CN114852437A - Zipper production and transportation device of classified screening type - Google Patents
Zipper production and transportation device of classified screening type Download PDFInfo
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- CN114852437A CN114852437A CN202210475514.7A CN202210475514A CN114852437A CN 114852437 A CN114852437 A CN 114852437A CN 202210475514 A CN202210475514 A CN 202210475514A CN 114852437 A CN114852437 A CN 114852437A
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- 238000012216 screening Methods 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 55
- 238000005303 weighing Methods 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims description 2
- 241000883990 Flabellum Species 0.000 claims 2
- 230000005611 electricity Effects 0.000 claims 2
- 230000013011 mating Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 240000007643 Phytolacca americana Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/18—Sorting according to weight using a single stationary weighing mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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- Mechanical Engineering (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
The invention discloses a classified screening type zipper production and transportation device, which comprises a screening box, wherein the upper end of the inner side of the screening box is fixedly provided with a zipper conveyor, the lower end of the inner side of the screening box is fixedly provided with a classified conveyor, the outer side of the classified conveyor is provided with a plurality of groups of baffle strips, the front side of the screening box is fixedly provided with a detection motor, the front end bearing of the inner side of the screening box is connected with a connecting rod, the connecting rod is fixedly connected with an output shaft of the detection motor, the rear end of the connecting rod is fixedly provided with a rotating disc, the front side of the rotating disc is fixedly welded with a positioning plate, the front side of the rotating disc is fixedly welded with a poking rod, the front end bearing of the inner side of the screening box is connected with an index plate, the rear side of the index plate is fixedly provided with a detection wheel, the periphery of the detection wheel is provided with fan blades, and the upper ends of the four groups of fan blades are all fixedly provided with weighing sensors, the invention realizes the automatic sorting function conveniently and efficiently.
Description
Technical Field
The invention is applied to the background of industrial production and is named a classified screening type zipper production and transportation device.
Background
The zipper is a part for temporarily combining two pieces of fabrics, is commonly used in clothes, traveling cases, handbags, tents, sleeping bags and the like, consists of zipper teeth, pull heads, upper and lower stops (front stop and rear stop) or locking parts and the like, wherein the zipper teeth are the key parts and directly determine the side pull strength of the zipper, the common zipper is provided with two zipper belts, each zipper belt is respectively provided with a row of zipper teeth, the two rows of zipper teeth are mutually staggered, the zipper teeth at the two sides are clamped by the puller and slide by means of the pull tab, the zipper teeth at the two sides can be mutually engaged or disengaged, then the zipper is automatically conveyed into the storage box by the conveyer belt after the reproduction and assembly are finished, the zipper which is messy and has no zipper arranged on the zipper puller is mixed in the zipper, so that the zipper is inconvenient for workers to pack, and a large amount of time is needed for sorting, therefore, the zipper production and transportation device of a sorting and screening type is necessary to be provided, and the automatic sorting effect can be achieved.
Disclosure of Invention
The invention aims to provide a sorting and screening type zipper production and transportation device to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a classified screening type zipper production and transportation device comprises a screening box, wherein zipper conveying is fixedly arranged at the upper end of the inner side of the screening box, classified conveying is fixedly arranged at the lower end of the inner side of the screening box, a plurality of groups of barrier strips are arranged at the outer side of the classified conveying, a detection motor is fixedly arranged at the front side of the screening box, a connecting rod is connected with the front end bearing of the inner side of the screening box, the connecting rod is fixedly connected with the output shaft of the detection motor, a rotating disc is fixedly arranged at the rear end of the connecting rod, a positioning plate is fixedly welded at the front side of the rotating disc, a poking rod is fixedly welded at the front side of the rotating disc, an index plate is connected with the front end bearing of the inner side of the screening box, a detection wheel is fixedly arranged at the rear side of the index plate, fan blades are arranged around the detection wheel, and weighing sensors are fixedly arranged at the upper ends of the four groups of fan blades, the inboard fixed mounting of screening case has revolving cylinder, revolving cylinder's axle head fixed mounting has the fixed block, the upper end welded fastening of fixed block has categorised board.
In one embodiment, a support plate is fixedly arranged at the right end of the rotary cylinder, a support seat is fixedly arranged on the front side of the upper end of the support plate, a piston cylinder is fixedly arranged on the inner side of the support seat, a piston rod is movably connected to the inner side of the piston cylinder, a counting device is fixedly arranged on the rear side of the upper end of the support plate, a liquid storage tank is arranged on the inner side of the counting device, a check valve is connected to a pipeline at the left end of the liquid storage tank, the left end of the check valve is connected to a pipeline at the lower end of the piston cylinder, a piston groove is arranged on the inner side of the counting device, a spring piston is fixedly arranged on the inner side of the piston groove, a plurality of groups of ratchet teeth are arranged on the right portion of the inner side of the counting device, a distance sensor is fixedly arranged on the right end of the counting device, and a matching groove is arranged on the inner side of the right end of the spring piston, the bottom end of the inner side of the matching groove is fixedly provided with a matching spring, the upper end of the matching spring is fixedly provided with a matching piston, and the inner side bearing of the upper end of the matching piston is connected with a spring pawl.
In one embodiment, the left end pipeline of the piston tank is connected with a switch valve, the upper end of the switch valve is connected with the left end pipeline of the liquid storage tank, the upper end pipeline of the matching tank is connected with an electromagnetic valve, and the lower end pipeline of the electromagnetic valve is connected with an air source.
In one embodiment, a centrifugal disc is fixedly mounted at a transmission shaft end of the zipper conveying device, a centrifugal groove is formed in the inner side of the centrifugal disc, a centrifugal spring block is fixedly mounted at the inner side of the centrifugal groove, a contact block is fixedly mounted at the outer side of the centrifugal groove, conductive liquid is arranged at the inner side of the centrifugal groove, a temporary storage groove is connected to the outer side of the centrifugal groove through a pipeline, a power supply is electrically connected to one side of the centrifugal spring block, and the contact block is electrically connected with a detection motor.
In one embodiment, the zipper production and transportation system comprises a detection and classification module and a counting and adjusting module, wherein the detection and classification module comprises a weighing detection module, a quality judgment module and a classification control module, the counting and adjusting module comprises a quantity adjusting module, a quantity detection module and a reset control module, and the detection and classification module and the counting and adjusting module are respectively connected through radio;
the weighing detection module is in signal connection with the weighing sensor, the classification control module is in signal connection with the rotary air cylinder, the quantity detection module is in signal connection with the distance sensor, and the reset control module is in signal connection with the electromagnetic valve and the switch valve.
In one embodiment, the zipper production and transportation system operates in a manner comprising the steps of:
s1, detecting and judging the quality of the conveyed and dropped zippers;
s2, placing qualified products and unqualified products separately through electric control;
s3, adjusting the number of zippers packaged each time;
s4, detecting the falling quantity of the qualified products;
and S5, when the quantity of the qualified products is reached, the system controls the device to reset.
In one embodiment, the manner of the weight detecting module, the quality judging module and the classification control module in S1-S2 is as follows:
the zipper conveys a single zipper to be conveyed to the upper portion of the left side of the detection wheel and falls down, the zipper falls down and falls onto the weighing sensor, the qualified weight of the zipper after being assembled and stored in the system is compared with the weight obtained by the weighing sensor, if the difference between the measured weight and the qualified weight exceeds 3%, the rotating cylinder is controlled to rotate anticlockwise by 45 degrees, if the difference between the measured weight and the qualified weight is less than or equal to 3%, the rotating cylinder is controlled to rotate clockwise by 45 degrees, so that the zipper can be classified, and unqualified products are removed.
In one embodiment, the quantity adjusting module, the quantity detecting module and the reset control module in S3-S5 are implemented as follows;
s51, in the screening process, the classification conveying is in a static state, the zippers are classified into the grooves formed by the classification conveying flanges, a classification flange interval is formed by two long flanges and a short flange in the middle, each tooth pitch of the ratchet is set as the number of the zippers, each rightward movement of the spring piston is just one tooth pitch, the distance between the right end of the spring piston and the distance sensor when the spring piston is positioned at the leftmost end in the piston groove is known, the real-time distance between the spring piston and the right end is detected by the distance sensor, so that a plurality of qualified zippers which fall all together can be obtained, the number of qualified products required by each group is set in the system, namely the distance detected by the distance sensor, when the classification conveying is started when the distance value is reached, the classification conveying is stopped after the next classification flange interval is moved to the position right below the classification plate, so as to finish the classification, setting the rated quantity of unqualified products in each group of classifications, stopping the machine immediately when the quantity of the unqualified products in a certain group exceeds the rated value in weighing detection, and prompting a manager to overhaul and search the zipper assembler to solve the problem by a system;
s52, in the classifying process, the switch valve is in a closed state, when the qualified products fall to a set number, the electromagnetic valve is opened to enable compressed air to enter the upper end of the matching groove, downward pressure is generated on the matching piston, the matching piston is stressed to move downwards to drive the spring pawl to be separated from the ratchet, the spring piston moves towards the left side under the elastic force of the spring and returns to the initial position, then the electromagnetic valve is closed, meanwhile, the switch valve is synchronously opened when the electromagnetic valve is opened, therefore, when the spring piston moves towards the left, oil at the left end of the spring piston enters the liquid storage groove through the switch valve, and when the electromagnetic valve is closed, the switch valve is also synchronously closed, and therefore, the resetting action is completed.
Compared with the prior art, the invention has the following beneficial effects: the zipper conveying device and the zipper conveying system are arranged, so that the quality of the zippers can be detected and classified, and qualified products can be automatically grouped according to the set quantity and conveniently collected and packaged by setting the packaging quantity.
Drawings
The technical solution and other advantages of the present application will become apparent from the detailed description of the embodiments of the present application with reference to the accompanying drawings.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall cross-sectional structure of the present invention;
FIG. 3 is an enlarged schematic view of area A of the present invention;
FIG. 4 is an enlarged schematic view of area B of the present invention;
FIG. 5 is a schematic cross-sectional view of a counting device of the present invention;
FIG. 6 is a schematic diagram of the system architecture of the present invention;
in the figure: 1. a screening box; 2. conveying the zippers; 3. carrying out classified conveying; 4. detecting a motor; 5. a weighing sensor; 6. detecting a wheel; 7. rotating the disc; 8. positioning a plate; 9. a poke rod; 10. an index plate; 11. a connecting rod; 12. a centrifugal pan; 13. a classification plate; 14. a fixed block; 15. a rotating cylinder; 16. a support plate; 17. a support; 18. a counting device; 19. a piston cylinder; 20. a piston rod; 21. a liquid storage tank; 22. a piston groove; 23. a spring piston; 24. a one-way valve; 25. an on-off valve; 26. a ratchet; 27. a distance sensor; 28. a mating groove; 29. a mating piston; 30. a spring pawl; 31. a mating spring; 32. an electromagnetic valve; 33. a centrifugal tank; 34. a centrifugal spring block; 35. and a contact block.
Detailed Description
The following disclosure provides many different embodiments or examples for implementing different features of the application. In order to simplify the disclosure of the present application, specific example components and arrangements are described below. Of course, they are merely examples and are not intended to limit the present application. Moreover, the present application may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, examples of various specific processes and materials are provided herein, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
Referring to fig. 1-6, the present invention provides the following technical solutions: a classified screening type zipper production and transportation device comprises a screening box 1, a zipper conveyor 2 is fixedly installed at the upper end of the inner side of the screening box 1, a classified conveyor 3 is fixedly installed at the lower end of the inner side of the screening box 1, a plurality of groups of baffle strips are arranged at the outer side of the classified conveyor 3, a detection motor 4 is fixedly installed at the front side of the screening box 1, a connecting rod 11 is connected with the front end bearing of the inner side of the screening box 1, the connecting rod 11 is fixedly connected with an output shaft of the detection motor 4, a rotary disc 7 is fixedly installed at the rear end of the connecting rod 11, a positioning plate 8 is fixedly welded at the front side of the rotary disc 7, a poking rod 9 is fixedly welded at the front side of the rotary disc 7, an index plate 10 is connected with the front end bearing of the inner side of the screening box 1, a detection wheel 6 is fixedly installed at the rear side of the index plate 10, fan blades are arranged around the detection wheel 6, weighing sensors 5 are fixedly installed at the upper ends of the four groups of fan blades, and a rotary cylinder 15 is fixedly installed at the inner side of the screening box 1, a fixed block 14 is fixedly arranged at the shaft end of a rotary cylinder 15, a classification plate 13 is fixedly welded at the upper end of the fixed block 14, the assembled zipper is conveyed to the position above the detection wheel 6 by a zipper 2 and falls onto a weighing sensor 5 from the upper side, whether the zipper is qualified or not is judged by weighing detection, the zipper falls onto the classification plate 13 by rotation, the rotation direction of the rotary cylinder 15 is controlled by the result of weighing detection, so that qualified products slide into a right groove formed by a baffle on the classification conveyor 3 from the right side of the classification plate 13, unqualified products slide into a left groove formed by the baffle on the classification conveyor 3 from the left side of the classification plate 13, the screening is finished, a connecting rod 11 is driven to rotate by a detection motor 4, the rotary disc 7 rotates along with the rotary disc 7, and the rotary disc 10 is matched with a poking rod 9, after the rotary disc 7 rotates for a circle, the indexing disc 10 just drives the detection wheel 6 to rotate for a quarter of a circle, the positioning plate 8 can control the indexing disc 10 to keep a static state when the rotation is stopped so as to wait for the zipper to fall off;
a support plate 16 is fixedly arranged at the right end of the rotary cylinder 15, a support seat 17 is fixedly arranged at the front side of the upper end of the support plate 16, a piston cylinder 19 is fixedly arranged at the inner side of the support seat 17, a piston rod 20 is movably connected at the inner side of the piston cylinder 19, a counting device 18 is fixedly arranged at the rear side of the upper end of the support plate 16, a liquid storage tank 21 is arranged at the inner side of the counting device 18, a check valve 24 is connected with a left end pipeline of the liquid storage tank 21, the left end of the check valve 24 is connected with a lower end pipeline of the piston cylinder 19, a piston groove 22 is arranged at the inner side of the counting device 18, a spring piston 23 is fixedly arranged at the inner side of the piston groove 22, a plurality of groups of ratchets 26 are arranged at the right part of the inner side of the counting device 18, a distance sensor 27 is fixedly arranged at the right end of the spring piston 23, a matching groove 28 is arranged at the bottom end of the matching groove 28, the upper end of the matching spring 31 is fixedly provided with a matching piston 29, the inner side of the upper end of the matching piston 29 is in bearing connection with a spring pawl 30, when the rotary cylinder 15 drives the fixed block 14 to rotate clockwise to release a qualified zipper, the fixed block 14 generates pressure on the piston rod 20 to enable the piston rod to extrude oil in the piston cylinder 19, the oil enters the left end of the piston groove 22 through a pipeline under the pressure to generate right pressure on the spring piston 23, the spring piston 23 is stressed to move rightwards for a certain distance, the spring pawl 30 in the matching piston 29 moves rightwards along with the movement of the spring pawl 30, the movement distance of the spring pawl 30 is just one tooth pitch of the ratchet 26, the spring pawl 30 is matched with the ratchet 26 to fix the position of the spring piston 23, when the classification plate 13 is reset, the piston rod 20 is bounced by the elastic force of the spring in the piston cylinder 19, the oil in the liquid storage tank 21 is filled into the piston cylinder 19 through the one-way valve 24, and the right movement of the spring piston 23 at the next time is ensured, the check valve 24 is arranged to prevent oil in the piston cylinder 19 from flowing back into the liquid storage tank 21, the fixed block 14 rotates anticlockwise when unqualified products exist, and the piston rod 20 is not influenced by the unqualified products, so that the counting of the qualified products is not influenced;
the left end pipeline of the piston groove 22 is connected with a switch valve 25, the upper end of the switch valve 25 is connected with the left end pipeline of the liquid storage groove 21, the upper end pipeline of the matching groove 28 is connected with an electromagnetic valve 32, the lower end pipeline of the electromagnetic valve 32 is connected with an air source, and the spring piston 23 can automatically recover to the initial position when the set qualified number of zippers is reached by controlling the on-off of the electromagnetic valve 32 and the on-off of the switch valve 25, so that the linkage of the device is ensured;
the centrifugal disc 12 is fixedly installed at the transmission shaft end of the zipper conveying 2, the centrifugal groove 33 is arranged on the inner side of the centrifugal disc 12, the centrifugal spring block 34 is fixedly installed on the inner side of the centrifugal groove 33, the contact block 35 is fixedly installed on the outer side of the centrifugal groove 33, the conductive liquid is arranged on the inner side of the centrifugal groove 33, the pipeline on the outer side of the centrifugal groove 33 is connected with the temporary storage groove, one side of the centrifugal spring block 34 is electrically connected with the power supply, the contact block 35 is electrically connected with the detection motor 4, when the zipper conveying 2 is started, the transmission shaft drives the centrifugal disc 12 to rotate, the centrifugal disc 12 rotates to generate centrifugal force, so that the centrifugal spring block 34 moves outwards under the influence of the centrifugal force, the resistance is formed by the conductive liquid between the centrifugal spring block 34 and the contact block 35, when the centrifugal spring block 34 moves outwards, the distance between the centrifugal spring block and the contact block 35 is reduced, the conductive liquid is temporarily squeezed into the temporary storage groove, at the moment, the resistance between the centrifugal spring block 34 and the contact block 35 is reduced, therefore, the current obtained by the contact block 35 is increased, and the rotating speed of the detection motor 4 is faster, so that the detection speed can be automatically adjusted according to the conveying speed of the zipper conveying 2, and the capability of convenient speed regulation is improved;
the zipper production and transportation system comprises a detection and classification module and a counting and adjusting module, wherein the detection and classification module comprises a weighing detection module, a quality judgment module and a classification control module, the counting and adjusting module comprises a quantity adjusting module, a quantity detection module and a reset control module, and the detection and classification module and the counting and adjusting module are respectively connected through radio;
the weighing detection module is in signal connection with the weighing sensor 5, the classification control module is in signal connection with the rotary cylinder 15, the quantity detection module is in signal connection with the distance sensor 27, the reset control module is in signal connection with the electromagnetic valve 32 and the switch valve 25, the detection classification module is used for helping the device to judge whether the zipper is assembled or not and performing classification control according to a judgment result, and the counting adjustment module is used for adjusting the packaging quantity and resetting the device;
the operation mode of the zipper production and transportation system comprises the following steps:
s1, detecting and judging the quality of the conveyed and dropped zipper;
s2, placing qualified products and unqualified products separately through electric control;
s3, adjusting the number of zippers packaged each time;
s4, detecting the falling quantity of the qualified products;
s5, when the quantity of qualified products is reached, the system controls the device to reset;
the weighing detection module, the quality judgment module and the classification control module in the S1-S2 have the following modes:
the zippers are conveyed to the upper portion of the left side of the detection wheel 6 through the zippers 2 and fall down, the zippers fall down and fall onto the weighing sensor 5, comparison is carried out according to the qualified weight of the assembled zippers stored in the system and the weight obtained by the weighing sensor 5, if the difference between the measured weight and the qualified weight exceeds 3%, the rotating air cylinder 15 is controlled to rotate anticlockwise for 45 degrees, and if the difference between the measured weight and the qualified weight is smaller than or equal to 3%, the rotating air cylinder 15 is controlled to rotate clockwise for 45 degrees, so that the zippers can be classified, and unqualified products are removed;
the number adjusting module, the number detecting module and the reset control module in S3-S5 are in the following manner;
s51, in the screening process, the sorting conveying 3 is in a static state, the zippers are sorted into the grooves formed by the flanges of the sorting conveying 3, a sorting flange interval is formed by two long flanges and a middle short flange, each tooth pitch of the ratchet 26 is set as the number of the zippers, each tooth pitch of the spring piston 23 is exactly equal to one tooth pitch after moving rightwards for a certain distance, the distance between the right end of the spring piston 23 and the distance sensor 27 when the spring piston 23 is positioned at the leftmost end in the piston groove 22 is known, the real-time distance between the right end of the spring piston 23 and the distance sensor 27 is detected by the distance sensor 27, so that a plurality of qualified zippers are known to fall down, the number of qualified products required by each group, namely the distance detected by the distance sensor 27, when the distance value is reached, the sorting conveying 3 is started, the next sorting flange interval is moved to the position under the sorting plate 13 and then is stopped, the classification is repeatedly finished, the rated quantity of unqualified products is set in each group of classifications, when the quantity of a certain group of unqualified products exceeds the rated value through weighing detection, the machine is immediately stopped, and a system prompts an administrator to overhaul and search the zipper assembler machine;
s52, in the sorting process, the switch valve 25 is in a closed state, when the qualified products fall to a set number, the electromagnetic valve 32 is opened to enable compressed air to enter the upper end of the matching groove 28, downward pressure is generated on the matching piston 29, the matching piston 29 is forced to move downwards to drive the spring pawl 30 to be disengaged from the ratchet 26, the electromagnetic valve 32 is closed after the spring piston 23 moves to the left side to return to the initial position under the action of spring force, meanwhile, the switch valve 25 is synchronously opened when the electromagnetic valve 32 is opened, so that oil at the left end of the spring piston 23 enters the liquid storage tank 21 through the switch valve 25 when the spring piston 23 moves to the left, and when the electromagnetic valve 32 is closed, the switch valve 25 is synchronously closed to complete the reset action.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; may be directly connected, may be internal to the two elements or may be in an interactive relationship with the two elements. The above terms are understood in the present application by those of ordinary skill in the art as appropriate.
The above detailed description is provided for a cleaning device provided in the embodiments of the present application, and the principle and the implementation of the present application are explained in the present application by applying specific examples, and the description of the above embodiments is only used to help understanding the technical solution and the core idea of the present application; those of ordinary skill in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications or substitutions do not depart from the spirit and scope of the present disclosure as defined by the appended claims.
Claims (8)
1. The utility model provides a zip fastener production conveyer of classified screening formula, contains screening case (1), its characterized in that: the automatic sorting device is characterized in that a zipper conveyor (2) is fixedly arranged at the upper end of the inner side of the screening box (1), a sorting conveyor (3) is fixedly arranged at the lower end of the inner side of the screening box (1), a plurality of groups of barrier strips are arranged at the outer side of the sorting conveyor (3), a detection motor (4) is fixedly arranged at the front side of the screening box (1), a connecting rod (11) is connected with a front end bearing of the inner side of the screening box (1), the connecting rod (11) is fixedly connected with an output shaft of the detection motor (4), a rotating disc (7) is fixedly arranged at the rear end of the connecting rod (11), a positioning plate (8) is fixedly welded at the front side of the rotating disc (7), a poking rod (9) is fixedly welded at the front side of the rotating disc (7), an index plate (10) is connected with a front end bearing of the inner side of the screening box (1), and a detection wheel (6) is fixedly arranged at the rear side of the index plate (10), the utility model discloses a screening case, it has the fan blade, four groups to detect the wheel (6) all around be provided with the flabellum, the equal fixed mounting in upper end of flabellum has weighing sensor (5), the inboard fixed mounting of screening case (1) has revolving cylinder (15), the axle head fixed mounting of revolving cylinder (15) has fixed block (14), the upper end welded fastening of fixed block (14) has categorised board (13).
2. The zipper production and transportation device of the sorting and screening type as claimed in claim 1, wherein: a support plate (16) is fixedly mounted at the right end of the rotary cylinder (15), a support (17) is fixedly mounted at the front side of the upper end of the support plate (16), a piston cylinder (19) is fixedly mounted at the inner side of the support (17), a piston rod (20) is movably connected at the inner side of the piston cylinder (19), a counting device (18) is fixedly mounted at the rear side of the upper end of the support plate (16), a liquid storage tank (21) is arranged at the inner side of the counting device (18), a check valve (24) is connected to a pipeline at the left end of the liquid storage tank (21), the left end of the check valve (24) is connected with a pipeline at the lower end of the piston cylinder (19), a piston groove (22) is arranged at the inner side of the counting device (18), the left end of the piston groove (22) is connected with a pipeline at the lower end of the piston cylinder (19), a spring piston (23) is fixedly mounted at the inner side of the piston groove (22), the utility model discloses a counting assembly, including counting assembly (18), right-hand member fixed mounting of counting assembly (18) has distance inductor (27), the right-hand member inboard of spring piston (23) is provided with cooperation groove (28), the inboard bottom fixed mounting of cooperation groove (28) has cooperation spring (31), the upper end fixed mounting of cooperation spring (31) has cooperation piston (29), the upper end inboard bearing of cooperation piston (29) is connected with spring pawl (30).
3. The zipper production and transportation device of the sorting and screening type as claimed in claim 2, wherein: the left end pipeline of piston groove (22) is connected with ooff valve (25), the upper end of ooff valve (25) is connected with the left end pipeline of reservoir (21), the upper end pipeline of cooperation groove (28) is connected with solenoid valve (32), the lower extreme pipeline of solenoid valve (32) is connected with the air supply.
4. The zipper production and transportation device of the sorting and screening type as claimed in claim 3, wherein: the utility model discloses a zip fastener is characterized in that the zip fastener is carried the transmission shaft end fixed mounting of (2) and is had centrifugal tray (12), the inboard of centrifugal tray (12) is provided with centrifugal groove (33), the inboard fixed mounting of centrifugal groove (33) has centrifugal spring piece (34), the outside fixed mounting of centrifugal groove (33) has contact piece (35), the inboard of centrifugal groove (33) is provided with conducting liquid, the outside pipe connection of centrifugal groove (33) has the groove of keeping in, one side electricity of centrifugal spring piece (34) is connected with the power, contact piece (35) are connected with detection motor (4) electricity.
5. The utility model provides a zip fastener production conveyor system of classified screening formula which characterized in that: the zipper production and transportation system comprises a detection and classification module and a counting and adjusting module, wherein the detection and classification module comprises a weighing detection module, a quality judgment module and a classification control module, the counting and adjusting module comprises a quantity adjusting module, a quantity detection module and a reset control module, and the detection and classification module and the counting and adjusting module are respectively in wireless connection;
the weighing detection module is in signal connection with the weighing sensor (5), the classification control module is in signal connection with the rotary cylinder (15), the quantity detection module is in signal connection with the distance sensor (27), and the reset control module is in signal connection with the electromagnetic valve (32) and the switch valve (25).
6. The sorting and screening type slide fastener producing and transporting system according to claim 5, wherein: the operation mode of the zipper production and transportation system comprises the following steps:
s1, detecting and judging the quality of the conveyed and dropped zipper;
s2, placing qualified products and unqualified products separately through electric control;
s3, adjusting the number of zippers packaged each time;
s4, detecting the falling quantity of the qualified products;
and S5, when the quantity of the qualified products is reached, the system controls the device to reset.
7. The sorting and screening type slide fastener producing and transporting system according to claim 6, wherein: the weighing detection module, the quality judgment module and the classification control module in the S1-S2 have the following modes:
the zipper is conveyed to the upper side of the left side of the detection wheel (6) through the zipper in a single conveying mode (2) and falls down, the zipper falls onto the weighing sensor (5) after falling down, the qualified weight of the zipper after being assembled and stored in the system is compared with the weight obtained by the weighing sensor (5), if the difference between the measured weight and the qualified weight exceeds 3%, the rotating cylinder (15) is controlled to rotate anticlockwise for 45 degrees, if the difference between the measured weight and the qualified weight is less than or equal to 3%, the rotating cylinder (15) is controlled to rotate clockwise for 45 degrees, so that the zipper can be classified, and unqualified products are removed.
8. The sorting and screening type slide fastener producing and transporting system according to claim 7, wherein: the number adjusting module, the number detecting module and the reset control module in the steps S3-S5 are as follows;
s51, in the screening process, the sorting conveying (3) is in a static state, zippers are sorted into grooves formed by the flanges of the sorting conveying (3), a sorting flange interval is formed by two long flanges and a middle short flange, each tooth pitch of the ratchet (26) is set as the number of the zippers, each rightward movement of the spring piston (23) is just equal to one tooth pitch, the distance between the right end of the spring piston (23) and the distance sensor (27) is known when the spring piston (23) is located at the leftmost end in the piston groove (22), the real-time distance between the right end of the spring piston (23) and the right end of the spring piston (23) is detected through the distance sensor (27), so that a plurality of qualified zippers which fall all together can be obtained, the number of qualified products required by each group is set in the system, namely the distance detected by the distance sensor (27), and the sorting conveying (3) is started when the distance value is reached, moving the next classification flange section to be right below the classification plate (13) and then stopping, finishing classification repeatedly, setting the rated quantity of unqualified products in each group of classification, stopping immediately when the quantity of a certain group of unqualified products exceeds the rated value in weighing detection, and prompting a manager by a system to overhaul and search the zipper assembler machine for problems;
s52, in the sorting process, the switch valve (25) is in a closed state, when qualified products fall to a set number, the electromagnetic valve (32) is opened to enable compressed air to enter the upper end of the matching groove (28) to generate downward pressure on the matching piston (29), the matching piston (29) is forced to move downwards to drive the spring pawl (30) to be disengaged from the ratchet (26), the electromagnetic valve (32) is closed after the spring piston (23) moves to the left side by the spring elasticity and returns to the initial position, and simultaneously the switch valve (25) is synchronously opened when the electromagnetic valve (32) is opened, so that oil at the left end of the spring piston (23) enters the liquid storage groove (21) through the switch valve (25) when the spring piston (23) moves to the left side, and when the electromagnetic valve (32) is closed, the switch valve (25) is synchronously closed to complete the reset action.
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| CN114852437B (en) | 2023-12-08 |
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Effective date of registration: 20231115 Address after: 655000 Hongqiao Village, Jiuxian Street, Malong District, Qujing City, Yunnan Province Applicant after: Qujing Xingliang Industrial Co.,Ltd. Address before: 226000 Zhou Wei Cun, Xianfeng Town, Tongzhou District, Nantong City, Jiangsu Province Applicant before: Nantong Xinhui zipper Co.,Ltd. |
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