CN114871324A - A kind of steel tube bulging device and bulging method - Google Patents
A kind of steel tube bulging device and bulging method Download PDFInfo
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- CN114871324A CN114871324A CN202210461566.9A CN202210461566A CN114871324A CN 114871324 A CN114871324 A CN 114871324A CN 202210461566 A CN202210461566 A CN 202210461566A CN 114871324 A CN114871324 A CN 114871324A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
- B21D26/045—Closing or sealing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
- B21D26/047—Mould construction
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Abstract
本发明公开了一种钢管胀形装置及胀形方法,包括由上模和下模闭合而成的胀形模具以及胀形机构;所述胀形模具内形成有用于容纳钢管中部的固定模腔、位于固定模腔第一端侧的第一容纳空间以及位于固定模腔第二端侧的第二容纳空间,所述第一容纳空间及第二容纳空间内均设有活动入块组件,所述活动入块组件上形成有用于容纳钢管对应端部的胀形模腔;所述胀形机构包括设于胀形模具第一端侧的第一封堵机构、形成于所述胀形模具第二端侧的第二封堵机构以及形成于所述第一封堵机构和/或第二封堵机构上用于注入高压液体的注入通道;所述第一封堵机构及第二封堵机构均包括设于对应活动入块组件外侧的活动推块、设于活动推块上的密封冲头以及与活动推块相连的驱动装置。
The invention discloses a steel pipe bulging device and a bulging method, comprising a bulging mold closed by an upper mold and a lower mold and a bulging mechanism; a fixed mold cavity for accommodating the middle of a steel pipe is formed in the bulging mold , a first accommodating space located on the first end side of the fixed mold cavity and a second accommodating space located on the second end side of the fixed mold cavity. A bulging die cavity for accommodating the corresponding end of the steel pipe is formed on the movable block assembly; the bulging mechanism includes a first blocking mechanism arranged on the first end side of the bulging die, and a bulging die formed on the second end of the bulging die. The second blocking mechanism on both ends and the injection channel formed on the first blocking mechanism and/or the second blocking mechanism for injecting high-pressure liquid; the first blocking mechanism and the second blocking mechanism They all include a movable push block arranged on the outer side of the corresponding movable push block assembly, a sealing punch arranged on the movable push block, and a driving device connected with the movable push block.
Description
技术领域technical field
本申请涉及钢管成型设备技术领域,特别涉及一种钢管胀形装置及胀形方法。The application relates to the technical field of steel pipe forming equipment, and in particular, to a steel pipe bulging device and a bulging method.
背景技术Background technique
目前,多采用通过胀形模具配合高压液体的方式来实现钢管的胀形。在对钢管的端部进行胀形时,通常采用的是固定长度的模具,在将钢管置入胀形模具的模腔内后,通过密封冲头密封钢管的两端,然后向钢管内注入高压力液体,利用液体压力来成型。但是,如果扩管成型需要的延伸率大于钢管管壁的延伸率,钢管就会破裂而导致无法成型。At present, the bulging of steel pipes is often realized by means of bulging molds and high-pressure liquids. When bulging the end of the steel pipe, a fixed-length mold is usually used. After the steel pipe is placed in the cavity of the bulging mold, the ends of the steel pipe are sealed by a sealing punch, and then high-pressure injection is injected into the steel pipe. Pressure liquid, the use of liquid pressure to shape. However, if the elongation required for pipe expansion is greater than the elongation of the steel pipe wall, the steel pipe will crack and cannot be formed.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术的不足,本申请所要解决的技术问题是提供一种能够降低钢管被胀裂的概率的胀形装置及胀形方法。In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present application is to provide a bulging device and a bulging method that can reduce the probability of a steel pipe being burst and cracked.
为解决上述技术问题,本申请提供一种钢管胀形装置,包括由上模和下模闭合而成的胀形模具以及胀形机构;所述胀形模具内形成有用于容纳钢管中部的固定模腔、位于所述固定模腔两端侧的活动入块组件,所述活动入块组件上形成有用于容纳钢管对应端部的胀形模腔;所述胀形机构包括设于胀形模具第一端侧以用于封堵所述钢管第一端的第一封堵机构、形成于所述胀形模具第二端侧以用于封堵所述钢管第二端的第二封堵机构以及形成于所述第一封堵机构和/或第二封堵机构上并用于供高压液体注入所述钢管内的注入通道,所述第一封堵机构和第二封堵机构分别用于压缩两所述活动入块组件。In order to solve the above-mentioned technical problems, the present application provides a steel pipe bulging device, including a bulging mold closed by an upper mold and a lower mold, and a bulging mechanism; a fixed mold for accommodating the middle of the steel pipe is formed in the bulging mold. A cavity, a movable block assembly located on both ends of the fixed mold cavity, and a bulging mold cavity for accommodating the corresponding end of the steel pipe is formed on the movable block assembly; One end side is used to block the first end of the steel pipe, and the second block mechanism is formed on the second end of the bulging die to block the second end of the steel pipe. On the first blocking mechanism and/or the second blocking mechanism and used for injecting high-pressure liquid into the injection channel into the steel pipe, the first blocking mechanism and the second blocking mechanism are respectively used for compressing the two pipes. Describe the active block component.
进一步的,所述第一封堵机构及第二封堵机构均包括设于对应活动入块组件外侧的活动推块、设于活动推块上的密封冲头以及与活动推块相连的驱动装置,所述驱动装置用于驱动所述活动推块朝向固定模腔方向移动以轴向压缩所述活动入块组件,所述活动推块带动所述密封冲头密封钢管的端部。Further, the first blocking mechanism and the second blocking mechanism include a movable push block arranged on the outside of the corresponding movable block assembly, a sealing punch arranged on the movable push block, and a drive device connected with the movable push block. and the driving device is used to drive the movable push block to move toward the fixed mold cavity to axially compress the movable block assembly, and the movable push block drives the sealing punch to seal the end of the steel pipe.
进一步的,所述活动入块组件包括设于对应的容纳空间内能够自恢复的压缩组件以及滑动配合于对应的容纳空间内且位于所述压缩组件外侧的滑动组件,所述滑动组件在所述活动推块的推力下向内压持所述压缩组件。Further, the movable block-in assembly includes a self-recoverable compression assembly disposed in the corresponding accommodating space and a sliding assembly slidably fitted in the corresponding accommodating space and located outside the compression assembly, and the sliding assembly is located in the corresponding accommodating space. The compression assembly is pressed inwardly under the thrust of the movable push block.
进一步的,所述压缩组件包括由内至外逐层套接的若干移动板以及位于每相邻两移动板之间以使每一移动板自动复位的自恢复部件;每相邻两移动板之间在未被所述滑动组件压持的状态下具有预定的压缩间距,每相邻两移动板之间的压缩间距在受所述滑动组件的压持下渐小直至移动板相抵层叠在一起。Further, the compression assembly includes a number of moving plates that are sleeved layer by layer from the inside to the outside and a self-recovery component located between each adjacent two moving plates to automatically reset each moving plate; There is a predetermined compression distance between the two adjacent moving plates when they are not pressed by the sliding component, and the compressed distance between each adjacent two moving plates is gradually reduced under the pressure of the sliding component until the moving plates are stacked together.
进一步的,所述下模的第一端侧位置处具有向下凹陷而形成的第一下容置槽,所述下模的第二端侧位置处具有向下凹陷而形成的第二下容置槽,所述第一下容置槽及第二下容置槽分别向相反的方向贯穿所述下模,所述第一下容置槽及第二下容置槽内均设有下活动入块;所述上模的下端面对应于所述第一下容置槽的位置处形成有相适配的第一上容置槽,所述上模的下端面对应于所述第二下容置槽的位置处形成有相适配的第二上容置槽,所述第一上容置槽及第二上容置槽内均设有上活动入块;Further, the first end side position of the lower mold has a first lower accommodating groove formed by a downward depression, and the second end side position of the lower mold has a second lower chamber formed by a downward depression. The first lower accommodating groove and the second lower accommodating groove respectively penetrate the lower mold in opposite directions, and the first lower accommodating groove and the second lower accommodating groove are both provided with lower moving parts. A first upper accommodating groove is formed at the position of the lower end face of the upper mold corresponding to the first lower accommodating groove, and the lower end face of the upper mold corresponds to the first lower accommodating groove. A second upper accommodating groove is formed at the position of the two lower accommodating grooves, and an upper movable block is arranged in the first upper accommodating groove and the second upper accommodating groove;
所述第一下容置槽及第一上容置槽在合模状态下形成所述第一容纳空间,所述第二下容置槽及第二上容置槽在合模状态下形成所述第二容纳空间;所述第一下容置槽内的下活动入块及第一上容置槽内的上活动入块在合模状态下形成位于所述第一容纳空间内的活动入块组件,所述第二下容置槽内的下活动入块及第二上容置槽内的上活动入块在合模状态下形成位于所述第二容纳空间内的活动入块组件。The first lower accommodating groove and the first upper accommodating groove form the first accommodating space in the mold-closed state, and the second lower accommodating groove and the second upper accommodating groove form the first accommodating space in the mold-closed state. the second accommodating space; the lower movable insertion block in the first lower accommodating slot and the upper movable insertion block in the first upper accommodating slot form a movable insertion block located in the first accommodating space in the clamping state. In the block assembly, the lower movable block in the second lower accommodating slot and the upper movable block in the second upper accommodating groove form a movable block assembly located in the second accommodating space in a clamping state.
进一步的,所述下模的上端面上位于所述第一下容置槽及第二下容置槽之间的位置处形成有下固定型腔,所述下固定型腔的两端分别与所述第一下容置槽及第二下容置槽连通;所述上模的下端面上位于所述第一上容置槽及第二上容置槽之间的位置处形成有上固定型腔,所述上固定型腔的两端分别与所述第一上容置槽及第二上容置槽连通;所述下固定型腔及上固定型腔在合模状态下形成所述固定模腔。Further, a lower fixed cavity is formed on the upper end surface of the lower mold at a position between the first lower accommodating groove and the second lower accommodating groove, and two ends of the lower fixed cavity are respectively The first lower accommodating groove and the second lower accommodating groove are in communication; the lower end surface of the upper mold is formed with an upper fixing groove at a position between the first upper accommodating groove and the second upper accommodating groove Mould cavity, two ends of the upper fixed mould cavity are respectively connected with the first upper accommodating groove and the second upper accommodating groove; the lower fixed mould cavity and the upper fixed mould cavity are formed in the clamping state. Fixed cavity.
进一步的,所述下活动入块包括设于对应下容置槽内的下滑动块以及设于所述下滑动块和下固定型腔之间的下压缩部,所述下滑动块可朝向固定模腔滑动并压缩所述下压缩部;所述上活动入块包括设于对应上容置槽内的上滑动块以及设于所述上滑动块和上固定型腔之间的上压缩部,所述上滑动块可朝向固定模腔滑动并压缩所述上压缩部;所述下滑动块及上滑动块在合模状态下形成所述滑动组件,所述下压缩部及上压缩部在合模状态下形成所述压缩组件。Further, the lower movable insertion block includes a lower sliding block disposed in the corresponding lower accommodating groove and a lower compression portion disposed between the lower sliding block and the lower fixed cavity, and the lower sliding block can be fixed toward the fixed cavity. The mold cavity slides and compresses the lower compression part; the upper movable block includes an upper sliding block arranged in the corresponding upper accommodating groove and an upper compression part arranged between the upper sliding block and the upper fixed cavity, The upper sliding block can slide toward the fixed mold cavity and compress the upper compression part; the lower sliding block and the upper sliding block form the sliding assembly in the clamping state, and the lower compression part and the upper compression part are in the closed state. The compression assembly is formed in a mold state.
进一步的,所述下压缩部包括位于所述下滑动块和下固定型腔之间的若干下移动板以及位于每相邻两下移动板之间的第一自恢复元件,每相邻的两下移动板之间均具有下压缩间隙;所述上压缩部包括位于所述上滑动块和上固定型腔之间的若干上移动板以及位于每相邻两上移动板之间的第二自恢复元件,每相邻的两上移动板之间均具有上压缩间隙;所述上移动板及下移动板在合模状态下形成所述移动板,所述第一自恢复元件及第二自恢复元件在合模状态下形成所述自恢复部件。Further, the lower compression part includes a plurality of lower moving plates located between the lower sliding block and the lower fixed cavity, and a first self-recovery element located between every two adjacent lower moving plates, each adjacent two lower moving plates. There are lower compression gaps between the lower moving plates; the upper compression part includes a plurality of upper moving plates located between the upper sliding block and the upper fixed cavity and a second self-moving plate located between every two adjacent upper moving plates. Restoring element, there is an upper compression gap between each adjacent two upper moving plates; the upper moving plate and the lower moving plate form the moving plate in the clamping state, the first self-recovery element and the second self-recovery element The restoring element forms the self-healing part in a closed state.
进一步的,所述第一自恢复元件为第一复位弹簧,所述第一复位弹簧的一端抵持在所述下滑动块上、另一端依次穿越各下移动板后抵持于下容置槽的内侧槽壁上,所述下滑动块连接与其相邻的下移动板;所述第二自恢复元件为第二复位弹簧,所述第二复位弹簧的一端抵持在所述上滑动块上、另一端依次穿越各上移动板后抵持于上容置槽的内侧槽壁上,所述上滑动块连接与其相邻的上移动板。Further, the first self-recovery element is a first return spring, one end of the first return spring is pressed against the lower sliding block, and the other end is pressed against the lower accommodating groove after passing through each lower moving plate in sequence. On the inner side wall of the groove, the lower sliding block is connected to the adjacent lower moving plate; the second self-recovery element is a second return spring, and one end of the second return spring is pressed against the upper sliding block , the other end passes through each upper moving plate in sequence and then presses against the inner groove wall of the upper accommodating groove, and the upper sliding block is connected to the adjacent upper moving plate.
进一步的,所述下移动板包括下层叠板、形成于所述下层叠板内侧的第一嵌套槽以及形成于所述下层叠板外侧的第一嵌套块,所述第一嵌套槽的槽口尺寸小于槽内尺寸;所述第一嵌套块具有一嵌入所述第一嵌套槽内的第一嵌头以及连接于所述第一嵌头及所述下层叠板之间且活动穿设于所述第一嵌套槽的槽口处的第一连接部,所述第一嵌头的厚度小于所述第一嵌套槽的深度,所述第一连接部的厚度大于所述第一嵌套槽的槽口的深度;Further, the lower moving plate includes a lower stacking plate, a first nesting groove formed on the inner side of the lower stacking plate, and a first nesting block formed on the outer side of the lower stacking plate, the first nesting groove The size of the slot is smaller than the size of the slot; the first nesting block has a first slug embedded in the first nesting slot and is connected between the first slug and the lower laminated board and The first connecting portion movably penetrates through the notch of the first nesting groove, the thickness of the first inserting head is smaller than the depth of the first nesting groove, and the thickness of the first connecting portion is greater than that of the first connecting portion. Describe the depth of the notch of the first nested groove;
所述上移动板包括上层叠板、形成于所述上层叠板内侧的第二嵌套槽以及形成于所述上层叠板外侧的第二嵌套块,所述第二嵌套槽的槽口尺寸小于槽内尺寸;所述第二嵌套块具有一嵌入所述第二嵌套槽内的第二嵌头以及连接于所述第二嵌头及所述上层叠板之间且活动穿设于所述第二嵌套槽的槽口处的第二连接部,所述第二嵌头的厚度小于所述第二嵌套槽的深度,所述第二连接部的厚度大于所述第二嵌套槽的槽口的深度。The upper moving plate includes an upper stacking plate, a second nesting groove formed on the inner side of the upper stacking plate, and a second nesting block formed on the outer side of the upper stacking plate, the notch of the second nesting groove is The size is smaller than the size in the groove; the second nesting block has a second insert head embedded in the second nesting groove and is connected between the second insert head and the upper laminated plate and is movably penetrated In the second connecting portion at the notch of the second nesting groove, the thickness of the second insert head is smaller than the depth of the second nesting groove, and the thickness of the second connecting portion is greater than that of the second nesting groove. The depth of the slot for nested slots.
进一步的,所述下层叠板包括位于同一平面且相互间隔的第一下侧板及第二下侧板,所述第一下侧板及第二下侧板的外侧面分别向外延伸形成一下延伸板,两下延伸板的外端均与一下连接板连接,所述下连接板的两端分别突出于两下延伸板的外立面以形成两下凸部,所述两下延伸板以及下连接板围合形成所述第一嵌套槽;所述第一下侧板及第二下侧板之间的间隔空间形成所述第一嵌套槽的槽口,所述两下延伸板的内立面形成所述第一嵌套槽的两侧槽壁,所述两下延伸板的外立面形成所述第一连接部,所述下连接板的里侧面形成所述第一嵌套槽的槽底壁,所述下连接板的外侧面以及两下凸部形成所述第一嵌套块的第一嵌头;Further, the lower laminated board includes a first lower side board and a second lower side board that are located on the same plane and spaced apart from each other, and the outer sides of the first lower side board and the second lower side board respectively extend outward to form a lower side board. The extension plate, the outer ends of the two lower extension plates are connected with the lower connection plate, the two ends of the lower connection plate respectively protrude from the outer facades of the two lower extension plates to form two lower protrusions, the two lower extension plates and The lower connecting plate is enclosed to form the first nesting groove; the space between the first lower side plate and the second lower side plate forms the notch of the first nesting groove, and the two lower extending plates The inner façades form the two side walls of the first nesting slot, the outer façades of the two lower extension plates form the first connecting portion, and the inner side of the lower connecting plate forms the first nesting portion. The groove bottom wall of the sleeve groove, the outer side surface of the lower connecting plate and the two lower protrusions form the first embedding head of the first nesting block;
所述上层叠板包括位于同一平面且相互间隔的第一上侧板及第二上侧板,所述第一上侧板及第二上侧板的外侧面分别向外延伸形成一上延伸板,两上延伸板的外端均与一上连接板连接,所述上连接板的两端分别突出于两上延伸板的外立面以形成两上凸部,所述两上延伸板以及上连接板围合形成所述第二嵌套槽;所述第一上侧板及第二上侧板之间的间隔空间形成所述第二嵌套槽的槽口,所述两上延伸板的内立面形成所述第二嵌套槽的两侧槽壁,所述两上延伸板的外立面形成所述第二连接部,所述上连接板的里侧面形成所述第二嵌套槽的槽底壁,所述上连接板的外侧面以及两上凸部形成所述第二嵌套块的第二嵌头。The upper laminated board includes a first upper side board and a second upper side board which are located on the same plane and spaced apart from each other, and the outer sides of the first upper side board and the second upper side board respectively extend outward to form an upper extension board , the outer ends of the two upper extension plates are connected with an upper connecting plate, and the two ends of the upper connecting plate respectively protrude from the outer facades of the two upper extending plates to form two upper protrusions, the two upper extending plates and the upper The connecting plate is enclosed to form the second nesting groove; the space between the first upper side plate and the second upper side plate forms the notch of the second nesting groove, and the two upper extending plates have The inner façades form the two side walls of the second nesting groove, the outer façades of the two upper extension plates form the second connecting portion, and the inner sides of the upper connecting plate form the second nesting The bottom wall of the groove, the outer side surface of the upper connecting plate and the two upper protrusions form the second inserting head of the second nesting block.
本申请还提供了一种钢管胀形方法,利用上述钢管账形装置对钢管胀形,包括以下步骤:The present application also provides a method for bulging a steel pipe, using the above-mentioned steel pipe account device to bulge a steel pipe, comprising the following steps:
S1、将所述上模和所述下模闭合,使待胀形钢管的中部位于所述固定模腔内,并使待胀形钢管的两端分别位于两胀形模腔内;S1, closing the upper mold and the lower mold, so that the middle part of the steel pipe to be expanded is located in the fixed mold cavity, and the two ends of the steel pipe to be expanded are located in the two bulging mold cavities respectively;
S2、使第一封堵机构及第二封堵机构的驱动装置分别驱动两所述活动推块朝向固定模腔移动,使第一封堵机构及第二封堵机构的密封冲头分别推入钢管的两端以对钢管的两端进行密封;S2. Make the driving devices of the first blocking mechanism and the second blocking mechanism drive the two movable push blocks to move toward the fixed mold cavity respectively, so that the sealing punches of the first blocking mechanism and the second blocking mechanism are pushed in respectively Both ends of the steel pipe to seal both ends of the steel pipe;
S3、通过第一封堵机构和/或第二封堵机构的注入通道向钢管内注入高压液体,同时,两所述驱动装置分别继续驱动两活动推块向里压缩两活动入块组件,并且两密封冲头分别压缩钢管的两端并对钢管胀形部位补料;S3, inject high-pressure liquid into the steel pipe through the injection channel of the first blocking mechanism and/or the second blocking mechanism, and at the same time, the two driving devices continue to drive the two movable push blocks to compress the two movable block assemblies inward, and The two sealing punches compress the two ends of the steel pipe respectively and feed the bulging part of the steel pipe;
S4、两所述驱动装置分别驱动两活动推块复位,以使两密封冲头分别随两活动推块复位,两活动入块组件复位,分离上模和下模以取出完成胀形的钢管。S4. The two driving devices respectively drive the two movable push blocks to reset, so that the two sealing punches are reset with the two movable push blocks respectively, the two movable block-in assemblies are reset, and the upper die and the lower die are separated to take out the steel pipe that has completed the bulging.
由于采用了上述技术方案,本发明的技术效果是:Owing to adopting the above-mentioned technical scheme, the technical effect of the present invention is:
在使用本发明所述的钢管胀形装置对钢管进行胀形时,上模和下模闭合后,钢管的中部位于固定模腔内,钢管的两端分别位于两个胀形模腔内。第一封堵机构和第二封堵机构分别封堵钢管的两端,然后通过注入通管道向钢管内注入高压液体对钢管的两端进行胀形,在胀形过程中,所述第一封堵机构和第二封堵机构分别压缩两所述活动入块组件,同时也压缩钢管,在胀形的同时起到补料的效果,能够降低钢管在胀形过程中被胀裂的概率。When the steel pipe bulging device of the present invention is used to bulge the steel pipe, after the upper and lower molds are closed, the middle of the steel pipe is located in the fixed mold cavity, and the two ends of the steel pipe are located in the two bulging mold cavities respectively. The first blocking mechanism and the second blocking mechanism block the two ends of the steel pipe respectively, and then inject high-pressure liquid into the steel pipe through the injection pipe to bulge the two ends of the steel pipe. During the bulging process, the first sealing mechanism The blocking mechanism and the second blocking mechanism respectively compress the two movable block-in components, and also compress the steel pipe, which has the effect of feeding material while bulging, and can reduce the probability of the steel pipe being swelled during the bulging process.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image:
图1是本发明一种钢管胀形装置一较佳实施例的俯视图;1 is a top view of a preferred embodiment of a steel tube bulging device of the present invention;
图2是图1的A-A剖视图;Fig. 2 is the A-A sectional view of Fig. 1;
图3是本发明一种钢管胀形装置中下活动入块的结构示意图;Fig. 3 is the structural representation of the lower movable block in a steel pipe bulging device of the present invention;
图4是图3中a的放大图;Fig. 4 is an enlarged view of a in Fig. 3;
图5是本发明一种钢管胀形装置中上活动入块的结构示意图;5 is a schematic structural diagram of an upper movable block in a steel tube bulging device of the present invention;
图6是图5中b的放大图;Fig. 6 is the enlarged view of b in Fig. 5;
图7是本发明一种钢管胀形装置中下移动板的结构示意图;7 is a schematic structural diagram of a lower moving plate in a steel tube bulging device of the present invention;
图8是本发明一种钢管胀形装置中上移动板的结构示意图;8 is a schematic structural diagram of an upper moving plate in a steel tube bulging device of the present invention;
图9是本发明一种钢管胀形装置中下模的结构示意图;9 is a schematic structural diagram of a lower die in a steel tube bulging device of the present invention;
图10是本发明一种钢管胀形装置中上模的结构示意图;10 is a schematic structural diagram of an upper die in a steel tube bulging device of the present invention;
图11是待胀形钢管的结构示意图;Fig. 11 is the structural representation of the steel pipe to be expanded;
图12是胀形完成后的钢管的结构示意图。Fig. 12 is a schematic structural diagram of the steel pipe after bulging is completed.
附图中的附图标记包括:Reference numerals in the drawings include:
1、胀形模具;2、第一封堵机构;3、第二封堵机构;11、上模;12、下模;13、固定模腔;14、第一容纳空间;15、第二容纳空间;4、活动入块组件;41、胀形模腔;21、第一活动推块;22、第一密封冲头;23、注入通道;24、第一驱动装置;31、第二活动推块;32、第二密封冲头;33、第二驱动装置;141、第一下容置槽;151、第二下容置槽;142、第一上容置槽;152、第二上容置槽;42、下活动入块;411、下胀形型腔;43、上活动入块;412、上胀形型腔;131、下固定型腔;132、上固定型腔;421、下滑动块;422、下压缩部;431、上滑动块;432、上压缩部;4221、下移动板;4222、第一自恢复元件;4321、上移动板;4322、第二自恢复元件;42211、下层叠板;42212、第一嵌套槽;42213、第一嵌套块;422131、第一嵌头;422132、第一连接部;43211、上层叠板;43212、第二嵌套槽;43213、第二嵌套块;432131、第二嵌头;432132、第二连接部;422111、第一下侧板;422112、第二下侧板;422113、下延伸板;422114、下连接板;432111、第一上侧板;432112、第二上侧板;432113、上延伸板;432114、上连接板;4211、第三嵌套槽;4311、第四嵌套槽;121、下导向凹槽;4212、第一下导向凸起;42214、第二下导向凸起;4213、下台阶;122、下避让槽;111、上导向凹槽;4312、第一上导向凸起;43214、第二上导向凸起;4313、上台阶;112、上避让槽;231、第一孔道;232、第二孔道。1. Bulging mold; 2. First blocking mechanism; 3. Second blocking mechanism; 11. Upper mold; 12. Lower mold; 13. Fixed cavity; 14. First accommodation space; 15. Second accommodation space; 4, movable block assembly; 41, bulging die cavity; 21, first movable push block; 22, first sealing punch; 23, injection channel; 24, first drive device; 31, second movable pusher block; 32, the second sealing punch; 33, the second driving device; 141, the first lower accommodating groove; 151, the second lower accommodating groove; 142, the first upper accommodating groove; 152, the second upper accommodating groove slot; 42, lower movable block; 411, lower bulging cavity; 43, upper movable block; 412, upper bulging cavity; 131, lower fixed cavity; 132, upper fixed cavity; 421, lower Sliding block; 422, lower compression part; 431, upper sliding block; 432, upper compression part; 4221, lower moving plate; 4222, first self-recovery element; 4321, upper moving plate; 4322, second self-recovery element; 42211 42212, the first nesting slot; 42213, the first nesting block; 422131, the first embedding head; 422132, the first connecting part; 43211, the upper stacking plate; 432131, the second inserting head; 432132, the second connecting part; 422111, the first lower side plate; 422112, the second lower side plate; 422113, the lower extension plate; 422114, the lower connecting plate; 432112, the second upper side plate; 432113, the upper extension plate; 432114, the upper connecting plate; 4211, the third nesting groove; 4311, the fourth nesting groove; 121, the lower guide groove; 4212, the first lower guide protrusion; 42214, the second lower guide protrusion; 4213, the lower step; 122, the lower escape groove; 111, the upper guide groove; 4312, the first upper guide protrusion; 43214, the second upper Guide protrusion; 4313, upper step; 112, upper escape groove; 231, first channel; 232, second channel.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be clearly and completely described below with reference to the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
如图1和图2所示,本发明一种钢管胀形装置的一实施例包括胀形模具1以及胀形机构。所述胀形模具1由上模11和下模12闭合而成,所述胀形模具1内形成有固定模腔13、第一容纳空间14以及第二容纳空间15,所述固定模腔13用于容纳钢管的中部,所述第一容纳空间14位于固定模腔13的第一端侧,第二容纳空间15位于固定模腔13的第二端侧,所述固定模腔13的两端侧具有活动入块组件4,两活动入块组件4分别位于所述第一容纳空间14及所述第二容纳空间15内,所述活动入块组件4上形成有胀形模腔41,所述胀形模腔41用于容纳所述钢管的端部,且所述胀形模腔的尺寸与钢管端部被胀形后的尺寸相适配。所述胀形机构包括设于胀形模具1第一端侧以用于封堵所述钢管第一端的第一封堵机构2、形成于所述胀形模具1第二端侧以用于封堵所述钢管第二端的第二封堵机构3以及形成于所述第一封堵机构2和/或第二封堵机构3上并用于供高压液体注入所述钢管内的注入通道5,所述第一封堵机2机构和第二封堵机构3分别用于压缩两所述活动入块组件。As shown in FIG. 1 and FIG. 2 , an embodiment of a steel tube bulging device of the present invention includes a bulging die 1 and a bulging mechanism. The bulging mold 1 is formed by closing an upper mold 11 and a
所述下模12上形成有第一下容置槽141,所述第一下容置槽141位于下模12的第一端侧,所述第一下容置槽141为下模12的上端面向下凹陷而成,所述下模12上还形成有第二下容置槽151,所述第二下容置槽151位于下模12的第二端侧,所述第二下容置槽151为下模12的上端面向下凹陷而成,所述第一下容置槽141及第二下容置槽151分别向相反的方向(相背方向)贯穿所述下模12。所述上模11的下端面形成有第一上容置槽142,所述第一上容置槽142对应于所述第一下容置槽141的位置处,所述第一上容置槽142与所述第一下容置槽141相适配,所述上模11的下端面形成有第二上容置槽152,所述第二上容置槽152对应于所述第二下容置槽151的位置处,所述第二上容置槽152与第二下容置槽151相适配。在上模11和下模12处于合模状态下,所述第一下容置槽141及第一上容置槽142形成所述第一容纳空间14,所述第二下容置槽151及第二上容置槽152形成所述第二容纳空间15。A first lower
所述第一下容置槽141及第二下容置槽151内均设有下活动入块42,所述下活动入块42上形成有下胀形型腔411;所述第一上容置槽142及第二上容置槽152内均设有上活动入块43,所述上活动入块43上形成有上胀形型腔412。在上模11和下模12处于合模状态下,所述第一下容置槽141内的下活动入块42及第一上容置槽142内的上活动入块43形成位于所述第一容纳空间14内的活动入块组件4,所述第二下容置槽151内的下活动入块42及第二上容置槽152内的上活动入块43形成位于所述第二容纳空间15内的活动入块组件4,位于所述第一容纳空间14内的下活动入块42上的下胀形型腔411和上活动入块43上的上胀形型腔412形成胀形模腔41,位于所述第二容纳空间15内的下活动入块42上的下胀形型腔411和上活动块上的上胀形型腔412亦形成胀形模腔41。Both the first lower
所述下模12的上端面上形成有下固定型腔131,所述下固定型腔131位于所述第一下容置槽141及第二下容置槽151之间,所述下固定型腔131的一端连通所述第一下容置槽141,所述下固定型腔131的另一端连通所述第二下容置槽151。所述上模11的下端面上形成有上固定型腔132,所述上固定型腔132位于所述第一上容置槽142及第二上容置槽152之间,所述上固定型腔132的一端连通所述第一上容置槽142,所述上固定型腔132的另一端连通所述第二上容置槽152;在所述上模11和所述下模12处于合模状态下,所述下固定型腔131及上固定型腔132形成所述固定模腔13。A lower fixed
所述活动入块组件4包括压缩组件以及滑动组件,所述压缩组件设于对应的容纳空间内,即位于第一容纳空间14内的活动入块组件4上的压缩组件位于第一容纳空间14内,位于第二容纳空间15内的活动入块组件4上的压缩组件位于第二容纳空间15内。压缩组件处于压缩状态且所受到的压力消失后能够自恢复,所述滑动组件滑动配合于对应的容纳空间内,即位于第一容纳空间14内的活动入块组件4上的滑动组件滑动配合于第一容纳空间14内,位于第二容纳空间15内的活动入块组件4上的滑动组件滑动配合于第二容纳空间15内。所述滑动组件位于所述压缩组件外侧(背离固定模腔13的一侧,在后续描述中,以背离固定模腔13的一侧为外,反之为内)。所述滑动组件能向内滑动并压持所述压缩组件。The
所述压缩组件包括若干移动板以及自恢复部件,所述若干移动板由内至外逐层套接,所述自恢复部件位于每相邻两移动板之间,所述自恢复部件用于使每一移动板自动复位。在未被所述滑动组件压持的状态下,每相邻两移动板之间具有预定的第一压缩间距,所有第一压缩间距之和与钢管胀形过程中需要补料的尺寸相适配。在又一实施方式中,最外侧移动板与滑动组件之间设有第二压缩间距,最内侧移动板与对应的容纳空间的内侧壁之间设有第三压缩间距,所述第二压缩间距、所述第三压缩间距和所有第一压缩间距之和与感官胀形过程中需要补料的尺寸相适配。在受所述滑动组件的压持下,所述第一压缩间距渐小直至移动板相抵层叠在一起。如此,使得在钢管两端胀形过程中,通过若干移动板支撑钢管端部,分布的若干第一压缩间距可将滑动组件与固定模腔13之间的距离分隔成若干份,防止钢管因滑动组件与固定模腔13之间的距离太大而导致钢管被胀裂的问题。在滑动组件逐渐向里推动过程中,所述滑动组件向里推动压缩组件,使得活动入块组件4的轴向长度能逐渐变小,最终与钢管端部需胀形的长度相适配以完成钢管胀形。The compression assembly includes several moving plates and a self-recovery part, the several moving plates are sleeved layer by layer from the inside to the outside, the self-recovery part is located between every two adjacent moving plates, and the self-recovery part is used to make the Each moving board resets automatically. In the state of not being pressed by the sliding assembly, there is a predetermined first compression distance between every two adjacent moving plates, and the sum of all the first compression distances is adapted to the size of the material to be supplemented during the steel pipe bulging process . In yet another embodiment, a second compression distance is provided between the outermost moving plate and the sliding assembly, a third compression distance is provided between the innermost moving plate and the inner side wall of the corresponding accommodation space, and the second compression distance , the sum of the third compression distance and all the first compression distances is adapted to the size of the material needed to be supplemented during the sensory bulging process. Under the pressure of the sliding component, the first compression distance gradually decreases until the moving plates are stacked together. In this way, during the bulging process of both ends of the steel pipe, the ends of the steel pipe are supported by several moving plates, and the distributed first compression distances can divide the distance between the sliding component and the fixed
如图3和图5所示,所述下活动入块42包括下滑动块421以及下压缩部422,所述下滑动块421设于对应下容置槽内,也即位于第一下容置槽141内的下活动入块42上的下滑动块421位于第一下容置槽141内,位于第二下容置槽151内的下活动入块42上的下滑动块421位于第二下容置槽151内。所述下压缩部422设于下滑动块421和下固定型腔131之间,所述下滑动块421可朝向固定模腔13滑动,也即所述下滑动块421可朝向下固定型腔131滑动,所述下滑动块421用于压缩所述下压缩部422。所述上活动入块43包括上滑动块431以及上压缩部432,所述上滑动块431设于对应上容置槽内,也即位于第一上容置槽142内的上活动入块43上的上滑动块431位于第一上容置槽142内,位于第二上容置槽152内的上活动入块43上的上滑动块431位于第二上容置槽152内。所述上压缩部432设于上滑动块431和上固定型腔132之间,所述上滑动块431可朝向固定模腔13滑动,即所述上滑动块431可朝向上固定型腔132滑动,所述上滑动块431用于压缩所述上压缩部432。在所述上模11和所述下模12处于合模状态下,所述下滑动块421及上滑动块431形成所述滑动组件,所述下压缩部422及上压缩部432形成所述压缩组件。As shown in FIG. 3 and FIG. 5 , the lower
所述下压缩部422包括若干下移动板4221以及第一自恢复元件4222,所述若干下移动板4221位于所述下滑动块421和下固定型腔131之间,所述第一自恢复元件4222位于每相邻两下移动板4221之间,每相邻的两下移动板4221之间均具有下压缩间隙;所述上压缩部432包括若干上移动板4321以及第二自恢复元件4322,所述若干上移动板4321位于所述上滑动块431和上固定型腔132之间,所述第二自恢复元件4322位于每相邻两上移动板4321之间,每相邻的两上移动板4321之间均具有上压缩间隙。在所述上模11和所述下模12处于合模状态下,所述上移动板4321及下移动板4221形成所述移动板,所述第一自恢复元件4222及第二自恢复元件4322形成所述自恢复部件。上滑动块431能朝向固定模腔13依次推动各上移动板4321,进而压缩各上压缩间隙,下滑动块421能朝向固定模腔13依次推动各下移动板4221,进而压缩各下压缩间隙。The
如图4所示,所述下移动板4221包括下层叠板42211、第一嵌套槽42212以及第一嵌套块42213,所述第一嵌套槽42212形成于所述下层叠板42211内侧,所述第一嵌套块42213形成于所述下层叠板42211外侧,所述第一嵌套槽42212的槽口尺寸小于槽内尺寸;所述第一嵌套块42213具有一第一嵌头422131以及第一连接部422132,所述第一嵌头422131嵌入所述第一嵌套槽42212内,所述第一连接部422132连接于所述第一嵌头422131及所述下层叠板42211之间,所述第一连接部422132活动穿设于所述第一嵌套槽42212的槽口处。所述第一嵌头422131的厚度小于所述第一嵌套槽42212的深度,所述第一连接部422132的厚度大于所述第一嵌套槽42212的槽口的深度。通过第一嵌套块42213和第一嵌套槽42212的嵌套作用,在位于最外侧的下移动板4221向外移动复位过程中,能依次带动其它各下移动板4221向外移动复位。As shown in FIG. 4 , the lower moving
如图6所示,所述上移动板4321包括上层叠板43211、第二嵌套槽43212以及第二嵌套块43213,所述第二嵌套槽43212形成于所述上层叠板43211内侧,所述第二嵌套块43213形成于所述上层叠板43211外侧,所述第二嵌套槽43212的槽口尺寸小于槽内尺寸;所述第二嵌套块43213具有一第二嵌头432131以及第二连接部432132,所述第二嵌头432131嵌入所述第二嵌套槽43212内,所述第二连接部432132连接于所述第二嵌头432131及所述上层叠板43211之间,所述第二连接部432132活动穿设于所述第二嵌套槽43212的槽口处,所述第二嵌头432131的厚度小于所述第二嵌套槽43212的深度,所述第二连接部432132的厚度大于所述第二嵌套槽43212的槽口的深度。通过第二嵌套块43213和第二嵌套槽43212的嵌套作用,在位于最外侧的上移动板4321向外移动复位过程中,能依次带动其它各上移动板4321向外移动复位。As shown in FIG. 6 , the upper moving
如图7所示,所述下层叠板42211包括第一下侧板422111及第二下侧板422112,所述第一下侧板422111及所述第二下侧板422112位于同一平面,所述第一下侧板422111及所述第二下侧板422112相互间隔设置,所述第一下侧板422111及第二下侧板422112的外侧面分别向外延伸形成一下延伸板422113,两下延伸板422113的外端均与一下连接板422114连接,所述下连接板422114的两端分别突出于两下延伸板422113的外立面以形成两下凸部,所述两下延伸板422113以及下连接板422114围合形成所述第一嵌套槽42212;所述第一下侧板422111及第二下侧板422112之间的间隔空间形成所述第一嵌套槽42212的槽口,所述两下延伸板422113的内立面形成所述第一嵌套槽42212的两侧槽壁,所述两下延伸板422113的外立面形成所述第一连接部422132,所述下连接板422114的里侧面形成所述第一嵌套槽42212的槽底壁,所述下连接板422114的外侧面以及两下凸部形成所述第一嵌套块42213的第一嵌头422131。As shown in FIG. 7 , the lower
如图8所示,所述上层叠板43211包括第一上侧板432111及第二上侧板432112,所述第一上侧板432111及所述第二上侧板432112位于同一平面,所述第一上侧板432111及所述第二上侧板432112相互间隔设置,所述第一上侧板432111及第二上侧板432112的外侧面分别向外延伸形成一上延伸板432113,两上延伸板432113的外端均与一上连接板432114连接,所述上连接板432114的两端分别突出于两上延伸板432113的外立面以形成两上凸部,所述两上延伸板432113以及上连接板432114围合形成所述第二嵌套槽43212;所述第一上侧板432111及第二上侧板432112之间的间隔空间形成所述第二嵌套槽43212的槽口,所述两上延伸板432113的内立面形成所述第二嵌套槽43212的两侧槽壁,所述两上延伸板432113的外立面形成所述第二连接部432132,所述上连接板432114的里侧面形成所述第二嵌套槽43212的槽底壁,所述上连接板432114的外侧面以及两上凸部形成所述第二嵌套块43213的第二嵌头432131。As shown in FIG. 8 , the upper
如图3所示,所述第一自恢复元件4222为第一复位弹簧,所述第一复位弹簧的一端抵持在所述下滑动块421上、另一端依次穿越各下移动板4221后抵持于下容置槽的内侧槽壁上,所述下滑动块421连接与其相邻的下移动板4221,所述下滑动块421的内侧设有第三嵌套槽4211,所述第三嵌套槽4211的槽口尺寸小于槽内尺寸,与所述下滑动块421相邻的所述下移动板4221上的第一嵌头422131嵌入所述第三嵌套槽4211内,与所述下滑动块421相邻的所述下移动板4221上的第一连接部422132活动穿设于所述第三嵌套槽4211的槽口处。在下滑动块421失去被推压的压力后,通过第一复位弹簧的复位作用便能向外推动下滑动块421复位,下滑动块421能够向外依次拉动各个下移动板4221复位。在其它实施方式中,还可以不设置第三嵌套槽4211,所述第一嵌头422131还能直接粘接或焊接固定在下滑动块421上。并且,所述第一恢复元件不限于上述复位弹簧,所述第一恢复部还可以为设于每相邻两下移动板4221边缘之间的弹簧边,例如位于每相邻两下移动板4221两侧边缘的V形弹簧边,每相邻两下移动板之间可直接采用V形弹簧边连接。As shown in FIG. 3 , the first self-
如图5所示,所述第二自恢复元件4322为第二复位弹簧,所述第二复位弹簧的一端抵持在所述上滑动块431上、另一端依次穿越各上移动板4321后抵持于上容置槽的内侧槽壁上,所述上滑动块431连接与其相邻的上移动板4321,所述上滑动块431的内侧设有第四嵌套槽4311,所述第四嵌套槽4311的槽口尺寸小于槽内尺寸,与所述上滑动块431相邻的所述上移动板4321上的第二嵌头432131嵌入所述第四嵌套槽4311内,与所述上滑动块431相邻的所述上移动板4321上的第二连接部432132活动穿设于所述第四嵌套槽4311的槽口处。在上滑动块431失去被推压的压力后,通过第二复位弹簧的复位作用便能向外推动上滑动块431复位,上滑动块431能够向外依次拉动各个上移动板4321复位。在其它实施方式中,还可以不设置第四嵌套槽4311,所述第二嵌头432131还能直接粘接或焊接固定在上滑动块431上。并且,所述第二恢复元件不限于上述复位弹簧,所述第二恢复部还可以为设于每相邻两上移动板4321之间的弹簧边,例如位于每相邻两上移动板4321两侧边缘的V形弹簧边,每相邻两上移动板之间可直接采用V形弹簧边连接。As shown in FIG. 5 , the second self-
如图3、图4和图9所示,所述第一下容置槽141和所述第二下容置槽151的侧壁上均形成有下导向凹槽121,所述下滑动块421上与所述下导向凹槽121对应的位置处形成有第一下导向凸起4212,所述第一下导向凸起4212与所述下导向凹槽121滑动配合,所述下移动板4221上与所述下导向凹槽121对应的位置处形成有第二下导向凸起42214,所述第二下导向凸起42214的上端支撑在所述下导向凹槽121的顶壁上,所述下滑动块421上具有下台阶4213,所述下移动板4221的下端抵持于下台阶4213的上侧面,所述第一下容置槽141和第二下容置槽151的内侧壁上均设有下避让槽122,所述下避让槽122用于容纳对应的下台阶4213的内侧端,所述下避让槽122的内侧壁与对应的下台阶4213的内侧端之间的间距不小于钢管每端为满足补料需求的预设压缩距离,也即下避让槽122的内侧壁与对应的下台阶4213的内侧端之间的间距不小于在完成钢管胀形时所述下压缩部422被压缩的间距。在下导向凹槽121的限制作用下,使下滑动块421和下移动板4221不容易从下模12板上向上脱出,且下导向凹槽121还能起到导向作用,使下滑动块421和下移动板4221在朝向或背离固定模腔13移动时更加稳定。可以理解,在其它实施方式中,还可以省略下台阶4213,改变下移动板4221的尺寸,使下移动板4221的下端直接抵持在对应的下容置槽的下侧壁上。As shown in FIG. 3 , FIG. 4 and FIG. 9 , a
如图5、图6和图10所示,所述第一上容置槽142和所述第二上容置的侧壁上均形成有上导向凹槽111,所述上滑动块431上与所述上导向凹槽111对应的位置处形成有第一上导向凸起4312,所述第一上导向凸起4312与所述上导向凹槽111滑动配合,所述上移动板4321上与所述上导向凹槽111对应的位置处形成有第二上导向凸起43214,所述第二上导向凸起43214支撑在所述上导向凹槽111的底壁上,所述上滑动块431上具有上台阶4313,所述上移动板4321的上端抵持于上台阶4313的下侧面,所述第一上容置槽142和第二上容置槽152的内侧壁上均设有上避让槽112,所述上避让槽112用于容纳对应的上台阶4313的内侧端,所述上避让槽112的内侧壁与对应的上台阶4313的内侧端之间的间距不小于钢管每端为满足补料需求的预设压缩距离,也即上避让槽112的内侧壁与对应的上台阶4313的内侧端之间的间距不小于在完成钢管胀形时所述上压缩部432被压缩的间距。上导向槽111能够防止上滑动块431和上移动板4321从上模13上向下脱出,且上导向凹槽111能起到导向作用,使上滑动块431和上移动板4321在朝向或背离固定模腔13移动时更加稳定。可以理解,在其它实施方式中,还可以省略上台阶4313,改变上移动板4321的尺寸,使上移动板4321的上端直接抵持在对应的上容置槽的上侧壁上。As shown in FIG. 5 , FIG. 6 and FIG. 10 ,
如图2所示,所述第一封堵机构2包括设于第一端侧的活动入块组件4外侧的第一活动推块21、设于所述第一活动推块21内侧的第一密封冲头22以及第一驱动装置24。所述第一驱动装置24与第一活动推块21相连,所述第一驱动装置24用于驱动第一活动推块21朝向固定模腔13移动,所述第一活动推块21带动第一密封冲头22密封钢管的一端端部并轴向压缩对应的活动入块组件4,设于第一端侧的所述滑动组件在所述第一活动推块的推力下向内压持所述压缩组件。第一活动推块21能够轴向压缩对应的活动入块组件4,同时第一密封冲头22也能随所述第一活动推块21移动并压缩钢管,以使钢管在胀形过程中能够起到补料的作用。所述第一驱动装置24为液压缸,在其它实施方式中,第一驱动装置24还可以为气缸或推杆电机。As shown in FIG. 2 , the first blocking mechanism 2 includes a first
所述第二封堵机构3包括设于第二端侧的活动入块组件4外侧的第二活动推块31、设于所述第二活动推块31内侧的第二密封冲头32以及第二驱动装置33,所述第二驱动装置33与第二活动推块31相连,所述第二驱动装置33用于驱动第二活动推块31朝向固定模腔13移动,所述第二活动推块31带动第二密封冲头32密封钢管的另一端端部并轴向压缩对应的活动入块组件4,设于第二端侧的所述滑动组件在所述第二活动推块的推力下向内压持所述压缩组件。第二活动推块31能够轴向压缩对应的活动入块组件4,同时第二密封冲头32也能随所述第二活动推块31移动并压缩钢管,以使钢管在胀形过程中能够起到补料的作用。所述第二驱动装置33为液压缸,在其它实施方式中,第二驱动装置33还可以为气缸或推杆电机。The
所述注入通道5可形成于所述第一活动推块21及第一密封冲头22上或者形成于所述第二活动推块31及第二密封冲头32上,还可在所述第一活动推块21、第一密封冲头22和第二活动推块31第二密封冲头32上均形成所述注入通道。本具体实施方式中,请继续参见图2,所述注入通道5形成于所述第一活动推块21及第一密封冲头22上,包括第一孔道51以及第二孔道52,所述第一孔道51位于第一活动推块21内,所述第二孔道52位于第一密封冲头22内,所述第一孔道51的第一端沿一个方向贯穿所述第一活动推块21,所述第一孔道51的第二端与所述第二孔道52的第一端连通,所述第二孔道232的第二端沿所述第一密封冲头22的长度方向贯通所述第一密封冲头22,高压液体经第一孔道231和第二孔道232泵入钢管内对钢管端部进行胀形。The injection channel 5 can be formed on the first
实施例二Embodiment 2
一种钢管胀形方法,利用实施例一中所述的钢管胀形装置对钢管进行胀形,具体包括以下步骤:A steel pipe bulging method, which utilizes the steel pipe bulging device described in Embodiment 1 to bulge a steel pipe, specifically comprising the following steps:
S1、将所述上模11和所述下模12闭合,使待胀形钢管(请参考图11所示)的中部位于所述固定模腔13内,并使待胀形钢管的两端分别位于两胀形模腔41内。S1. Close the upper die 11 and the
将待胀形的钢管置于下模12上,钢管的两端分别位于两个下活动入块42上的下胀形型腔411内,钢管的中部位于下模12板上的下固定型腔131内;使上模11和下模12闭合,上固定型腔132和下固定型腔131组成固定模腔13,上胀形型腔412和下胀形型腔411组成胀形模腔41。The steel pipe to be bulged is placed on the
S2、使第一封堵机构2的第一驱动装置24及第二封堵机构3的第二驱动装置33分别驱动第一活动推块21和第二活动推块31朝向固定模腔13移动,使第一封堵机构2的第一密封冲头22及第二封堵机构3的第二密封冲头33分别推入钢管的两端对钢管的两端进行密封。S2, make the
S3、通过第一封堵机构2的注入通道5向钢管内注入高压液体,同时,第一驱动装置24和第二驱动装置33分别继续驱动第一活动推块21和第二活动推块31向里压缩两活动入块组件,并且第一密封冲头22和第二密封冲头33分别压缩钢管的两端并对钢管胀形部位补料。在其它实施方式中,第一封堵机构2上未设置注入通道,仅第二封堵机构3上设置有注入通道时,则通过第二封堵机构3上的注入通道向钢管内注入高压液体。第一封堵机构2和第二封堵机构3上均设有注入通道时,则可以通过第一封堵机构2上的注入通道和第二封堵机构3上的注入通道同时向钢管内注入高压液体。S3. Inject high-pressure liquid into the steel pipe through the injection channel 5 of the first blocking mechanism 2, and at the same time, the
具体的,通过第一孔道51和第二孔道52向钢管内注入高压液体,逐渐对钢管进行胀形,同时控制两液压缸逐渐分别驱动第一活动推块21和第二活动推块31朝向固定模腔13移动,第一活动推块21逐渐朝向固定模腔13推动对应的上滑动块431和下滑动块421,上滑动块431压缩上压缩部432,下滑动块421压缩下压缩部422,第一密封冲头22压缩钢管的一端。第二活动推块31逐渐朝向固定模腔13推动对应的上滑动块431和下滑动块421,上滑动块431压缩上压缩部432,下滑动块421压缩下压缩部422,第二密封冲头32压缩钢管的另一端。以对钢管两端的胀形位置进行补料。Specifically, the high-pressure liquid is injected into the steel pipe through the
S4、第一驱动装置24及第二驱动装置33分别驱动第一活动推块21和第二活动推块31复位,以使第一密封冲头22及第二密封冲头33分别随第一活动推块21和第二活动推块31复位,两活动入块组件复位,分离上模11和下模12以取出完成胀形的钢管(请参考图12所示)。S4. The
具体的,钢管胀形完成后,控制两液压缸驱动分别驱动第一活动推块21和第二活动推块31复位,第一密封冲头22随第一活动推块21复位,第二密封冲头32随第二活动推块31复位,对应的下滑动块421和下压缩部422在第一复位弹簧的作用下复位,上滑块和上压缩部432在第二复位弹簧的作用下复位,最后使上模11和下模12分离,从下模12上取出胀形完成的钢管,完成对钢管两端的胀形。Specifically, after the steel pipe bulging is completed, the two hydraulic cylinders are controlled to drive the first
在胀形过程中,两液压缸分别驱动第一活动推块21和第二活动推块31朝向固定模腔13移动,第一活动推块21和第二活动推块31分别压缩对应的活动入块组件4,在胀形的同时起到补料的效果,能够降低钢管在胀形过程中被胀裂的概率;在胀形过程中,各上移动板4321和各下移动板4221能够始终保持支撑钢管的管壁,使钢管位于滑动组件与之间的部分不会因为太长的距离没有受到支撑而被胀裂。在取出胀形完成的钢管后,两液压缸分别驱动第一活动推块21和第二活动推块31复位时,在第一自恢复元件4222和第二自恢复元件4322的复位作用下,能够使各上滑动块431、各下滑动块421、各上移动板4321和各下移动板4221能自动复位,使用起来十分方便。During the bulging process, the two hydraulic cylinders drive the first
以上实施例仅表达了本发明的优选的实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only represent the preferred embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
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