CN114850457A - Hoisting type tipping and discharging device - Google Patents
Hoisting type tipping and discharging device Download PDFInfo
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- CN114850457A CN114850457A CN202210608987.XA CN202210608987A CN114850457A CN 114850457 A CN114850457 A CN 114850457A CN 202210608987 A CN202210608987 A CN 202210608987A CN 114850457 A CN114850457 A CN 114850457A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/12—Appurtenances, e.g. for sintering, for preventing splashing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
Description
技术领域technical field
本发明属于金属冶炼浇铸设备技术领域,尤其涉及一种卷扬式倾翻卸料装置。The invention belongs to the technical field of metal smelting and casting equipment, and in particular relates to a hoisting type tipping and discharging device.
背景技术Background technique
目前,金属浇铸后卸料采用行车配合人工完成。人工将浇铸后的金属撬开,用夹钳夹住后通过行车吊运。存在高温作业、浇铸后金属脱落伤人等危险,且生产效率低。At present, the unloading of metal after casting is done manually with the help of driving. The cast metal is manually pried open, clamped with clamps, and then hoisted by crane. There are dangers such as high temperature operation, metal falling off and hurting people after casting, and the production efficiency is low.
发明内容SUMMARY OF THE INVENTION
针对上述情况,为克服现有技术的缺陷,本发明提供一种卷扬式倾翻卸料装置,解决了背景技术中问题。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a hoisting type tipping and unloading device, which solves the problems in the background art.
本发明采用的技术方案如下:一种卷扬式倾翻卸料装置,包括框架、弧形轨道、移动送料装置和倾翻卸料组件,所述框架固定安装在弧形轨道的一侧,所述移动送料装置移动在弧形轨道上,所述倾翻卸料组件设于框架上,所述倾翻卸料组件包括卷扬机、卸料轨道、滚轮小车和挂钩,所述卷扬机通过固定板安装在框架的内壁上,所述卸料轨道安装在框架上且位于弧形轨道的上方,所述滚轮小车移动在卸料轨道上,所述挂钩上端铰接在滚轮上车上,所述滚轮小车通过钢丝绳一和钢丝绳二与卷扬机固定连接,所述滚轮小车包括小车架、滚轮一、滚轮二、铰接臂和弹簧,所述小车架通过滚轮一和滚轮二在卸料轨上移动,所述滚轮一固定安装在小车架上,所述滚轮二通过铰接臂铰接安装在小车架上,所述滚轮一和滚轮二之间通过弹簧连接。The technical scheme adopted by the present invention is as follows: a hoisting tipping and unloading device includes a frame, an arc-shaped track, a mobile feeding device and a tipping and unloading assembly, and the frame is fixedly installed on one side of the arc-shaped track, so The mobile feeding device moves on an arc-shaped track, and the tipping and unloading assembly is arranged on the frame. The tipping and unloading assembly includes a hoist, a discharge track, a roller trolley and a hook. The hoist is installed on the fixing plate. On the inner wall of the frame, the unloading track is installed on the frame and is located above the arc track, the roller trolley moves on the unloading track, the upper end of the hook is hinged on the roller trolley, and the roller trolley passes through the wire rope. The first and second wire ropes are fixedly connected to the hoist. The roller trolley includes a trolley frame, a roller 1, a roller 2, an articulated arm and a spring. The trolley moves on the unloading rail through the first and second rollers. The first is fixedly installed on the trolley frame, the second roller is hingedly installed on the trolley frame through the hinge arm, and the first and second rollers are connected by a spring.
进一步地,所述移动送料组件包括车体、车轮和锭模,所述车体通过车轮移动安装在弧形轨道上,所述锭模一端铰接安装在车体上,所述锭模的另一端设有供挂钩贯穿的吊孔。Further, the moving feeding assembly includes a car body, a wheel and an ingot mold, the car body is installed on the arc track by moving the wheel, one end of the ingot mold is hingedly mounted on the car body, and the other end of the ingot mold is mounted on the car body. There are hanging holes for hooks to pass through.
进一步地,所述卷扬机对钢丝绳一和钢丝绳二进行收放,所述钢丝绳一和钢丝绳二的一端分别固定在滚轮小车的小车架两侧的中部,所述框架上端设有导轮,所述钢丝绳二设于导轮上。Further, the hoist retracts the first wire rope and the second wire rope, and one ends of the first wire rope and the second wire rope are respectively fixed in the middle of the two sides of the trolley frame of the roller trolley, the upper end of the frame is provided with a guide wheel, the The second wire rope is arranged on the guide wheel.
进一步地,所述弧形轨道和框架之间设有料斗箱。Further, a hopper box is arranged between the curved track and the frame.
进一步地,所述挂钩的上端为Y型结构。Further, the upper end of the hook is a Y-shaped structure.
进一步地,所述卸料轨道根据锭模倾翻卸料的轨迹设置为曲线轨道,所述锭模在挂钩移动过程中倾翻角度可调整,所述锭模倾翻角度为0-115°。Further, the unloading track is set as a curved track according to the track of tipping and unloading of the ingot mold, the tipping angle of the ingot mold can be adjusted during the movement of the hook, and the tipping angle of the ingot mold is 0-115°.
采用上述结构后,本发明有益效果如下:本发明提出的一种卷扬式倾翻卸料装置,采用卷扬机驱动滚轮小车在卸料轨道内正、反向移动,依次将移动至卸料工位的锭模旋转倾翻至设定角度后旋转恢复原位。倾翻卸料和恢复原位是周期重复性动作,可通过自动化控制实现自动化连续生产,不需要人工参与,生产效率高,且采用卷扬机驱动,动力机构简单,投资成本低。After the above structure is adopted, the beneficial effects of the present invention are as follows: the hoisting type tipping and unloading device proposed by the present invention adopts the hoist to drive the roller trolley to move forward and reverse in the unloading track, and then move to the unloading station in turn. The ingot mold rotates and tilts to the set angle and then rotates back to its original position. Tipping and unloading and returning to the original position are periodic repetitive actions, which can realize automatic continuous production through automatic control, without manual participation, high production efficiency, and the use of hoist drive, simple power mechanism and low investment cost.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
图1为本发明提出的一种卷扬式倾翻卸料装置侧视图;Figure 1 is a side view of a hoisting tipping and unloading device proposed by the present invention;
图2为本发明提出的一种卷扬式倾翻卸料装置俯视图;Fig. 2 is a top view of a hoisting type tipping and discharging device proposed by the present invention;
图3为本发明提出的一种卷扬式倾翻卸料装置的滚轮小车侧视图;Figure 3 is a side view of a roller trolley of a hoisting tipping and unloading device proposed by the present invention;
图4为图3的A向视图。FIG. 4 is a view from the direction A of FIG. 3 .
在附图中:1、框架,2、弧形轨道,3、移动送料装置,4、倾翻卸料组件,5、卷扬机,6、卸料轨道,7、滚轮小车,8、挂钩,9、小车架,10、滚轮一,11、滚轮二,12、铰接臂,13、弹簧,14、车体,15、车轮,16、锭模,17、钢丝绳一,18、钢丝绳二,19、导轮,20、料斗箱。In the drawings: 1, frame, 2, curved track, 3, mobile feeding device, 4, tipping and unloading assembly, 5, hoist, 6, unloading track, 7, roller trolley, 8, hook, 9, Small frame, 10, roller one, 11, roller two, 12, articulated arm, 13, spring, 14, car body, 15, wheel, 16, ingot mold, 17, wire rope one, 18, wire rope two, 19, guide wheel, 20, hopper box.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the The embodiments of the present invention, and all other embodiments obtained by those of ordinary skill in the art without creative efforts, fall within the protection scope of the present invention.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
如图1-4所示,一种卷扬式倾翻卸料装置,它包括框架1、弧形轨道2、移动送料装置3和倾翻卸料组件4,框架1固定安装在弧形轨道2的一侧,移动送料装置3移动在弧形轨道2上,倾翻卸料组件4设于框架1上。As shown in Figures 1-4, a hoisting tipping and unloading device includes a frame 1, an arc track 2, a mobile feeding device 3 and a tipping and unloading assembly 4, and the frame 1 is fixedly installed on the arc track 2 On one side, the mobile feeding device 3 moves on the arc track 2 , and the tipping and unloading assembly 4 is arranged on the frame 1 .
优选的,弧形轨道2和框架1之间设有料斗箱20。Preferably, a
如图1-4所示,倾翻卸料组件4包括卷扬机5、卸料轨道6、滚轮小车7和挂钩8,卷扬机5通过固定板安装在框架1的内壁上,卸料轨道6安装在框架1上且位于弧形轨道2的上方,滚轮小车7移动在卸料轨道6上,挂钩8上端铰接在滚轮上车上,滚轮小车7通过钢丝绳一17和钢丝绳二18与卷扬机5固定连接,滚轮小车7包括小车架9、滚轮一10、滚轮二11、铰接臂12和弹簧13,小车架9通过滚轮一10和滚轮二11在卸料轨上移动,滚轮一10固定安装在小车架9上,滚轮二11通过铰接臂12铰接安装在小车架9上,滚轮一10和滚轮二11之间通过弹簧13连接。As shown in Figures 1-4, the tipping and unloading assembly 4 includes a winch 5, a
优选的,卷扬机5对钢丝绳一17和钢丝绳二18进行收放,钢丝绳一17和钢丝绳二18的一端分别固定在滚轮小车7的小车架9两侧的中部,框架1上端设有导轮19,钢丝绳二18设于导轮19上。Preferably, the hoist 5 retracts the
优选的,挂钩8的上端为Y型结构。Preferably, the upper end of the
优选的,卸料轨道6根据锭模16倾翻卸料的轨迹设置为曲线轨道,锭模16在挂钩8移动过程中倾翻角度范围可调整。Preferably, the
如图1和2所示,移动送料组件包括车体14、车轮15和锭模16,车体14通过车轮15移动安装在弧形轨道2上,锭模16一端铰接安装在车体14上,锭模16的另一端设有供挂钩8贯穿的吊孔。As shown in Figures 1 and 2, the mobile feeding assembly includes a
具体使用时,框架1安装在基础上,卸料轨道6为曲线型轨道,根据锭模16倾翻轨迹所作,安装在框架1上形成整体。In specific use, the frame 1 is installed on the foundation, and the
移动小车车体14上安装有4个车轮15,车轮15在弧形轨道2上移动,将锭模16移动至卸料工位。Four
卷扬机5驱动滚轮小车7在卸料轨道6内正反向移动:正向移动时,滚轮小车7带着挂钩8钩住锭模16旋转倾翻至设定角度,锭模16内的硅铁合金倾翻至下方设置的料斗箱20内;反向移动时,滚轮小车7带着挂钩8,将锭模16反向旋转恢复原位。The hoist 5 drives the
卷扬机5正反转动,同时驱动钢丝绳一17和钢丝绳二18,钢丝绳一17收线时钢丝绳二18放线,反之亦然,钢丝绳一17和钢丝绳二18设置在滚轮小车7小车架9中部,挂钩8为Y形结构,预留钢丝绳安装空间。The winch 5 rotates forward and reverse, and drives the wire rope 1 17 and the wire rope 2 18 at the same time. When the wire rope 1 17 is taken in, the wire rope 2 18 pays off, and vice versa. The
滚轮小车7在卸料轨道6内移动时,滚轮二11与滚一之间相对位置有变动,相应的拉伸或压缩弹簧13。When the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents. All in all, if those of ordinary skill in the art are inspired by it, and without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, and all should belong to the protection scope of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210608987.XA CN114850457A (en) | 2022-05-31 | 2022-05-31 | Hoisting type tipping and discharging device |
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| CN202210608987.XA CN114850457A (en) | 2022-05-31 | 2022-05-31 | Hoisting type tipping and discharging device |
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