长距离连续输送，运行平稳、可靠性高。有利于改善生产作业调度，便于厂区生产组织，便于生产作业的自动化，提高生产作业效率。1. The new high-efficiency scrap steel conveyor in the present invention realizes the large-capacity, long-distance continuous transportation of scrap steel and other materials with sharp edges and corners and strong abrasion, with stable operation and high reliability. It is beneficial to improve the scheduling of production operations, facilitate the production organization of the factory area, facilitate the automation of production operations, and improve the efficiency of production operations.
2、本发明中的新型高效废钢输送机，便于与封闭通廊、除尘设施配合使用，绿色环保，符合环保要求，有利于丰富废钢运输模式，降低运输成本，提升经济性，改善现场作业环境。2. The new high-efficiency scrap steel conveyor in the present invention is easy to use in conjunction with closed corridors and dust removal facilities, is green and environmentally friendly, meets environmental protection requirements, is conducive to enriching scrap steel transportation modes, reduces transportation costs, improves economy, and improves on-site operating environment.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述，并且在某种程度上，基于对下文的考察研究对本领域技术人员而言将是显而易见的，或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the description which follows, to the extent that will be apparent to those skilled in the art based on a study of the following, or may be learned from is taught in the practice of the present invention. The objectives and other advantages of the present invention may be realized and attained by the following description.
附图说明Description of drawings
为了使本发明的目的、技术方案和优点更加清楚，下面将结合附图对本发明作优选的详细描述，其中：In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be preferably described in detail below with reference to the accompanying drawings, wherein:
图1为本发明中新型高效废钢输送机整体示意图；Fig. 1 is the overall schematic diagram of novel high-efficiency scrap steel conveyor in the present invention;
图2为本发明中加衬输送带结构示意图；Fig. 2 is the structural representation of lining conveyor belt in the present invention;
图3为本发明中驱动装置安装示意图；3 is a schematic diagram of the installation of the drive device in the present invention;
图4为本发明中增面改向装置结构示意图；FIG. 4 is a schematic structural diagram of a surface increasing and redirecting device in the present invention;
图5为本发明中带料检测装置示意图；Fig. 5 is the schematic diagram of the strip detection device in the present invention;
图6为本发明中加衬输送带安装示意图；6 is a schematic diagram of the installation of the lining conveyor belt in the present invention;
图7为增面改向装置安装示意图。FIG. 7 is a schematic diagram of the installation of the surface increasing and redirecting device.
附图标记：1-中间架；2-加衬输送带；3-驱动电机；4-拉紧装置；5-增面改向装置；6-带料检测装置；7-打滑检测装置；8-跑偏检测装置；9-双向拉绳开关；10-料斗；21-基带；22-衬板；23-侧挡板；51-支撑架；52-中心转轴；53-压轮；61-安装架；62-接触感应器；63-控制盒。Reference numerals: 1-intermediate frame; 2-lining conveyor belt; 3-driving motor; 4-tensioning device; Deviation detection device; 9-two-way pull rope switch; 10-hopper; 21-base belt; 22-liner; 23-side baffle; 51-support frame; 52-center shaft; 53-pressure roller; 61-installation frame ; 62-contact sensor; 63-control box.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式，本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用，本说明书中的各项细节也可以基于不同观点与应用，在没有背离本发明的精神下进行各种修饰或改变。需要说明的是，以下实施例中所提供的图示仅以示意方式说明本发明的基本构想，在不冲突的情况下，以下实施例及实施例中的特征可以相互组合。The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the drawings provided in the following embodiments are only used to illustrate the basic idea of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
其中，附图仅用于示例性说明，表示的仅是示意图，而非实物图，不能理解为对本发明的限制；为了更好地说明本发明的实施例，附图某些部件会有省略、放大或缩小，并不代表实际产品的尺寸；对本领域技术人员来说，附图中某些公知结构及其说明可能省略是可以理解的。Among them, the accompanying drawings are only used for exemplary description, and represent only schematic diagrams, not physical drawings, and should not be construed as limitations of the present invention; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, The enlargement or reduction does not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件；在本发明的描述中，需要理解的是，若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此附图中描述位置关系的用语仅用于示例性说明，不能理解为对本发明的限制，对于本领域的普通技术人员而言，可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms “upper”, “lower”, “left” and “right” , "front", "rear" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must be It has a specific orientation, is constructed and operated in a specific orientation, so the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation of the present invention. situation to understand the specific meaning of the above terms.
请参阅图1～7，为一种新型高效废钢输送机，包括安装有托辊的中间架1、安装在中间架1上的加衬输送带2；加衬输送带2一端安装有驱动其运转的驱动电机3，另一端安装有用于调节加衬输送带2松紧度的拉紧装置4；加衬输送带2包括基带21、衬板22、侧挡板23；基带21中安装有沿其横向与纵向布置的钢丝绳；衬板22采用履带式结构，相邻衬板22彼此扣接；衬板22覆盖于基带21上，并与基带21通过螺栓固定连接；侧挡板23固定安装在衬板22的两侧。Please refer to Figures 1 to 7, which is a new type of high-efficiency scrap steel conveyor, including an
加衬输送带2的回程段上安装有带料检测装置6，带料检测装置6包括安装架61、接触感应器62、控制盒63；安装架61安装在加衬输送带2下方，接触感应器62、控制盒63均安装在安装架61上；接触感应器62与加衬输送带2之间安装有感应间隙。通过接触感应器62感应加衬输送带2回程段上是否夹带物料。A material strip detection device 6 is installed on the return section of the
加衬输送带2的回程段上还安装有增面改向装置5；增面改向装置5包括压轮53、中心转轴52和支撑架51；支撑架51安装在加衬输送带2下方；压轮53安装在中心转轴52上，中心转轴52转动安装在支撑架51上，压轮53与加衬输送带2滚动接触；通过改变压轮53的中心安装高度，改变加衬输送带2与驱动电机3之间的包角。可通过增大包角，提高传动效率。The return section of the
加衬输送带2一端安装有用于盛装加衬输送带2上物料的料斗10。拉紧装置4为车式重锤拉紧装置4，通过拉紧装置4控制加衬输送带2的松紧度，从而避免输送过程打滑。加衬输送带2安装有拉紧装置4的一端安装有打滑检测装置7。利用打滑检测装置7对加衬输送带2的运行状态进行监测，从而便于监测及后期自动控制。当打滑检测装置7检测到加衬输送带2打滑时，发出停机信号，再通过拉紧装置4改变加衬输送带2的张紧力。A
其中，加衬输送带2的两侧均安装有跑偏检测装置8，跑偏检测装置8为接触式开关，当加衬输送带2触碰到跑偏检测装置8时，发出警报或触发急停；中间架1上还安装有多个双向拉绳开关9，用于急停控制。双向拉绳开关9沿输送方向设置有多个，安装在加衬输送带2下方，相邻双向拉绳开关9之间通过拉绳连接，方便通过拉绳起动急停。Wherein, both sides of the
加衬输送带2在驱动电机3的驱动下运转，将废钢从加衬输送带2安装有拉紧装置4的一端输送至料斗10中，当加衬输送带2在回程段部分所带物料与带料检测装置6的接触感应器62接触时，控制盒63发出停机信号，避免加衬输送带2在带料情况下继续运行损伤基带21和增面改向装置5。The lining
最后说明的是，以上实施例仅用以说明本发明的技术方案而非限制，尽管参照较佳实施例对本发明进行了详细说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本技术方案的宗旨和范围，其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent replacements, without departing from the spirit and scope of the technical solution, should all be included in the scope of the claims of the present invention.
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