CN114850356A - Civil air defense network bending device and method for bending civil air defense network by using same - Google Patents

Civil air defense network bending device and method for bending civil air defense network by using same Download PDF

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CN114850356A
CN114850356A CN202210407541.0A CN202210407541A CN114850356A CN 114850356 A CN114850356 A CN 114850356A CN 202210407541 A CN202210407541 A CN 202210407541A CN 114850356 A CN114850356 A CN 114850356A
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bending
rib
longitudinal
transverse rib
die
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CN114850356B (en
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马云芳
张中盼
徐铎
王浩
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Hebei Jiaoyang Welder Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F33/00Tools or devices specially designed for handling or processing wire fabrics or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
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Abstract

本发明属于折弯装置和折弯方法技术领域,公开了一种人防网折弯装置和使用该装置进行人防网折弯的方法。其主要技术特征为:包括带有送网机构的架体,在所述架体上设置有纵筋折弯机构,在所述纵筋折弯机构前方设置有横筋折弯架,在所述横筋折弯架的两端相对设置有横筋折弯机构,先通过纵筋折弯机构将网片前方的纵筋折弯,通过送网机构送网,送网的同时将两侧的横筋通过横筋折弯机构折弯,最后通过纵筋折弯机构将网片后方的纵筋折弯。折弯质量好,折弯效率高,劳动强度小,网片平整度好。

Figure 202210407541

The invention belongs to the technical field of a bending device and a bending method, and discloses a bending device for an air defense net and a method for bending an air defense net using the device. Its main technical features are: comprising a frame body with a net feeding mechanism, a longitudinal rib bending mechanism is arranged on the frame body, a transverse rib bending frame is arranged in front of the longitudinal rib bending mechanism, and a transverse rib bending frame is arranged in front of the longitudinal rib bending mechanism. The two ends of the bending frame are oppositely provided with transverse rib bending mechanisms. First, the longitudinal rib in front of the mesh is bent by the longitudinal rib bending mechanism, and then the mesh is fed through the mesh feeding mechanism. While feeding the mesh, the transverse ribs on both sides are folded through the transverse rib. The bending mechanism is bent, and finally the longitudinal ribs behind the mesh are bent through the longitudinal rib bending mechanism. The bending quality is good, the bending efficiency is high, the labor intensity is low, and the mesh flatness is good.

Figure 202210407541

Description

人防网折弯装置和使用该装置进行人防网折弯的方法Bending device for civil air defense net and method for bending civil air defense net using the same

技术领域technical field

本发明属于折弯装置和人防网折弯方法技术领域,尤其涉及一种人防网折弯装置和使用该装置进行人防网折弯的方法。The invention belongs to the technical field of a bending device and a bending method for an air defense net, and in particular relates to a bending device for an air defense net and a method for bending the air defense net using the device.

背景技术Background technique

人防网采用直径较大的钢筋焊接而成,为了增加端部强度,人防网片的四边向一侧弯曲。目前人防网采用焊机焊接,焊接完成后将网片固定在操作台上,人工将钢筋端部弯曲,上述方法存在以下缺陷:其一,由于直径比较大,人工弯曲时,劳动强度大,劳动效率低;其二,在弯曲时,由于弯曲部位不同,使得人防网侧边不整齐,影响人防网使用;其三,在钢筋端部弯曲的角度不同,在弯曲时还容易造成网面上的钢筋弯曲,造成网片平整度差。The air defense net is made of welded steel bars with a larger diameter. In order to increase the strength of the end, the four sides of the air defense mesh are bent to one side. At present, the human air defense net is welded by a welding machine. After the welding is completed, the mesh is fixed on the operating table, and the end of the steel bar is manually bent. The above method has the following defects: First, due to the relatively large diameter, the manual bending is labor-intensive and labor-intensive. Second, when bending, due to different bending parts, the side of the air defense net is not neat, which affects the use of the air defense net; The steel bars are bent, resulting in poor flatness of the mesh.

发明内容SUMMARY OF THE INVENTION

本发明要解决的第一个技术问题就是提供一种劳动效率高、劳动强度小、弯曲部位准确、弯曲角度精准、网片平整度好的人防网折弯装置。The first technical problem to be solved by the present invention is to provide a human air defense net bending device with high labor efficiency, low labor intensity, accurate bending position, precise bending angle and good flatness of the mesh.

为解决上述问题,本发明人防网折弯装置采用的技术方案为:包括带有送网机构的架体,在所述架体上设置有纵筋折弯机构,在所述纵筋折弯机构前方设置有横筋折弯架,在所述横筋折弯架的两端相对设置有横筋折弯机构;所述纵筋折弯机构包括纵筋折弯下部和纵筋折弯上部,所述纵筋折弯下部包括与所述架体固定的前托板和后托板,在所述前托板和后托板之间形成下模槽,在所述下模槽中设置有与下模托架,在所述下模托架上方固定有纵筋下模,在所述下模托架下方通过下模升降机构与所述架体连接;所述纵筋折弯上部包括与所述架体固定的前压板和后压板,在所述前压板和后压板之间形成上固定板槽,在所述上固定板槽内设置有上固定板,所述上固定板上方与上梁固定,所述上梁与上梁升降机构固定,在所述前压板和后压板上分别设置有前折弯上模和后折弯上模,所述前折弯上模和后折弯上模分别与前折弯气缸和后折弯气缸连接;所述横筋折弯机构包括横筋折弯架,在靠近所述横筋折弯架下方设置有横筋下模,在该横筋下模上方的横筋折弯架上设置有压块,所述压块与固定在横筋折弯架上的压块气缸的顶杆固定,在所述横筋下模斜上方设置有横筋上模,所述横筋上模与固定在所述横筋折弯架上的上模气缸的顶杆连接。In order to solve the above-mentioned problems, the technical solution adopted by the inventor of the present invention is to include a frame body with a net feeding mechanism, a longitudinal rib bending mechanism is arranged on the frame body, and a longitudinal rib bending mechanism is provided on the frame body. A transverse rib bending frame is arranged in the front, and a transverse rib bending mechanism is oppositely arranged at both ends of the transverse rib bending frame; The lower part of the bending includes a front support plate and a rear support plate fixed with the frame body, a lower mold groove is formed between the front support plate and the rear support plate, and a lower mold bracket is arranged in the lower mold groove. , a longitudinal rib lower mold is fixed above the lower mold bracket, and is connected to the frame body under the lower mold bracket through a lower mold lifting mechanism; the upper part of the longitudinal rib bending includes being fixed to the frame body The front pressure plate and the rear pressure plate are formed, an upper fixed plate groove is formed between the front pressure plate and the rear pressure plate, an upper fixed plate is arranged in the upper fixed plate groove, and the upper part of the upper fixed plate is fixed with the upper beam, the The upper beam is fixed with the lifting mechanism of the upper beam, and the front pressing plate and the rear pressing plate are respectively provided with a front bending upper mold and a rear bending upper mold, and the front bending upper mold and the rear bending upper mold are respectively connected with the front bending upper mold. The bending cylinder is connected with the rear bending cylinder; the transverse rib bending mechanism comprises a transverse rib bending frame, a transverse rib lower die is arranged under the transverse rib bending frame, and a transverse rib bending frame is arranged on the transverse rib bending frame above the transverse rib lower mold Pressing block, the pressing block is fixed with the top rod of the pressing block cylinder fixed on the transverse rib bending frame, and a transverse rib upper mold is provided obliquely above the transverse rib lower mold, and the transverse rib upper mold is fixed on the transverse rib. The top rod connection of the upper mold cylinder on the bending frame.

其附加技术特征为:Its additional technical features are:

在所述前压板和后压板分别设置有前固定轴和后固定轴,所述前折弯上模和后折弯上模分别通过前固定轴和后固定轴与所述前压板和后压板活动连接;The front pressing plate and the rear pressing plate are respectively provided with a front fixing shaft and a rear fixing shaft, and the front bending upper die and the rear bending upper die move with the front pressing plate and the rear pressing plate respectively through the front fixing shaft and the rear fixing shaft. connect;

所述横筋上模包括横筋上模架和固定在横筋上模架上的压轮。The upper die for the transverse bar includes an upper die frame for the transverse bar and a pressing wheel fixed on the upper die frame for the transverse bar.

本发明要解决的第二个技术问题就是提供一种使用该装置进行人防网折弯的方法。The second technical problem to be solved by the present invention is to provide a method for bending an air defense net by using the device.

为解决上述问题,本发明使用该装置进行人防网折弯的方法采用的技术方案为:该方法包括下列步骤:In order to solve the above-mentioned problems, the technical scheme adopted in the method for using the device to bend the air defense net of the present invention is: the method comprises the following steps:

第一步,送网The first step, send the network

通过送网机构将焊接好待折弯的网片前送,使人防网片纵筋前端需要折弯的位置到达纵筋下模前方;The welded mesh to be bent is forwarded by the mesh feeding mechanism, so that the position where the front end of the longitudinal rib of the civil air defense mesh needs to be bent reaches the front of the lower die of the longitudinal rib;

第二步,将网片前端的纵筋弯曲The second step is to bend the longitudinal ribs at the front end of the mesh

第(一)步,下模升降机构带动纵筋下模上移,使得纵筋下模顶在需要折弯的纵筋底部;The first (1) step, the lower mold lifting mechanism drives the longitudinal rib lower mold to move up, so that the longitudinal rib lower mold top is at the bottom of the longitudinal rib that needs to be bent;

第(二)步,上梁升降机构带动上梁下压,使上固定板压在需要折弯的纵筋上方,上固定板和纵筋下模将纵筋夹紧固定;In the second step, the upper beam lifting mechanism drives the upper beam to press down, so that the upper fixing plate is pressed above the longitudinal rib that needs to be bent, and the upper fixing plate and the lower mold of the longitudinal rib clamp and fix the longitudinal rib;

第(三)步,前折弯气缸带动前折弯上模下压,纵筋沿纵筋下模前方弯曲;Step (3), the front bending cylinder drives the front bending upper die to press down, and the longitudinal rib is bent along the front of the longitudinal rib lower die;

第(四)前折弯气缸带动前折弯上模上移,上梁升降机构带动上梁上移,使上固定板离开纵筋;(4) The front bending cylinder drives the front bending upper die to move up, and the upper beam lifting mechanism drives the upper beam to move up, so that the upper fixed plate leaves the longitudinal bars;

第三步,继续送网The third step, continue to send the network

送网机构向前送网,使得横筋两端到达横筋折弯机构的横筋下模上方;The net feeding mechanism feeds the net forward, so that both ends of the transverse rib reach above the lower die of the transverse rib of the transverse rib bending mechanism;

第四步,将网片两侧的横筋弯曲The fourth step is to bend the transverse ribs on both sides of the mesh

第(一)步,压块气缸的顶杆带动压块下压,横筋被压块和横筋下模压紧固定;The first (1) step, the ejector rod of the pressing block cylinder drives the pressing block to press down, and the transverse rib is pressed and fixed by the pressing block and the lower die of the transverse rib;

第(二)步,上模气缸带动横筋上模下压,横筋在横筋上模和纵筋下模作用下弯曲;In the second step, the upper die cylinder drives the upper die of the transverse bar to press down, and the transverse bar is bent under the action of the upper die of the transverse bar and the lower die of the longitudinal bar;

第(三)步,上模气缸带动横筋上模上移,压块气缸的顶杆带动压块上移,压块离开横筋;In step (3), the upper die cylinder drives the horizontal rib and the upper die to move up, the ejector rod of the pressing block cylinder drives the pressing block to move up, and the pressing block leaves the horizontal rib;

第(四)步,送网机构继续向前送网,相邻的横筋两端到达横筋折弯机构的横筋下模上方,重复第(一)步至第(三)步,直到网片最后一根横筋被弯曲后,进入下一步;In step (4), the net feeding mechanism continues to feed the net forward, and the two ends of the adjacent transverse ribs reach above the lower mold of the transverse rib of the transverse rib bending mechanism. Repeat steps (1) to (3) until the last step of the mesh sheet After the root transverse rib is bent, go to the next step;

第五步,继续送网The fifth step, continue to send the net

通过送网机构将网片前送,使人防网片纵筋后端需要折弯的位置到达纵筋下模后方;The mesh is forwarded by the mesh feeding mechanism, so that the position where the rear end of the longitudinal rib of the air defense mesh needs to be bent reaches the rear of the lower die of the longitudinal rib;

第六步,将网片后端的纵筋弯曲The sixth step is to bend the longitudinal ribs at the rear end of the mesh

第(一)步,下模升降机构带动纵筋下模上移,使得纵筋下模顶在需要折弯的纵筋底部;The first (1) step, the lower mold lifting mechanism drives the longitudinal rib lower mold to move up, so that the longitudinal rib lower mold top is at the bottom of the longitudinal rib that needs to be bent;

第(二)步,上梁升降机构带动上梁下压,使上固定板压在需要折弯的纵筋上方,上固定板和纵筋下模将纵筋夹紧固定;In the second step, the upper beam lifting mechanism drives the upper beam to press down, so that the upper fixing plate is pressed above the longitudinal rib that needs to be bent, and the upper fixing plate and the lower mold of the longitudinal rib clamp and fix the longitudinal rib;

第(三)步,后折弯气缸带动后折弯上模下压,纵筋沿纵筋下模后方弯曲;In step (3), the rear bending cylinder drives the rear bending upper die to press down, and the longitudinal rib is bent along the back of the longitudinal rib lower die;

第(四)后折弯气缸带动后折弯上模上移,上梁升降机构带动上梁上移,使上固定板离开纵筋;(4) The rear bending cylinder drives the rear bending upper die to move up, and the upper beam lifting mechanism drives the upper beam to move up, so that the upper fixed plate leaves the longitudinal bars;

第七步,将网片送出The seventh step, send out the mesh

通过送网机构将折好的网片送出。The folded mesh is sent out through the mesh feeding mechanism.

本发明所提供的人防网折弯装置与现有技术相比,具有以下优点:其一,由于包括带有送网机构的架体,在所述架体上设置有纵筋折弯机构,在所述纵筋折弯机构前方设置有横筋折弯架,在所述横筋折弯架的两端相对设置有横筋折弯机构;所述纵筋折弯机构包括纵筋折弯下部和纵筋折弯上部,所述纵筋折弯下部包括与所述架体固定的前托板和后托板,在所述前托板和后托板之间形成下模槽,在所述下模槽中设置有与下模托架,在所述下模托架上方固定有纵筋下模,在所述下模托架下方通过下模升降机构与所述架体连接;所述纵筋折弯上部包括与所述架体固定的前压板和后压板,在所述前压板和后压板之间形成上固定板槽,在所述上固定板槽内设置有上固定板,所述上固定板上方与上梁固定,所述上梁与上梁升降机构固定,在所述前压板和后压板上分别设置有前折弯上模和后折弯上模,所述前折弯上模和后折弯上模分别与前折弯气缸和后折弯气缸连接;所述横筋折弯机构包括横筋折弯架,在靠近所述横筋折弯架下方设置有横筋下模,在该横筋下模上方的横筋折弯架上设置有压块,所述压块与固定在横筋折弯架上的压块气缸的顶杆固定,在所述横筋下模斜上方设置有横筋上模,所述横筋上模与固定在所述横筋折弯架上的上模气缸的顶杆连接,在人防网片纵筋前端需要折弯的位置到达纵筋下模前方时,下模升降机构带动纵筋下模上移,使得纵筋下模顶在需要折弯的纵筋底部,上梁升降机构带动上梁下压,使上固定板压在需要折弯的纵筋上方,上固定板和纵筋下模将纵筋夹紧固定,此时,前折弯气缸带动前折弯上模下压,纵筋沿纵筋下模前方弯曲,折弯完成,在将人防网片前端折弯后,前折弯气缸带动前折弯上模上移,上梁升降机构带动上梁上移,使上固定板离开纵筋,送网机构向前送网,在横筋两端到达横筋折弯机构的横筋下模上方时,压块气缸的顶杆带动压块下压,横筋被压块和横筋下模压紧固定,此时,上模气缸带动横筋上模下压,横筋在横筋上模和纵筋下模作用下弯曲,上模气缸带动横筋上模上移,压块气缸的顶杆带动压块上移,压块离开横筋,送网机构继续向前送网,横筋折弯机构将每一根横筋弯曲,在人防网片纵筋后端需要折弯的位置到达纵筋下模后方时,下模升降机构带动纵筋下模上移,使得纵筋下模顶在需要折弯的纵筋底部,上梁升降机构带动上梁下压,使上固定板压在需要折弯的纵筋上方,上固定板和纵筋下模将纵筋夹紧固定,此时,后折弯气缸带动后折弯上模下压,纵筋沿纵筋下模后方弯曲,折弯完成,在将人防网片后端折弯后,后折弯气缸带动后折弯上模上移,上梁升降机构带动上梁上移,使上固定板离开纵筋,送网机构将网片送出,完成整个折弯工序,劳动强度小、生产效率高,折弯位置准确,折弯角度精确,网面平整度好;其二,由于在所述前压板和后压板分别设置有前固定轴和后固定轴,所述前折弯上模和后折弯上模分别通过前固定轴和后固定轴与所述前压板和后压板活动连接,折弯动力小,折弯位置更加准确;其三,由于所述横筋上模包括横筋上模架和固定在横筋上模架上的压轮,横筋弯曲阻力小,弯曲更方便。Compared with the prior art, the human air defense net bending device provided by the present invention has the following advantages: firstly, since it includes a frame body with a net feeding mechanism, a longitudinal rib bending mechanism is arranged on the frame body, and A transverse rib bending frame is arranged in front of the longitudinal rib bending mechanism, and a transverse rib bending mechanism is oppositely arranged at both ends of the transverse rib bending frame; the longitudinal rib bending mechanism includes a longitudinal rib bending lower part and a longitudinal rib bending mechanism. The upper part is bent, and the lower part of the longitudinal rib bending includes a front support plate and a rear support plate fixed with the frame body, a lower mold groove is formed between the front support plate and the rear support plate, and a lower mold groove is formed in the lower mold groove. A lower mold bracket is provided, a longitudinal rib lower mold is fixed above the lower mold bracket, and is connected to the frame body through a lower mold lifting mechanism below the lower mold bracket; the upper part of the longitudinal rib is bent It includes a front pressure plate and a rear pressure plate fixed with the frame body, an upper fixed plate groove is formed between the front pressure plate and the rear pressure plate, an upper fixed plate is arranged in the upper fixed plate groove, and the upper fixed plate is above the upper fixed plate. It is fixed with the upper beam, the upper beam is fixed with the lifting mechanism of the upper beam, and the front pressing plate and the rear pressing plate are respectively provided with a front bending upper die and a rear bending upper die. The upper bending die is respectively connected with the front bending cylinder and the rear bending cylinder; the transverse rib bending mechanism includes a transverse rib bending frame, and a transverse rib lower mold is arranged under the transverse rib bending frame, and a transverse rib lower mold is arranged above the transverse rib lower mold. The transverse rib bending frame is provided with a pressure block, and the pressure block is fixed with the ejector rod of the pressure block cylinder fixed on the transverse rib bending frame, and a transverse rib upper mold is arranged obliquely above the transverse rib lower mold, and the transverse rib upper mold It is connected with the top rod of the upper mold cylinder fixed on the transverse rib bending frame. When the position where the front end of the longitudinal rib of the civil air defense mesh needs to be bent reaches the front of the longitudinal rib lower mold, the lower mold lifting mechanism drives the longitudinal rib lower mold to move up. , so that the top of the lower mold of the longitudinal bar is at the bottom of the longitudinal bar that needs to be bent, and the upper beam lifting mechanism drives the upper beam to press down, so that the upper fixed plate is pressed above the longitudinal bar that needs to be bent, and the upper fixed plate and the lower mold of the longitudinal bar will be longitudinally pressed. The rib is clamped and fixed. At this time, the front bending cylinder drives the front bending upper die to press down, the longitudinal rib is bent along the front of the longitudinal rib lower die, and the bending is completed. After bending the front end of the air defense mesh, the front bending cylinder drives The front bending upper die moves up, the upper beam lifting mechanism drives the upper beam to move up, so that the upper fixed plate leaves the longitudinal bars, and the net feeding mechanism feeds the net forward. The ejector rod of the pressing block cylinder drives the pressing block to press down, and the transverse rib is pressed and fixed by the pressing block and the lower die of the transverse rib. At this time, the upper die cylinder drives the upper die of the transverse rib to press down, and the transverse rib is bent under the action of the upper die of the transverse rib and the lower die of the longitudinal rib. The upper die cylinder drives the transverse rib and the upper die to move up, the ejector rod of the pressure block cylinder drives the pressure block to move up, the pressure block leaves the transverse rib, the net feeding mechanism continues to feed the net forward, and the transverse rib bending mechanism bends each transverse rib, and the When the position where the rear end of the longitudinal bar needs to be bent reaches the back of the lower die of the longitudinal bar, the lower die lifting mechanism drives the lower die of the longitudinal bar to move up, so that the top of the lower die of the longitudinal bar is at the bottom of the longitudinal bar that needs to be bent, and the upper beam lifting mechanism drives The upper beam is pressed down so that the upper fixed plate is pressed above the longitudinal rib to be bent, and the upper fixed plate and the lower mold of the longitudinal rib clamp and fix the longitudinal rib. At this time, the rear bending cylinder drives the rear bending upper mold to press down. The longitudinal rib is bent along the back of the lower die of the longitudinal rib, and the bending is completed. After the rear end of the sheet is bent, the rear bending cylinder drives the upper mold for rear bending to move up, the upper beam lifting mechanism drives the upper beam to move up, so that the upper fixed plate leaves the longitudinal bars, and the mesh feeding mechanism sends out the mesh to complete the entire bending. process, low labor intensity, high production efficiency, accurate bending position, accurate bending angle, and good flatness of the mesh surface; The front bending upper die and the rear bending upper die are respectively movably connected to the front pressing plate and the rear pressing plate through the front fixed shaft and the rear fixed shaft, so that the bending power is small and the bending position is more accurate; The upper die includes a transverse rib upper die frame and a pressing wheel fixed on the transverse rib upper die set. The transverse rib has low bending resistance and is more convenient to bend.

附图说明Description of drawings

图1为本发明人防网折弯装置的结构示意图;Fig. 1 is the structural representation of the present invention's anti-net bending device;

图2为图1的前面视图;Fig. 2 is the front view of Fig. 1;

图3为图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2;

图4为从后侧面观察的人防网折弯装置的结构示意图;Fig. 4 is the structural representation of the human air defense net bending device observed from the rear side;

图5为带有横筋折弯机构的横筋折弯架的结构示意图;Figure 5 is a schematic structural diagram of a transverse rib bending frame with a transverse rib bending mechanism;

图6为左侧的横筋折弯机构的结构示意图;Fig. 6 is the structural schematic diagram of the transverse rib bending mechanism on the left side;

图7为左侧的横筋折弯机构的剖面图。FIG. 7 is a cross-sectional view of the left lateral rib bending mechanism.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明人防网折弯装置的结构和使用原理做进一步详细说明。The structure and use principle of the anti-bending device of the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

如图1、图2、图3、图4、图5、图6和图7所示,本发明人防网折弯装置的结构示意图,本发明人防网折弯装置包括带有送网机构1的架体2,在架体2上设置有纵筋折弯机构3,在纵筋折弯机构3前方设置有横筋折弯架4,在横筋折弯架4的两端相对设置有横筋折弯机构5。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, the structure diagram of the present invention's anti-net bending device, the present invention's anti-net bending device comprises a Frame body 2, a longitudinal rib bending mechanism 3 is arranged on the frame body 2, a transverse rib bending frame 4 is arranged in front of the longitudinal rib bending mechanism 3, and a transverse rib bending mechanism is oppositely arranged at both ends of the transverse rib bending frame 4 5.

如图3和图4所示,纵筋折弯机构包括纵筋折弯下部6和纵筋折弯上部7,纵筋折弯下部6包括与架体2固定的前托板61和后托板62,在前托板61和后托板62之间形成下模槽63,在下模槽63中设置有与下模托架64,在下模托架64上方固定有纵筋下模65,在下模托架64下方通过下模升降机构66与架体2连接。纵筋折弯上部7包括与架体2固定的前压板71和后压板72,在前压板71和后压板72之间形成上固定板槽73,在上固定板槽73内设置有上固定板74,上固定板74上方与上梁75固定,上梁75与上梁升降机构76固定,在前压板71和后压板72上分别设置有前折弯上模77和后折弯上模78,前折弯上模77和后折弯上模78分别与前折弯气缸79和后折弯气缸80连接。As shown in FIG. 3 and FIG. 4 , the longitudinal rib bending mechanism includes a longitudinal rib bending lower part 6 and a longitudinal rib bending upper part 7 , and the longitudinal rib bending lower part 6 includes a front support plate 61 and a rear support plate fixed with the frame body 2 62. A lower mold groove 63 is formed between the front support plate 61 and the rear support plate 62, and a lower mold bracket 64 is arranged in the lower mold groove 63, and a longitudinal rib lower mold 65 is fixed above the lower mold bracket 64. The lower part of the bracket 64 is connected with the frame body 2 through the lower mold lifting mechanism 66 . The upper part 7 of the longitudinal rib bending includes a front pressing plate 71 and a rear pressing plate 72 fixed to the frame body 2 , an upper fixing plate groove 73 is formed between the front pressing plate 71 and the rear pressing plate 72 , and an upper fixing plate is arranged in the upper fixing plate groove 73 74, the top of the upper fixing plate 74 is fixed with the upper beam 75, the upper beam 75 is fixed with the upper beam lifting mechanism 76, and the front pressing plate 71 and the rear pressing plate 72 are respectively provided with a front bending upper die 77 and a rear bending upper die 78, The front bending upper die 77 and the rear bending upper die 78 are respectively connected with the front bending cylinder 79 and the rear bending cylinder 80 .

如图5、图6和图7所示,横筋折弯机构5包括横筋折弯架51,在靠近横筋折弯架51下方设置有横筋下模52,在该横筋下模52上方的横筋折弯架上设置有压块53,压块53与固定在横筋折弯架51上的压块气缸54的顶杆固定,在横筋下模52斜上方设置有横筋上模55,横筋上模55与固定在横筋折弯架51上的上模气缸56的顶杆连接。As shown in FIG. 5 , FIG. 6 and FIG. 7 , the transverse rib bending mechanism 5 includes a transverse rib bending frame 51 , and a transverse rib lower mold 52 is provided below the transverse rib bending frame 51 , and the transverse rib above the transverse rib lower mold 52 is bent The frame is provided with a pressing block 53, the pressing block 53 is fixed with the top rod of the pressing block cylinder 54 fixed on the transverse rib bending frame 51, and a transverse rib upper mold 55 is arranged obliquely above the transverse rib lower mold 52, and the transverse rib upper mold 55 is fixed with The top rod of the upper die cylinder 56 on the transverse rib bending frame 51 is connected.

通过送网机构1将焊接好待折弯的网片前送,在人防网片纵筋前端需要折弯的位置到达纵筋下模65前方时,下模升降机构66带动纵筋下模65上移,使得纵筋下模65顶在需要折弯的纵筋底部,上梁升降机构76带动上梁75下压,使上固定板74压在需要折弯的纵筋上方,上固定板74和纵筋下模65将纵筋夹紧固定,此时,前折弯气缸79带动前折弯上模77下压,纵筋沿纵筋下模65前方弯曲,折弯完成。在将人防网片前端折弯后,前折弯气缸79带动前折弯上模77上移,上梁升降机构76带动上梁75上移,使上固定板74离开纵筋,送网机构1向前送网,在横筋两端到达横筋折弯机构5的横筋下模52上方时,压块气缸54的顶杆带动压块53下压,横筋被压块53和横筋下模52压紧固定,此时,上模气缸56带动横筋上模55下压,横筋在横筋上模55和纵筋下模52作用下弯曲,上模气缸56带动横筋上模55上移,压块气缸54的顶杆带动压块53上移,压块53离开横筋。送网机构继续向前送网,横筋折弯机构5将每一根横筋弯曲,在人防网片纵筋后端需要折弯的位置到达纵筋下模65后方时,下模升降机构66带动纵筋下模65上移,使得纵筋下模65顶在需要折弯的纵筋底部,上梁升降机构76带动上梁75下压,使上固定板74压在需要折弯的纵筋上方,上固定板74和纵筋下模65将纵筋夹紧固定,此时,后折弯气缸80带动后折弯上模78下压,纵筋沿纵筋下模65后方弯曲,折弯完成,在将人防网片后端折弯后,后折弯气缸80带动后折弯上模78上移,上梁升降机构76带动上梁75上移,使上固定板离开纵筋,送网机构将网片送出,完成整个折弯工序,劳动强度小、生产效率高,折弯位置准确,折弯角度精确,网面平整度好。The welded mesh to be bent is forwarded by the mesh feeding mechanism 1. When the position where the front end of the longitudinal rib of the civil air defense mesh needs to be bent reaches the front of the longitudinal rib lower mold 65, the lower mold lifting mechanism 66 drives the longitudinal rib lower mold 65 up The upper beam lifting mechanism 76 drives the upper beam 75 to press down, so that the upper fixing plate 74 is pressed above the longitudinal rib that needs to be bent, and the upper fixing plate 74 and The longitudinal rib lower mold 65 clamps and fixes the longitudinal rib. At this time, the front bending cylinder 79 drives the front bending upper mold 77 to press down, and the longitudinal rib is bent along the front of the longitudinal rib lower mold 65, and the bending is completed. After the front end of the air defense mesh is bent, the front bending cylinder 79 drives the front bending upper die 77 to move up, and the upper beam lifting mechanism 76 drives the upper beam 75 to move up, so that the upper fixing plate 74 is separated from the longitudinal bars, and the net feeding mechanism 1 The net is fed forward, and when both ends of the transverse rib reach above the transverse rib lower die 52 of the transverse rib bending mechanism 5, the ejector rod of the pressing block cylinder 54 drives the pressing block 53 to press down, and the horizontal rib is pressed and fixed by the pressing block 53 and the horizontal rib lower die 52. , At this time, the upper die cylinder 56 drives the upper die 55 of the transverse rib to press down, the transverse rib is bent under the action of the upper die 55 of the transverse rib and the lower die 52 of the longitudinal rib, the upper die cylinder 56 drives the upper die 55 of the transverse rib to move up, and the top of the pressing block cylinder 54 The rod drives the pressing block 53 to move up, and the pressing block 53 leaves the transverse rib. The net feeding mechanism continues to feed the net forward, and the transverse rib bending mechanism 5 bends each transverse rib. When the position where the rear end of the longitudinal rib of the civil air defense mesh needs to be bent reaches the rear of the longitudinal rib lower mold 65, the lower mold lifting mechanism 66 drives the vertical rib. The rib lower mold 65 is moved up, so that the longitudinal rib lower mold 65 is pressed against the bottom of the longitudinal rib to be bent, and the upper beam lifting mechanism 76 drives the upper beam 75 to press down, so that the upper fixing plate 74 is pressed above the longitudinal rib that needs to be bent, The upper fixing plate 74 and the longitudinal rib lower mold 65 clamp and fix the longitudinal ribs. At this time, the rear bending cylinder 80 drives the rear bending upper mold 78 to press down, and the longitudinal ribs are bent along the rear of the longitudinal rib lower mold 65, and the bending is completed. After the rear end of the air defense mesh is bent, the rear bending cylinder 80 drives the rear bending upper die 78 to move up, and the upper beam lifting mechanism 76 drives the upper beam 75 to move up, so that the upper fixing plate is separated from the longitudinal bars, and the net feeding mechanism moves the upper beam 75 upward. The mesh is sent out to complete the entire bending process, with low labor intensity, high production efficiency, accurate bending position, accurate bending angle, and good mesh surface flatness.

在前压板71和后压板72上分别设置有前固定轴711和后固定轴721,前折弯上模77和后折弯上模78分别通过前固定轴711和后固定轴721与前压板71和后压板72活动连接,折弯动力小,折弯位置更加准确。A front fixing shaft 711 and a rear fixing shaft 721 are respectively provided on the front pressing plate 71 and the rear pressing plate 72. The front bending upper die 77 and the rear bending upper die 78 are connected to the front pressing plate 71 through the front fixing shaft 711 and the rear fixing shaft 721 respectively. It is movably connected with the rear pressing plate 72, the bending power is small, and the bending position is more accurate.

横筋上模55包括横筋上模架551和固定在横筋上模架上的压轮552,横筋弯曲阻力小,弯曲更方便。The transverse rib upper mold 55 includes a transverse rib upper mold frame 551 and a pressing wheel 552 fixed on the transverse rib upper mold frame. The transverse rib has low bending resistance and is more convenient to bend.

横筋上模55包括横筋上模架551和固定在横筋上模架551上的压轮552,横筋弯曲阻力小,弯曲更方便。The transverse rib upper mold 55 includes a transverse rib upper mold frame 551 and a pressing wheel 552 fixed on the transverse rib upper mold frame 551. The transverse rib has low bending resistance and is more convenient to bend.

该方法包括下列步骤:The method includes the following steps:

第一步,送网The first step, send the network

通过送网机构1将焊接好待折弯的网片前送,使人防网片纵筋前端需要折弯的位置到达纵筋下模65前方;The welded mesh to be bent is forwarded by the mesh feeding mechanism 1, so that the position where the front end of the longitudinal rib of the civil air defense mesh needs to be bent reaches the front of the lower die 65 of the longitudinal rib;

第二步,将网片前端的纵筋弯曲The second step is to bend the longitudinal ribs at the front end of the mesh

第(一)步,下模升降机构66带动纵筋下模62上移,使得纵筋下模65顶在需要折弯的纵筋底部;The first (1) step, the lower mold lifting mechanism 66 drives the longitudinal rib lower mold 62 to move up, so that the longitudinal rib lower mold 65 is placed on the bottom of the longitudinal rib that needs to be bent;

第(二)步,上梁升降机构76带动上梁75下压,使上固定板74压在需要折弯的纵筋上方,上固定板74和纵筋下模65将纵筋夹紧固定;The second step, the upper beam lifting mechanism 76 drives the upper beam 75 to press down, so that the upper fixing plate 74 is pressed above the longitudinal rib that needs to be bent, and the upper fixing plate 74 and the longitudinal rib lower mold 65 clamp and fix the longitudinal rib;

第(三)步,前折弯气缸79带动前折弯上模下压,纵筋沿纵筋下模前方弯曲;In step (3), the front bending cylinder 79 drives the front bending upper die to press down, and the longitudinal rib is bent along the front of the longitudinal rib lower die;

第(四)前折弯气缸带动前折弯上模77上移,上梁升降机构76带动上梁75上移,使上固定板74离开纵筋;(4) The front bending cylinder drives the front bending upper die 77 to move up, and the upper beam lifting mechanism 76 drives the upper beam 75 to move up, so that the upper fixing plate 74 is separated from the longitudinal bars;

第三步,继续送网The third step, continue to send the network

送网机构1向前送网,使得横筋两端到达横筋折弯机构5的横筋下模52上方;The net feeding mechanism 1 feeds the net forward, so that both ends of the transverse rib reach above the transverse rib lower die 52 of the transverse rib bending mechanism 5;

第四步,将网片两侧的横筋弯曲The fourth step is to bend the transverse ribs on both sides of the mesh

第(一)步,压块气缸54的顶杆带动压块53下压,横筋被压块53和横筋下模52压紧固定;The first (1) step, the ejector rod of the pressure block cylinder 54 drives the pressure block 53 to press down, and the transverse rib is pressed and fixed by the pressure block 53 and the transverse rib lower mold 52;

第(二)步,上模气缸53带动横筋上模55下压,横筋在横筋上模55和纵筋下模52作用下弯曲;In step (2), the upper die cylinder 53 drives the transverse rib upper die 55 to press down, and the transverse rib is bent under the action of the transverse rib upper die 55 and the longitudinal rib lower die 52;

第(三)步,上模气缸56带动横筋上模55上移,压块气缸54的顶杆带动压块53上移,压块53离开横筋;In step (3), the upper die cylinder 56 drives the transverse rib and upper die 55 to move upward, and the ejector rod of the pressure block cylinder 54 drives the pressure block 53 to move upward, and the pressure block 53 leaves the transverse rib;

第(四)步,送网机构继续向前送网,相邻的横筋两端到达横筋折弯机构的横筋下模上52方,重复第(一)步至第(三)步,直到网片最后一根横筋被弯曲后,进入下一步;In step (4), the net feeding mechanism continues to feed the net forward, and the two ends of the adjacent transverse ribs reach the upper 52 squares of the transverse rib lower die of the transverse rib bending mechanism, and repeat steps (1) to (3) until the mesh After the last rib is bent, go to the next step;

第五步,继续送网The fifth step, continue to send the net

通过送网机构1将网片前送,使人防网片纵筋后端需要折弯的位置到达纵筋下模65后方;The mesh is forwarded by the mesh feeding mechanism 1, so that the position where the rear end of the longitudinal rib of the civil air defense mesh needs to be bent reaches the rear of the lower die 65 of the longitudinal rib;

第六步,将网片后端的纵筋弯曲The sixth step is to bend the longitudinal ribs at the rear end of the mesh

第(一)步,下模升降机构66带动纵筋下模65上移,使得纵筋下模65顶在需要折弯的纵筋底部;In the first (1) step, the lower mold lifting mechanism 66 drives the longitudinal rib lower mold 65 to move up, so that the longitudinal rib lower mold 65 is placed on the bottom of the longitudinal rib that needs to be bent;

第(二)步,上梁升降机构76带动上梁75下压,使上固定板74压在需要折弯的纵筋上方,上固定板74和纵筋下模65将纵筋夹紧固定;The second step, the upper beam lifting mechanism 76 drives the upper beam 75 to press down, so that the upper fixing plate 74 is pressed above the longitudinal rib that needs to be bent, and the upper fixing plate 74 and the longitudinal rib lower mold 65 clamp and fix the longitudinal rib;

第(三)步,后折弯气缸80带动后折弯上模78下压,纵筋沿纵筋下模65后方弯曲;In the third step, the rear bending cylinder 80 drives the rear bending upper die 78 to press down, and the longitudinal ribs are bent along the rear of the longitudinal rib lower die 65;

第(四)后折弯气缸80带动后折弯上模78上移,上梁升降机构76带动上梁75上移,使上固定板74离开纵筋;(4) The rear bending cylinder 80 drives the rear bending upper die 78 to move up, and the upper beam lifting mechanism 76 drives the upper beam 75 to move up, so that the upper fixing plate 74 is separated from the longitudinal bars;

第七步,将网片送出The seventh step, send out the mesh

通过送网机构将折好的网片送出。The folded mesh is sent out through the mesh feeding mechanism.

本发明人防网折弯装置和使用该装置进行人防网折弯的方法的保护范围不仅仅局限于上述实施例,只要结构与本发明人防网折弯装置结构相同或相似,或者使用该装置进行人防网折弯的方法与本方法相同或相似,就落在本发明保护的范围。The protection scope of the present invention's anti-net bending device and the method of using the same for human anti-net bending is not limited to the above-mentioned embodiments, as long as the structure is the same as or similar to the structure of the present invention's anti-net bending device, or the device is used for civil air defense The method of mesh bending is the same as or similar to this method, and falls within the protection scope of the present invention.

Claims (4)

1. People's air defense net bending device, including having the support body that send the net mechanism, its characterized in that: a longitudinal rib bending mechanism is arranged on the frame body, a transverse rib bending frame is arranged in front of the longitudinal rib bending mechanism, and transverse rib bending mechanisms are oppositely arranged at two ends of the transverse rib bending frame;
the longitudinal rib bending mechanism comprises a longitudinal rib bending lower part and a longitudinal rib bending upper part, the longitudinal rib bending lower part comprises a front supporting plate and a rear supporting plate which are fixed with the frame body, a lower die cavity is formed between the front supporting plate and the rear supporting plate, a lower die bracket is arranged in the lower die cavity, a longitudinal rib lower die is fixed above the lower die bracket, and the lower die bracket is connected with the frame body through a lower die lifting mechanism; the upper bending part of the longitudinal rib comprises a front pressing plate and a rear pressing plate which are fixed with the frame body, an upper fixing plate groove is formed between the front pressing plate and the rear pressing plate, an upper fixing plate is arranged in the upper fixing plate groove, the upper part of the upper fixing plate is fixed with an upper beam, the upper beam is fixed with an upper beam lifting mechanism, a front bending upper die and a rear bending upper die are respectively arranged on the front pressing plate and the rear pressing plate, and the front bending upper die and the rear bending upper die are respectively connected with a front bending cylinder and a rear bending cylinder;
the transverse rib bending mechanism comprises a transverse rib bending frame, a transverse rib lower die is arranged below the transverse rib bending frame, a pressing block is arranged on the transverse rib bending frame above the transverse rib lower die, the pressing block is fixed with an ejector rod of a pressing block cylinder fixed on the transverse rib bending frame, an upper transverse rib die is arranged obliquely above the transverse rib lower die, and the upper transverse rib die is connected with the ejector rod of an upper die cylinder fixed on the transverse rib bending frame.
2. The civil air defense net bending device according to claim 1, characterized in that: the front pressing plate and the rear pressing plate are respectively provided with a front fixed shaft and a rear fixed shaft, and the front bending upper die and the rear bending upper die are respectively movably connected with the front pressing plate and the rear pressing plate through the front fixed shaft and the rear fixed shaft.
3. The civil air defense net bending device according to claim 1, characterized in that: the transverse rib upper die comprises a transverse rib upper die frame and a pressing wheel fixed on the transverse rib upper die frame.
4. A method of bending using the device of claim 1, 2 or 3, characterized in that: the method comprises the following steps:
first, the net is delivered
The welded mesh to be bent is fed forward through a mesh feeding mechanism, so that the position, needing to be bent, of the front end of the longitudinal rib of the civil air defense mesh reaches the front of the lower longitudinal rib die;
secondly, bending the longitudinal ribs at the front end of the net sheet
Firstly, driving a longitudinal bar lower die to move upwards by a lower die lifting mechanism so that the longitudinal bar lower die is abutted to the bottom of a longitudinal bar to be bent;
secondly, the upper beam lifting mechanism drives the upper beam to press downwards, so that the upper fixing plate is pressed above the longitudinal ribs to be bent, and the upper fixing plate and the longitudinal rib lower die clamp and fix the longitudinal ribs;
thirdly, the front bending cylinder drives the front bending upper die to press downwards, and the longitudinal ribs are bent along the front of the longitudinal rib lower die;
a fourth front bending cylinder drives a front bending upper die to move upwards, and an upper beam lifting mechanism drives an upper beam to move upwards so that an upper fixing plate is separated from the longitudinal ribs;
thirdly, continuing to send the network
The net feeding mechanism feeds the net forwards, so that two ends of the transverse rib reach the upper part of the transverse rib lower die of the transverse rib bending mechanism;
fourthly, bending the transverse ribs on the two sides of the net piece
Firstly, a mandril of a briquetting cylinder drives a briquetting to be pressed downwards, and a transverse bar is pressed and fixed by the briquetting and a transverse bar lower die;
secondly, the upper die cylinder drives the transverse rib upper die to press downwards, and the transverse rib bends under the action of the transverse rib upper die and the longitudinal rib lower die;
thirdly, the upper die cylinder drives the transverse rib upper die to move upwards, a mandril of the briquetting cylinder drives the briquetting to move upwards, and the briquetting leaves the transverse rib;
step (four), the net feeding mechanism continues to feed the net forwards, two ends of adjacent transverse ribs reach above a transverse rib lower die of the transverse rib bending mechanism, and the steps from the step (first) to the step (third) are repeated until the last transverse rib of the net sheet is bent, and then the next step is carried out;
fifthly, continuing to send the net
The mesh is fed forward through a mesh feeding mechanism, so that the position, which needs to be bent, of the rear end of the longitudinal rib of the civil air defense mesh reaches the rear part of the lower die of the longitudinal rib;
sixthly, bending the longitudinal ribs at the rear end of the net sheet
Firstly, driving a longitudinal bar lower die to move upwards by a lower die lifting mechanism so that the longitudinal bar lower die is abutted to the bottom of a longitudinal bar to be bent;
secondly, the upper beam lifting mechanism drives the upper beam to press downwards, so that the upper fixing plate is pressed above the longitudinal ribs to be bent, and the upper fixing plate and the longitudinal rib lower die clamp and fix the longitudinal ribs;
thirdly, the rear bending cylinder drives the rear bending upper die to press downwards, and the longitudinal ribs are bent along the rear of the longitudinal rib lower die;
fourthly, the rear bending cylinder drives the rear bending upper die to move upwards, and the upper beam lifting mechanism drives the upper beam to move upwards so that the upper fixing plate is separated from the longitudinal ribs;
seventh, the mesh sheet is sent out
And delivering the folded net sheet through a net delivering mechanism.
CN202210407541.0A 2022-04-19 2022-04-19 Civil defense net bending device and method for bending civil defense net using the device Active CN114850356B (en)

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JPH07290178A (en) * 1994-04-22 1995-11-07 Kiyadatsuku:Kk Device for bending reinforcing wire netting
JPH08132164A (en) * 1994-11-02 1996-05-28 Maru Kikai Kogyo Kk Wire mesh bending die and wire mesh bending machine
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