CN114852664B - Automatic processing production line for inner rubber cushion of bottle cap - Google Patents
Automatic processing production line for inner rubber cushion of bottle cap Download PDFInfo
- Publication number
- CN114852664B CN114852664B CN202210575467.3A CN202210575467A CN114852664B CN 114852664 B CN114852664 B CN 114852664B CN 202210575467 A CN202210575467 A CN 202210575467A CN 114852664 B CN114852664 B CN 114852664B
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- discharging
- bottle cap
- production line
- station
- workbench
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 146
- 239000003292 glue Substances 0.000 claims abstract description 57
- 238000007599 discharging Methods 0.000 claims abstract description 56
- 238000001035 drying Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 210000001503 joint Anatomy 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000003491 array Methods 0.000 claims description 2
- 241001170716 Garra gotyla Species 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 15
- 238000010924 continuous production Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 4
- 230000007306 turnover Effects 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/84—Star-shaped wheels or devices having endless travelling belts or chains, the wheels or devices being equipped with article-engaging elements
- B65G47/846—Star-shaped wheels or wheels equipped with article-engaging elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/08—Spreading liquid or other fluent material by manipulating the work, e.g. tilting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses an automatic processing production line for rubber gaskets in bottle caps, which comprises a material tray, wherein the rear end of the material tray is provided with a material guide groove, the material outlet end of the material guide groove extends to a glue dripping workbench, the material outlet end of the glue dripping workbench is provided with a drying box, a conveying mesh belt of the drying production line penetrates through the drying box, a rotary table is arranged on the glue dripping workbench, bottle cap material taking grooves are distributed on the rotary table, a guide plate is distributed on the outer circumference of the rotary table, material taking stations, glue dripping stations, glue homogenizing stations and material discharging stations are distributed on the rotary table, guide holes are formed in the corresponding workbench of the glue homogenizing stations, a glue homogenizing mechanism is arranged at the guide holes, and a circulating material discharging belt is erected below the corresponding workbench of the material discharging stations. The invention has reasonable structural design and low cost, realizes low-cost semi-automatic feeding, facilitates continuous production and processing, ensures the quality of rubber pads produced by glue dripping, reduces sorting operation in finished products or other working procedures, saves time and labor, and meets the requirements of automatic production and processing.
Description
Technical Field
The invention relates to the field of bottle cap production and processing, in particular to an automatic processing production line for inner rubber mats of bottle caps.
Background
In order to ensure the tightness of the bottle cap during sealing, a layer of rubber cushion is generally arranged inside the bottle cap, the rubber cushion is used for enhancing the air tightness, the bottle cap and the bottle neck are tightly attached, most of the rubber cushion is pressed into the bottle cap after being molded in the prior art, but for bottle caps with small specifications, the rubber cushion is formed by adopting a rubber dropping operation, the traditional rubber dropping operation is to drop the rubber of the bottle cap through a rubber dropping machine, and the basic operation is as follows: CN2013201174069, which discloses an automatic glue dropping device; the automatic glue dropping device comprises a workbench, wherein a conveying mechanism for conveying a product to be dropped and a glue dropping needle cylinder for dropping glue at a glue dropping position of the product to be dropped are arranged on the workbench, the conveying mechanism comprises a conveying frame arranged on the workbench and a conveying groove arranged in the middle of the conveying frame, a conveying belt is arranged in the conveying groove, and the conveying belt is driven by a motor to circularly convey; the automatic conveying of the product to be dripped and the automatic dripping of the dripping needle cylinder are controlled through the circuit, the dripping position is accurate, the dripping efficiency is greatly improved, the labor force is reduced, the production cost is reduced, and the product quality and the production efficiency are improved; although meeting the requirement of basic automatic glue dripping, if the method is directly applied to bottle cap glue dripping production, the following problems exist:
When the bottle caps are used for dripping rubber mats, the bottle caps are smaller in quantity and are suitable for mass production and processing, but for small-batch production and processing, if an automatic sorting disc is adopted, the automatic sorting disc is required to be designed independently, the cost input is high, and comprehensive consideration of the cost is required to be combined, for example, when some small-batch bottle caps are used for dripping rubber, the bottle caps are turned over to the bottle caps by manpower in feeding, so that the opening faces upwards, and the feeding, turning over and pushing of the materials are required manually in the process, so that the operation is complex, the labor intensity is high, and the production efficiency is affected.
The traditional glue dripping operation is to drip glue to the bottle cap through the glue dripping machine, and then directly enter into the stoving conveying line, can lead to the glue pad specification uncertainty that the glue dripping formed like this, the thickness of cushion are different to influence the leakproofness of cushion in the later stage use, in addition in order to reduce the cost, the operation of manually placing has been adopted in the glue dripping operation, but manual labor intensity is big, work efficiency is low.
(3) The bottle lid drips and glues in the ejection of compact mostly adopts automatic blanking to the storage bucket, if there are other processes at the back, then need sort it one by one, still need to pack it after the process processing is accomplished, if be batch production processing, and be long-term quantitative processing moreover, this process configuration corresponding letter sorting mechanism and packing mechanism still are reasonable, but to the production and production that the production and processing of small batch irregular, corresponding equipment then can improve production greatly, in order to more reasonable cost among the prior art, it adopts some operations of manual assistance mostly, thereby caused the cost of labor to increase, moreover manual labor intensity is big, it is time consuming and laborious, inefficiency.
Disclosure of Invention
The invention aims to overcome the defects and the shortcomings in the prior art, and provides an automatic processing production line for rubber mats in bottle caps, which solves various problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The utility model provides a cushion automatic processing production line in bottle lid, includes the charging tray, the discharge gate has been seted up on the rear end curb plate of charging tray, the discharge gate outside butt joint has the baffle box, the discharge end of baffle box extends to the drop gum workstation, the discharge end frame of drop gum workstation has set up the stoving case, it has stoving production line conveyer belt to run through in the stoving case, install the carousel on the drop gum workstation, the bottle lid that the interval set up is distributed on the carousel gets the silo, the carousel outer circumference distributes has the deflector that is used for spacing bottle lid centrifugal pivoted, it has material taking station, drop gum station, samming station and ejection of compact station to distribute on the carousel, material taking station is located the discharge end of baffle box, the carousel of drop gum station has set up the liftable drop gum machine directly over, the guiding hole has been seted up on the workstation that the samming mechanism to the guiding hole department, the workstation below that the ejection of compact station corresponds has set up the circulation ejection of compact area, the output of circulation ejection of compact area is located the top of stoving production line conveyer belt and the conveyer belt, and the slope through the conveyer belt sets up between the material leading to the slope of material end of the conveyer belt.
The charging tray is characterized in that a charging basket is arranged on one side of the upper end of the charging tray, discharge openings for pushing are respectively formed in the front side and the rear side of the charging basket, a pushing block for pushing is arranged outside the discharge openings in the rear side of the charging basket, a slot is formed in the other side of the charging tray, a circulating conveyor belt for conveying is arranged in the slot, a discharge end on the circulating conveyor belt is located at a discharge hole of the charging tray, a baffle for guiding is arranged above the discharge end of the circulating conveyor belt in the charging tray, and a guide groove which is obliquely downwards arranged and is only used for outputting a bottle cap is connected at the discharge hole of the charging tray.
The upper end face of the circulating conveyer belt is flush with the upper end face of the charging tray, and the baffle is arranged in a conical shape and positioned at two sides of the discharging hole and is arranged obliquely inwards from feeding to discharging; the inclination angle of the guide chute is 15-20 degrees, an auxiliary blanking air blowing pipe is erected above the feed inlet of the guide chute, and the air tap of the air blowing pipe inclines towards the discharge port of the guide chute.
The bottle cap material taking groove is of a semicircular groove structure matched with the outer diameter of the bottle cap to be glued, the guide plate is an arc-shaped plate, the distance between the inner side of the guide plate corresponding to the glue dripping station and the notch of the bottle cap material taking groove is half of the outer diameter of the bottle cap to be glued, and the distance between the guide plate corresponding to the material taking station and the material discharging station and the notch of the bottle cap material taking groove is larger than the outer diameter of the bottle cap to be glued.
The glue homogenizing mechanism comprises a rotating shaft matched with the guide hole, the rotating shaft is driven by a motor below, an elastic pressing plate is arranged right above the rotating shaft, the elastic pressing plate comprises a plate body, an elastic cushion block is arranged on the bottom end face of the plate body, the plate body is rotatably arranged at the bottom end of a fixing rod, a cross beam is arranged above the fixing rod, and lifting of the cross beam is driven by a lifting cylinder on one side of the cross beam.
The discharging device comprises a drying production line conveying net belt, a discharging workbench, a material receiving workbench and a material discharging workbench, wherein the discharging workbench is in butt joint with the discharging workbench, a slot is formed in the middle of the material receiving workbench, and a material arranging circulating conveying belt in butt joint with the drying production line conveying net belt is arranged in the slot; the utility model discloses a material discharging device, including material guiding plate, material discharging table, material guiding plate, material discharging plate and material discharging plate are provided with material guiding plate two's both sides, material guiding plate two's feed end is equipped with the transition deflector that extends to stoving production line conveyer belt output, the transition deflector is horn-shaped structure, material discharging plate two's discharge end tip is equipped with the limiting plate that extends to the liftable on the material discharging table, the lift of limiting plate is through the cylinder synchronous drive of its top, one side of material discharging table is equipped with the material pushing block, the opposite side of material discharging table is equipped with the platform that gathers materials, the sucking disc subassembly that is used for the vanning is erect to the platform top that gathers materials.
The distance between the second material guide plates is larger than the outer diameter of the bottle cap to be guided and conveyed and smaller than the outer diameter of the bottle cap to be guided and conveyed by 1.5 times, the two ends of the second material guide plates are respectively erected on the material receiving workbench through the support, and the positions of the support on the material receiving workbench are adjustable.
The material pushing block is of a block structure, the movement of the material pushing block is driven by an air cylinder at the rear of the material pushing block, concave cavities which are arranged at intervals are distributed on the bottom end face of the material pushing block, universal balls are arranged in the concave cavities, and material taking side plates are respectively arranged on two sides of the front end face of the material pushing block.
The end of the collecting table is provided with end plates, two sides of the collecting table are provided with side plates, the side plates are L-shaped plate bodies, the side plate sections are arranged on the collecting table towards the outer side, and the positions of the side plates on the collecting table are adjustable; the sucker assembly comprises a movable seat arranged below a fixed beam, the sucker seat is fixedly arranged below the movable seat through a lifting cylinder, and suction heads for distributing bottle cap arrays to be packaged are arranged at the bottom end of the sucker seat.
The principle is as follows: through the structure of the material tray, the bottle caps are manually turned over in the material tray, all the openings of the bottle caps are upwards, and then the bottle caps are pushed onto the circulating conveyor belt, the bottle caps are continuously discharged through the circulating conveyor belt, the bottle caps can be cached through the structure of the material barrel during feeding, and then are pushed out through the pushing block at the bottom end, and the bottle caps at the lowest layer are pushed out each time, so that the bottle caps are discharged into the material tray and are dispersed, each time independently, the overlapping can not occur, the efficiency of manually operating the turning over is affected, the manual labor process is simplified, the whole process manually only needs to turn over the cover, the cover is pushed onto the circulating conveyor belt after the cover is pushed onto the circulating conveyor belt, the semi-automatic self-material-feeding mode can be met through the reasonable design structure, the requirement of batch processing production is met, and meanwhile, the manual labor intensity is reduced;
Through the structure of carousel, its rotation can be continuous get material, glue dripping and ejection of compact synchronous power, and provide the operation in succession for the bottle lid, and still be equipped with the samming station on the workstation, through the samming mechanism on the samming station, after the bottle lid glue dripping, it is glue to carry out the samming immediately, guarantee that colloid evenly distributed in the bottle lid, then get into on the cover stoving conveying line on ejection of compact to circulation conveyer belt, guaranteed the filling of cushion in the bottle lid, thereby guaranteed cushion in bottle lid internal fit's specification size, thickness after the samming remains unification, guaranteed later stage in the use, the sealing quality of cushion, its overall structure reasonable in design, with getting material station through the carousel, glue dripping station, samming station and ejection of compact station collect in an organic wholely, its operation complements, continuous production and processing has been made things convenient for, add the samming mechanism simultaneously, the quality of glue dripping production cushion has been guaranteed.
The bottle cap conveying device has the advantages that the material receiving of the bottle caps after drying is achieved through the butt joint of the workbench and the discharging end of the drying production line, the bottle caps are guaranteed to move in a guiding mode between the material guiding plates through the material guiding plates, the bottle caps can be guided in the conveying process through the transition guide plates driven by the circulating conveying belt, the bottle caps fall onto the circulating conveying belt of the tool table, the conveying of the bottle caps can be temporarily limited through the structure of the baffle of the discharging end, the bottle caps are guaranteed to be orderly arranged on the circulating conveying belt to wait for discharging, the bottle caps can be guided after being sequenced through the liftable limiting plates, the limiting plates can be opened after the bottle caps reach a certain number, the material pushing blocks push the bottle caps, the bottle caps are guaranteed to be arranged in a row by row, and the bottle caps are taken and placed into a box in a material box through the sucker assembly after the bottle caps reach a certain number.
In conclusion, the semi-automatic rubber pad production machine has the advantages that the whole structure is reasonable in design, the cost is low, low-cost semi-automatic feeding is realized, the feeding is completed through the rotary table, the material taking station, the rubber dripping station, the rubber homogenizing station and the discharging station, the operation of the semi-automatic rubber pad production machine complements each other, the continuous production and processing are convenient, the quality of rubber pad production by rubber dripping is guaranteed, sorting operations in finished products or other working procedures are reduced, ordered production is realized, time and labor are saved, and the requirement of automatic production and processing is met.
Compared with the prior art, the invention has the beneficial effects that:
the automatic rubber cushion production device is reasonable in overall structure design and low in cost, realizes low-cost semi-automatic feeding, integrates a rotary table, a material taking station, a rubber dropping station, a rubber homogenizing station and a discharging station after feeding, and is complementary in operation, so that continuous production and processing are facilitated, the quality of rubber cushion produced by rubber dropping is guaranteed, sorting operations in finished products or other working procedures are reduced, ordered production is realized, time and labor are saved, and the requirement of automatic production and processing is met.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is an enlarged view of a partial structure at a in fig. 1.
Fig. 3 is a side view of fig. 2.
Fig. 4 is a side view of the dispensing station.
Fig. 5 is a schematic structural view of a pusher block.
Fig. 6 is a schematic structural view of the suction cup assembly.
Reference numerals:
1. A material tray; 2. a discharge port; 3. a guide groove; 4. a glue dripping workbench; 5. a drying box; 6. conveying the mesh belt in a drying production line; 7. a turntable; 8. a bottle cap material taking groove; 9. a guide plate; 10. a material taking station; 11. a glue dripping station; 12. a glue homogenizing station; 13. a discharging station; 14. a glue dropping machine; 15. a glue homogenizing mechanism; 16. a circulating discharging belt; 17. a first material guide plate; 18. a charging barrel; 19. a discharge opening; 20. a pushing block; 21. a circulating conveyor belt; 22. a baffle; 23. an air blowing pipe; 15-1, a rotating shaft; 15-2, an elastic compacting plate; 15-21, a plate body; 15-22, elastic cushion blocks; 15-23, fixing rods; 15-24, a cross beam; 24. a material receiving workbench; 25. slotting; 26. a monolith endless conveyor belt; 27. a second material guide plate; 28. a transition guide plate; 29. a discharging workbench; 30. a limiting plate; 31. a pushing block; 32. a collection table; 33. a suction cup assembly; 34. a cavity; 35. a universal ball; 36. a material taking side plate; 32-1, end plates; 32-2, side plates; 37. a fixed beam; 38. a movable seat; 39. a sucker seat; 40. a suction head.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
See fig. 1-6;
The utility model provides a cushion automatic processing production line in bottle lid, has offered discharge gate 2 on the rear end curb plate of charging tray 1, and the butt joint of discharge gate 2 outsides has baffle box 3, and the discharge end of baffle box 3 extends to the drop gum workstation 4, and the discharge end frame of drop gum workstation 4 has set up stoving case 5, runs through in the stoving case 5 has stoving production line to carry guipure 6, its characterized in that: the rotary table 7 is installed on the glue dripping workbench 4, the bottle cap material taking grooves 8 which are arranged at intervals are distributed on the rotary table 7, the guide plates 9 which are used for limiting centrifugal rotation of the bottle caps are distributed on the outer circumference of the rotary table 7, the material taking station 10, the glue dripping station 11, the glue homogenizing station 12 and the discharging station 13 are distributed on the rotary table 7, the material taking station 10 is located at the discharging end of the material guiding groove 3, a liftable glue dripping machine 14 is arranged right above the rotary table 7 of the glue dripping station 11, guide holes are formed in the corresponding workbench of the glue homogenizing station 12, a glue homogenizing mechanism 15 is arranged at the guide holes, a circulating discharging belt 16 is arranged below the corresponding workbench of the discharging station 13, the output end of the circulating discharging belt 16 is located above the feeding end of the conveying mesh belt 6 of the drying production line, and the discharging end of the circulating discharging belt 16 is transited with the feeding end of the conveying mesh belt 6 of the drying production line through a guide plate 17 which is obliquely arranged.
The charging basket 18 has been erect to one side of charging tray 1 upper end, the discharge opening 19 that is used for pushing away the material has been seted up respectively to the front and back side of charging basket 18, the ejector pad 20 that is used for pushing away the material is installed outward to the discharge opening 19 of rear side, the opposite side of charging tray 1 is equipped with the fluting, install the circulation conveyer belt 21 that is used for carrying in the fluting, and the discharge end on the circulation conveyer belt 21 is located the discharge gate department of charging tray 1, the baffle 22 that is used for the guide is erect to the circulation conveyer belt 21 discharge end top in the charging tray 1, the discharge gate department of charging tray 1 is connected with the baffle box 3 that only supplies a bottle lid output that the slope set up downwards.
The upper end face of the circulating conveyer belt 21 is flush with the upper end face of the material tray 1, and the baffle plates 22 are arranged in a conical shape and positioned at two sides of the material outlet and are arranged obliquely inwards from material feeding to material discharging; the inclination angle of the guide chute 3 is 15-20 degrees, an auxiliary blanking air blowing pipe 23 is erected above the feed inlet of the guide chute 3, and the air tap of the air blowing pipe 23 inclines towards the direction of the discharge outlet of the guide chute 3. Through circulation conveyer belt and charging tray parallel and level, make things convenient for the manual work to push the material to the circulation conveyer belt on, the baffle structure of the toper structure of discharge end can realize the local buffering to the bottle lid and follow the ejection of compact, guarantees the orderly nature of ejection of compact. Through the structure of slope baffle box, when the bottle lid goes out to the blown down tank from the discharge gate, can be along with gravity's effect, the direction removes in the baffle box, through the structure of gas blow pipe, can assist the unloading of bottle lid in the baffle box, makes its export ejection of compact from the baffle box in succession smoothly.
Further, the bottle cap material taking groove 8 is of a semicircular groove structure matched with the outer diameter of the bottle cap to be dripped, the guide plate 9 is an arc-shaped plate, the distance between the inner side of the guide plate 9 corresponding to the glue dripping station 11 and the notch of the bottle cap material taking groove 8 on the glue homogenizing station 12 is half of the outer diameter of the bottle cap to be dripped, and the distance between the guide plate corresponding to the material taking station 10 and the material discharging station 13 and the notch of the bottle cap material taking groove 8 is larger than the outer diameter of the bottle cap to be dripped. Through the bottle lid of semicircle groove get the structure of silo, satisfied the bottle lid and got the effect that the groove was used for getting the material of getting, make things convenient for the business turn over material of bottle lid simultaneously, through the structural design of deflector, it forms the guide way that supplies the bottle lid to follow after the carousel rotates between the carousel cooperation, guaranteed the bottle lid in along with the spacing of carousel circular motion outside, through getting the material station and the deflector that ejection of compact station corresponds with the bottle lid get the interval between the groove notch be greater than waiting to drip the glue bottle lid external diameter, guarantee that the deflector can not influence the business turn over material of bottle lid.
The glue homogenizing mechanism 15 comprises a rotating shaft 15-1 matched with the guide hole, the rotation of the rotating shaft 15-1 is driven by a motor below, and an elastic pressing plate 15-2 is erected right above the rotating shaft 15-1; the elastic compaction plate 15-2 comprises a plate body 15-21, an elastic cushion block 15-22 is arranged on the bottom end surface of the plate body 15-21, the plate body 15-21 is rotatably arranged at the bottom end of a fixed rod 15-23, a cross beam 15-24 is arranged above the fixed rod 15-23, and lifting of the cross beam 15-24 is driven by a lifting cylinder at one side of the cross beam. Through the structure of pivot, when the bottle lid drives this station along with the carousel, the bottle lid can rotate along with the pivot to make the glue dripping spread in the bottle lid under the effect of centrifugation, when centrifugal rotation, its top can be spacing along with pivot rotation in-process bottle lid top to the bottle lid through elasticity pressure strip, guarantees the stability of bottle lid when centrifugal samming. The lifting cylinder is used for adjusting the position of the elastic pressing plate, when the elastic pressing plate is used for homogenizing, the lifting cylinder downwards presses the elastic pressing plate to the bottle cap, the elastic pressing plate is composed of a plate body and an elastic cushion block, the opening of the bottle cap can be protected when the bottle cap is pressed through the elastic cushion block, and after centrifugal rotation and homogenizing, the lifting cylinder acts upwards to drive the elastic pressing plate to reset.
Further, a material receiving workbench 24 is arranged at the outlet end of the conveying net belt 6 of the drying production line, a material discharging workbench 29 which is in butt joint with the material receiving workbench 24 is arranged at the end part of the material receiving workbench 24, a slot 25 is arranged in the middle part of the material receiving workbench 24, and a material arranging circulating conveying belt 26 which is in butt joint with the conveying net belt 6 of the drying production line is arranged in the slot 25; the both sides of material arranging circulation conveyer belt 26 are provided with stock guide two 27, and the feed end of stock guide two 27 is equipped with the transition deflector 28 that extends to stoving production line conveyer belt 6 output, and transition deflector 28 is the tubaeform structure, and stock guide two 27's discharge end tip is equipped with the limiting plate 30 that extends to the liftable on the ejection of compact workstation 29, and the cylinder synchronous drive of its top is passed through in the lift of limiting plate 30, and one side of ejection of compact workstation 29 is equipped with the material push block 31, and the opposite side of ejection of compact workstation 29 is equipped with gathers materials the platform 32, and the sucking disc subassembly 33 that is used for the vanning is erect to the platform 32 top that gathers materials.
Further, the distance between the second material guide plates 27 is larger than the outer diameter of the bottle cap to be guided and conveyed and smaller than 1.5 times the outer diameter of the bottle cap to be guided and conveyed, two ends of the second material guide plates 27 are respectively erected on the material receiving workbench 24 through brackets, and the positions of the brackets on the material receiving workbench 24 are adjustable. The bottle caps are arranged in the second material guide plate in a single and orderly mode through the limitation of the second material guide plate, and the requirements of guiding different bottle caps in the production and processing process are met through the adjustable position of the second material guide plate. The pushing block 31 is of a block structure, the pushing block 31 is driven by a cylinder at the rear of the pushing block 31, concave cavities 34 are distributed on the bottom end face of the pushing block 31 at intervals, universal balls 35 are arranged in the concave cavities 34, and material taking side plates 36 are respectively arranged on two sides of the front end face of the pushing block 31. The pushing block is pushed by the air cylinder, so that pushing of the bottle cap is achieved, and the bottle caps at two ends of the material guide plate are limited in the pushing process in the width direction of the pushing block, so that the bottle caps with the quantitative pushing amount are guaranteed, friction of the pushing block on a discharging station table is reduced through the structure of the universal ball, and stable operation is reduced.
Further, end plates 32-1 are arranged at the end parts of the collecting table 32, side plates 32-2 are arranged at the two sides, each side plate 32-2 is an L-shaped plate body, the sections of the side plates 32-2 are arranged on the collecting table 32 towards the outer side, and the positions of the side plates 32-2 on the collecting table 32 are adjustable; through the structure of the side plates on the material collecting table, the guiding of the bottle caps at two sides in the material pushing process is ensured, so that the bottle caps are arranged in a row-to-row manner. The sucker assembly 33 comprises a movable seat 38 arranged below a fixed beam 37, a sucker seat 39 is fixedly arranged below the movable seat 38 through a lifting cylinder, and a sucker 40 for distributing bottle caps to be boxed is arranged at the bottom end of the sucker seat 39. The arranged bottle caps are taken and discharged through the sucker seat, the requirement of stacking the bottle caps layer by layer is met, and in order to ensure the optimal stacking effect, a layer of diaphragm can be placed between the layers, so that the bottle caps between the layers are prevented from being in direct contact, the bottle caps are changed into direct contact with the surfaces, and the relative stability is ensured.
Although the present disclosure describes embodiments, not every embodiment is described in terms of a single embodiment, and such description is for clarity only, and one skilled in the art will recognize that the embodiments described in the disclosure as a whole may be combined appropriately to form other embodiments that will be apparent to those skilled in the art.
Therefore, the above description is not intended to limit the scope of the application; all changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Claims (4)
1. The utility model provides a cushion automatic processing production line in bottle lid, including charging tray (1), discharge gate (2) have been seted up on the rear end curb plate of charging tray (1), the butt joint of discharge gate (2) outside has baffle box (3), the discharge end of baffle box (3) extends to drop gum workstation (4), stoving case (5) have been set up to the discharge end of drop gum workstation (4), run through in stoving case (5) and have stoving production line conveyer belt (6), its characterized in that: the automatic glue dropping device is characterized in that a turntable (7) is arranged on the glue dropping workbench (4), bottle cap material taking grooves (8) which are arranged at intervals are distributed on the turntable (7), guide plates (9) which are used for limiting centrifugal rotation of bottle caps are distributed on the outer circumference of the turntable (7), a material taking station (10), a glue dropping station (11), a glue homogenizing station (12) and a material discharging station (13) are distributed on the turntable (7), the material taking station (10) is positioned at the material discharging end of the material guiding groove (3), a liftable glue dropping machine (14) is arranged right above the turntable (7) of the glue dropping station (11), guide holes are formed in the workbench corresponding to the glue homogenizing station (12), a glue homogenizing mechanism (15) is arranged at the guide holes, a circulating material discharging belt (16) is arranged below the workbench corresponding to the material discharging station, and the output end of the circulating material discharging belt (16) is positioned above the material feeding end of the drying production line conveying mesh belt (6), and a transition plate (17) is arranged between the material discharging end of the circulating material discharging belt (16) and the material feeding end of the drying production mesh belt (6) through an inclined guide plate (17);
A charging basket (18) is erected on one side of the upper end of the charging tray (1), a discharging opening (19) for pushing materials is respectively formed in the front side and the rear side of the charging basket (18), a pushing block (20) for pushing materials is arranged outside the discharging opening (19) on the rear side, a slot is formed in the other side of the charging tray (1), a circulating conveyor belt (21) for conveying is arranged in the slot, a discharging end on the circulating conveyor belt (21) is positioned at a discharging hole of the charging tray (1), a baffle (22) for guiding materials is erected above the discharging end of the circulating conveyor belt (21) in the charging tray (1), and a material guiding groove (3) which is obliquely downwards arranged and is only used for outputting a bottle cap is connected to the discharging hole of the charging tray (1);
the upper end face of the circulating conveyer belt (21) is flush with the upper end face of the charging tray (1), and the baffle plates (22) are arranged at two sides of the discharging hole in a conical manner and are arranged obliquely inwards from feeding to discharging; the inclination angle of the guide chute (3) is 15-20 degrees, an auxiliary blanking air blowing pipe (23) is arranged above a feed inlet of the guide chute (3), and an air nozzle of the air blowing pipe (23) is inclined towards the direction of a discharge outlet of the guide chute (3);
The bottle cap material taking groove (8) is of a semicircular groove structure matched with the outer diameter of the bottle cap to be glued, the guide plate (9) is an arc plate, the distance between the inner side of the guide plate (9) corresponding to the glue dripping station (11) and the glue homogenizing station (12) and the notch of the bottle cap material taking groove (8) is half of the outer diameter of the bottle cap to be glued, and the distance between the guide plate corresponding to the material taking station (10) and the material discharging station (13) and the notch of the bottle cap material taking groove (8) is larger than the outer diameter of the bottle cap to be glued;
The glue homogenizing mechanism (15) comprises a rotating shaft (15-1) matched with the guide hole, the rotation of the rotating shaft (15-1) is driven by a motor below, and an elastic pressing plate (15-2) is erected right above the rotating shaft (15-1); the elastic pressing plate (15-2) comprises a plate body (15-21), an elastic cushion block (15-22) is arranged on the bottom end surface of the plate body (15-21), the plate body (15-21) is rotatably arranged at the bottom end of a fixed rod (15-23), a cross beam (15-24) is arranged above the fixed rod (15-23), and lifting of the cross beam (15-24) is driven by a lifting cylinder at one side of the cross beam;
the discharging device is characterized in that a receiving workbench (24) is arranged at the outlet end of the conveying mesh belt (6) of the drying production line, a discharging workbench (29) in butt joint with the receiving workbench is arranged at the end part of the receiving workbench (24), a slot (25) is formed in the middle of the receiving workbench (24), and a monolith circulating conveying belt (26) in butt joint with the conveying mesh belt (6) of the drying production line is arranged in the slot (25); the utility model discloses a drying production line conveying net belt, including material guide plate (27), material guide plate (28) and material discharge plate (27), material guide plate (27) are provided with guide plate (30) that can go up and down, material guide plate (30) are provided with the cylinder synchronous drive of lift through its top in the discharge end tip of material guide plate (27), one side of discharge table (29) is equipped with pushing block (31), the opposite side of discharge table (29) is equipped with gathers materials platform (32), gather materials platform (32) top and erect sucking disc subassembly (33) that are used for the vanning.
2. The automatic processing production line for the inner rubber pad of the bottle cap according to claim 1, wherein the automatic processing production line is characterized in that: the distance between the two material guide plates (27) is larger than the outer diameter of the bottle cap to be guided and conveyed and smaller than the outer diameter of the bottle cap to be guided and conveyed by 1.5 times, the two ends of the two material guide plates (27) are respectively erected on the material receiving workbench (24) through brackets, and the positions of the brackets on the material receiving workbench (24) are adjustable.
3. The automatic processing production line for the inner rubber pad of the bottle cap according to claim 1, wherein the automatic processing production line is characterized in that: the pushing block (31) is of a block structure, the pushing block (31) is driven by an air cylinder at the rear of the pushing block, concave cavities (34) are distributed on the bottom end face of the pushing block (31) at intervals, universal balls (35) are arranged in the concave cavities (34), and material taking side plates (36) are respectively arranged on two sides of the front end face of the pushing block (31).
4. The automatic processing production line for the inner rubber pad of the bottle cap according to claim 1, wherein the automatic processing production line is characterized in that: the end of the collecting table (32) is provided with an end plate (32-1), two sides of the collecting table are provided with side plates (32-2), the side plates (32-2) are L-shaped plate bodies, the side plates (32-2) are arranged on the collecting table (32) towards the outer side, and the positions of the side plates (32-2) on the collecting table (32) are adjustable; the sucker assembly (33) comprises a movable seat (38) arranged below a fixed beam (37), a sucker seat (39) is fixedly arranged below the movable seat (38) through a lifting cylinder, and a sucker head (40) used for distributing bottle cap arrays to be boxed is arranged at the bottom end of the sucker seat (39).
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| CN202210575467.3A CN114852664B (en) | 2022-05-25 | 2022-05-25 | Automatic processing production line for inner rubber cushion of bottle cap |
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| CN203076142U (en) * | 2013-03-15 | 2013-07-24 | 惠州市华阳多媒体电子有限公司 | Automatic glue dropping device |
| CN110787946A (en) * | 2019-11-14 | 2020-02-14 | 东莞市纳声电子设备科技有限公司 | Full-automatic TYPE-C spouts glues transfer machine production facility |
| CN211965066U (en) * | 2020-04-23 | 2020-11-20 | 苏州必为智能控制科技有限公司 | Visual defect detection equipment |
| CN111941094B (en) * | 2020-08-07 | 2025-02-11 | 苏州晟成光伏设备有限公司 | A deviation-correcting welding machine for battery components |
| CN111922671A (en) * | 2020-09-10 | 2020-11-13 | 安徽品行科技有限公司 | Bolt material loading pressure equipment system |
| CN112374108A (en) * | 2020-11-06 | 2021-02-19 | 安徽华柏光电科技有限公司 | Make things convenient for automatic unloading arrangement system of cell-phone screen glass curtain apron |
| CN113859635A (en) * | 2021-10-20 | 2021-12-31 | 安徽百世佳包装有限公司 | Bottle cap stacking and boxing production line and stacking and boxing method thereof |
| CN113927906B (en) * | 2021-10-20 | 2023-12-22 | 安徽百世佳包装有限公司 | Automatic NFC chip and bottle cap assembly production line and assembly method thereof |
| CN113927805B (en) * | 2021-11-02 | 2025-07-18 | 东莞市明皓自动化设备有限公司 | Full-automatic PVC glue dripping production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN216578857U (en) * | 2021-11-02 | 2022-05-24 | 东莞市明皓自动化设备有限公司 | Full-automatic PVC (polyvinyl chloride) glue dripping forming line |
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