CN114871843B - Intelligent chip removal and filtration system for energy-saving numerical control machine tool - Google Patents

Intelligent chip removal and filtration system for energy-saving numerical control machine tool Download PDF

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CN114871843B
CN114871843B CN202210572324.7A CN202210572324A CN114871843B CN 114871843 B CN114871843 B CN 114871843B CN 202210572324 A CN202210572324 A CN 202210572324A CN 114871843 B CN114871843 B CN 114871843B
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box
separation filter
chip removal
wall
intelligent chip
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CN114871843A (en
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黄自勇
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Chongqing Rongsheng Automotive Parts Manufacturing Co.,Ltd.
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Chongqing Yonghang Machinery Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Centrifugal Separators (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

本发明公开了一种节能型数控机床用智能排屑过滤系统,涉及机床排屑技术领域。该节能型数控机床用智能排屑过滤系统,包括分离过滤箱、离心机构、推料机构、挤压机构和收集机构,分离过滤箱一侧设置有连接柱,连接柱的一端固定安装有储料箱,分离过滤箱的另一侧外壁固定安装有安装箱。该节能型数控机床用智能排屑过滤系统,通过固定板、第一电机、转动轴、第一皮带轮、空心转动杆、第二皮带轮、皮带和滤筒的配合使用,对切削液中的废屑和冷却液进行分离处理,采用离心的方式,不仅分离效率高,节约时间,同时分离效果好,使分离更加彻底,方便对冷却液进行回收,便于推广和使用。

The present invention discloses an intelligent chip removal and filtering system for energy-saving CNC machine tools, and relates to the technical field of machine tool chip removal. The intelligent chip removal and filtering system for energy-saving CNC machine tools comprises a separation filter box, a centrifugal mechanism, a pushing mechanism, an extrusion mechanism and a collecting mechanism. A connecting column is provided on one side of the separation filter box, a material storage box is fixedly installed on one end of the connecting column, and an installation box is fixedly installed on the outer wall of the other side of the separation filter box. The intelligent chip removal and filtering system for energy-saving CNC machine tools separates and processes waste chips and coolant in the cutting fluid through the coordinated use of a fixed plate, a first motor, a rotating shaft, a first pulley, a hollow rotating rod, a second pulley, a belt and a filter cartridge. The centrifugal method is adopted, which not only has high separation efficiency and saves time, but also has good separation effect, makes the separation more thorough, and facilitates the recovery of the coolant, which is convenient for promotion and use.

Description

一种节能型数控机床用智能排屑过滤系统An energy-saving intelligent chip removal and filtration system for CNC machine tools

技术领域Technical Field

本发明涉及机床排屑技术领域,特别涉及一种节能型数控机床用智能排屑过滤系统。The invention relates to the technical field of machine tool chip removal, and in particular to an intelligent chip removal and filtering system for energy-saving CNC machine tools.

背景技术Background technique

数控机床排屑系统主要用于分离数控机床在加工中产生的切屑和冷却液,而传统的一些数控机床所采用的排屑过滤系统,主要是通过振动电机带动使得筛板发生上下晃动,对切削液进行分离,同时有效的防止筛板堵塞,但是这种方式存在切削液的分离效率低,费时费力,并且分离后废屑存留在筛板上,不方便对废屑进行收集,需要人工手动对筛板上的废屑进行清理,增加工作人员的劳动强度,不便于推广和使用。The chip removal system of CNC machine tools is mainly used to separate the chips and coolant generated by CNC machine tools during processing. The chip removal and filtration system adopted by some traditional CNC machine tools mainly drives the screen plate to shake up and down through a vibration motor to separate the cutting fluid and effectively prevent the screen plate from being blocked. However, this method has the disadvantages of low efficiency in separating the cutting fluid, time-consuming and labor-intensive, and the waste chips remain on the screen plate after separation, which makes it inconvenient to collect the waste chips. The waste chips on the screen plate need to be cleaned manually, which increases the labor intensity of the staff and is not convenient for promotion and use.

发明内容Summary of the invention

本发明的目的在于至少解决现有技术中存在的技术问题之一,提供一种节能型数控机床用智能排屑过滤系统,能够解决切削液的分离效率低,费时费力,并且分离后废屑存留在筛板上,不方便对废屑进行收集,需要人工手动对筛板上的废屑进行清理,增加工作人员的劳动强度的问题。The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide an intelligent chip removal and filtration system for energy-saving CNC machine tools, which can solve the problems of low cutting fluid separation efficiency, time-consuming and labor-intensive, and waste chips remaining on the sieve plate after separation, making it inconvenient to collect the waste chips, requiring manual cleaning of the waste chips on the sieve plate, and increasing the labor intensity of the staff.

为实现上述目的,本发明提供如下技术方案:一种节能型数控机床用智能排屑过滤系统,包括分离过滤箱、离心机构、推料机构、挤压机构和收集机构,分离过滤箱一侧设置有连接柱,连接柱的一端固定安装有储料箱,分离过滤箱的另一侧外壁固定安装有安装箱,分离过滤箱的另一侧外壁和安装箱的一侧外壁均开设有开口且位置一致,离心机构包括驱动组件和转动组件,驱动组件设置于分离过滤箱上,转动组件设置于分离过滤箱的内部,驱动组件可驱动转动组件相对于分离过滤箱转动,推料机构包括上料组件和推料组件,上料组件设置于储料箱上,推料组件设置于上料组件的下方且延伸至转动组件的内部,挤压机构设置于分离过滤箱上,安装箱的顶部开设有开口,挤压机构穿过安装箱顶部的开口并延伸至安装箱的内部,收集机构设置于挤压机构的内部,收集机构位于挤压机构的下方。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an energy-saving intelligent chip removal and filtering system for CNC machine tools, comprising a separation filter box, a centrifugal mechanism, a pushing mechanism, an extrusion mechanism and a collecting mechanism, a connecting column is provided on one side of the separation filter box, a storage box is fixedly installed on one end of the connecting column, a mounting box is fixedly installed on the outer wall of the other side of the separation filter box, the outer wall of the other side of the separation filter box and the outer wall of one side of the mounting box are both provided with openings and are in the same position, the centrifugal mechanism comprises a driving assembly and a rotating assembly, the driving assembly is arranged on the separation filter box, the rotating assembly is arranged inside the separation filter box, the driving assembly can drive the rotating assembly to rotate relative to the separation filter box, the pushing mechanism comprises a feeding assembly and a pushing assembly, the feeding assembly is arranged on the storage box, the pushing assembly is arranged below the feeding assembly and extends to the inside of the rotating assembly, the extrusion mechanism is arranged on the separation filter box, an opening is provided on the top of the mounting box, the extrusion mechanism passes through the opening on the top of the mounting box and extends to the inside of the mounting box, the collecting mechanism is arranged inside the extrusion mechanism, and the collecting mechanism is located below the extrusion mechanism.

优选的,所述驱动组件包括固定板、第一电机和转动轴,固定板固定安装于分离过滤箱的顶部,第一电机固定安装于固定板的一侧外壁,转动轴转动安装于固定板的另一侧外壁,第一电机的输出轴与转动轴固定连接,所述转动组件包括第一皮带轮、空心转动杆、第二皮带轮、皮带和滤筒,第一皮带轮套设于转动轴的外壁,空心转动杆转动安装于分离过滤箱的一侧内壁,第二皮带轮套设于空心转动杆的外壁,第一皮带轮和第二皮带轮的外壁套设有皮带,第一皮带轮和第二皮带轮通过皮带传动连接,分离过滤箱的顶部开设有开口,皮带活动于分离过滤箱顶部的开口处,空心转动杆的一端固定安装有滤筒且与滤筒的内部相通,对切削液中的废屑和冷却液进行分离处理,采用离心的方式,不仅分离效率高,节约时间,同时分离效果好,使分离更加彻底,方便对冷却液进行回收,便于推广和使用。The filter element is fixedly mounted on the filter housing, the filter element is mounted on a first end and a second end of the filter element is mounted on a second end of the filter housing, the filter element is mounted on a second end of the filter housing, the filter element is mounted on a third end of the filter housing, and the filter element is mounted on a third end of the filter housing.

优选的,所述上料组件包括上料泵、进液管和输液管,上料泵固定安装于储料箱的一侧外壁,进液管固定安装于上料泵的输入端,输液管的一端固定安装于上料泵的输出端,输液管的另一端固定安装于储料箱的顶部且与储料箱的内部相通,所述推料组件包括安装板、第二电机、转动杆和螺旋推料片,安装板固定安装于储料箱的底部,第二电机固定安装于安装板的一侧外壁,转动杆转动安装于安装板的另一侧外壁,第二电机的输出轴与转动杆固定连接,转动杆的一端穿过储料箱和空心转动杆延伸至滤筒的内部并套设有螺旋推料片,螺旋推料片的转向与滤筒的转向为相反设置,方便对切削液进行上料处理,无需人工手动上料,增加了该过滤系统使用的方便性,另外方便对过滤后的废屑进行推料处理,同时还能有效的防止废屑在滤筒内堆积,影响切削液的分离,方便后续对废屑进行收集,实用性高。Preferably, the feeding assembly includes a feeding pump, a liquid inlet pipe and a liquid infusion pipe, the feeding pump is fixedly installed on one side outer wall of the material storage box, the liquid inlet pipe is fixedly installed on the input end of the feeding pump, one end of the liquid infusion pipe is fixedly installed on the output end of the feeding pump, and the other end of the liquid infusion pipe is fixedly installed on the top of the material storage box and communicates with the interior of the material storage box, the pushing assembly includes a mounting plate, a second motor, a rotating rod and a spiral pushing piece, the mounting plate is fixedly installed on the bottom of the material storage box, the second motor is fixedly installed on one side outer wall of the mounting plate, and the rotating rod is rotatably installed on the mounting plate On the other side outer wall, the output shaft of the second motor is fixedly connected to the rotating rod, one end of the rotating rod passes through the storage box and the hollow rotating rod, extends to the interior of the filter cartridge and is sleeved with a spiral pushing piece, and the direction of the spiral pushing piece is opposite to the direction of the filter cartridge, which is convenient for loading the cutting fluid without manual loading, increasing the convenience of using the filtering system, and also convenient for pushing the filtered waste chips. At the same time, it can also effectively prevent the waste chips from accumulating in the filter cartridge and affecting the separation of the cutting fluid, which is convenient for the subsequent collection of the waste chips and has high practicality.

优选的,所述挤压机构包括液压杆固定板、液压杆、移动板、移动杆和推料板,液压杆固定板固定安装于分离过滤箱的顶部,液压杆固定安装于固定板的一侧外壁,移动板固定安装于液压杆的自由端,移动板的一端穿过安装箱的顶部开口延伸至安装箱的内部并固定安装有两组移动杆,两组移动杆呈前后设置,滤筒的一侧外壁开设有开口,两组移动杆的一端均穿过滤筒上的开口延伸至滤筒的内部并固定安装有推料板,滤筒的底部开设有出料口。Preferably, the extrusion mechanism includes a hydraulic rod fixing plate, a hydraulic rod, a movable plate, a movable rod and a pushing plate. The hydraulic rod fixing plate is fixedly installed on the top of the separation filter box, the hydraulic rod is fixedly installed on one side outer wall of the fixing plate, the movable plate is fixedly installed on the free end of the hydraulic rod, one end of the movable plate extends through the top opening of the installation box to the interior of the installation box and is fixedly installed with two groups of movable rods, the two groups of movable rods are arranged front and back, an opening is opened on one side outer wall of the filter cartridge, one end of the two groups of movable rods extend through the opening on the filter cartridge to the interior of the filter cartridge and are fixedly installed with a pushing plate, and a discharge port is opened at the bottom of the filter cartridge.

优选的,所述收集机构包括滑轨、滑座和收集箱,滑轨固定安装于安装箱的内侧底部,滑轨的数量为两组且呈平行布置,两组滑轨的顶部均滑动安装有滑座,两组滑座的顶部固定安装有收集箱,收集箱的顶部为开口设置,方便对分离后的废屑进行收集,同时方便后续工作人员将废屑取出,使用起来更加方便,省时省力,能够有效节约工作人员的劳动强度,增加了该过滤系统的可塑性。Preferably, the collecting mechanism includes a slide rail, a slide seat and a collecting box. The slide rail is fixedly installed on the inner bottom of the installation box. There are two groups of slide rails and they are arranged in parallel. Slide seats are slidably installed on the top of the two groups of slide rails. Collection boxes are fixedly installed on the top of the two groups of slide seats. The top of the collecting box is open to facilitate the collection of separated waste chips and the subsequent staff to take out the waste chips. It is more convenient to use, saves time and effort, can effectively save the labor intensity of the staff, and increases the plasticity of the filtration system.

优选的,所述分离过滤箱的内侧底部固定安装有两组导料板且呈对称布置,两组导料板均为倾斜设置,分离过滤箱的底部固定安装有排液管,排液管的一端与分离过滤箱的内部相通,防止分离后的冷却液在分离过滤箱的底部堆积。Preferably, two groups of guide plates are fixedly installed on the inner bottom of the separation filter box and are arranged symmetrically. Both groups of guide plates are inclined. A drain pipe is fixedly installed on the bottom of the separation filter box. One end of the drain pipe is connected to the interior of the separation filter box to prevent the separated coolant from accumulating at the bottom of the separation filter box.

优选的,所述安装箱的内部固定安装有加固杆,加固杆与推料板滑动安装,增加推料板的稳定性。Preferably, a reinforcement rod is fixedly installed inside the installation box, and the reinforcement rod is slidably installed with the push plate to increase the stability of the push plate.

优选的,所述储料箱的前侧外表面设置有压力表,方便观察储料箱中的压强。Preferably, a pressure gauge is provided on the front outer surface of the storage box to facilitate observation of the pressure in the storage box.

优选的,所述安装箱的前侧外表面铰接安装有门,门位于收集箱的前侧,方便取出收集箱。Preferably, a door is hingedly mounted on the front outer surface of the installation box, and the door is located at the front side of the collection box to facilitate taking out the collection box.

优选的,所述储料箱的底部固定安装有排料管,排料管的一端与储料箱的内部相通,排料管的另一端设置有阀门,方便将堆积在储料箱切削液排出。Preferably, a discharge pipe is fixedly installed at the bottom of the storage box, one end of the discharge pipe is connected to the interior of the storage box, and the other end of the discharge pipe is provided with a valve to facilitate the discharge of cutting fluid accumulated in the storage box.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

(1)通过固定板、第一电机、转动轴、第一皮带轮、空心转动杆、第二皮带轮、皮带和滤筒的配合使用,对切削液中的废屑和冷却液进行分离处理,采用离心的方式,不仅分离效率高,节约时间,同时分离效果好,使分离更加彻底,方便对冷却液进行回收,便于推广和使用。(1) Through the coordinated use of a fixed plate, a first motor, a rotating shaft, a first pulley, a hollow rotating rod, a second pulley, a belt and a filter cartridge, waste chips and coolant in the cutting fluid are separated and processed. The centrifugal method is adopted, which not only has high separation efficiency and saves time, but also has good separation effect, making the separation more thorough, facilitating the recovery of the coolant, and facilitating promotion and use.

(2)通过上料泵、进液管、输液管、安装板、第二电机、转动杆和螺旋推料片的配合使用,方便对切削液进行上料处理,无需人工手动上料,增加了该过滤系统使用的方便性,另外方便对过滤后的废屑进行推料处理,同时还能有效的防止废屑在滤筒内堆积,影响切削液的分离,方便后续对废屑进行收集,实用性高。(2) Through the coordinated use of the feeding pump, the liquid inlet pipe, the liquid infusion pipe, the mounting plate, the second motor, the rotating rod and the spiral pusher, the cutting fluid can be fed without manual feeding, which increases the convenience of using the filtration system. In addition, it is convenient to push the waste chips after filtration. At the same time, it can effectively prevent the waste chips from accumulating in the filter cartridge and affecting the separation of the cutting fluid, which is convenient for the subsequent collection of the waste chips and has high practicality.

(3)通过液压杆固定板、液压杆、移动板、移动杆和推料板的配合使用,推料板可起到密封的作用,以使切削液在滤筒内充分离心过滤。(3) Through the coordinated use of the hydraulic rod fixed plate, the hydraulic rod, the movable plate, the movable rod and the push plate, the push plate can play a sealing role so that the cutting fluid can be fully centrifugally filtered in the filter cartridge.

(4)通过滑轨、滑座和收集箱的配合使用,方便对分离后的废屑进行收集,同时方便后续工作人员将废屑取出,使用起来更加方便,省时省力,能够有效节约工作人员的劳动强度。(4) Through the coordinated use of the slide rail, the slide seat and the collection box, it is convenient to collect the separated waste chips, and it is also convenient for subsequent staff to take out the waste chips. It is more convenient to use, saves time and effort, and can effectively reduce the labor intensity of the staff.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图和实施例对本发明进一步地说明:The present invention is further described below in conjunction with the accompanying drawings and embodiments:

图1为本发明的剖视图;Fig. 1 is a cross-sectional view of the present invention;

图2为本发明的正视图;Fig. 2 is a front view of the present invention;

图3为本发明皮带的左视图;Fig. 3 is a left side view of the belt of the present invention;

图4为本发明推料板的右视图;FIG4 is a right side view of the push plate of the present invention;

图5为本发明的A部放大图;FIG5 is an enlarged view of part A of the present invention;

图6为本发明的B部放大图;FIG6 is an enlarged view of part B of the present invention;

图7为本发明的C部放大图。FIG. 7 is an enlarged view of the C portion of the present invention.

附图标记:1、分离过滤箱;2、连接柱;3、储料箱;4、安装箱;5、离心机构;501、固定板;502、第一电机;503、转动轴;504、第一皮带轮;505、空心转动杆;506、第二皮带轮;507、皮带;508、滤筒;6、推料机构;601、上料泵;602、进液管;603、输液管;604、安装板;605、第二电机;606、转动杆;7、挤压机构;701、液压杆固定板;702、液压杆;703、移动板;704、移动杆;705、推料板;8、收集机构;801、滑轨;802、滑座;803、收集箱;9、导料板;10、排液管;11、加固杆;12、压力表;13、门;14、排料管。Reference numerals: 1, separation filter box; 2, connecting column; 3, storage box; 4, installation box; 5, centrifugal mechanism; 501, fixing plate; 502, first motor; 503, rotating shaft; 504, first pulley; 505, hollow rotating rod; 506, second pulley; 507, belt; 508, filter cartridge; 6, pushing mechanism; 601, feeding pump; 602, liquid inlet pipe; 603, liquid infusion pipe; 60 4. Mounting plate; 605. Second motor; 606. Rotating rod; 7. Extrusion mechanism; 701. Hydraulic rod fixing plate; 702. Hydraulic rod; 703. Moving plate; 704. Moving rod; 705. Pushing plate; 8. Collecting mechanism; 801. Slide rail; 802. Slide seat; 803. Collecting box; 9. Guide plate; 10. Drain pipe; 11. Reinforcement rod; 12. Pressure gauge; 13. Door; 14. Drain pipe.

具体实施方式Detailed ways

本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

在本发明的描述中,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.

请参阅图1-7,本发明提供一种技术方案:一种节能型数控机床用智能排屑过滤系统,包括分离过滤箱1、离心机构5、推料机构6、挤压机构7和收集机构8,分离过滤箱1一侧设置有连接柱2,连接柱2的一端固定安装有储料箱3,分离过滤箱1的另一侧外壁固定安装有安装箱4,分离过滤箱1的另一侧外壁和安装箱4的一侧外壁均开设有开口且位置一致,离心机构5包括驱动组件和转动组件,驱动组件设置于分离过滤箱1上,转动组件设置于分离过滤箱1的内部,驱动组件可驱动转动组件相对于分离过滤箱1转动,推料机构6包括上料组件和推料组件,上料组件设置于储料箱3上,推料组件设置于上料组件的下方且延伸至转动组件的内部,挤压机构7设置于分离过滤箱1上,安装箱4的顶部开设有开口,挤压机构7穿过安装箱4顶部的开口并延伸至安装箱4的内部,收集机构8设置于挤压机构7的内部,收集机构8位于挤压机构7的下方。Please refer to Figures 1-7. The present invention provides a technical solution: an energy-saving intelligent chip removal and filtering system for CNC machine tools, including a separation filter box 1, a centrifugal mechanism 5, a pushing mechanism 6, an extrusion mechanism 7 and a collecting mechanism 8. A connecting column 2 is provided on one side of the separation filter box 1, and a storage box 3 is fixedly installed on one end of the connecting column 2. An installation box 4 is fixedly installed on the outer wall of the other side of the separation filter box 1. The outer wall of the other side of the separation filter box 1 and the outer wall of one side of the installation box 4 are both opened and the positions are consistent. The centrifugal mechanism 5 includes a driving component and a rotating component. The driving component is arranged on the separation filter box 1. Box 1, the rotating component is arranged inside the separation filter box 1, the driving component can drive the rotating component to rotate relative to the separation filter box 1, the pushing mechanism 6 includes a loading component and a pushing component, the loading component is arranged on the storage box 3, the pushing component is arranged below the loading component and extends to the inside of the rotating component, the extrusion mechanism 7 is arranged on the separation filter box 1, the top of the installation box 4 is opened, the extrusion mechanism 7 passes through the opening at the top of the installation box 4 and extends to the inside of the installation box 4, the collecting mechanism 8 is arranged inside the extrusion mechanism 7, and the collecting mechanism 8 is located below the extrusion mechanism 7.

进一步地,分离过滤箱1的内侧底部固定安装有两组导料板9且呈对称布置,两组导料板9均为倾斜设置,分离过滤箱1的底部固定安装有排液管10,排液管10的一端与分离过滤箱1的内部相通,防止分离后的冷却液在分离过滤箱1的底部堆积。Furthermore, two groups of guide plates 9 are fixedly installed on the inner bottom of the separation filter box 1 and are arranged symmetrically. Both groups of guide plates 9 are inclined. A drain pipe 10 is fixedly installed on the bottom of the separation filter box 1. One end of the drain pipe 10 is connected to the interior of the separation filter box 1 to prevent the separated coolant from accumulating at the bottom of the separation filter box 1.

更进一步的,安装箱4的内部固定安装有加固杆11,加固杆11与推料板705滑动安装,增加推料板705的稳定性。Furthermore, a reinforcing rod 11 is fixedly installed inside the installation box 4 , and the reinforcing rod 11 is slidably installed with the push plate 705 to increase the stability of the push plate 705 .

其次,储料箱3的前侧外表面设置有压力表12,方便观察储料箱3中的压强,储料箱3的底部固定安装有排料管14,排料管14的一端与储料箱3的内部相通,排料管14的另一端设置有阀门,方便将堆积在储料箱3切削液排出。Secondly, a pressure gauge 12 is provided on the front outer surface of the storage box 3 to facilitate observation of the pressure in the storage box 3. A discharge pipe 14 is fixedly installed at the bottom of the storage box 3. One end of the discharge pipe 14 is connected to the interior of the storage box 3, and the other end of the discharge pipe 14 is provided with a valve to facilitate discharge of the cutting fluid accumulated in the storage box 3.

驱动组件包括固定板501、第一电机502和转动轴503,固定板501固定安装于分离过滤箱1的顶部,第一电机502固定安装于固定板501的一侧外壁,转动轴503转动安装于固定板501的另一侧外壁,第一电机502的输出轴与转动轴503固定连接,转动组件包括第一皮带轮504、空心转动杆505、第二皮带轮506、皮带507和滤筒508,第一皮带轮504套设于转动轴503的外壁,空心转动杆505转动安装于分离过滤箱1的一侧内壁,第二皮带轮506套设于空心转动杆505的外壁,第一皮带轮504和第二皮带轮506的外壁套设有皮带507,第一皮带轮504和第二皮带轮506通过皮带507传动连接,分离过滤箱1的顶部开设有开口,皮带507活动于分离过滤箱1顶部的开口处,空心转动杆505的一端固定安装有滤筒508且与滤筒508的内部相通,控制第一电机502的启动,带动转动轴503转动,带动第一皮带轮504和第二皮带轮506转动,带动空心转动杆505和滤筒508转动,对切削液中的废屑和冷却液进行分离处理,采用离心的方式,不仅分离效率高,节约时间,同时分离效果好,使分离更加彻底,方便对冷却液进行回收,便于推广和使用。The driving assembly includes a fixed plate 501, a first motor 502 and a rotating shaft 503, the fixed plate 501 is fixedly installed on the top of the separation filter box 1, the first motor 502 is fixedly installed on the outer wall of one side of the fixed plate 501, the rotating shaft 503 is rotatably installed on the outer wall of the other side of the fixed plate 501, the output shaft of the first motor 502 is fixedly connected to the rotating shaft 503, the rotating assembly includes a first pulley 504, a hollow rotating rod 505, a second pulley 506, a belt 507 and a filter cartridge 508, the first pulley 504 is sleeved on the outer wall of the rotating shaft 503, the hollow rotating rod 505 is rotatably installed on the inner wall of one side of the separation filter box 1, the second pulley 506 is sleeved on the outer wall of the hollow rotating rod 505, the first pulley 504 and the second pulley 506 are The outer wall of the filter box 1 is provided with a belt 507, and the first pulley 504 and the second pulley 506 are connected by the belt 507. The top of the separation filter box 1 is provided with an opening, and the belt 507 moves at the opening on the top of the separation filter box 1. One end of the hollow rotating rod 505 is fixedly installed with a filter cartridge 508 and is communicated with the interior of the filter cartridge 508. The start of the first motor 502 is controlled to drive the rotating shaft 503 to rotate, drive the first pulley 504 and the second pulley 506 to rotate, drive the hollow rotating rod 505 and the filter cartridge 508 to rotate, and separate the waste chips and coolant in the cutting fluid. The centrifugal method is adopted, which not only has high separation efficiency and saves time, but also has good separation effect, makes the separation more thorough, and facilitates the recovery of the coolant, which is convenient for promotion and use.

进一步的,上料组件包括上料泵601、进液管602和输液管603,上料泵601固定安装于储料箱3的一侧外壁,进液管602固定安装于上料泵601的输入端,输液管603的一端固定安装于上料泵601的输出端,输液管603的另一端固定安装于储料箱3的顶部且与储料箱3的内部相通,推料组件包括安装板604、第二电机605、转动杆606和螺旋推料片607,安装板604固定安装于储料箱3的底部,第二电机605固定安装于安装板604的一侧外壁,转动杆606转动安装于安装板604的另一侧外壁,第二电机605的输出轴与转动杆606固定连接,转动杆606的一端穿过储料箱3和空心转动杆505延伸至滤筒508的内部并套设有螺旋推料片607,螺旋推料片607的转向与滤筒508的转向为相反设置,控制上料泵601的转动,将切削液经过进液管602抽出,然后经过输液管603输送至储料箱3中,控制第二电机605的转动,带动转动杆606转动,带动螺旋推料片607转动,方便对切削液进行上料处理,无需人工手动上料,增加了该过滤系统使用的方便性,另外方便对过滤后的废屑进行推料处理,同时还能有效的防止废屑在滤筒508内堆积,影响切削液的分离,方便后续对废屑进行收集,实用性高。Furthermore, the feeding assembly includes a feeding pump 601, a liquid inlet pipe 602 and a liquid infusion pipe 603, the feeding pump 601 is fixedly installed on the outer wall of one side of the storage box 3, the liquid inlet pipe 602 is fixedly installed on the input end of the feeding pump 601, one end of the liquid infusion pipe 603 is fixedly installed on the output end of the feeding pump 601, and the other end of the liquid infusion pipe 603 is fixedly installed on the top of the storage box 3 and communicates with the interior of the storage box 3. The pushing assembly includes a mounting plate 604, a second motor 605, a rotating rod 606 and a spiral pushing piece 607, the mounting plate 604 is fixedly installed on the bottom of the storage box 3, the second motor 605 is fixedly installed on the outer wall of one side of the mounting plate 604, the rotating rod 606 is rotatably installed on the outer wall of the other side of the mounting plate 604, and the output shaft of the second motor 605 is fixedly connected to the rotating rod 606 One end of the rotating rod 606 passes through the storage box 3 and the hollow rotating rod 505, extends to the interior of the filter cartridge 508 and is sleeved with a spiral push piece 607. The direction of the spiral push piece 607 is opposite to the direction of the filter cartridge 508. The rotation of the feeding pump 601 is controlled to extract the cutting fluid through the liquid inlet pipe 602, and then it is transported to the storage box 3 through the liquid infusion pipe 603. The rotation of the second motor 605 is controlled to drive the rotating rod 606 to rotate, and drive the spiral push piece 607 to rotate, which is convenient for feeding the cutting fluid. There is no need for manual feeding, which increases the convenience of using the filtering system. In addition, it is convenient to push the filtered waste chips. At the same time, it can also effectively prevent the waste chips from accumulating in the filter cartridge 508, affecting the separation of the cutting fluid, and facilitating the subsequent collection of the waste chips. It is highly practical.

更进一步的,挤压机构7包括液压杆固定板701、液压杆702、移动板703、移动杆704和推料板705,液压杆固定板701固定安装于分离过滤箱1的顶部,液压杆702固定安装于液压杆固定板701的一侧外壁,移动板703固定安装于液压杆702的自由端,移动板703的一端穿过安装箱4的顶部开口延伸至安装箱4的内部并固定安装有两组移动杆704,两组移动杆704呈前后设置,滤筒508的一侧外壁开设有开口,两组移动杆704的一端均穿过滤筒上的开口延伸至滤筒508的内部并固定安装有推料板705,滤筒508的底部开设有出料口。控制液压杆702启动,推动移动板703横向移动,带动移动杆704和推料板705横向移动,以使螺旋推料片607和出料口分设推料板705的两侧,推料板705起到密封的作用,以使切削液在滤筒508内充分离心过滤;在充分离心过滤后,推料板705反向移动,螺旋推料片607转动可将废屑输送指出料口。此外,推料板705还起到支撑的作用,其可对转动的滤筒508进行支撑。Furthermore, the extrusion mechanism 7 includes a hydraulic rod fixing plate 701, a hydraulic rod 702, a movable plate 703, a movable rod 704 and a push plate 705. The hydraulic rod fixing plate 701 is fixedly installed on the top of the separation filter box 1, the hydraulic rod 702 is fixedly installed on one side outer wall of the hydraulic rod fixing plate 701, and the movable plate 703 is fixedly installed on the free end of the hydraulic rod 702. One end of the movable plate 703 extends through the top opening of the installation box 4 to the interior of the installation box 4 and is fixedly installed with two groups of movable rods 704. The two groups of movable rods 704 are arranged front and back, and an opening is opened on one side outer wall of the filter cartridge 508. One end of the two groups of movable rods 704 extends through the opening on the filter cartridge to the interior of the filter cartridge 508 and is fixedly installed with a push plate 705. A discharge port is opened at the bottom of the filter cartridge 508. The hydraulic rod 702 is controlled to start, and the moving plate 703 is pushed to move horizontally, and the moving rod 704 and the push plate 705 are driven to move horizontally, so that the spiral push piece 607 and the discharge port are arranged on both sides of the push plate 705, and the push plate 705 plays a sealing role, so that the cutting fluid is fully centrifugally filtered in the filter cartridge 508; after sufficient centrifugal filtration, the push plate 705 moves in the opposite direction, and the spiral push piece 607 rotates to convey the waste chips to the discharge port. In addition, the push plate 705 also plays a supporting role, which can support the rotating filter cartridge 508.

其次,收集机构8包括滑轨801、滑座802和收集箱803,滑轨801固定安装于安装箱4的内侧底部,滑轨801的数量为两组且呈平行布置,两组滑轨801的顶部均滑动安装有滑座802,两组滑座802的顶部固定安装有收集箱803,收集箱803的顶部为开口设置,拉动收集箱803横向移动,带动滑座802在滑轨801上横向滑动,方便对分离后的废屑进行收集,同时方便后续工作人员将废屑取出,使用起来更加方便,省时省力,能够有效节约工作人员的劳动强度,增加了该过滤系统的可塑性,安装箱4的前侧外表面铰接安装有门13,门13位于收集箱803的前侧,方便取出收集箱803。Secondly, the collecting mechanism 8 includes a slide rail 801, a slide seat 802 and a collecting box 803. The slide rail 801 is fixedly installed on the inner bottom of the installation box 4. There are two groups of slide rails 801 and they are arranged in parallel. The tops of the two groups of slide rails 801 are slidably installed with slide seats 802. The tops of the two groups of slide seats 802 are fixedly installed with collecting boxes 803. The top of the collecting box 803 is opened. Pulling the collecting box 803 to move horizontally drives the slide seat 802 to slide horizontally on the slide rail 801, which is convenient for collecting the separated waste chips and convenient for subsequent staff to take out the waste chips. It is more convenient to use, saves time and effort, can effectively save the labor intensity of the staff, and increases the plasticity of the filtering system. The front outer surface of the installation box 4 is hingedly installed with a door 13. The door 13 is located on the front side of the collecting box 803, which is convenient for taking out the collecting box 803.

工作原理:使用时,控制上料泵601的转动,将切削液经过进液管602抽出,然后经过输液管603输送至储料箱3中,然后经过空心转动杆505输送至滤筒508中,然后再控制第一电机502的启动,带动转动轴503转动,带动第一皮带轮504和第二皮带轮506转动,带动空心转动杆505和滤筒508转动,对切削液进行离心分离处理,然后再控制第二电机605的转动,带动转动杆606转动,带动螺旋推料片607转动,对分离后的废屑进行推料处理,将废屑推送至滤筒508的最右端,废屑经过滤筒508上的出料口排出,落入到收集箱803中,然后通过拉动收集箱803横向移动,带动滑座802在滑轨801上横向滑动,方便将废屑取出,分离后的冷却液经过排液管10排出。Working principle: When in use, the rotation of the feeding pump 601 is controlled to extract the cutting fluid through the liquid inlet pipe 602, and then the cutting fluid is transported to the storage box 3 through the liquid infusion pipe 603, and then the cutting fluid is transported to the filter cartridge 508 through the hollow rotating rod 505, and then the first motor 502 is started to drive the rotating shaft 503 to rotate, drive the first pulley 504 and the second pulley 506 to rotate, drive the hollow rotating rod 505 and the filter cartridge 508 to rotate, and centrifuge the cutting fluid, and then control the rotation of the second motor 605 to drive the rotating rod 606 to rotate, drive the spiral push piece 607 to rotate, push the separated waste chips, and push the waste chips to the rightmost end of the filter cartridge 508, and the waste chips are discharged through the discharge port on the filter cartridge 508 and fall into the collection box 803, and then the collection box 803 is pulled to move horizontally, driving the slide 802 to slide horizontally on the slide rail 801, so as to facilitate the removal of the waste chips, and the separated coolant is discharged through the drain pipe 10.

上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims (6)

1. An intelligent chip removal filtration system for an energy-saving numerical control machine tool, which is characterized by comprising:
One side of the separation filter box (1) is provided with a connecting column (2), one end of the connecting column (2) is fixedly provided with a storage box (3), the other side outer wall of the separation filter box (1) is fixedly provided with a mounting box (4), and the other side outer wall of the separation filter box (1) and one side outer wall of the mounting box (4) are provided with openings and are consistent in position;
The centrifugal mechanism (5) comprises a driving component and a rotating component, wherein the driving component is arranged on the separation filter box (1), the rotating component is arranged in the separation filter box (1), and the driving component can drive the rotating component to rotate relative to the separation filter box (1);
The pushing mechanism (6) comprises a feeding assembly and a pushing assembly, the feeding assembly is arranged on the storage box (3), and the pushing assembly is arranged below the feeding assembly and extends to the inside of the rotating assembly;
The extrusion mechanism (7) is arranged on the separation filter box (1), an opening is formed in the top of the installation box (4), and the extrusion mechanism (7) penetrates through the opening in the top of the installation box (4) and extends into the installation box (4);
the collecting mechanism (8) is arranged in the extruding mechanism (7), and the collecting mechanism (8) is positioned below the extruding mechanism (7);
The driving assembly comprises a fixed plate (501), a first motor (502) and a rotating shaft (503), wherein the fixed plate (501) is fixedly arranged at the top of the separation filter box (1), the first motor (502) is fixedly arranged on one side outer wall of the fixed plate (501), the rotating shaft (503) is rotatably arranged on the other side outer wall of the fixed plate (501), and an output shaft of the first motor (502) is fixedly connected with the rotating shaft (503);
the rotating assembly comprises a first belt pulley (504), a hollow rotating rod (505), a second belt pulley (506), a belt (507) and a filter cartridge (508), wherein the first belt pulley (504) is sleeved on the outer wall of the rotating shaft (503), the hollow rotating rod (505) is rotatably installed on the inner wall of one side of the separation filter box (1), the second belt pulley (506) is sleeved on the outer wall of the hollow rotating rod (505), the belt (507) is sleeved on the outer walls of the first belt pulley (504) and the second belt pulley (506), the top of the separation filter box (1) is provided with an opening, the belt (507) moves at the opening at the top of the separation filter box (1), and one end of the hollow rotating rod (505) is fixedly provided with the filter cartridge (508) and is communicated with the inside of the filter cartridge (508);
The feeding assembly comprises a feeding pump (601), a liquid inlet pipe (602) and a liquid conveying pipe (603), wherein the feeding pump (601) is fixedly arranged on the outer wall of one side of the storage box (3), the liquid inlet pipe (602) is fixedly arranged at the input end of the feeding pump (601), one end of the liquid conveying pipe (603) is fixedly arranged at the output end of the feeding pump (601), and the other end of the liquid conveying pipe (603) is fixedly arranged at the top of the storage box (3) and is communicated with the inside of the storage box (3);
The pushing assembly comprises a mounting plate (604), a second motor (605), a rotating rod (606) and a spiral pushing piece (607), wherein the mounting plate (604) is fixedly arranged at the bottom of the storage box (3), the second motor (605) is fixedly arranged on the outer wall of one side of the mounting plate (604), the rotating rod (606) is rotatably arranged on the outer wall of the other side of the mounting plate (604), an output shaft of the second motor (605) is fixedly connected with the rotating rod (606), one end of the rotating rod (606) penetrates through the storage box (3) and the hollow rotating rod (505) to extend into the filter cylinder (508) and is sleeved with the spiral pushing piece (607), and the steering direction of the spiral pushing piece (607) is opposite to that of the filter cylinder (508);
The extrusion mechanism (7) comprises a hydraulic rod fixing plate (701), a hydraulic rod (702), a moving plate (703), moving rods (704) and a pushing plate (705), wherein the hydraulic rod fixing plate (701) is fixedly arranged at the top of the separation filter tank (1), the hydraulic rod (702) is fixedly arranged on the hydraulic rod fixing plate (701), the moving plate (703) is fixedly arranged at the free end of the hydraulic rod (702), one end of the moving plate (703) extends to the inside of the installation tank (4) through the top opening of the installation tank (4) and is fixedly provided with two groups of moving rods (704), the two groups of moving rods (704) are arranged front and back, the outer wall of one side of the filter cylinder (508) is provided with an opening, one end of each group of moving rods (704) extends to the inside of the filter cylinder (508) through the opening on the filter cylinder (508) and is fixedly provided with the pushing plate (705), and the bottom of the filter cylinder (508) is provided with a discharge hole;
The collection mechanism (8) comprises sliding rails (801), sliding seats (802) and a collection box (803), wherein the sliding rails (801) are fixedly installed at the bottom of the inner side of the installation box (4), the sliding rails (801) are arranged in parallel, the sliding seats (802) are slidably installed at the tops of the two groups of sliding rails (801), the collection box (803) is fixedly installed at the tops of the two groups of sliding seats (802), and the top of the collection box (803) is provided with an opening.
2. The intelligent chip removal and filtration system for the energy-saving numerical control machine tool according to claim 1, wherein the intelligent chip removal and filtration system is characterized in that: the bottom of the inner side of the separation filter box (1) is fixedly provided with two groups of material guide plates (9) which are symmetrically arranged, the two groups of material guide plates (9) are obliquely arranged, the bottom of the separation filter box (1) is fixedly provided with a liquid discharge pipe (10), and one end of the liquid discharge pipe (10) is communicated with the inside of the separation filter box (1).
3. The intelligent chip removal and filtration system for the energy-saving numerical control machine tool according to claim 2, wherein: the inside of the installation box (4) is fixedly provided with a reinforcing rod (11), and the reinforcing rod (11) and the pushing plate (705) are slidably installed.
4. An intelligent chip removal filter system for an energy-saving numerical control machine according to claim 3, wherein: the outer surface of the front side of the storage box (3) is provided with a pressure gauge (12).
5. The intelligent chip removal and filtration system for the energy-saving numerical control machine tool according to claim 4, wherein the intelligent chip removal and filtration system is characterized in that: a door (13) is hinged to the outer surface of the front side of the mounting box (4), and the door (13) is located on the front side of the collecting box (803).
6. The intelligent chip removal and filtration system for the energy-saving numerical control machine tool according to claim 5, wherein the intelligent chip removal and filtration system is characterized in that: the bottom of the storage box (3) is fixedly provided with a discharge pipe (14), one end of the discharge pipe (14) is communicated with the inside of the storage box (3), and the other end of the discharge pipe (14) is provided with a valve.
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