Energy-saving digit control machine tool is with intelligent chip removal filtration system
Technical Field
The invention relates to the technical field of chip removal of machine tools, in particular to an intelligent chip removal filtering system for an energy-saving numerical control machine tool.
Background
Chip removal system mainly used separation digit control machine tool smear metal and coolant liquid that the digit control machine tool produced in the processing, and the chip removal filtration system that some traditional digit control machine tools adopted, mainly drive through vibrating motor and make the sieve take place to rock from top to bottom, separate the cutting fluid, simultaneously effectually prevent the sieve jam, but the separation efficiency of cutting fluid is low in this kind of mode existence, waste time and energy, and the back sweeps of separation is persisted on the sieve, it is inconvenient to collect the sweeps, need artifical manual sweeps on to the sieve to clear up, increase staff's intensity of labour, be not convenient for promote and use.
Disclosure of Invention
The invention aims to solve at least one of the technical problems in the prior art, and provides an intelligent chip removal filtering system for an energy-saving numerical control machine tool, which can solve the problems that the separation efficiency of cutting fluid is low, time and labor are wasted, and the separated waste chips are remained on a sieve plate, so that the collection of the waste chips is inconvenient, the waste chips on the sieve plate need to be manually cleaned, and the labor intensity of workers is increased.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent chip removal filtering system for an energy-saving numerical control machine tool, which comprises a separation filtering box, a centrifugal mechanism, a pushing mechanism, an extrusion mechanism and a collection mechanism, wherein one side of the separation filtering box is provided with a connecting column, one end of the connecting column is fixedly provided with a storage box, the other side outer wall of the separation filtering box is fixedly provided with an installation box, the other side outer wall of the separation filtering box and one side outer wall of the installation box are both provided with openings and are consistent in position, the centrifugal mechanism comprises a driving assembly and a rotating assembly, the driving assembly is arranged on the separation filtering box, the rotating assembly is arranged in the separation filtering box, the driving assembly can drive the rotating assembly to rotate relative to the separation filtering box, the pushing mechanism comprises a feeding assembly and a pushing assembly, the feeding assembly is arranged on the storage box, the pushing assembly is arranged below the feeding assembly and extends to the inside of the rotating assembly, the extrusion mechanism is arranged on the separation filtering box, the opening has been seted up at the top of install bin, and extrusion mechanism passes the opening at install bin top and extends to the inside of install bin, and collection mechanism sets up in extrusion mechanism's inside, and collection mechanism is located extrusion mechanism's below.
Preferably, the driving assembly comprises a fixing plate, a first motor and a rotating shaft, the fixing plate is fixedly arranged at the top of the separation filter box, the first motor is fixedly arranged on the outer wall of one side of the fixing plate, the rotating shaft is rotatably arranged on the outer wall of the other side of the fixing plate, an output shaft of the first motor is fixedly connected with the rotating shaft, the rotating assembly comprises a first belt pulley, a hollow rotating rod, a second belt pulley, a belt and a filter cylinder, the first belt pulley is sleeved on the outer wall of the rotating shaft, the hollow rotating rod is rotatably arranged on the inner wall of one side of the separation filter box, the second belt pulley is sleeved on the outer wall of the hollow rotating rod, the outer wall of the first belt pulley and the outer wall of the second belt pulley are sleeved with the belt, the first belt pulley and the second belt pulley are connected through belt transmission, the top of the separation filter box is provided with an opening, the belt is movable at the opening at the top of the separation filter box, one end of the hollow rotating rod is fixedly provided with the filter cylinder and is communicated with the interior of the filter cylinder, the scrap and the cooling liquid in the cutting fluid are separated, a centrifugal mode is adopted, the separation efficiency is high, the time is saved, the separation effect is good, the separation is more thorough, the cooling liquid is conveniently recycled, and the cooling liquid is convenient to popularize and use.
Preferably, the feeding assembly comprises a feeding pump, a liquid inlet pipe and a liquid conveying pipe, the feeding pump is fixedly arranged on the outer wall of one side of the storage box, the liquid inlet pipe is fixedly arranged at the input end of the feeding pump, one end of the liquid conveying pipe is fixedly arranged at the output end of the feeding pump, the other end of the liquid conveying pipe is fixedly arranged at the top of the storage box and communicated with the inside of the storage box, the pushing assembly comprises a mounting plate, a second motor, a rotating rod and a spiral pushing piece, the mounting plate is fixedly arranged at the bottom of the storage box, the second motor is fixedly arranged on the outer wall of one side of the mounting plate, the rotating rod is rotatably arranged on the outer wall of the other side of the mounting plate, an output shaft of the second motor is fixedly connected with the rotating rod, one end of the rotating rod penetrates through the storage box and the hollow rotating rod to extend to the inside of the filter cartridge and is sleeved with the spiral pushing piece, the turning direction of the spiral pushing piece and the turning of the filter cartridge are arranged oppositely, so that the cutting fluid can be conveniently fed, need not artifical manual material loading, increased the convenience that this filtration system used, the convenient scrap after filtering pushes away the material processing in addition, can also effectually prevent simultaneously that the scrap from piling up in straining a section of thick bamboo, influences the separation of cutting fluid, and convenient follow-up is collected the scrap, and the practicality is high.
Preferably, the extrusion mechanism includes the hydraulic stem fixed plate, the hydraulic stem, the movable plate, carriage release lever and scraping wings, hydraulic stem fixed plate fixed mounting is in the top of separation rose box, hydraulic stem fixed mounting is in one side outer wall of fixed plate, movable plate fixed mounting is in the free end of hydraulic stem, the open-top that the install bin was passed to the one end of movable plate extends to the inside and fixed mounting of install bin has two sets of carriage release levers, two sets of carriage release levers set up around being, the opening has been seted up to one side outer wall of straining a section of thick bamboo, the one end of two sets of carriage release levers all passes the opening that strains on the section of thick bamboo and extends to the inside and fixed mounting of straining a section of thick bamboo and has the scraping wings, the discharge gate has been seted up to the bottom of straining a section of thick bamboo.
Preferably, collect the mechanism and include slide rail, slide and collecting box, slide rail fixed mounting is in the inboard bottom of install bin, the quantity of slide rail is two sets of and is parallel arrangement, the equal slidable mounting in top of two sets of slide rails has the slide, the top fixed mounting of two sets of slides has the collecting box, the top of collecting box is the opening setting, conveniently collect the sweeps after the separation, make things convenient for follow-up staff to take out the sweeps simultaneously, it is more convenient to use, time saving and labor saving can effectively practice thrift staff's intensity of labour, this filtration system's plasticity has been increased.
Preferably, two groups of material guide plates are fixedly mounted at the bottom of the inner side of the separation filter box and are symmetrically arranged, the two groups of material guide plates are obliquely arranged, a liquid discharge pipe is fixedly mounted at the bottom of the separation filter box, one end of the liquid discharge pipe is communicated with the inside of the separation filter box, and the separated cooling liquid is prevented from being accumulated at the bottom of the separation filter box.
Preferably, the reinforcing rod is fixedly installed inside the installation box, and the reinforcing rod and the material pushing plate are installed in a sliding mode, so that the stability of the material pushing plate is improved.
Preferably, the front side outer surface of the storage box is provided with a pressure gauge, so that the pressure intensity in the storage box can be observed conveniently.
Preferably, the front side outer surface of install bin articulates and installs the door, and the door is located the front side of collecting box, conveniently takes out the collecting box.
Preferably, the bottom fixed mounting of storage case has row material pipe, arranges the one end of material pipe and communicates with each other with the inside of storage case, arranges the other end of material pipe and is provided with the valve, and the convenience will be piled up and discharge at storage case cutting fluid.
Compared with the prior art, the invention has the beneficial effects that:
(1) through the cooperation use of fixed plate, first motor, axis of rotation, first belt pulley, hollow dwang, second belt pulley, belt and strain a section of thick bamboo, carry out separation processing to sweeps and coolant liquid in the cutting fluid, adopt centrifugal mode, not only separation efficiency is high, save time, it is effectual to separate simultaneously, makes the separation more thorough, conveniently retrieves convenient to popularize and use the coolant liquid.
(2) Through the cooperation use of material loading pump, feed liquor pipe, transfer line, mounting panel, second motor, dwang and spiral push sheet, the convenience is carried out the material loading and is handled cutting fluid, need not artifical manual material loading, has increased the convenience that this filtration system used, and the sweeps after convenient filtering in addition pushes away the material and handles, can also effectually prevent simultaneously that the sweeps from piling up in straining a section of thick bamboo, influences the separation of cutting fluid, and convenient follow-up collection to the sweeps, the practicality is high.
(3) Through the cooperation of the hydraulic rod fixing plate, the hydraulic rod, the movable plate, the movable rod and the material pushing plate, the material pushing plate can play a sealing role, so that the cutting fluid is fully and centrifugally filtered in the filter cartridge.
(4) The matching of the sliding rail, the sliding seat and the collecting box is used, the separated scraps are conveniently collected, meanwhile, follow-up workers can take out the scraps conveniently, the use is more convenient, time and labor are saved, and the labor intensity of the workers can be effectively saved.
Drawings
The invention is further illustrated with reference to the following figures and examples:
FIG. 1 is a cross-sectional view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a left side view of the inventive belt;
FIG. 4 is a right side view of the stripper plate of the present invention;
FIG. 5 is an enlarged view of portion A of the present invention;
FIG. 6 is an enlarged view of section B of the present invention;
FIG. 7 is an enlarged view of the section C of the present invention.
Reference numerals: 1. separating the filter box; 2. connecting columns; 3. a material storage box; 4. installing a box; 5. a centrifugal mechanism; 501. a fixing plate; 502. a first motor; 503. a rotating shaft; 504. a first pulley; 505. a hollow rotating rod; 506. a second pulley; 507. a belt; 508. a filter cartridge; 6. a material pushing mechanism; 601. a feeding pump; 602. a liquid inlet pipe; 603. a transfusion tube; 604. mounting a plate; 605. a second motor; 606. rotating the rod; 7. an extrusion mechanism; 701. a hydraulic rod fixing plate; 702. a hydraulic lever; 703. moving the plate; 704. a travel bar; 705. a material pushing plate; 8. a collection mechanism; 801. a slide rail; 802. a slide base; 803. a collection box; 9. a material guide plate; 10. a liquid discharge pipe; 11. a reinforcing rod; 12. a pressure gauge; 13. a door; 14. a discharge pipe.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, greater than, less than, exceeding, etc. are understood as excluding the present numbers, and the above, below, inside, etc. are understood as including the present numbers. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1-7, the present invention provides a technical solution: an energy-saving intelligent chip removal filtering system for a numerical control machine tool, which comprises a separation filtering box 1, a centrifugal mechanism 5, a material pushing mechanism 6, an extrusion mechanism 7 and a collection mechanism 8, wherein one side of the separation filtering box 1 is provided with a connecting column 2, one end of the connecting column 2 is fixedly provided with a material storage box 3, the other side outer wall of the separation filtering box 1 is fixedly provided with an installation box 4, the other side outer wall of the separation filtering box 1 and one side outer wall of the installation box 4 are both provided with openings and are consistent in position, the centrifugal mechanism 5 comprises a driving component and a rotating component, the driving component is arranged on the separation filtering box 1, the rotating component is arranged inside the separation filtering box 1, the driving component can drive the rotating component to rotate relative to the separation filtering box 1, the material pushing mechanism 6 comprises a material feeding component and a material pushing component, the material feeding component is arranged on the material storage box 3, the material pushing component is arranged below the material feeding component and extends to the inside of the rotating component, extrusion mechanism 7 sets up on separation rose box 1, and the opening has been seted up at the top of install bin 4, and extrusion mechanism 7 passes the opening at install bin 4 top and extends to the inside of install bin 4, collects mechanism 8 and sets up in extrusion mechanism 7's inside, collects mechanism 8 and is located extrusion mechanism 7's below.
Further, two groups of material guide plates 9 are fixedly mounted at the bottom of the inner side of the separation filter box 1 and are symmetrically arranged, the two groups of material guide plates 9 are obliquely arranged, a liquid discharge pipe 10 is fixedly mounted at the bottom of the separation filter box 1, and one end of the liquid discharge pipe 10 is communicated with the inside of the separation filter box 1, so that separated cooling liquid is prevented from being accumulated at the bottom of the separation filter box 1.
Furthermore, the reinforcing rod 11 is fixedly installed inside the installation box 4, and the reinforcing rod 11 is slidably installed with the material pushing plate 705, so that the stability of the material pushing plate 705 is increased.
Secondly, the front side outer surface of storage case 3 is provided with manometer 12, conveniently observes the pressure in the storage case 3, and the bottom fixed mounting of storage case 3 has row material pipe 14, and the one end of arranging material pipe 14 communicates with each other with the inside of storage case 3, and the other end of arranging material pipe 14 is provided with the valve, conveniently will pile up and discharge at storage case 3 cutting fluid.
The driving component comprises a fixing plate 501, a first motor 502 and a rotating shaft 503, the fixing plate 501 is fixedly arranged at the top of the separation filter box 1, the first motor 502 is fixedly arranged on the outer wall of one side of the fixing plate 501, the rotating shaft 503 is rotatably arranged on the outer wall of the other side of the fixing plate 501, the output shaft of the first motor 502 is fixedly connected with the rotating shaft 503, the rotating component comprises a first belt pulley 504, a hollow rotating rod 505, a second belt pulley 506, a belt 507 and a filter cartridge 508, the first belt pulley 504 is sleeved on the outer wall of the rotating shaft 503, the hollow rotating rod 505 is rotatably arranged on the inner wall of one side of the separation filter box 1, the second belt pulley 506 is sleeved on the outer wall of the hollow rotating rod 505, the outer walls of the first belt pulley 504 and the second belt pulley 506 are sleeved with the belt 507, the first belt pulley 504 and the second belt pulley 506 are in transmission connection through the belt 507, an opening is formed in the top of the separation filter box 1, the belt 507 is movable at the opening in the top of the separation filter box 1, the one end fixed mounting of hollow dwang 505 is strained a section of thick bamboo 508 and is communicated with each other with the inside of straining a section of thick bamboo 508, the start of control first motor 502, it rotates to drive axis of rotation 503, drive first belt pulley 504 and second belt pulley 506 and rotate, it rotates to drive hollow dwang 505 and strain a section of thick bamboo 508, carry out separation treatment to sweeps and coolant liquid in the cutting fluid, adopt centrifugal mode, separation efficiency is high not only, save time, it is effectual to separate simultaneously, make the separation more thorough, conveniently retrieve the coolant liquid, and the popularization and the use are facilitated.
Further, the feeding assembly comprises a feeding pump 601, a liquid inlet pipe 602 and a liquid conveying pipe 603, the feeding pump 601 is fixedly installed on the outer wall of one side of the storage box 3, the liquid inlet pipe 602 is fixedly installed at the input end of the feeding pump 601, one end of the liquid conveying pipe 603 is fixedly installed at the output end of the feeding pump 601, the other end of the liquid conveying pipe 603 is fixedly installed at the top of the storage box 3 and communicated with the inside of the storage box 3, the pushing assembly comprises an installation plate 604, a second motor 605, a rotating rod 606 and a spiral pushing sheet 607, the installation plate 604 is fixedly installed at the bottom of the storage box 3, the second motor 605 is fixedly installed on the outer wall of one side of the installation plate 604, the rotating rod 606 is rotatably installed on the outer wall of the other side of the installation plate 604, the output shaft of the second motor 605 is fixedly connected with the rotating rod, one end of the rotating rod 606 penetrates through the storage box 3 and the hollow rotating rod 505 to extend to the inside of the filter cartridge 508 and is sleeved with the spiral pushing sheet 607, spiral pusher piece 607 turns to and strain a jar 508 turn to and set up for opposite, the rotation of control charge pump 601, take cutting fluid out through feed liquor pipe 602, then carry to storage case 3 in through transfer line 603, the rotation of control second motor 605, drive dwang 606 and rotate, it rotates to drive spiral pusher piece 607, conveniently carry out the material loading to cutting fluid and handle, need not artifical manual material loading, the convenience that this filtration system used has been increased, in addition, the convenient sweeps after filtering pushes away the material processing, can also effectually prevent that the sweeps from piling up in straining a jar 508, influence the separation of cutting fluid, convenient follow-up collection to the sweeps, the practicality is high.
Furthermore, the squeezing mechanism 7 includes a hydraulic rod fixing plate 701, a hydraulic rod 702, a moving plate 703, moving rods 704 and a material pushing plate 705, the hydraulic rod fixing plate 701 is fixedly installed at the top of the separation filter box 1, the hydraulic rod 702 is fixedly installed on the outer wall of one side of the fixing plate 701, the moving plate 703 is fixedly installed at the free end of the hydraulic rod 702, one end of the moving plate 703 penetrates through the top opening of the installation box 4 and extends to the inside of the installation box 4, and is fixedly installed with two sets of moving rods 704, the two sets of moving rods 704 are arranged in the front and back direction, an opening is formed in the outer wall of one side of the filter cartridge 508, one ends of the two sets of moving rods 704 penetrate through the opening in the filter cartridge and extend to the inside of the filter cartridge 508, and are fixedly installed with the material pushing plate 705, and a discharge port is formed in the bottom of the filter cartridge 508. The hydraulic rod 702 is controlled to be started, the moving plate 703 is pushed to move transversely, the moving rod 704 and the material pushing plate 705 are driven to move transversely, so that the spiral material pushing piece 607 and the material outlet are respectively arranged at two sides of the material pushing plate 705, and the material pushing plate 705 plays a role of sealing, so that the cutting fluid is fully centrifugally filtered in the filter cartridge 508; after sufficient centrifugation, the pusher plate 705 reverses direction and the auger 607 rotates to transport the debris out of the port. In addition, the ejector plate 705 also serves as a support that supports the rotating filter cartridge 508.
Secondly, collection mechanism 8 includes slide rail 801, slide 802 and collecting box 803, slide rail 801 fixed mounting is in the inboard bottom of install bin 4, the quantity of slide rail 801 is two sets of and is parallel arrangement, the equal slidable mounting in top of two sets of slide rails 801 has slide 802, the top fixed mounting of two sets of slide 802 has collecting box 803, the top of collecting box 803 is the opening setting, pulling collecting box 803 lateral shifting, drive slide 802 lateral sliding on slide rail 801, conveniently collect the sweeps after the separation, make things convenient for the follow-up staff to take out the sweeps simultaneously, it is more convenient to use, time saving and labor saving, can effectively practice thrift staff's intensity of labour, the plasticity of this filtration system has been increased, the articulated door 13 that installs in front side outer surface of install bin 4, door 13 is located the front side of collecting box 803, conveniently take out collecting box 803.
The working principle is as follows: when in use, the rotation of the feeding pump 601 is controlled to pump out the cutting fluid through the fluid inlet pipe 602, then is conveyed into the storage box 3 through a liquid conveying pipe 603, then is conveyed into the filter cylinder 508 through a hollow rotating rod 505, then the first motor 502 is controlled to start, the rotating shaft 503 is driven to rotate, the first belt pulley 504 and the second belt pulley 506 are driven to rotate, the hollow rotating rod 505 and the filter cartridge 508 are driven to rotate, the cutting fluid is processed by centrifugal separation, then the rotation of the second motor 605 is controlled to drive the rotating rod 606 to rotate and drive the spiral material pushing piece 607 to rotate, the separated scraps are pushed to the right end of the filter cylinder 508, the scraps are discharged through a discharge port on the filter cylinder 508 and fall into a collection tank 803, then, the collection box 803 is pulled to move transversely, the sliding base 802 is driven to slide transversely on the sliding rail 801, the scraps are taken out conveniently, and the separated cooling liquid is discharged through the liquid discharge pipe 10.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.