CN114849453A - A spray device for waste gas treatment - Google Patents

A spray device for waste gas treatment Download PDF

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Publication number
CN114849453A
CN114849453A CN202210601382.8A CN202210601382A CN114849453A CN 114849453 A CN114849453 A CN 114849453A CN 202210601382 A CN202210601382 A CN 202210601382A CN 114849453 A CN114849453 A CN 114849453A
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pipe
barrel
cylindrical gear
filter
fixedly installed
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CN114849453B (en
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吕国红
马金晔
杨淑义
王生福
宋川
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Meide Group Linyi Co ltd
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Shandong Junyi Environmental Protection Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/02Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
    • B01D47/021Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath by bubbling the gas through a liquid bath
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Treating Waste Gases (AREA)

Abstract

The invention discloses a spraying device for waste gas treatment, which relates to the technical field of waste gas treatment and comprises a filtering mechanism, wherein a power mechanism and a pipeline mechanism are fixedly arranged on the filtering mechanism, an adaptive valve is fixedly arranged on the pipeline mechanism, the filtering mechanism comprises a stirring component and a circulating component, the stirring component can rotate reversely and repeatedly, so that the waste gas and a solution can be decomposed more fully, the circulating component drives the solution in a filtering barrel to circulate, the solution is sprayed out from the top of the barrel and is contacted with the waste gas again, the pipeline mechanism not only can be used for transporting the solution and the waste gas, but also can be used for transporting an acidic solution and neutralizing the finally alkaline gas, and finally the treated gas is discharged.

Description

一种用于废气处理的喷淋装置A spray device for waste gas treatment

技术领域technical field

本发明涉及废气处理技术领域,尤其是一种用于废气处理的喷淋装置。The invention relates to the technical field of waste gas treatment, in particular to a spray device for waste gas treatment.

背景技术Background technique

废气处理指的是针对工业场所、工厂车间产生的废气在对外排放前进行预处理,以达到国家废气对外排放标准的工作,一般废气处理包括了有机废气处理、粉尘废气处理、酸碱废气处理、异味废气处理和空气杀菌消毒净化等方面,废气处理的过程中需要经过多样不同的处理工艺,其中喷淋处理是废气处理工艺流程过程中常用的技术手段之一。Waste gas treatment refers to the pretreatment of waste gas generated in industrial sites and factory workshops before being discharged to meet the national waste gas emission standards. General waste gas treatment includes organic waste gas treatment, dust waste gas treatment, acid-base waste gas treatment, In terms of odor waste gas treatment and air sterilization, disinfection and purification, various different treatment processes are required in the process of waste gas treatment. Among them, spray treatment is one of the commonly used technical means in the process of waste gas treatment.

公告号为CN111482077B的中国发明专利公开了一种用于废气处理的喷淋装置,针对进气速度和冲击力大导致喷淋效果不完全的问题,现提出以下方案,包括喷淋筒,所述喷淋筒的顶部固定有密封设置的盖板,且盖板顶部的中间位置固定有喷淋管,喷淋管的顶端连接有喷药机构,所述喷淋筒一侧的底部连通有进风管,且盖板的顶部连通有出风管,所述喷淋筒的底端连通有排液管,所述喷淋筒的内壁转动连接有转筒,且转筒外壁的底端开设有多个进风口,该现有技术能够解决部分喷淋效果不完全的问题,但是废气中仍然会存在一些未处理的有毒气体以及小颗粒。The Chinese invention patent with the announcement number CN111482077B discloses a spray device for waste gas treatment. In view of the problem that the spray effect is not complete due to the large air intake speed and impact force, the following scheme is now proposed, including the spray cylinder, the said The top of the spray cylinder is fixed with a sealed cover plate, and the middle position of the top of the cover plate is fixed with a spray pipe, the top of the spray pipe is connected with a spray mechanism, and the bottom of one side of the spray cylinder is connected with an air inlet The top of the cover plate is connected with an air outlet pipe, the bottom end of the spray cylinder is connected with a drain pipe, the inner wall of the spray cylinder is rotatably connected with a rotating cylinder, and the bottom end of the outer wall of the rotating cylinder is provided with multiple The existing technology can solve the problem of incomplete spray effect, but there will still be some untreated toxic gases and small particles in the exhaust gas.

发明内容SUMMARY OF THE INVENTION

针对上述技术问题本发明公开一种用于废气处理的喷淋装置,包括过滤机构,过滤机构上固定装有动力机构和管路机构,管路机构上转动装有适应阀门,所述过滤机构包括桶体Ⅰ和桶体Ⅱ,所述桶体Ⅰ和桶体Ⅱ内分别装有酸性溶液和碱性溶液,所述动力机构包括搅拌组件和循环组件,所述搅拌组件转动安装在所述过滤机构上,所述搅拌组件与所述过滤机构配合使废气分别在酸性溶液和碱性溶液内充分反应进行处理,所述循环组件转动安装在所述过滤机构上,所述循环组件与所述管路机构配合使所述过滤机构内的溶液进行循环并在所述过滤机构的顶部进行喷淋,使废气处理达到最好的效果。In view of the above technical problems, the present invention discloses a spray device for waste gas treatment, which includes a filter mechanism, a power mechanism and a pipeline mechanism are fixedly installed on the filter mechanism, and an adaptive valve is rotated on the pipeline mechanism, and the filter mechanism includes The barrel body I and the barrel body II are respectively filled with an acidic solution and an alkaline solution, and the power mechanism includes a stirring component and a circulation component, and the stirring component is rotatably installed on the filtering mechanism. On the above, the stirring assembly cooperates with the filtering mechanism to make the exhaust gas fully react in the acidic solution and the alkaline solution respectively for treatment, the circulating assembly is rotatably installed on the filtering mechanism, and the circulating assembly is connected to the pipeline. The mechanism cooperates to make the solution in the filter mechanism circulate and spray on the top of the filter mechanism, so that the exhaust gas treatment can achieve the best effect.

进一步地,所述过滤机构包括过滤桶,过滤桶内固定装有多个活性炭过滤层,所述过滤桶上固定装有喷淋盖、溶质添加口和浓度传感器,所述溶质添加口内转动装有拨轮Ⅰ。Further, the filter mechanism includes a filter barrel, a plurality of activated carbon filter layers are fixedly installed in the filter barrel, a spray cover, a solute addition port and a concentration sensor are fixedly installed on the filter barrel, and the solute addition port is rotatably equipped with a Dial I.

进一步地,所述过滤桶包括桶体Ⅰ和桶体Ⅱ,所述活性炭过滤层、喷淋盖、溶质添加口和浓度传感器共设置有两组,分别设置在所述桶体Ⅰ和桶体Ⅱ上。Further, the filter barrel includes a barrel body I and a barrel body II. There are two groups of the activated carbon filter layer, the spray cover, the solute addition port and the concentration sensor, which are respectively arranged in the barrel body I and the barrel body II. superior.

进一步地,所述搅拌组件包括电机,电机的输出轴上固定装有圆柱齿轮Ⅰ,圆柱齿轮Ⅰ上固定装有半端面齿轮Ⅰ,半端面齿轮Ⅰ与圆柱齿轮Ⅱ啮合,圆柱齿轮Ⅱ固定安装在传动杆上,传动杆转动安装在所述过滤桶上,所述传动杆上固定装有圆柱齿轮Ⅲ,圆柱齿轮Ⅲ与半端面齿轮Ⅱ啮合,半端面齿轮Ⅱ转动安装在所述过滤桶上,所述半端面齿轮Ⅱ上固定装有转动轮,转动轮上固定装有搅拌棒和刮板。Further, the stirring assembly includes a motor, the output shaft of the motor is fixedly equipped with a cylindrical gear I, the cylindrical gear I is fixedly equipped with a half-face gear I, the half-face gear I meshes with the cylindrical gear II, and the cylindrical gear II is fixedly installed on the On the transmission rod, the transmission rod is rotatably installed on the filter barrel, the cylindrical gear III is fixed on the transmission rod, the cylindrical gear III meshes with the half-face gear II, and the half-face gear II is rotated and installed on the filter barrel, A rotating wheel is fixed on the half-face gear II, and a stirring rod and a scraper are fixed on the rotating wheel.

进一步地,所述循环组件包括圆柱齿轮Ⅳ和固定设置在地面的泵体,圆柱齿轮Ⅳ转动安装在所述过滤机构上,所述圆柱齿轮Ⅳ与所述圆柱齿轮Ⅰ啮合,所述圆柱齿轮Ⅳ上转动装有连接杆Ⅰ,连接杆Ⅰ转动安装在活塞上,活塞滑动安装在所述泵体内,所述泵体内固定装有双层滤网,所述泵体的两侧分别固定装有一个单向阀。Further, the circulation assembly includes a cylindrical gear IV and a pump body fixed on the ground, the cylindrical gear IV is rotatably mounted on the filter mechanism, the cylindrical gear IV meshes with the cylindrical gear I, and the cylindrical gear IV Connecting rod I is installed in the upper rotation, the connecting rod I is rotated and installed on the piston, and the piston is slidably installed in the pump body. The pump body is fixedly equipped with a double-layer filter screen. one-way valve.

进一步地,所述管路机构包括进气管,进气管固定安装在所述桶体Ⅰ上,所述桶体Ⅰ上固定装有出水管Ⅰ,出水管Ⅰ固定安装在所述泵体上,所述泵体上固定装有循环管Ⅰ,循环管Ⅰ固定安装在所述喷淋盖上,所述桶体Ⅰ上固定装有排气管,排气管固定安装在所述桶体Ⅱ上,所述桶体Ⅱ上固定装有出水管Ⅱ,出水管Ⅱ固定安装在第二组的泵体上,第二组的泵体上固定装有循环管Ⅱ,循环管Ⅱ固定安装在第二组的喷淋盖上,所述桶体Ⅱ上固定装有排出管,所述排气管与所述循环管Ⅱ之间固定装有连接管Ⅰ,所述循环管Ⅰ与所述排出管之间固定装有连接管Ⅱ。Further, the pipeline mechanism includes an air inlet pipe, the air inlet pipe is fixedly installed on the barrel body I, the water outlet pipe I is fixedly installed on the barrel body I, and the water outlet pipe I is fixedly installed on the pump body, so the The pump body is fixedly equipped with a circulation pipe I, the circulation pipe I is fixedly installed on the spray cover, the barrel body I is fixedly equipped with an exhaust pipe, and the exhaust pipe is fixedly installed on the barrel body II, The barrel II is fixedly equipped with a water outlet pipe II, the water outlet pipe II is fixedly installed on the pump body of the second group, the circulation pipe II is fixedly installed on the pump body of the second group, and the circulation pipe II is fixedly installed in the second group. A discharge pipe is fixed on the barrel II, a connecting pipe I is fixed between the exhaust pipe and the circulation pipe II, and a connection pipe I is fixed between the circulation pipe I and the discharge pipe. Fixed with connecting pipe II.

进一步地,所述适应阀门包括拨轮Ⅱ,拨轮Ⅱ上固定装有连接杆Ⅱ,连接杆Ⅱ转动设置在所述进气管内,所述连接杆Ⅱ上固定设置有圆柱齿轮Ⅴ,圆柱齿轮Ⅴ与齿环啮合,齿环与圆柱齿轮Ⅵ啮合,圆柱齿轮Ⅵ固定安装在圆片阀门上,圆片阀门转动安装在所述循环管Ⅰ内。Further, the adapting valve includes a dial wheel II, a connecting rod II is fixed on the dial wheel II, the connecting rod II is rotatably arranged in the air intake pipe, and a cylindrical gear V is fixed on the connecting rod II, and the cylindrical gear V meshes with the gear ring, the gear ring meshes with the cylindrical gear VI, the cylindrical gear VI is fixedly installed on the disc valve, and the disc valve is rotatably installed in the circulation pipe I.

进一步地,所述适应阀门设置有两组,分别设置在进气管与循环管Ⅰ之间和排气管与循环管Ⅱ之间。Further, there are two sets of the adaptive valves, which are respectively arranged between the intake pipe and the circulation pipe I and between the exhaust pipe and the circulation pipe II.

本发明与现有技术相比的有益效果是:(1)本发明设置的动力机构可使搅拌棒往复交替转动,使废气进一步的与溶液进行反应处理;(2)本发明设置的管路机构可将废气分别运输至过滤桶并分别与两种溶液进行反应,也可通过两种溶液中和保护管路防止腐蚀;(3)本发明设置的适应阀门可根据废气进入的量控制循环溶液的速度,防止过度浪费溶液。Compared with the prior art, the beneficial effects of the present invention are as follows: (1) the power mechanism provided by the present invention can make the stirring rod reciprocate and alternately rotate, so that the waste gas can be further reacted with the solution; (2) the pipeline mechanism provided by the present invention The waste gas can be transported to the filter barrel and reacted with the two solutions respectively, and the pipeline can be neutralized by the two solutions to prevent corrosion; (3) The adaptive valve set in the present invention can control the circulation of the circulating solution according to the amount of waste gas entering. speed to prevent excessive waste of solution.

附图说明Description of drawings

图1为本发明结构整体示意图。Fig. 1 is the overall schematic diagram of the structure of the present invention.

图2为本发明过滤机构整体示意图。FIG. 2 is an overall schematic diagram of the filtering mechanism of the present invention.

图3为图2剖视图。FIG. 3 is a cross-sectional view of FIG. 2 .

图4为本发明搅拌组件结构示意图。FIG. 4 is a schematic structural diagram of the stirring assembly of the present invention.

图5为本发明循环组件结构示意图。FIG. 5 is a schematic diagram of the structure of the circulation assembly of the present invention.

图6为本发明循环组件部分机构剖视图。Fig. 6 is a sectional view of part of the mechanism of the circulation assembly of the present invention.

图7为本发明管路机构结构示意图。FIG. 7 is a schematic structural diagram of the pipeline mechanism of the present invention.

图8为本发明适应阀门结构示意图。FIG. 8 is a schematic diagram of the structure of the adaptable valve of the present invention.

附图标号:1-过滤机构;2-动力机构;3-管路机构;4-适应阀门;101-过滤桶;102-活性炭过滤层;103-喷淋盖;104-溶质添加口;105-浓度传感器;106-拨轮Ⅰ;201-电机;202-圆柱齿轮Ⅰ;203-半端面齿轮Ⅰ;204-圆柱齿轮Ⅱ;205-传动杆;206-圆柱齿轮Ⅲ;207-半端面齿轮Ⅱ;208-转动轮;209-搅拌棒;210-刮板;211-圆柱齿轮Ⅳ;212-连接杆Ⅰ;213-活塞;214-泵体;215-双层滤网;216-单向阀;301-进气管;302-出水管Ⅰ;303-循环管Ⅰ;304-排气管;305-出水管Ⅱ;306-循环管Ⅱ;307-排出管;308-连接管Ⅰ;309-连接管Ⅱ;401-拨轮Ⅱ;402-连接杆Ⅱ;403-圆柱齿轮Ⅴ;404-齿环;405-圆柱齿轮Ⅵ;406-圆片阀门;1011-桶体Ⅰ;1012-桶体Ⅱ。Reference number: 1-filter mechanism; 2-power mechanism; 3-pipeline mechanism; 4-adaptive valve; 101-filter barrel; 102-activated carbon filter layer; 103-spray cover; 104-solute addition port; 105- Concentration sensor; 106-dial wheel I; 201-motor; 202-spur gear I; 203-half-face gear I; 204-spur gear II; 205-transmission rod; 206-spur gear III; 207-half-face gear II; 208-rotating wheel; 209-stirring rod; 210-scraper; 211-cylindrical gear IV; 212-connecting rod I; 213-piston; 214-pump body; 215-double-layer filter screen; 216-check valve; 301 -Intake pipe; 302-water outlet pipe I; 303-circulation pipe I; 304-exhaust pipe; 305-water outlet pipe II; 306-circulation pipe II; 307-exhaust pipe; 308-connecting pipe I; ; 401 - dial II; 402 - connecting rod II; 403 - cylindrical gear V; 404 - gear ring; 405 - cylindrical gear VI; 406 - disc valve; 1011 - barrel I; 1012 - barrel II.

具体实施方式Detailed ways

在本发明以下的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the following description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, It is constructed and operated in a particular orientation and is therefore not to be construed as a limitation of the present invention.

在本发明以下的描述中,需要说明的是,除非另有明确规定和限定,术语“安装”、“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接连接,亦可以是通过中间媒介间接连接,可以是两个部件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the following description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "arrangement" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

下面结合附图和示例性实施例对本发明作进一步地描述,在此发明的示意性实施例以及说明用来解释本发明,但并不作为对本发明的限定。其中附图中相同的标号全部指的是相同的部件。此外,如果已知技术的详细描述对于示出本发明的特征是不必要的,则将其省略。The present invention will be further described below with reference to the accompanying drawings and exemplary embodiments. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention. Wherein the same reference numbers in the drawings refer to the same parts throughout. Also, if a detailed description of known art is not necessary to illustrate the features of the present invention, it will be omitted.

实施例:如图1-图8所示,一种用于废气处理的喷淋装置,其中过滤机构1上固定设置有动力机构2和管路机构3,管路机构3上转动设置有适应阀门4,过滤机构1包括桶体Ⅰ1011和桶体Ⅱ1012,桶体Ⅰ1011和桶体Ⅱ1012内分别设置有酸性溶液和碱性溶液,动力机构2包括搅拌组件和循环组件,搅拌组件转动设置在过滤机构1上,搅拌组件与过滤机构1配合使废气分别在酸性溶液和碱性溶液内充分反应进行处理,循环组件转动设置在过滤机构1上,循环组件与管路机构3配合使过滤机构1内的溶液进行循环并在过滤机构1的顶部进行喷淋,使废气处理达到最好的效果。Example: As shown in Figures 1-8, a spray device for waste gas treatment, wherein the filter mechanism 1 is fixedly provided with a power mechanism 2 and a pipeline mechanism 3, and the pipeline mechanism 3 is rotated and provided with an adaptive valve. 4. The filtering mechanism 1 includes a barrel body I1011 and a barrel body II1012. The barrel body I1011 and the barrel body II1012 are respectively provided with an acidic solution and an alkaline solution. The power mechanism 2 includes a stirring component and a circulation component. The stirring component is rotated and arranged in the filtering mechanism 1. Above, the stirring component cooperates with the filter mechanism 1 to make the exhaust gas fully react in the acidic solution and the alkaline solution respectively for treatment, the circulation component is rotated and arranged on the filter mechanism 1, and the circulation component cooperates with the pipeline mechanism 3 to make the solution in the filter mechanism 1 . Circulate and spray on the top of the filter mechanism 1, so that the exhaust gas treatment can achieve the best effect.

如图2和图3所示,其中过滤桶101分为桶体Ⅰ1011和桶体Ⅱ1012,桶体Ⅰ1011的内部固定装有两个活性炭过滤层102,在桶体Ⅰ1011的顶部固定设置有喷淋盖103,在桶体Ⅰ1011的外壁上固定设置有溶质添加口104和浓度传感器105,溶质添加口104内转动设置有拨轮Ⅰ106。As shown in Figures 2 and 3, the filter barrel 101 is divided into a barrel body I1011 and a barrel body II1012. Two activated carbon filter layers 102 are fixed inside the barrel body I1011, and a spray cover is fixed on the top of the barrel body I1011. 103, a solute addition port 104 and a concentration sensor 105 are fixedly arranged on the outer wall of the barrel body I1011, and a dial wheel I106 is rotatably arranged in the solute addition port 104.

如图2和图3所示,其中活性炭过滤层102、喷淋盖103、溶质添加口104、浓度传感器105和拨轮Ⅰ106设置有两组,分别设置在桶体Ⅰ1011和桶体Ⅱ1012上,并且桶体Ⅱ1012上的安装与桶体Ⅰ1011相同。As shown in FIG. 2 and FIG. 3 , there are two groups of activated carbon filter layer 102 , spray cover 103 , solute addition port 104 , concentration sensor 105 and dial wheel I 106 , which are respectively arranged on barrel body I 1011 and barrel body II 1012 , and The installation on the barrel II1012 is the same as that of the barrel I1011.

本实施例中桶体Ⅰ1011内装有酸性溶液,桶体Ⅱ1012内装有碱性溶液。In this embodiment, the barrel body I 1011 is filled with an acidic solution, and the barrel body II 1012 is filled with an alkaline solution.

如图4所示,其中电机201的输出轴上固定设置有圆柱齿轮Ⅰ202,圆柱齿轮Ⅰ202的顶端面上固定设置有半端面齿轮Ⅰ203,半端面齿轮Ⅰ203可以与圆柱齿轮Ⅱ204啮合或圆柱齿轮Ⅲ206啮合,圆柱齿轮Ⅱ204固定设置在传动杆205的一端,传动杆205的另一端固定设置有圆柱齿轮Ⅲ206,传动杆205转动设置在过滤桶101的底部,其中圆柱齿轮Ⅱ204与圆柱齿轮Ⅲ206又分别可以与半端面齿轮Ⅱ207啮合,半端面齿轮Ⅱ207转动设置在过滤桶101的底部,在过滤桶101的内部设置有转动轮208,转动轮208固定设置在半端面齿轮Ⅱ207上,在转动轮208的轴心固定设置有搅拌棒209,在转动轮208的圆周边缘处固定设置有三个刮板210,刮板210用于刮掉过滤桶101内壁的残留物。As shown in FIG. 4 , a cylindrical gear I202 is fixed on the output shaft of the motor 201, and a half-face gear I203 is fixed on the top surface of the cylindrical gear I202. The half-face gear I203 can mesh with the cylindrical gear II204 or the cylindrical gear III206. , the cylindrical gear II 204 is fixedly arranged at one end of the transmission rod 205, the other end of the transmission rod 205 is fixedly provided with a cylindrical gear III 206, and the transmission rod 205 is rotatably arranged at the bottom of the filter barrel 101, wherein the cylindrical gear II 204 and the cylindrical gear III 206 can be respectively connected with The half-face gear II 207 is meshed, and the half-face gear II 207 is rotatably arranged at the bottom of the filter barrel 101. A rotating wheel 208 is arranged inside the filter barrel 101. The rotating wheel 208 is fixedly arranged on the half-face gear II 207. A stirring rod 209 is fixedly arranged, and three scrapers 210 are fixedly arranged at the circumferential edge of the rotating wheel 208 .

如图5和图6所示,其中圆柱齿轮Ⅳ211转动设置在过滤桶101的底部固定杆上,圆柱齿轮Ⅳ211与圆柱齿轮Ⅰ202啮合,在圆柱齿轮Ⅳ211上偏心转动设置有连接杆Ⅰ212的一端,连接杆Ⅰ212的另一端转动设置在活塞213的一端,活塞213滑动设置在泵体214内,泵体固定设置在地面,在泵体214的一端为空心,在泵体214的空心处固定设置有双层滤网215,泵体214的空心处设置有贯穿孔,在泵体214两侧的孔处分别固定设置有一个单向阀216。As shown in Figures 5 and 6, the cylindrical gear IV211 is rotatably arranged on the bottom fixed rod of the filter barrel 101, the cylindrical gear IV211 is meshed with the cylindrical gear I202, and one end of the connecting rod I212 is eccentrically rotated on the cylindrical gear IV211. The other end of the rod I212 is rotatably arranged at one end of the piston 213, the piston 213 is slidably arranged in the pump body 214, the pump body is fixedly arranged on the ground, one end of the pump body 214 is hollow, and the hollow part of the pump body 214 is fixedly provided with a double The layer filter screen 215 is provided with through holes in the hollow of the pump body 214 , and a one-way valve 216 is fixed at the holes on both sides of the pump body 214 respectively.

如图7所示,其中进气管301的一端为进气,进气管301的另一端固定设置在桶体Ⅰ1011的中部,在桶体Ⅰ1011的底部固定设置有出水管Ⅰ302的一端,出水管Ⅰ302的另一端固定设置在泵体214一侧的单向阀216上,在泵体214另一侧的单向阀216上固定设置有循环管Ⅰ303的一端,循环管Ⅰ303的另一端固定设置在喷淋盖103的一侧,在桶体Ⅰ1011的顶部固定设置有排气管304的一端,排气管304的另一端固定设置在桶体Ⅱ1012的中部,在桶体Ⅱ1012的底部固定设置有出水管Ⅱ305的一端,出水管Ⅱ305的另一端固定设置在第二组泵体214上,第二组泵体214上固定设置有循环管Ⅱ306的一端,循环管Ⅱ306的另一端固定设置在第二组的喷淋盖103上,在桶体Ⅱ1012的顶部固定设置有排出管307的一端,其中排气管304与循环管Ⅱ306之间固定设置有连接管Ⅰ308,在循环管Ⅰ303与排出管307之间固定设置有连接管Ⅱ309,连接管Ⅱ309的管径比循环管Ⅰ303的管径小。As shown in FIG. 7 , one end of the air inlet pipe 301 is the air intake, the other end of the air inlet pipe 301 is fixedly arranged in the middle of the barrel body I1011, and one end of the water outlet pipe I302 is fixedly arranged at the bottom of the barrel body I1011. The other end is fixed on the one-way valve 216 on one side of the pump body 214, one end of the circulating pipe I303 is fixed on the one-way valve 216 on the other side of the pump body 214, and the other end of the circulating pipe I303 is fixed on the spray. On one side of the cover 103, one end of the exhaust pipe 304 is fixedly arranged on the top of the barrel body I1011, the other end of the exhaust pipe 304 is fixedly arranged in the middle of the barrel body II1012, and a water outlet pipe II305 is fixedly arranged at the bottom of the barrel body II1012. One end of the water outlet pipe II 305 is fixed on the second group of pump bodies 214, one end of the circulation pipe II 306 is fixed on the second group of pump bodies 214, and the other end of the circulation pipe II 306 is fixed on the second group of sprays. On the shower cover 103, one end of the exhaust pipe 307 is fixedly arranged on the top of the barrel II 1012, wherein a connecting pipe I308 is fixedly arranged between the exhaust pipe 304 and the circulation pipe II 306, and is fixedly arranged between the circulation pipe I 303 and the exhaust pipe 307 There is a connecting pipe II309, and the diameter of the connecting pipe II309 is smaller than that of the circulating pipe I303.

如图8所示,其中拨轮Ⅱ401设置在进气管301内,拨轮Ⅱ401固定设置在连接杆Ⅱ402的一端,连接杆Ⅱ402转动设置在进气管301上,在连接杆Ⅱ402的另一端固定设置有圆柱齿轮Ⅴ403,圆柱齿轮Ⅴ403与齿环404啮合,齿环404与圆柱齿轮Ⅵ405啮合,圆柱齿轮Ⅵ405上固定设置有圆片阀门406,圆片阀门406转动设置在循环管Ⅰ303内,其中适应阀门4设置有两组,分别设置在进气管301与循环管Ⅰ303之间和循环管Ⅱ306与排气管304之间。As shown in FIG. 8 , the dial II 401 is arranged in the intake pipe 301, the dial II 401 is fixedly arranged at one end of the connecting rod II 402, the connecting rod II 402 is rotatably arranged on the intake pipe 301, and the other end of the connecting rod II 402 is fixedly provided with a The cylindrical gear V403, the cylindrical gear V403 meshes with the gear ring 404, the gear ring 404 meshes with the cylindrical gear VI405, the cylindrical gear VI405 is fixedly provided with a disc valve 406, and the disc valve 406 is rotated and arranged in the circulation pipe I303, which accommodates the valve 4 There are two groups, which are respectively arranged between the intake pipe 301 and the circulation pipe I 303 and between the circulation pipe II 306 and the exhaust pipe 304 .

工作原理:气体由进气管301输入至桶体Ⅰ1011内,启动电机201,电机201带动圆柱齿轮Ⅰ202转动,圆柱齿轮Ⅰ202转动时带动半端面齿轮Ⅰ203转动,半端面齿轮Ⅰ203转动时带动圆柱齿轮Ⅱ204转动,圆柱齿轮Ⅱ204转动带动圆柱齿轮Ⅲ206转动,圆柱齿轮Ⅲ206转动带动半端面齿轮Ⅱ207转动,半端面齿轮Ⅱ207转动带动转动轮208转动,转动轮208转动带动搅拌棒209搅拌酸性溶液与废气融合,在转动轮208转动时带动刮板210转动清理桶体Ⅰ1011的内壁,当半端面齿轮Ⅰ203转动至圆柱齿轮Ⅲ206时带动圆柱齿轮Ⅲ206转动,圆柱齿轮Ⅲ206转动方向相反,圆柱齿轮Ⅲ206转动时带动圆柱齿轮Ⅱ204反转,圆柱齿轮Ⅱ204反向转动时带动半端面齿轮Ⅱ207反向转动,半端面齿轮Ⅱ207反向转动带动转动轮208反向转动,转动轮208反向转动带动搅拌棒209反向搅拌溶液使废气更加充分溶解内部杂质。Working principle: The gas is input into the barrel body I1011 from the intake pipe 301, the motor 201 is started, and the motor 201 drives the cylindrical gear I202 to rotate. When the cylindrical gear I202 rotates, it drives the half-face gear I203 to rotate. The rotation of cylindrical gear II 204 drives the rotation of cylindrical gear III 206, the rotation of cylindrical gear III 206 drives the rotation of half-face gear II 207, the rotation of half-face gear II 207 drives the rotation of rotating wheel 208, the rotation of rotating wheel 208 drives the stirring rod 209 to stir the acid solution and the exhaust gas to fuse. When the wheel 208 rotates, it drives the scraper 210 to rotate to clean the inner wall of the barrel body I1011. When the half-face gear I203 rotates to the cylindrical gear III206, it drives the cylindrical gear III206 to rotate. The cylindrical gear III206 rotates in the opposite direction. When the cylindrical gear II 204 rotates in the reverse direction, it drives the half-face gear II 207 to rotate in the reverse direction. The reverse rotation of the half-face gear II 207 drives the rotating wheel 208 to rotate in the reverse direction. The reverse rotation of the rotating wheel 208 drives the stirring rod 209. Fully dissolve internal impurities.

在圆柱齿轮Ⅰ202转动时同时带动圆柱齿轮Ⅳ211转动,圆柱齿轮Ⅳ211转动带动连接杆Ⅰ212拉动活塞213滑动,活塞213在泵体214内滑动时通过单向阀216将溶液通过出水管Ⅰ302吸入并通过双层滤网215过滤掉大颗粒,溶液在循环管Ⅰ303的一侧运输至喷淋盖103内,并在桶体Ⅰ1011的顶部喷淋出再一次过滤废气,废气升至桶体Ⅰ1011的顶部并从排气管304排出桶体Ⅰ1011至桶体Ⅱ1012内再一次通过碱性溶液进行处理,桶体Ⅱ1012内的碱性溶液通过出水管Ⅱ305和循环管Ⅱ306运输至顶部的喷淋盖103内再一次喷淋,处理后的气体由排出管307排出,在循环管Ⅱ306运输碱性液体时,部分碱性溶液通过连接管Ⅰ308流入排气管304内,中和酸性溶液保护管路,在循环管Ⅰ303运输酸性溶液时,部分酸性溶液通过连接管Ⅱ309流入排出管307内,中和排出管307内排出带有部分碱性的气体。When the cylindrical gear I202 rotates, it drives the cylindrical gear IV211 to rotate at the same time, and the cylindrical gear IV211 rotates to drive the connecting rod I212 to pull the piston 213 to slide. The layer filter 215 filters out the large particles, the solution is transported to the spray cover 103 on one side of the circulation pipe I303, and sprayed on the top of the barrel I1011 to filter the exhaust gas again, the exhaust gas rises to the top of the barrel I1011 and flows from the top of the barrel I1011. The exhaust pipe 304 discharges the barrel body I1011 to the barrel body II1012 and is processed by the alkaline solution again. The alkaline solution in the barrel body II1012 is transported to the top spray cover 103 through the water outlet pipe II305 and the circulation pipe II306 and sprayed again. The treated gas is discharged from the discharge pipe 307. When the alkaline liquid is transported in the circulating pipe II306, part of the alkaline solution flows into the exhaust pipe 304 through the connecting pipe I308 to neutralize the acid solution to protect the pipeline, and is transported in the circulating pipe I303. In the case of an acidic solution, part of the acidic solution flows into the discharge pipe 307 through the connecting pipe II 309, and the gas with partial alkalinity is discharged from the neutralization discharge pipe 307.

当过滤桶101内的溶液浓度达不到要求时,浓度传感器105会发出警报提醒工作人员在溶质添加口104内增加溶质,溶质通过拨轮Ⅰ106拨动增加至过滤桶101内。When the concentration of the solution in the filter barrel 101 does not meet the requirements, the concentration sensor 105 will issue an alarm to remind the staff to add solute in the solute addition port 104, and the solute is added to the filter barrel 101 by turning the dial I106.

在废气通过进气管301时带动拨轮Ⅱ401转动,拨轮Ⅱ401转动带动圆柱齿轮Ⅴ403转动,圆柱齿轮Ⅴ403转动带动齿环404转动,齿环404转动带动圆柱齿轮Ⅵ405转动,圆柱齿轮Ⅵ405转动带动圆片阀门406转动并控制溶液流速。When the exhaust gas passes through the intake pipe 301, the dial wheel II401 is driven to rotate, the dial wheel II401 rotates to drive the cylindrical gear V403 to rotate, the cylindrical gear V403 rotates to drive the gear ring 404 to rotate, the gear ring 404 rotates to drive the cylindrical gear VI405 to rotate, and the cylindrical gear VI405 rotates to drive the disc Valve 406 turns and controls the solution flow rate.

Claims (8)

1.一种用于废气处理的喷淋装置,其特征在于:包括过滤机构(1),过滤机构(1)上固定装有动力机构(2)和管路机构(3),管路机构(3)上转动装有适应阀门(4),所述过滤机构(1)包括桶体Ⅰ(1011)和桶体Ⅱ(1012),所述桶体Ⅰ(1011)和桶体Ⅱ(1012)内分别装有酸性溶液和碱性溶液,所述动力机构(2)包括搅拌组件和循环组件,所述搅拌组件转动安装在所述过滤机构(1)上,所述搅拌组件与所述过滤机构(1)配合使废气分别在酸性溶液和碱性溶液内充分反应进行处理,所述循环组件转动安装在所述过滤机构(1)上,所述循环组件与所述管路机构(3)配合使所述过滤机构(1)内的溶液进行循环并在所述过滤机构(1)的顶部进行喷淋,使废气处理达到最好的效果。1. A spray device for waste gas treatment, characterized in that: comprising a filter mechanism (1), a power mechanism (2) and a pipeline mechanism (3) are fixedly installed on the filter mechanism (1), and the pipeline mechanism ( 3) An adaptable valve (4) is installed on the upper rotation, and the filter mechanism (1) includes a barrel body I (1011) and a barrel body II (1012), and the barrel body I (1011) and the barrel body II (1012). Acid solution and alkaline solution are respectively installed, the power mechanism (2) includes a stirring assembly and a circulation assembly, the stirring assembly is rotatably mounted on the filtering mechanism (1), and the stirring assembly and the filtering mechanism ( 1) Cooperate to make the exhaust gas fully react in the acid solution and the alkaline solution respectively for treatment, the circulation component is rotated and installed on the filter mechanism (1), and the circulation component cooperates with the pipeline mechanism (3) to make The solution in the filter mechanism (1) is circulated and sprayed on the top of the filter mechanism (1), so that the exhaust gas treatment can achieve the best effect. 2.如权利要求1所述的一种用于废气处理的喷淋装置,其特征在于:所述过滤机构(1)包括过滤桶(101),过滤桶(101)内固定装有多个活性炭过滤层(102),所述过滤桶(101)上固定装有喷淋盖(103)、溶质添加口(104)和浓度传感器(105),所述溶质添加口(104)内转动装有拨轮Ⅰ(106)。2 . The spray device for waste gas treatment according to claim 1 , wherein the filter mechanism ( 1 ) comprises a filter barrel ( 101 ), and a plurality of activated carbons are fixedly installed in the filter barrel ( 101 ). 3 . A filter layer (102), a spray cover (103), a solute addition port (104) and a concentration sensor (105) are fixedly installed on the filter barrel (101), and a dial is rotated in the solute addition port (104) Round I (106). 3.如权利要求2所述的一种用于废气处理的喷淋装置,其特征在于:所述过滤桶(101)包括桶体Ⅰ(1011)和桶体Ⅱ(1012),所述活性炭过滤层(102)、喷淋盖(103)、溶质添加口(104)和浓度传感器(105)共设置有两组,分别设置在所述桶体Ⅰ(1011)和桶体Ⅱ(1012)上。3. A spray device for waste gas treatment according to claim 2, characterized in that: the filter barrel (101) comprises a barrel body I (1011) and a barrel body II (1012), and the activated carbon filters There are two groups of layer (102), spray cover (103), solute addition port (104) and concentration sensor (105), which are respectively arranged on the barrel body I (1011) and barrel body II (1012). 4.如权利要求2所述的一种用于废气处理的喷淋装置,其特征在于:所述搅拌组件包括电机(201),电机(201)的输出轴上固定装有圆柱齿轮Ⅰ(202),圆柱齿轮Ⅰ(202)上固定装有半端面齿轮Ⅰ(203),半端面齿轮Ⅰ(203)与圆柱齿轮Ⅱ(204)啮合,圆柱齿轮Ⅱ(204)固定安装在传动杆(205)上,传动杆(205)转动安装在所述过滤桶(101)上,所述传动杆(205)上固定装有圆柱齿轮Ⅲ(206),圆柱齿轮Ⅲ(206)与半端面齿轮Ⅱ(207)啮合,半端面齿轮Ⅱ(207)转动安装在所述过滤桶(101)上,所述半端面齿轮Ⅱ(207)上固定装有转动轮(208),转动轮(208)上固定装有搅拌棒(209)和刮板(210)。4. A spray device for waste gas treatment according to claim 2, characterized in that: the stirring assembly comprises a motor (201), and a cylindrical gear I (202) is fixedly mounted on the output shaft of the motor (201). ), the half-face gear I (203) is fixed on the cylindrical gear I (202), the half-face gear I (203) meshes with the cylindrical gear II (204), and the cylindrical gear II (204) is fixedly installed on the transmission rod (205) The transmission rod (205) is rotatably mounted on the filter barrel (101), and the transmission rod (205) is fixedly equipped with a cylindrical gear III (206), a cylindrical gear III (206) and a half-face gear II (207 ) meshing, the half-face gear II (207) is rotatably installed on the filter barrel (101), the half-face gear II (207) is fixedly equipped with a rotating wheel (208), and the rotating wheel (208) is fixedly equipped with Stir bar (209) and scraper (210). 5.如权利要求4所述的一种用于废气处理的喷淋装置,其特征在于:所述循环组件包括圆柱齿轮Ⅳ(211)和固定设置在地面的泵体(214),圆柱齿轮Ⅳ(211)转动安装在所述过滤机构(1)上,所述圆柱齿轮Ⅳ(211)与所述圆柱齿轮Ⅰ(202)啮合,所述圆柱齿轮Ⅳ(211)上转动装有连接杆Ⅰ(212),连接杆Ⅰ(212)转动安装在活塞(213)上,活塞(213)滑动安装在所述泵体(214)内,所述泵体(214)内固定装有双层滤网(215),所述泵体(214)的两侧分别固定装有一个单向阀(216)。5. A spray device for waste gas treatment according to claim 4, characterized in that: the circulation assembly comprises a cylindrical gear IV (211) and a pump body (214) fixedly arranged on the ground, the cylindrical gear IV (214) (211) is rotatably installed on the filter mechanism (1), the cylindrical gear IV (211) meshes with the cylindrical gear I (202), and the cylindrical gear IV (211) is rotatably equipped with a connecting rod I ( 212), the connecting rod I (212) is rotatably installed on the piston (213), the piston (213) is slidably installed in the pump body (214), and the pump body (214) is fixed with a double-layer filter (212). 215), a one-way valve (216) is fixedly installed on both sides of the pump body (214). 6.如权利要求4所述的一种用于废气处理的喷淋装置,其特征在于:所述管路机构(3)包括进气管(301),进气管(301)固定安装在所述桶体Ⅰ(1011)上,所述桶体Ⅰ(1011)上固定装有出水管Ⅰ(302),出水管Ⅰ(302)固定安装在所述泵体(214)上,所述泵体(214)上固定装有循环管Ⅰ(303),循环管Ⅰ(303)固定安装在所述喷淋盖(103)上,所述桶体Ⅰ(1011)上固定装有排气管(304),排气管(304)固定安装在所述桶体Ⅱ(1012)上,所述桶体Ⅱ(1012)上固定装有出水管Ⅱ(305),出水管Ⅱ(305)固定安装在第二组的泵体(214)上,第二组的泵体(214)上固定装有循环管Ⅱ(306),循环管Ⅱ(306)固定安装在第二组的喷淋盖(103)上,所述桶体Ⅱ(1012)上固定装有排出管(307),所述排气管(304)与所述循环管Ⅱ(306)之间固定装有连接管Ⅰ(308),所述循环管Ⅰ(303)与所述排出管(307)之间固定装有连接管Ⅱ(309)。6 . The spray device for waste gas treatment according to claim 4 , wherein the pipeline mechanism ( 3 ) comprises an air intake pipe ( 301 ), and the air intake pipe ( 301 ) is fixedly installed in the barrel. 7 . On the body I (1011), a water outlet pipe I (302) is fixedly installed on the barrel body I (1011), and the water outlet pipe I (302) is fixedly installed on the pump body (214), and the pump body (214) ) is fixedly equipped with a circulation pipe I (303), the circulation pipe I (303) is fixedly installed on the spray cover (103), and the barrel body I (1011) is fixedly equipped with an exhaust pipe (304), The exhaust pipe (304) is fixedly installed on the barrel II (1012), the barrel II (1012) is fixedly equipped with a water outlet pipe II (305), and the water outlet pipe II (305) is fixedly installed in the second group On the pump body (214) of the second group, the circulation pipe II (306) is fixedly installed on the pump body (214) of the second group, and the circulation pipe II (306) is fixedly installed on the spray cover (103) of the second group, so A discharge pipe (307) is fixedly installed on the barrel II (1012), and a connecting pipe I (308) is fixedly installed between the exhaust pipe (304) and the circulation pipe II (306). A connecting pipe II (309) is fixed between I (303) and the discharge pipe (307). 7.如权利要求6所述的一种用于废气处理的喷淋装置,其特征在于:所述适应阀门(4)包括拨轮Ⅱ(401),拨轮Ⅱ(401)上固定装有连接杆Ⅱ(402),连接杆Ⅱ(402)转动设置在所述进气管(301)内,所述连接杆Ⅱ(402)上固定设置有圆柱齿轮Ⅴ(403),圆柱齿轮Ⅴ(403)与齿环(404)啮合,齿环(404)与圆柱齿轮Ⅵ(405)啮合,圆柱齿轮Ⅵ(405)固定安装在圆片阀门(406)上,圆片阀门(406)转动安装在所述循环管Ⅰ(303)内。7. A spray device for waste gas treatment according to claim 6, characterized in that: the adaptable valve (4) comprises a dial wheel II (401), and the dial wheel II (401) is fixedly equipped with a connection Rod II (402), the connecting rod II (402) is rotatably arranged in the air intake pipe (301), the connecting rod II (402) is fixedly provided with a cylindrical gear V (403), the cylindrical gear V (403) and the The toothed ring (404) meshes, the toothed ring (404) meshes with the cylindrical gear VI (405), the cylindrical gear VI (405) is fixedly installed on the disc valve (406), and the disc valve (406) is rotatably installed on the circulation inside tube I (303). 8.如权利要求7所述的一种用于废气处理的喷淋装置,其特征在于:所述适应阀门(4)设置有两组,分别设置在进气管(301)与循环管Ⅰ(303)之间和排气管(304)与循环管Ⅱ(306)之间。8. A spray device for waste gas treatment according to claim 7, characterized in that: the adaptive valve (4) is provided with two groups, which are respectively provided in the intake pipe (301) and the circulation pipe I (303) ) and between the exhaust pipe (304) and the circulation pipe II (306).
CN202210601382.8A 2022-05-30 2022-05-30 Spraying device for waste gas treatment Active CN114849453B (en)

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