CN114872509A - Vehicle air conditioning system, control method thereof and vehicle comprising system - Google Patents
Vehicle air conditioning system, control method thereof and vehicle comprising system Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00271—HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit
- B60H1/00278—HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit for the battery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00357—Air-conditioning arrangements specially adapted for particular vehicles
- B60H1/00385—Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell
- B60H1/00392—Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell for electric vehicles having only electric drive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00357—Air-conditioning arrangements specially adapted for particular vehicles
- B60H1/00385—Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell
- B60H1/004—Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell for vehicles having a combustion engine and electric drive means, e.g. hybrid electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00421—Driving arrangements for parts of a vehicle air-conditioning
- B60H1/00428—Driving arrangements for parts of a vehicle air-conditioning electric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00485—Valves for air-conditioning devices, e.g. thermostatic valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3228—Cooling devices using compression characterised by refrigerant circuit configurations
- B60H1/32284—Cooling devices using compression characterised by refrigerant circuit configurations comprising two or more secondary circuits, e.g. at evaporator and condenser side
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00271—HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit
- B60H2001/00307—Component temperature regulation using a liquid flow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H2001/3286—Constructional features
- B60H2001/3289—Additional cooling source
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
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Abstract
Description
技术领域technical field
本发明涉及空气温度调节领域,尤其涉及一种车辆用空调系统及其控制方法和包括该系统的车辆。The present invention relates to the field of air temperature regulation, and in particular, to an air conditioning system for a vehicle, a control method thereof, and a vehicle including the system.
背景技术Background technique
在新能源电动汽车领域中,如何在降低电池能耗的情况下,提升乘客车内环境温度的舒适度,一直是困扰车辆热管理研发人员的大问题。In the field of new energy electric vehicles, how to improve the comfort of the ambient temperature in the passenger car while reducing the energy consumption of the battery has always been a big problem for the R&D personnel of vehicle thermal management.
现有的新能源电动车辆空调系统,至少存在如下技术问题:The existing air conditioning systems for new energy electric vehicles have at least the following technical problems:
1)在低温工况下,电池储能会衰减,此时若开启空调对车舱采暖,进一步会消耗大量电量,使得续航里程断崖下降;1) Under low temperature conditions, the battery energy storage will be attenuated. At this time, if the air conditioner is turned on to heat the cabin, it will further consume a large amount of power, which will reduce the cruising range.
2)在同等电池储能条件下,为了增加续航例程,则需要尽可能消耗更少的电量达到同样的制冷或采暖效果,此时传统的R134a冷媒热泵的回路设计无法满足此需求,其在低于-15℃的低温工况下,续航衰减严重,系统加热能耗高;2) Under the same battery energy storage conditions, in order to increase the endurance routine, it is necessary to consume as little power as possible to achieve the same cooling or heating effect. At this time, the traditional R134a refrigerant heat pump circuit design cannot meet this demand. Under the low temperature condition below -15℃, the battery life will be seriously attenuated, and the system heating energy consumption will be high;
3)传统的空调系统的制热回路和制冷回路模式较为单一,余热收回率低。3) The heating circuit and refrigeration circuit mode of the traditional air conditioning system are relatively simple, and the waste heat recovery rate is low.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中存在的上述至少一个技术问题,本发明一方面提供一种车辆空调系统,技术方案如下:In order to solve at least one of the above-mentioned technical problems existing in the prior art, one aspect of the present invention provides a vehicle air conditioning system, and the technical solution is as follows:
一种车辆空调系统,包括:冷媒回路和冷却液回路,其中,A vehicle air conditioning system, comprising: a refrigerant circuit and a coolant circuit, wherein,
冷媒回路流经串联的至少两个气冷器,且在至少两个气冷器的流出端的回路(下游方向)包括电池冷却回路和车舱冷却回路,电池冷却回路经过车辆的电池换热器,车舱冷却回路经过车辆的蒸发箱;The refrigerant circuit flows through at least two air coolers connected in series, and the circuit at the outflow end of the at least two air coolers (downstream direction) includes a battery cooling circuit and a cabin cooling circuit, and the battery cooling circuit passes through the battery heat exchanger of the vehicle, The cabin cooling circuit passes through the vehicle's evaporative tank;
冷却液回路包括采暖回路和电池回路,其中,电池回路包括电池换热器和电池,采暖回路流经至少两个气冷器和车辆的蒸发箱以为车辆供热;电池回路连接至少两个气冷器中的一气冷器和车辆蒸发箱以为电池供热。The cooling liquid circuit includes a heating circuit and a battery circuit, wherein the battery circuit includes a battery heat exchanger and a battery, and the heating circuit flows through at least two air coolers and an evaporation box of the vehicle to provide heat for the vehicle; the battery circuit connects at least two air coolers An air cooler in the unit and the vehicle's evaporative box provide heat to the battery.
在一些具体实施方式中,蒸发箱具有与至少两个气冷器中的一部分气冷器连接的第一暖芯、与至少两个气冷器中的另一部分气冷器连接的第二暖芯以及蒸发器,电池回路连接车辆蒸发箱中的第二暖芯,车舱冷却回路流经蒸发器。蒸发箱采用此种“双暖芯”的设计,可以经由采暖回路为车舱高效供应热量,由于电池回路连接有蒸发箱中的第二暖芯,电池回路也可以被部分地供热。同时,还可以利用车舱冷却回路流经蒸发器为车舱进行制冷。在保证制冷和制热效果提升的前提下,对电池进行采暖保温,避免电池储能的衰减。In some embodiments, the evaporative box has a first warm core connected to a portion of the at least two air coolers and a second warm core connected to another portion of the at least two air coolers And the evaporator, the battery circuit is connected to the second warm core in the vehicle's evaporative box, and the cabin cooling circuit flows through the evaporator. The evaporation box adopts this "double warm core" design, which can efficiently supply heat to the cabin through the heating circuit. Since the battery circuit is connected to the second warm core in the evaporation box, the battery circuit can also be partially heated. At the same time, it is also possible to use the cabin cooling circuit to flow through the evaporator to cool the cabin. On the premise of ensuring the improvement of cooling and heating effects, the battery is heated and insulated to avoid the attenuation of battery energy storage.
在一些具体实施方式中,第一暖芯的采暖温度高于第二暖芯的采暖温度。由于电池保温所需的热量较低,可以用更少的成本使用对应规格的暖芯,降低成本的同时,不影响空调系统的正常工作。In some embodiments, the heating temperature of the first warm core is higher than the heating temperature of the second warm core. Since the heat required for battery heat preservation is low, the corresponding specifications of the warm core can be used at a lower cost, which will not affect the normal operation of the air conditioning system while reducing the cost.
在一些具体实施方式中,电池回路通过多通阀组件与第二暖芯选择性地导通,以将电池回路中采集的热量导至第二暖芯。对于面临电池积聚热量的情况,若此时车舱需要制热,上述方式将此原本废弃的热量利用多通阀组件选择性地导入第二暖芯,供采暖回路使用,为车舱供热。电池热量的再利用,节省了电池回路中各零部件的工作强度,节省电量和冷却液的消耗。In some specific embodiments, the battery circuit is selectively connected to the second warm core through the multi-way valve assembly, so as to conduct heat collected in the battery circuit to the second warm core. In the case of the battery accumulating heat, if the cabin needs to be heated at this time, the above-mentioned method uses the multi-way valve assembly to selectively introduce the waste heat into the second warm core for the heating circuit to heat the cabin. The reuse of battery heat saves the work intensity of each component in the battery circuit, and saves power and coolant consumption.
在一些具体实施方式中,冷却液回路还包括电驱回路,其中,电驱回路中包括由电池供电的为车辆提供动力的电驱组件,电驱回路和电池回路通过多通阀组件选择性地导通,以将电驱回路中采集的热量导至电池。采用此种方式,一方面,电驱回路可以疏散电驱组件工作中产生的热量,另一方面,可以根据需求,将此部分热量疏散至电池回路,为电池保温,进而将原本废弃的热量重新利用,减少为了电池保温采暖回路中各零部件的工作强度,进一步地节省电量和冷却液的消耗。In some specific embodiments, the coolant circuit further includes an electric drive circuit, wherein the electric drive circuit includes an electric drive assembly that is powered by a battery to provide power for the vehicle, and the electric drive circuit and the battery circuit are selectively selected by the multi-port valve assembly. On to conduct the heat collected in the electric drive circuit to the battery. In this way, on the one hand, the electric drive circuit can evacuate the heat generated during the operation of the electric drive components; Use, reduce the work intensity of each component in the battery heat preservation and heating circuit, and further save electricity and coolant consumption.
在一些具体实施方式中,散热回路和至少两个气冷器中的至少部分的气冷器通过多通阀组件选择性地导通,以将冷却液回路中至少部分的气冷器采集的热量导入散热回路。采用至少两个气冷器与散热回路相连接以散热的方式,可加快气冷器中冷却液的热扩散,以提高制冷效率。In some specific embodiments, the heat dissipation circuit and at least part of the air coolers in the at least two air coolers are selectively conducted through a multi-way valve assembly, so as to dissipate the heat collected by at least part of the air coolers in the cooling liquid circuit Introduce the cooling circuit. By using at least two air coolers to be connected with the heat dissipation circuit to dissipate heat, the heat diffusion of the cooling liquid in the air coolers can be accelerated, so as to improve the cooling efficiency.
在一些具体实施方式中,冷却液回路中还包括散热回路,散热回路和电池回路通过多通阀组件选择性地导通,以将电池回路中采集的热量导入散热回路。在车辆长时间行驶或特殊的环境温度下,电池也会积聚更多的热量,这时候,可以利用多通阀组件,将电池积聚的热量选择性地导入至散热回路,减少电池发热造成的安全风险。In some specific embodiments, the cooling liquid circuit further includes a heat dissipation circuit, and the heat dissipation circuit and the battery circuit are selectively conducted through a multi-way valve assembly, so as to guide the heat collected in the battery circuit into the heat dissipation circuit. When the vehicle is running for a long time or under special ambient temperature, the battery will also accumulate more heat. At this time, the multi-port valve assembly can be used to selectively guide the accumulated heat of the battery to the heat dissipation circuit to reduce the safety caused by the battery heating. risk.
在一些具体实施方式中,冷媒回路中配置有用于切换冷媒供应至电池冷却回路和/或车舱冷却回路的调节阀组件。采用此种方式,可以独立地调节电池冷却回路和/或车舱冷却回路,配合上采暖回路,可以生成车舱和电池的各种组合的制热/制冷组合工作模式。In some embodiments, a regulating valve assembly for switching the supply of refrigerant to the battery cooling circuit and/or the cabin cooling circuit is configured in the refrigerant circuit. In this way, the battery cooling circuit and/or the cabin cooling circuit can be independently adjusted, and combined with the heating circuit, heating/cooling combined working modes of various combinations of the cabin and the battery can be generated.
在一些具体实施方式中,冷媒回路中依次设置有室外散热器、蒸汽换热器和回热器,电池冷却回路和车舱冷却回路位于回热器的流出端的回路,蒸汽换热器包括冷凝水存储装置、雾化装置、蒸发装置。蒸汽换热器的特殊的设置位置,有利于采暖时对冷凝水进行收集、雾化和蒸发,达到采暖和除湿的效果。In some specific embodiments, an outdoor radiator, a steam heat exchanger and a regenerator are arranged in sequence in the refrigerant circuit, the battery cooling circuit and the cabin cooling circuit are located at the outflow end of the regenerator, and the steam heat exchanger includes condensed water Storage device, atomization device, evaporation device. The special setting position of the steam heat exchanger is conducive to the collection, atomization and evaporation of condensed water during heating, so as to achieve the effect of heating and dehumidification.
在一些具体实施方式中,系统用二氧化碳作为冷媒。采用本发明的上述空调系统,硬件结构上具备优秀的制冷和制热效果,因此,当配合同样具有换热效率大的二氧化碳冷媒时,二者可以良好地匹配,最少的冷媒循环利用,实现最大的制冷制热效果,节约能耗。In some embodiments, the system uses carbon dioxide as a refrigerant. The above-mentioned air-conditioning system of the present invention has excellent cooling and heating effects in hardware structure. Therefore, when used with carbon dioxide refrigerant with high heat exchange efficiency, the two can be well matched, and the minimum amount of refrigerant circulation can be achieved. cooling and heating effect, saving energy.
本发明进一步提出了一种车辆空调系统的控制方法,用于上述的车辆空调系统,其控制方法至少包括以下步骤:The present invention further provides a control method for a vehicle air conditioning system, which is used in the above-mentioned vehicle air conditioning system, and the control method at least includes the following steps:
冷媒回路中,冷媒依次流经串联的至少两个气冷器以进行换热;In the refrigerant circuit, the refrigerant sequentially flows through at least two air coolers connected in series for heat exchange;
冷却液回路中,冷却液流经换热后的至少两个气冷器和采暖回路,以为车辆供热;和/或冷却液流经换热后的至少两个气冷器中的一气冷器和电池回路,以为电池供热。In the cooling liquid circuit, the cooling liquid flows through the at least two heat-exchanged air-coolers and the heating circuit to provide heat for the vehicle; and/or the cooling liquid flows through one of the at least two heat-exchanged air-coolers after the heat exchange and battery loop to provide heat to the battery.
本发明另一方面提供了一种车辆,包括上述的车辆空调系统。Another aspect of the present invention provides a vehicle including the above-mentioned vehicle air conditioning system.
采用本发明的车辆空调系统和车辆,制冷和制热效率更高,可以适用于例如采用二氧化碳冷媒的低温热泵系统,实现低耗能、高效率的空调方式,整体实现新能源车辆空调的绿色环保。The vehicle air-conditioning system and vehicle of the present invention have higher cooling and heating efficiency, and can be applied to, for example, a low-temperature heat pump system using carbon dioxide refrigerant, to realize a low-energy-consumption, high-efficiency air-conditioning method, and to realize the green environmental protection of the new-energy vehicle air-conditioning as a whole.
附图说明Description of drawings
图1示出了本发明的车辆空调系统一实施例的结构示意图;FIG. 1 shows a schematic structural diagram of an embodiment of a vehicle air conditioning system of the present invention;
图2示出了本发明的车辆空调系统另一实施例的结构示意图;FIG. 2 shows a schematic structural diagram of another embodiment of the vehicle air conditioning system of the present invention;
图3示出了本发明车辆空调系统一实施例的第一模式示意图;FIG. 3 shows a first mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图4示出了本发明车辆空调系统一实施例的第二模式示意图;FIG. 4 shows a second mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图5示出了本发明车辆空调系统一实施例的第三模式示意图;FIG. 5 shows a third mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图6示出了本发明车辆空调系统一实施例的第四模式示意图;FIG. 6 shows a fourth mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图7示出了本发明车辆空调系统一实施例的第五模式示意图;FIG. 7 shows a fifth mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图8示出了本发明车辆空调系统一实施例的第六模式示意图;FIG. 8 shows a sixth mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图9示出了本发明车辆空调系统一实施例的第七模式示意图;FIG. 9 shows a seventh mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图10示出了本发明车辆空调系统一实施例的第八模式示意图;FIG. 10 shows an eighth mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图11示出了本发明车辆空调系统一实施例的第九模式示意图;FIG. 11 shows a ninth mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图12示出了本发明车辆空调系统一实施例的第十模式示意图;FIG. 12 shows a tenth mode schematic diagram of an embodiment of the vehicle air conditioning system of the present invention;
图13示出了本发明车辆空调系统一实施例的第十一模式示意图;FIG. 13 shows a schematic diagram of an eleventh mode of an embodiment of the vehicle air conditioning system of the present invention;
图14示出了本发明的车辆空调系统再一实施例的结构示意图;FIG. 14 shows a schematic structural diagram of still another embodiment of the vehicle air conditioning system of the present invention;
图15示出了本发明的车辆空调系统又一实施例的结构示意图。FIG. 15 shows a schematic structural diagram of still another embodiment of the vehicle air conditioning system of the present invention.
具体实施方式Detailed ways
以下结合附图及具体实施例对本发明的具体内容作进一步的详细描述,所举实例只用于解释本发明,并非用于限定本发明的范围,在不冲突的情况下,本申请中的实施例及实施例中的特征可相互组合。下面将参考附图并结合实施例来详细说明本发明。The specific content of the present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. The examples are only used to explain the present invention, but not to limit the scope of the present invention. The features of the examples and embodiments may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
需要说明的是,本本申请描述中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列单元、组件、模块的产品或包括一系列步骤的方法或程序不必限于清楚地列出所有,而是可包括没有清楚列出的或对于这些产品或方法产品或程序而言,固有的其它单元、组件、模块或步骤。It should be noted that the terms "first", "second" and the like in the description of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. Furthermore, the terms "comprising" and "having" and any variations thereof, are intended to cover non-exclusive inclusion, for example, a product comprising a series of units, components, modules or a method or procedure comprising a series of steps is not necessarily limited to expressly All are listed, but may include other units, components, modules or steps not expressly listed or inherent to these products or method products or procedures.
要说明的是,除非另有明确的规定和限定,本申请中的术语“安装”、“连有”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。It should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" in this application should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, Or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two elements or the interaction relationship between the two elements.
需要理解的是,本申请描述中的术语“上游”、“下游”指的是沿着冷媒或冷却液流体流动方向而言。术语“……回路上”“……回路中”“……回路内”,并非空间意义上的“上方”和“中间”“之内”,均可理解为“位于……回路”。“联通”“导通”“连接”表示流路之间关系的术语表示流路之间的流体可通过。此外,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It should be understood that the terms "upstream" and "downstream" in the description of this application refer to the flow direction of the refrigerant or cooling liquid. The terms "on the circuit", "in the circuit", "in the circuit", not "above" and "in the middle" in the spatial sense, can be understood as "located on the circuit". The terms "connected", "conducted" and "connected" indicating the relationship between the flow paths indicate that the fluid between the flow paths can pass therethrough. In addition, the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "inner," "outer," etc. indicate orientation or positional relationships is based on the orientation or positional relationship shown in the drawings. These are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.
结合图1至图15所示,根据本发明的实施例,提供一种车辆用的空调系统,作为一种典型的示例,图中采用的是热泵空调系统,尤其适用于新能源车辆如电动汽车或混合动力汽车。该车辆用热泵空调系统的制冷和制热效率高。1 to 15, according to an embodiment of the present invention, an air conditioning system for a vehicle is provided. As a typical example, a heat pump air conditioning system is used in the figure, which is especially suitable for new energy vehicles such as electric vehicles. or a hybrid car. The cooling and heating efficiency of the heat pump air conditioning system for a vehicle is high.
图1示出了本发明的车辆用空调系统的一个实施例,该系统包括冷媒回路和冷却液回路,其中,冷媒回路中的冷媒经压缩机101压缩使其成为高温高压气态流出后流经串联的第一气冷器102A、第二气冷器102B,且在第一气冷器102A、第二气冷器102B的流出端的回路包括电池冷却回路和车舱冷却回路,电池冷却回路经过车辆的电池换热器105,所述车舱冷却回路经过车辆的蒸发箱中的蒸发器106。FIG. 1 shows an embodiment of the vehicle air conditioning system of the present invention, the system includes a refrigerant circuit and a cooling liquid circuit, wherein the refrigerant in the refrigerant circuit is compressed by a
在冷却液回路中,包括采暖回路和电池回路,其中,所述电池回路包括电池换热器105和电池108,采暖回路流经第一气冷器102A、第二气冷器102B以及对应的所述车辆的蒸发箱中的第一暖芯107A、第二暖芯107B以为车辆供热,电池回路连接第二气冷器102B和第二暖芯以为电池供热车辆的。所述第一暖芯107A的采暖温度高于第二暖芯107B的采暖温度。The cooling liquid circuit includes a heating circuit and a battery circuit, wherein the battery circuit includes a
在图1中,电池回路通过多通阀组件(例如四通阀4V3和3号三通阀3V3)与第二暖芯107B选择性地导通(例如图13所示的四通阀1-4、2-3导通;3号三通阀1-2导通),以将所述电池回路中采集的热量导入至第二暖芯107B,以为所述车舱供热。In FIG. 1 , the battery circuit is selectively connected to the second
所述冷却液回路还包括电驱回路,其中,电驱回路中包括由所述电池108供电的为车辆提供动力的电驱组件109,在图1中,电驱回路和电池回路通过五通阀5V选择性地导通(例如图12,阀口2-3,1-4导通),以将电驱回路中采集的热量导至电池。The coolant circuit also includes an electric drive circuit, wherein the electric drive circuit includes an
所述冷却液回路中还包括散热回路,所述散热回路和电池回路通过所述五通阀5V和所述1号四通阀选择性地导通(例如图11所示,五通阀5V开口5-4,2-3导通;1号四通阀开口4-1导通),以将电池回路中采集的热量导入散热回路。在图11中,散热回路经由1号四通阀4V1的阀口1-4引出的管线连接至低温散热器112、电子风扇113,经由电驱回路从五通阀的阀口2接入,阀口3流出后与电池回路导通。The cooling liquid circuit also includes a heat dissipation circuit, and the heat dissipation circuit and the battery circuit are selectively conducted through the five-
所述散热回路和第一气冷器和/或第二气冷器通过所述多通阀组件选择性地导通(如图8所示,1号三通阀3V1的开口1-3导通,2号三通阀3V2的开口1-2导通,1号四通阀4V1的开口1-2,3-4导通,2号四通阀4V2的开口3-4导通,五通阀5V的开口5-2导通),以将所述冷却液回路中第一气冷器和/或第二气冷器采集的热量导入散热回路。The heat dissipation circuit and the first air cooler and/or the second air cooler are selectively conducted through the multi-way valve assembly (as shown in FIG. 8, the openings 1-3 of the No. 1 three-way valve 3V1 are conducted , the openings 1-2 of the No. 2 three-way valve 3V2 are connected, the openings 1-2 and 3-4 of the No. 1 four-way valve 4V1 are connected, the openings 3-4 of the No. 2 four-way valve 4V2 are connected, and the five-way valve The opening 5-2 of 5V is turned on), so as to introduce the heat collected by the first air cooler and/or the second air cooler in the cooling liquid circuit into the heat dissipation circuit.
所述冷媒回路中配置有用于切换冷媒供应至所述电池冷却回路和/或所述车舱冷却回路的调节阀组件。如图1所示,调节阀组件包括设置在回热器104流出端的下游的单向阀1CV,设置在气冷器102A、102B流出端的下游的第一截止阀SV1,设置在气液分离器110和回热器104上游的第二截止阀SV2。A regulating valve assembly for switching the supply of refrigerant to the battery cooling circuit and/or the vehicle cabin cooling circuit is configured in the refrigerant circuit. As shown in FIG. 1 , the regulating valve assembly includes a check valve 1CV disposed downstream of the outflow end of the
作为一种示例,如图1所示,冷媒回路中依次设置有室外散热器103、蒸汽换热器111和回热器104,所述电池冷却回路和所述车舱冷却回路位于回热器104的流出端的下游。作为一种优选的实施方式,蒸汽换热器111包括冷凝水存储装置、雾化装置、蒸发装置,以实现采暖的同时良好的除湿性能。气液分离器110设置在回压缩机101之前的冷媒流路上,其下游分别是回热器104和压缩机101。气液分离器和回热器也可一体设置的回热器210,位于压缩机101的上游,如图14和15所示,同时实现气液分离和回热功能。As an example, as shown in FIG. 1 , an
在图1所示的系统中,优选地,冷媒回路中使用的二氧化碳作为冷媒。In the system shown in FIG. 1, preferably, carbon dioxide used in the refrigerant circuit is used as the refrigerant.
作为本发明的一种实施方式,气冷器包括气冷器的冷媒部和气冷器的冷却液部,其冷媒部与冷却液部实现热量交换。在图1所示的实施例中,第一气冷器102A和第二气冷器102B依次串联设置,接收来自压缩机101出来的高温高压的冷媒流体,冷媒流体的热量传递给第一气冷器102A和第二气冷器102B中的冷却液。可选地,本发明的气冷器还可以设置成两个以上依次串联的气冷器,以提高流路的换热效率,尤其适用于更高换热效率的自然冷媒的工况(图未示出)。As an embodiment of the present invention, the air cooler includes a refrigerant part of the air cooler and a cooling liquid part of the air cooler, and the refrigerant part and the cooling liquid part realize heat exchange. In the embodiment shown in FIG. 1 , the first air cooler 102A and the second air cooler 102B are arranged in series in sequence to receive the high temperature and high pressure refrigerant fluid from the
暖芯位于车辆蒸发箱中,用于给车辆的车舱提供热量。特别地,图1所示的本发明的暖芯设置成两个暖芯。每个暖芯一一对应相应的气冷器,暖芯的热量主要来自于气冷器的冷却液的热量,这一方面增加供热面积,另一方面可根据需要、灵活高效地调整供热量。具体应用情况将在说明书后面的实施例中予以详细说明。在图1所示的实施例中,第一暖芯107A设置成由第一气冷器102A的冷却液部提供热量,第二暖芯107B设置成由第二气冷器102B的冷却液部提供热量。在完成热交换后,第一暖芯107A的温度高于第二暖芯107B的温度。The warm core is located in the vehicle's evaporative tank and is used to provide heat to the vehicle's cabin. In particular, the warm core of the present invention shown in FIG. 1 is provided as two warm cores. Each warm core corresponds to the corresponding air cooler. The heat of the warm core mainly comes from the heat of the cooling liquid of the air cooler. On the one hand, the heating area is increased, and on the other hand, the heating can be adjusted flexibly and efficiently according to needs. quantity. The specific application will be described in detail in the embodiments later in the specification. In the embodiment shown in FIG. 1 , the first
电池换热器包括电池换热器的冷媒部和电池换热器的冷却液部,其冷媒部与冷却液部实现热量交换。在本发明的实施例中,电池换热器105的上游设置有电池换热膨胀阀EXV2(优选为电子膨胀阀)。通过控制电池换热膨胀阀EXV2的节流,来实现冷媒的降温。The battery heat exchanger includes a refrigerant part of the battery heat exchanger and a cooling liquid part of the battery heat exchanger, and the refrigerant part and the cooling liquid part realize heat exchange. In the embodiment of the present invention, a battery heat exchange expansion valve EXV2 (preferably an electronic expansion valve) is provided upstream of the
室外散热器用于将冷媒与室外空气进行换热。在本发明的其中一种实施方式中,室外散热器103中还设有环境温度传感器,用于根据实际环境温度,来调整流经室外散热器的冷媒的换热程度。The outdoor radiator is used to exchange heat between the refrigerant and the outdoor air. In one of the embodiments of the present invention, the
蒸汽换热器用于使通过的冷媒降温。在本发明的其中一种实施方式中,蒸汽换热器包括冷凝水存储装置。冷凝水存储装置中的水可以是提前存储的冷凝液体。优选地,冷凝水存储装置收集来自于空气遇到冷媒管路而凝结的水,再次利用,用于蒸发吸热降温。优选地,本发明的蒸汽换热器111设置在室外散热器103的流出端的下游(如图1所示),其冷凝水存储装置可充分且高效地收集较热的空气冷凝而变成的冷凝水。优选地,冷凝水存储装置中的液态冷凝水,再通过雾化装置(例如采用超声波板或加压再节流后的雾化),变成水雾,再通过蒸发来换热。这种设置可以增加蒸发换热的表面积,并使换热器体积更小、紧凑,节省空间。The steam heat exchanger is used to cool the passing refrigerant. In one of the embodiments of the present invention, the steam heat exchanger includes a condensate storage device. The water in the condensed water storage device may be a condensed liquid stored in advance. Preferably, the condensed water storage device collects the condensed water from the air encountering the refrigerant pipeline, and reuses it for evaporative heat absorption and cooling. Preferably, the
蒸发器位于车辆蒸发箱中,用于使通过的冷媒降温,以除湿或为车舱降温。在本发明的实施例中,蒸发器106的上游设置有蒸发器膨胀阀EXV3(优选为电子膨胀阀)。通过控制蒸发器膨胀阀EXV3的节流,来实现冷媒的降温,进而降温后的冷媒在蒸发器后蒸发,实现除湿或车舱降温。The evaporator is located in the vehicle's evaporative box and is used to cool the passing refrigerant to dehumidify or cool the cabin. In the embodiment of the present invention, an evaporator expansion valve EXV3 (preferably an electronic expansion valve) is provided upstream of the
回热器用于使冷媒回路中的冷、热流体流经同一流道空间,流体通过与回热填料的直接接触实现热交换,可提升换热效率,降低能耗。尤其适用于二氧化碳作为冷媒的空调流路中。回热器包括低温低压侧入口和高温高压侧入口。本发明图1的实施例中,回热填料流回压缩机101之前,先经过气液分离器110,再从低温低压侧流进回热器104,此时回热器104中的回热填料是低温的,从而为从高温高压侧流入回热器104的冷媒流体进一步降温,提高降温效率。The regenerator is used to make the cold and hot fluids in the refrigerant circuit flow through the same channel space, and the fluid realizes heat exchange through direct contact with the regenerating filler, which can improve the heat exchange efficiency and reduce energy consumption. It is especially suitable for air-conditioning flow paths where carbon dioxide is used as a refrigerant. The regenerator includes a low temperature and low pressure side inlet and a high temperature and high pressure side inlet. In the embodiment of FIG. 1 of the present invention, before the regenerative filler flows back to the
气液分离器使流回压缩机的冷媒气态和液态分离,防止液态冷媒进入压缩机以损坏压缩机。The gas-liquid separator separates the gaseous and liquid refrigerant flowing back to the compressor, preventing the liquid refrigerant from entering the compressor and damaging the compressor.
电池用于为新能源车辆提供动力,电驱组件包括电机、控制器等组件,用于驱动车辆。Batteries are used to power new energy vehicles, and electric drive components include motors, controllers and other components to drive vehicles.
低温散热器用于通入冷却液,从而对冷却液回路中的冷却液进行冷却。本发明中,电子风扇113吹出的气流可通过低温散热器112的冷却液与室外散热器103的冷媒,使二者充分换热。The low temperature radiator is used to pass the coolant to cool the coolant in the coolant circuit. In the present invention, the airflow blown by the
阀类部件用于控制流路上流体的流量和方向,例如包括关闭状态、全开状态、节流状态等。在阀类部件的关闭状态时,流体无法通过;在阀类部件的全开状态,流体可全部通过;在阀类部件的节流状态,通过的流体被节流,以根据需要控制流体的流量大小。为了更好地说明本发明,本申请中将阀类部件分为:调节阀组件、节流阀组件和多通阀组件。其中,调节阀组件包括单向阀(包括打开状态和关闭状态,在打开状态下,仅按照单一方向导向流体),截止阀(包括关闭状态、全开状态)。节流阀组件例如电子膨胀阀,包括关闭状态、全开状态、节流状态。多通阀组件包括:三通阀、四通阀、五通阀及以上数量的阀。本发明实施例中,通过设置阀类部件,来控制管路中的流体方向和流量。在一实施例如图1所示,阀类部件包括设置在回热器104流出端的下游的单向阀1CV,设置在气冷器102A、102B和室外散热器103之间的电子膨胀阀EXV1,设置在气冷器102A、102B流出端的下游的第一截止阀SV1,设置在气液分离器110和回热器104上游的第二截止阀SV2,设置在电池换热器105上游的电池换热膨胀阀EXV2(也可选电子膨胀阀),设置在蒸发器106上游的蒸发器膨胀阀EXV3(也可选电子膨胀阀)。阀类部件还包括设置在冷却器回路中,用于控制电池回路、电驱回路、采暖回路、散热回路关闭和联通的1号四通阀4V1、2号四通阀4V2、五通阀5V、1号三通阀3V1,2号三通阀3V2,3号三通阀3V3。Valve-like components are used to control the flow and direction of fluid on the flow path, such as closed state, fully open state, throttling state, etc. In the closed state of the valve parts, the fluid cannot pass; in the fully open state of the valve parts, all the fluid can pass; in the throttling state of the valve parts, the passing fluid is throttled to control the flow of the fluid as required size. In order to better illustrate the present invention, the valve components are divided into: regulating valve assembly, throttle valve assembly and multi-way valve assembly in this application. Wherein, the regulating valve assembly includes a one-way valve (including an open state and a closed state, and in the open state, the fluid is guided only in a single direction), and a stop valve (including a closed state and a fully open state). A throttle valve assembly, such as an electronic expansion valve, includes a closed state, a fully open state, and a throttled state. The multi-way valve assembly includes: three-way valve, four-way valve, five-way valve and the above number of valves. In the embodiment of the present invention, the direction and flow of the fluid in the pipeline are controlled by arranging valve-like components. In one embodiment, as shown in FIG. 1, the valve components include a one-way valve 1CV arranged downstream of the outflow end of the
泵类部件用于驱动流路中流体的运动和运动方向。在一实施例如图1所示,泵类部件包括气冷器水泵P1和P2,电池回路水泵P3,电驱回路水泵P4。Pump components are used to drive the movement and direction of movement of the fluid in the flow path. 1, the pump components include air cooler water pumps P1 and P2, battery circuit water pump P3, and electric drive circuit water pump P4.
图2示出了本发明的另一实施例,其与图1的结构区别不大,仅仅在于蒸汽换热器111’的位置设置在蒸发器106和回热器104之间。Fig. 2 shows another embodiment of the present invention, which is not much different from the structure of Fig. 1 except that the position of the steam heat exchanger 111' is arranged between the
冷媒回路中,电池冷却回路上的冷媒依次经过:压缩机101、第一气冷器102A、第二气冷器102B、室外散热器103、蒸汽换热器111、回热器104(高温高压侧进入)、电池换热器105、回热器104(低温低压侧进入)、气液分离器110,最终回到压缩机101。In the refrigerant circuit, the refrigerant on the battery cooling circuit passes through in sequence:
冷媒回路中,车舱冷却回路上的冷媒依次经过:压缩机101、第一气冷器102A、第二气冷器102B、室外散热器103、蒸汽换热器111、回热器104(高温高压侧进入)、蒸发器106(位于车辆蒸发箱内)、回热器104(低温低压侧进入)、气液分离器110,最终回到压缩机101。In the refrigerant circuit, the refrigerant on the cabin cooling circuit passes through: the
冷却液回路中,采暖回路上设置有:第一气冷器102A、位于车辆蒸发箱内的第一暖芯107A,其中,第一气冷器102A与第一暖芯107A相关联,为其供暖;第二气冷器102B与第二暖芯107B相关联为其供暖。电池回路上设置有:电池108、电池换热器105。电驱回路上设置有:电驱组件109。散热回路上设置有:低温散热器112。In the cooling liquid circuit, the heating circuit is provided with: a first air cooler 102A and a first
冷媒回路与冷却液回路设置成,在第一气冷器102A、第二气冷器102B以及电池换热器105处,通过相对应的冷媒部和冷却液部来完成冷媒与冷却液的热交换。也即,第一气冷器的冷媒部与第一气冷器的冷却液部交换热量,第二气冷器的冷媒部与第二气冷器的冷却液部交换热量,电池换热器的冷媒部与电池换热器的冷却液部交换热量。第一暖芯107A设置成由第一气冷器102A的冷却液部提供热量(优选地,通过串联在同一冷却液回路中),第二暖芯107B设置成由第二气冷器102B的冷却液部提供热量(优选地,通过串联在同一冷却液回路中)。The refrigerant circuit and the cooling liquid circuit are arranged such that at the first air cooler 102A, the
在冷却液回路中,由多通阀组件的切换和水泵部件的驱动,来形成冷却液的电池回路、电驱回路、采暖回路和散热回路。在冷媒回路中,控制膨胀阀和截止阀、单向阀的开闭,来控制冷媒的流向和换热。在一实施方式中,车辆空调系统的控制方法至少包括以下步骤:冷媒回路中,冷媒依次流经串联的至少两个气冷器以进行换热;冷却液回路中,冷却液流经换热后的至少两个气冷器和采暖回路,以为车辆供热,以实现车舱采暖;和/或冷却液流经换热后的至少两个气冷器中的一气冷器和电池回路,以为电池供热。除了上述实施方式之外,以下还将具体列举本发明的车辆热泵空调系统可形成的模式,以实现相应的制冷、采暖、除冰等功能。图3示出了本发明的车辆热泵空调系统形成的第一模式,该模式为车舱降温,实现车舱的制冷。图中的虚线表示冷媒回路中冷媒的流动路径。在冷媒回路中,冷媒从压缩机101(例如电动压缩机)出来,依次通过第一气冷器102A和第二气冷器102B(该处只通过不完成换热;此时冷却液回路中的采暖水泵P1和P2不工作),电子膨胀阀EXV1(全开状态),室外散热器103,蒸汽换热器111、回热器104(高温高压侧),高压侧单向阀1CV(全开状态,可选地,也可用截止阀、电子膨胀阀代替),蒸发器膨胀阀EXV3(节流状态),蒸发器106,气液分离器110,回热器104(低温低压侧),最后流回压缩机101。以上完成车舱的制冷循环工况。在该模式下,电池换热膨胀阀EXV2、第一截止阀SV1、第二截止阀SV2均处于关闭状态。在冷却液回路中,采暖回路水泵P1和P2、电池回路水泵P3、电驱回路水泵P4均不工作。本实施例中,两个气冷器102A、102B将冷媒充分降温,通过室外散热器103换热,蒸汽换热器111收集冷凝水后并蒸发来吸收空调管路内的冷媒热量,降低空调管路内的冷媒温度,经过回热器104后,再经过蒸发器106,以实现车舱制冷降温。可选地,还可根据需要设置三个或以上串联的气冷器,以提高换热效率。In the cooling liquid circuit, the battery circuit, electric drive circuit, heating circuit and heat dissipation circuit of the cooling liquid are formed by the switching of the multi-way valve assembly and the driving of the water pump component. In the refrigerant circuit, control the opening and closing of the expansion valve, shut-off valve, and one-way valve to control the flow direction and heat exchange of the refrigerant. In one embodiment, the control method of the vehicle air conditioning system at least includes the following steps: in the refrigerant circuit, the refrigerant flows through at least two air coolers connected in series in sequence for heat exchange; in the cooling liquid circuit, the cooling liquid flows through the heat exchange at least two air coolers and a heating circuit to provide heat for the vehicle to achieve cabin heating; and/or the coolant flows through one of the at least two air coolers after heat exchange and a battery circuit to provide battery heating. In addition to the above-mentioned embodiments, the modes that can be formed by the vehicle heat pump air conditioning system of the present invention will be specifically listed below to realize corresponding functions such as cooling, heating, and deicing. FIG. 3 shows a first mode formed by the vehicle heat pump air conditioning system of the present invention, and this mode cools the vehicle cabin and realizes the cooling of the vehicle cabin. The dotted line in the figure represents the flow path of the refrigerant in the refrigerant circuit. In the refrigerant circuit, the refrigerant comes out of the compressor 101 (for example, an electric compressor), and passes through the first air cooler 102A and the second air cooler 102B in sequence (where only heat exchange is not completed; Heating pumps P1 and P2 do not work), electronic expansion valve EXV1 (full open state),
图4示出了本发明的车辆热泵空调系统形成的第二模式,该模式为车舱供暖,实现车舱采暖。图中的虚线表示冷媒回路中冷媒的流动路径;点划线表示冷却液回路中的冷却液路径。冷媒回路中,冷媒从压缩机101(例如电动压缩机)出来,依次通过第一气冷器102A和第二气冷器102B(该处完成换热;此时冷却液回路中的水泵P1和P2工作),电子膨胀阀EXV1(节流状态),室外散热器103,第二截止阀SV2(全开状态),气液分离器110,回热器104(低温低压侧),最后流回压缩机101。在该模式下,单向阀1CV处于全开状态(可选地,也可用膨胀阀或截止阀替代,如使用则此时处于关闭状态),电池换热膨胀阀EXV2,蒸发器膨胀阀EXV3,第一截止阀SV1均处于全关闭状态。在冷却液回路中,采暖回路水泵P1和P2工作,电池回路水泵P3和电驱回路水泵P4均不工作。1号三通阀3V1的1-2开口导通,2号三通阀3V2的1-3开口导通,3号三通阀3V3的1-3开口导通,1号四通阀4V1根据电池电驱需求,设置开口1-4、2-3或者1-2、3-4导通,2号四通阀4V2的开口1-4导通、2-3导通,五通阀5V可根据电池和电驱回路需求,实现1或5进2出,3进4出,或者1进4出,3进2出。在此模式下,第一暖芯107A和第二暖芯107B,分别与第一气冷器102A的冷却液部与第二气冷器102B的冷却液部串联,从而为车舱供暖。根据需要,也可将电池108或者电驱组件109加入第二暖芯107B的串联回路中,用以传导热量。FIG. 4 shows a second mode formed by the vehicle heat pump air conditioning system of the present invention, which is for vehicle cabin heating to achieve vehicle cabin heating. The dotted line in the figure represents the flow path of the refrigerant in the refrigerant circuit; the dashed-dotted line represents the coolant path in the cooling liquid circuit. In the refrigerant circuit, the refrigerant comes out from the compressor 101 (for example, an electric compressor), and passes through the first air cooler 102A and the second air cooler 102B in turn (where heat exchange is completed; at this time, the water pumps P1 and P2 in the cooling liquid circuit). working), electronic expansion valve EXV1 (throttled state),
图5示出了本发明的车辆热泵空调系统形成的第三模式,该模式为车舱和电池供暖,实现车舱和电池采暖。图中的虚线表示冷媒回路中冷媒的流动路径;单点划线和双点划线均表示冷却液回路中的冷却液路径,其中,单点划线表示第一暖芯107A与第一气冷器102A的冷却液部形成的串联回路,用于为车舱供暖;双点划线表示第二暖芯107B与第二气冷器102B的冷却液部、电池形成的串联回路,用于为车舱和电池供暖。在冷媒回路中,冷媒从压缩机101(例如电动压缩机)出来,依次通过第一气冷器102A和第二气冷器102B(该处完成换热;此时冷却液回路中的采暖回路水泵P1和P2工作),电子膨胀阀EXV1(节流状态),室外散热器103,第二截止阀SV2(全开状态),气液分离器110,回热器104(低温低压侧),最后流回压缩机101。在该模式下,电子膨胀阀EXV1,单向阀1CV均处于关闭状态,第二截止阀SV2处于全开状态。在冷却液回路中,采暖回路水泵P1和P2工作,电池回路水泵P3均工作,电驱回路水泵P4不工作。1号三通阀3V1的开口1-2导通,2号三通阀3V2的开口1-3导通,3号三通阀3V3的开口1-2导通,1号四通阀4V1的开口1-4、2-3导通,2号四通阀4V2的开口1-4导通、2-3导通,五通阀5V的开口3-4导通,可根据电驱回路需求实现1或5进2出。此模式特别适用于车内温度超过预定温度,但电池需要采暖的情形,此时可以用其中一个气冷器多余的热量来同时给电池供暖,以达到节能的效果,优选地,如图5所示,选择温度较低的气冷器102B的冷却液回路,来为电池108供暖。FIG. 5 shows a third mode formed by the vehicle heat pump air conditioning system of the present invention, which is the heating of the vehicle cabin and the battery to realize the heating of the vehicle cabin and the battery. The dotted line in the figure represents the flow path of the refrigerant in the refrigerant circuit; the dashed-dotted line and the dashed-two-dotted line both represent the cooling liquid path in the cooling liquid circuit, wherein the dashed-dotted line represents the first
图6示出了本发明的车辆热泵空调系统形成的第四模式,该模式为车舱供暖,为电池降温,实现车舱采暖和电池冷却。图中的虚线表示冷媒回路中冷媒的流动路径;图中右侧电池回路的虚线为冷却液路径,仅为区分采暖回路与电池回路所做的示意性标注;单点划线表示第一暖芯107A与第一气冷器102B的冷却液部形成的冷却液串联回路,以及第二暖芯107B与第二气冷器102B的冷却液部形成的冷却液串联回路,用于为车舱供暖。冷媒回路中,冷媒从压缩机101(例如电动压缩机)出来,依次通过第一气冷器102A和第二气冷器102B(该处完成换热;此时冷却液回路中的采暖回路水泵P1和P2工作),电子膨胀阀EXV1,室外散热器103,蒸汽换热器111,回热器104(高温高压侧),单向阀1CV,电池换热膨胀阀EXV2(节流状态),电池换热器105,气液分离器110,回热器104(低温低压侧)后,最后流回压缩机101,完成冷媒回路循环。在该模式下,第一截止阀SV1、第二截止阀SV2,蒸发器膨胀阀EXV3均处于关闭状态,EXV2按需进行节流。在冷却液回路中,采暖回路水泵P1和P2工作,电池回路水泵P3工作,电驱回路水泵P4不工作。1号三通阀3V1的开口1-2导通,2号三通阀3V2的开口1-3导通,3号三通阀3V3的开口1-3导通,1号四通阀4V1的开口1-4、2-3导通,2号四通阀4V2的开口1-4导通、2-3导通,五通阀5V的开口3-4导通,可根据电驱回路需求实现1或5进2出。在此模式下,第一暖芯107A和第二暖芯107B,分别与第一气冷器102A的冷却液部与第二气冷器102B的冷却液部串联,从而为车舱供暖。在冷媒回路中,冷媒从压缩机101出来并被降温后,通过电池换热膨胀阀EXV2来节流,降温后流到电池换热器105的冷媒部,从而为电池换热器105中的冷却液降温;在冷却液回路中,电池和电池换热器形成冷却液的电池回路,电池换热器中降温后的冷却液为电池降温。FIG. 6 shows a fourth mode formed by the vehicle heat pump air conditioning system of the present invention, which is for heating the vehicle cabin and cooling the battery, so as to realize the heating of the vehicle cabin and the cooling of the battery. The dashed line in the figure represents the flow path of the refrigerant in the refrigerant circuit; the dashed line in the battery circuit on the right side of the figure is the cooling liquid path, which is only a schematic label to distinguish the heating circuit and the battery circuit; the single-dotted line represents the first warm core The cooling liquid series circuit formed by 107A and the cooling liquid part of the first air cooler 102B, and the cooling liquid series circuit formed by the second
图7示出了本发明的车辆热泵空调系统形成的第五模式,该模式为车舱和电池制冷,实现车舱制冷和电池冷却。图中的虚线表示冷媒回路中冷媒和冷却液回路中冷却液的流动路径。冷媒回路中,冷媒从压缩机101(例如电动压缩机)出来,依次通过第一气冷器102A和第二气冷器102B(该处完成换热;此时冷却液回路中的采暖回路水泵P1和P2工作),电子膨胀阀EXV1(节流状态),室外散热器103,蒸汽换热器111,回热器104(高温高压侧),单向阀1CV(全开状态,可选地,还可用膨胀阀或截止阀替代),之后分为两路:其中一路冷媒经过电池换热膨胀阀EXV2(节流状态),电池换热器105;另一路冷媒经过蒸发器膨胀阀EXV3(节流状态),蒸发器106;然后两路汇合进入气液分离器110,回热器104(低温低压侧)后,流回压缩机101,完成冷媒回路循环。在该模式下,第一截止阀SV1,第二截止阀SV2均处于关闭状态,电池换热膨胀阀EXV2和蒸发器膨胀阀EXV3按需节流。在冷却液回路中,采暖回路水泵P1,P2工作、电驱回路水泵P4工作,电池回路水泵P3工作。1号三通阀3V1的开口1-3导通,2号三通阀3V2的开口1-2导通,3号三通阀3V3的开口1-2导通,1号四通阀4V1的开口1-2、4-3导通,2号四通阀4V2的开口3-4导通、2-1导通,五通阀5V的开口3-4、5-2导通。在冷媒回路中,冷媒从压缩机101出来并被降温后,一路通过电池换热膨胀阀EXV2来节流,降温后流到电池换热器105的冷媒部,从而为电池换热器105中的冷却液降温;另一路经过通过蒸发器膨胀阀EXV3节流,使冷凝水经过蒸发器106蒸发,以实现车舱制冷降温。在冷却液回路中,电池108和电池换热器105形成冷却液的电池回路,电池换热器105中降温后的冷却液为电池降温;电池回路与电驱回路以及低温散热器112串联:第一气冷器102A的冷却液部、第二气冷器102B的冷却液部与电驱组件109和低温散热器112形成回路,通过低温散热器112来散掉该回路的热量。FIG. 7 shows a fifth mode formed by the vehicle heat pump air conditioning system of the present invention, and this mode is the cooling of the vehicle cabin and the battery to realize the cooling of the vehicle cabin and the battery. The dotted lines in the figure represent the flow paths of the refrigerant in the refrigerant circuit and the cooling liquid in the cooling liquid circuit. In the refrigerant circuit, the refrigerant comes out from the compressor 101 (for example, an electric compressor), and passes through the first air cooler 102A and the second air cooler 102B in turn (where heat exchange is completed; at this time, the heating circuit water pump P1 in the cooling liquid circuit) and P2), electronic expansion valve EXV1 (throttled state),
图8示出了本发明的车辆热泵空调系统形成的第六模式,该模式为电池降温,实现电池冷却。图中的虚线表示冷媒回路中冷媒和冷却液回路中冷却液的流动路径。冷媒回路中,冷媒从压缩机101(例如电动压缩机)出来,依次通过第一气冷器102A和第二气冷器102B(该处完成换热;此时冷却液回路中的采暖回路水泵P1和P2工作),电子膨胀阀EXV1(全开状态),室外散热器103,蒸汽换热器111,回热器104(高温高压侧),单向阀1CV,电池换热膨胀阀EXV2(节流状态),电池换热器105,气液分离器110,回热器104(低温低压侧),最后流回压缩机101,完成冷媒回路循环。在该模式下,第一截止阀SV1,第二截止阀SV2,蒸发器膨胀阀EXV3,均处于关闭状态,电池换热膨胀阀EXV2按需进行节流。在冷却液回路中,采暖回路水泵P1,P2工作、电驱回路水泵P4工作,电池回路水泵P3工作。1号三通阀3V1的开口1-3导通,2号三通阀3V2的开口1-2导通,3号三通阀3V3的开口1-2导通,1号四通阀4V1的开口1-2、4-3导通,2号四通阀4V2的开口3-4导通、2-1导通,五通阀5V的开口3-4、5-2导通。在冷媒回路中,冷媒从压缩机101出来并被降温后,通过电池换热膨胀阀EXV2来节流,降温后流到电池换热器105的冷媒部,从而为电池换热器105中的冷却液降温。在冷却液回路中,电池108和电池换热器105形成冷却液的电池回路,电池换热器105中降温后的冷却液为电池降温;电池回路与电驱回路以及低温散热器串联:第一气冷器102A的冷却液部、第二气冷器102B的冷却液部与电驱组件109和低温散热器112形成回路,通过低温散热器112来散掉该回路的热量。FIG. 8 shows a sixth mode formed by the vehicle heat pump air conditioning system of the present invention, which is to cool the battery to achieve battery cooling. The dotted lines in the figure represent the flow paths of the refrigerant in the refrigerant circuit and the cooling liquid in the cooling liquid circuit. In the refrigerant circuit, the refrigerant comes out from the compressor 101 (for example, an electric compressor), and passes through the first air cooler 102A and the second air cooler 102B in turn (where heat exchange is completed; at this time, the heating circuit water pump P1 in the cooling liquid circuit) and P2), electronic expansion valve EXV1 (full open state),
以图7或图8为示例的另一实施方式中,形成电池的最大制冷模式。此模式下,在冷媒回路中,可以选择一个或两个气冷器(即第一气冷器或第二气冷器)开启换热模式,也即,可以仅开启多个气冷器中的部分气冷器对应的采暖水泵,或者开启全部气冷器对应的采暖回路水泵,以完成冷媒与冷却液之间的换热。由此可见,本发明采用两个或两个以上的气冷器,可以灵活方便地根据需要来调整搭配适合数量的气冷器,实现低耗能、高效率的空调方式。另外,本发明的方案优选采用二氧化碳作为冷媒,整体实现新能源车辆空调的绿色环保。In another embodiment exemplified by FIG. 7 or FIG. 8 , the maximum cooling mode of the battery is formed. In this mode, in the refrigerant circuit, one or two air coolers (ie the first air cooler or the second air cooler) can be selected to turn on the heat exchange mode, that is, only one of the multiple air coolers can be turned on. The heating water pumps corresponding to some air coolers, or the heating circuit water pumps corresponding to all air coolers are turned on to complete the heat exchange between the refrigerant and the cooling liquid. It can be seen that the present invention adopts two or more air coolers, and can flexibly and conveniently adjust and match a suitable number of air coolers as required, thereby realizing a low energy consumption and high efficiency air conditioning method. In addition, the solution of the present invention preferably adopts carbon dioxide as the refrigerant, so as to realize the green environmental protection of the air conditioner of the new energy vehicle as a whole.
图9示出了本发明的车辆热泵空调系统形成的第七模式,该模式为车舱采暖、除湿。图中的虚线表示冷媒回路中冷媒的流动路径;单点划线和双点划线均表示冷却液回路中的冷却液路径,其中单点划线表示第一暖芯107A与第一气冷器102A的冷却液部形成的串联回路;双点划线表示第二暖芯107B与第二气冷器102B的冷却液部形成的串联回路。在冷媒回路中,冷媒从压缩机101(例如电动压缩机)出来,依次通过第一气冷器102A和第二气冷器102B(该处完成换热;此时冷却液回路中的采暖回路水泵P1和P2工作),电子膨胀阀EXV1(节流状态),室外散热器103,蒸汽换热器111,回热器104(高温高压侧),单向阀1CV,蒸发器膨胀阀EXV3(节流状态),蒸发器106,气液分离器110,回热器104(低温低压侧),最后流回压缩机101,完成冷媒回路循环。在该模式下,第一截止阀SV1,第二截止阀SV2,电池换热膨胀阀EXV2均处于关闭状态,EXV1和EXV3按需进行节流。在冷却液回路中,采暖回路水泵P1、P2工作,电驱回路水泵P4和电池回路水泵P3均不工作。1号三通阀3V1的开口1-2导通,2号三通阀3V2的开口1-3导通,3号三通阀3V3的开口1-3导通,1号四通阀4V1的开口1-4、2-3导通,2号四通阀4V2的开口1-4导通、2-3导通,五通阀5V根据电驱电池需求导通。在此模式下,第一暖芯107A和第二暖芯107B,分别与第一气冷器102A的冷却液部与第二气冷器102B的冷却液部串联,从而为车舱供暖。在冷媒回路中,冷媒从压缩机101出来并被降温后,蒸汽换热器111收集冷凝水后蒸发,经过回热器104和蒸发器膨胀阀EXV3节流冷凝后,到蒸发器106再次蒸发,从而达到除湿的目的。FIG. 9 shows a seventh mode formed by the vehicle heat pump air conditioning system of the present invention, and this mode is vehicle cabin heating and dehumidification. The dotted line in the figure represents the flow path of the refrigerant in the refrigerant circuit; the dashed-dotted line and the dashed-two-dotted line both represent the cooling liquid path in the cooling liquid circuit, wherein the dashed-dotted line represents the first
图10示出了本发明的车辆热泵空调系统形成的第八模式,该模式为电池换热器除冰。图中的虚线表示冷媒回路中冷媒和冷却液回路中冷却液的流动路径。冷媒回路路中,冷媒从压缩机101(例如电动压缩机)出来,依次通过第一气冷器102A和第二气冷器102B(该处只通过不完成换热;此时冷却液回路中的采暖水泵P1和P2不工作),电子膨胀阀EXV1(全开状态),室外散热器103,蒸汽换热器111、回热器104(高温高压侧),单向阀1CV(全开状态),电池换热膨胀阀EXV2(节流状态),电池换热器105,气液分离器110,回热器104(低温低压侧),最后流回压缩机101,完成冷媒回路循环。在该模式下,第一截止阀SV1、第二截止阀SV2、蒸发器膨胀阀EXV3均处于关闭状态,电池换热膨胀阀EXV2按需进行节流。冷却液回路中,仅电池回路水泵P3工作,采暖回路水泵P1、P2和电驱回路水泵P4均不工作。在此模式下,电池108产生的余热,可以用来为电池换热器除冰,实现废热利用。FIG. 10 shows the eighth mode formed by the vehicle heat pump air conditioning system of the present invention, which is the deicing of the battery heat exchanger. The dotted lines in the figure represent the flow paths of the refrigerant in the refrigerant circuit and the cooling liquid in the cooling liquid circuit. In the refrigerant circuit, the refrigerant comes out from the compressor 101 (for example, an electric compressor), and passes through the first air cooler 102A and the second air cooler 102B in sequence (where only heat exchange is not completed; Heating pumps P1 and P2 do not work), electronic expansion valve EXV1 (fully open),
图11示出了本发明的车辆热泵空调系统形成的第九模式,该模式为电池自然散热。图中的虚线表示冷却液回路中冷却液的流动路径。此模式下,冷媒回路不工作,利用低温散热器112(配合电子风扇113)给电池回路散热。在冷却液回路中,采暖回路水泵P1、P2不工作,电驱回路水泵P4和电池回路水泵P3工作,电驱回路与电池回路串连。1号四通阀4V1的出口1进4出,五通阀5V由出口5进4出、3进2出。此模式尤其适用于环境温度低于20℃的秋冬季节。当电池需要散热时,外面环境温度较低,可利用电子风扇113和低温散热器112来实现自然散热。FIG. 11 shows a ninth mode formed by the vehicle heat pump air conditioning system of the present invention, which is the natural heat dissipation of the battery. The dotted line in the figure represents the flow path of the coolant in the coolant circuit. In this mode, the refrigerant circuit does not work, and the low temperature radiator 112 (with the electronic fan 113 ) is used to dissipate heat from the battery circuit. In the cooling liquid circuit, the heating circuit water pumps P1 and P2 do not work, the electric drive circuit water pump P4 and the battery circuit water pump P3 work, and the electric drive circuit is connected in series with the battery circuit. The No. 1 four-way valve 4V1 has the
图12示出了本发明的车辆热泵空调系统形成的第十模式,该模式为余热回收给电池保温。图中的虚线表示冷却液回路中冷却液的流动路径。此模式下,冷媒回路不工作,利用电驱回路散热给电池保温。冷却液回路中,采暖回路水泵P1、P2不工作,电驱回路水泵P4和电池回路水泵P3工作,电驱回路与电池回路串连。1号四通阀4CV1由1进4出,五通阀5V由1进4出、3进2出。FIG. 12 shows the tenth mode formed by the vehicle heat pump air conditioning system of the present invention, which is to recover the waste heat to keep the battery warm. The dotted line in the figure represents the flow path of the coolant in the coolant circuit. In this mode, the refrigerant circuit does not work, and the electric drive circuit is used to dissipate heat to keep the battery warm. In the coolant circuit, the heating circuit water pumps P1 and P2 do not work, the electric drive circuit water pump P4 and the battery circuit water pump P3 work, and the electric drive circuit is connected in series with the battery circuit. The No. 1 four-way valve 4CV1 is 1 in and 4 out, and the five-
图13示出了本发明的车辆热泵空调系统形成的第十一模式,该模式通过余热回收为车舱加热。图中的虚线表示冷媒回路中冷媒的流动路径,以及冷却液在电驱回路的流动路径;单点划线表示第一暖芯107A与第一气冷器102A的冷却液部形成的串联回路;双点划线表示第二暖芯107B与第二气冷器102B的冷却液部、和电池回路形成的串联回路。冷媒回路中,冷媒从压缩机101(例如电动压缩机)出来,依次通过第一气冷器102A和第二气冷器102B(该处完成换热;此时冷却液回路中的采暖回路水泵P1和P2工作),电子膨胀阀EXV1,室外散热器103,蒸汽换热器111、回热器104(高温高压侧),单向阀1CV,电池换热膨胀阀EXV2(节流状态),电池换热器105,气液分离器110,回热器104(低温低压侧),最后流回压缩机101,完成冷媒回路循环。在该模式下,第一截止阀SV1、第二截止阀SV2、蒸发器膨胀阀EXV3均处于关闭状态,电池换热膨胀阀EXV2按需进行节流。在冷却液回路中,采暖回路水泵P1、P2、电驱回路水泵P4和电池回路水泵P3均工作。1号三通阀3V1的开口1-2导通,2号三通阀3V2的开口1-3导通,3号三通阀3V3的开口1-2导通,1号四通阀4V1的开口1-4、2-3导通,2号四通阀4V2由1-4导通、2-3导通,五通阀5V的开口1-2、3-4导通,或2-3、1-4导通。在此模式下,车舱的加热热源一方面来自气冷器换热的冷却液中的热量,传导给第一暖芯107A和第二暖芯107B,例如,将第一暖芯107A与第一气冷器102A的冷却液部串联,将第二暖芯107B与第二气冷器102B的冷却液部串联;另一方面,通过电池和电驱电路的余热,也可以为车舱采暖提供一定热量,达到节约能耗的目的。例如,将第二暖芯107B与第二气冷器102B的冷却液部、电池回路、电驱回路串联,当电池和电驱组件产生的热量,也可传递至第二暖芯107B处,实现车舱加热。FIG. 13 shows an eleventh mode formed by the vehicle heat pump air conditioning system of the present invention, which heats the vehicle cabin through waste heat recovery. The dotted line in the figure represents the flow path of the refrigerant in the refrigerant circuit and the flow path of the cooling liquid in the electric drive circuit; the dashed-dotted line represents the series circuit formed by the first
图3-图13是根据图1所示的本发明的热泵空调系统一实施例结构,所适用的几种空调模式,但不仅限于上述所列举的示例。同理,如上所列的空调模式也可适用于其他不偏离本发明构思的其他结构,例如图2所示结构。此外,不偏离本发明构思的变型还可以在阀类部件、泵类部件、以及换热器类型的选择和布局上。Figures 3 to 13 show the structure of an embodiment of the heat pump air conditioning system according to the present invention shown in Figure 1, which are applicable to several air conditioning modes, but are not limited to the examples listed above. Similarly, the air conditioning modes listed above can also be applied to other structures that do not deviate from the concept of the present invention, such as the structure shown in FIG. 2 . Furthermore, variations are possible in the selection and arrangement of valve type components, pump type components, and heat exchanger types without departing from the inventive concept.
图14-15示出了本发明构思下,阀类部件的另外两种选择和布置实施例。图14示出了本发明的车辆热泵空调系统的另一实施例结构,该系统包括压缩机201、第一气冷器202A、第二气冷器202B、第一暖芯207A、第二暖芯207B、电池换热器205、室外散热器203、蒸汽换热器211、蒸发器206、电池208、电驱组件209、低温散热器212、电子风扇213;还包括与图1-13中功能和布局相同的泵类部件。与以上实施例不同的是,此处的回热器210内置有气液分离器。此外,多通阀组件可包括八通阀8V、三通阀3V按照如图14所示布置,也可实现冷却液回路中,采暖回路、电驱回路和电池回路的激活和切换。Figures 14-15 show two other embodiments of selection and arrangement of valve components under the concept of the present invention. FIG. 14 shows the structure of another embodiment of the vehicle heat pump air conditioning system of the present invention. The system includes a
图15示出了本发明的车辆热泵空调系统的另一实施例结构。与图14的区别在于将其中的八通阀8V替换为第一五通阀5V1,第二五通阀5V2,按照图15所示布置,也可实现冷却液回路中,采暖回路、电驱回路和电池回路的激活和切换。除了上述实施例所示的多通阀组件的布置方式,也可以在不脱离本发明构思的前提下,采用其他布置方式。FIG. 15 shows the structure of another embodiment of the vehicle heat pump air conditioning system of the present invention. The difference from Fig. 14 is that the eight-
可以理解的是,图3-图13使用的空调模式,也同样适用于图14和图15的实施例结构。It can be understood that the air conditioning modes used in FIGS. 3 to 13 are also applicable to the structures of the embodiments shown in FIGS. 14 and 15 .
以上介绍了本发明实施例提供的一种车辆热泵空调系统。相应地,本发明实施例还提供了一种车辆,尤其是新能源车辆和/或电动汽车,该车辆包括车身,以及安装在车身上的包含图1-15中示出的车辆热泵空调系统。The above describes a vehicle heat pump air conditioning system provided by an embodiment of the present invention. Correspondingly, an embodiment of the present invention also provides a vehicle, especially a new energy vehicle and/or an electric vehicle, the vehicle includes a body, and the vehicle heat pump air conditioning system shown in FIGS. 1-15 is mounted on the body.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制。尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these Modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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