CN114834965A - Double-station ring type pay-off rack - Google Patents
Double-station ring type pay-off rack Download PDFInfo
- Publication number
- CN114834965A CN114834965A CN202210625541.8A CN202210625541A CN114834965A CN 114834965 A CN114834965 A CN 114834965A CN 202210625541 A CN202210625541 A CN 202210625541A CN 114834965 A CN114834965 A CN 114834965A
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- Prior art keywords
- pay
- wire
- double
- wheel
- paying
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- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/30—Swifts or skein holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/06—Annular guiding surfaces; Eyes, e.g. pigtails
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- Manipulator (AREA)
Abstract
The invention discloses a double-station ring-type pay-off rack which comprises a pay-off rack body, wherein two pay-off frames are arranged on one side of the pay-off rack body, and wires to be paid off are arranged in the pay-off frames; the top end of the pay-off frame body is provided with a top plate, and the top plate is provided with a swing arm mechanism for adjusting the pay-off position; according to the invention, two pay-off frames are arranged on one side of the pay-off frame body, and through double-station arrangement, namely, the swing arm mechanism is used for realizing free switching of the supporting arm on the two pay-off stations, so that the pay-off positions of the pay-off wheel groups are adjusted, sequential circulation is realized, switching pay-off in the two pay-off frames is completed, and the pay-off efficiency of the pay-off frame is greatly improved.
Description
Technical Field
The invention relates to the technical field of wire rod auxiliary processing, in particular to a double-station coil type pay-off stand.
Background
The paying-off of the electric wires and the cables is generally carried out by adopting a paying-off rack, the paying-off rack generally adopts a vertical paying-off rack, and if the patent application No. 201210590381.4 discloses the vertical rotary paying-off rack, the paying-off rack is supported in the middle of a chassis through a rotating shaft, the support is arranged on one side of the paying-off rack, and a drawing universal wheel is arranged at the upper end of the support.
But the single station that this pay off rack adopted carries out the unwrapping wire, has great not enough in the aspect of use convenience and unwrapping wire efficiency.
Disclosure of Invention
The invention aims to provide a double-station ring-type pay-off rack, which comprises a pay-off rack body, wherein two pay-off frames are arranged on one side of the pay-off rack body, and wires to be paid off are arranged in the pay-off frames; the top end of the pay-off frame body is provided with a top plate, and the top plate is provided with a swing arm mechanism for adjusting the pay-off position; wherein, swing arm mechanism with be provided with between the unwrapping wire support body and walk the line wheelset, through walking the unwrapping wire that the wheelset realized in the unwrapping wire frame through swing arm mechanism and unwrapping wire support body and walk the position, realize the free switching of support arm on two unwrapping wire stations promptly through swing arm mechanism to the unwrapping wire position of wheelset is walked in the adjustment, circulates in proper order, accomplishes the switching unwrapping wire in two unwrapping wire frames.
The purpose of the invention can be realized by the following technical scheme:
a double-station ring-type pay-off rack comprises a pay-off rack body, wherein two pay-off frames are arranged on one side of the pay-off rack body, and wires to be paid off are arranged in the pay-off frames;
the top end of the pay-off frame body is provided with a top plate, and the top plate is provided with a swing arm mechanism for adjusting the pay-off position;
the paying-off device comprises a paying-off frame body, a swinging arm mechanism, a paying-off wheel set and a paying-off wheel set, wherein the swinging arm mechanism is connected with the paying-off frame body through a cable, the paying-off wheel set is arranged between the swinging arm mechanism and the paying-off frame body, and the paying-off wheel set is arranged between the swinging arm mechanism and the paying-off frame body and used for realizing paying-off and walking of wires in the paying-off frame through the cable.
As a further scheme of the invention: the swing arm mechanism comprises a swing cylinder, a cylinder mounting plate and a support arm;
the cylinder mounting panel is fixed to be set up on the roof bottom surface of word, and it has the swing cylinder to articulate on the side of roof one end is kept away from to the cylinder mounting panel, and the tailpiece of the piston rod portion of swing cylinder is articulated with the support arm.
As a further scheme of the invention: the support arm is four-frame-shaped structure, and the support arm is provided with the tie-beam in four-frame-shaped structure inside, and the tie-beam is articulated with the piston rod tip of swing cylinder.
As a further scheme of the invention: two positioning blocks are arranged on one side of the top of the pay-off frame body, a connecting column is fixedly arranged between the two positioning blocks, and the supporting arm is rotatably connected to the connecting column through a sleeve at one end.
As a further scheme of the invention: the wiring wheel group comprises a first wiring wheel, a second wiring wheel and a third wiring wheel;
the first wire passing wheel is fixedly arranged on the top surface of one end of the pay-off frame body far away from the supporting arm through the wire coil mounting plate, the second wire passing wheel is fixedly arranged on the top surface of the top plate through the wire coil mounting plate, and the third wire passing wheel is fixedly arranged on one side of the bottom of the pay-off frame body through the wire coil mounting plate.
As a further scheme of the invention: the wire ring of the conical mechanism is arranged on the bottom surface of one end, away from the pay-off frame body, of the support arm, the bottom of the wire ring is provided with a wire breakage preventing ring through a connecting rod, and a connector lug for wire connection is fixedly arranged on one side of the wire breakage preventing ring.
As a further scheme of the invention: and an insulating sleeve is arranged at the joint of the connecting rod and the circular ring of the guide ring.
As a further scheme of the invention: walk the line wheelset and still include the leading truck, the leading truck comprises two vertical cylinders that set up side by side, and the leading truck is located one side of second walking wheel and fixed the setting on the roof, and is provided with the guide block between leading truck and second walking wheel.
As a further scheme of the invention: and a proximity switch for detecting the wire breakage is arranged on the wire coil mounting plate for mounting the third wire travelling wheel, and a pneumatic tensioning mechanism for controlling the movement of the third wire travelling wheel is also arranged on the wire coil mounting plate.
As a further scheme of the invention: and a ladder stand is fixedly arranged on one side of the pay-off rack body.
The invention has the beneficial effects that: according to the invention, two pay-off frames are arranged on one side of the pay-off frame body, and the support arms are freely switched on the two pay-off stations through double-station arrangement, namely, the swing arm mechanism, so that the pay-off positions of the routing wheel sets are adjusted, the circulation is performed in sequence, the switching pay-off in the two pay-off frames is completed, and the pay-off efficiency of the pay-off frame is greatly improved.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of a perspective view of the present invention;
FIG. 2 is a schematic structural view of a front view of the present invention;
FIG. 3 is a schematic view of the enlarged view at A in FIG. 2;
FIG. 4 is a schematic view of the enlarged view at B in FIG. 2;
FIG. 5 is a schematic structural view of the double station wireframe position of the present invention;
FIG. 6 is a schematic view of the connection of the sleeve and the connecting post of the present invention.
In the figure: 1. paying off the frame body; 101. a top plate; 102. climbing a ladder;
2. a swing arm mechanism; 201. a swing cylinder; 202. a cylinder mounting plate; 203. a support arm; 204. positioning blocks; 205. connecting columns; 206. a sleeve;
3. a routing wheel set; 301. a first routing wheel; 302. a second routing wheel; 303. a third wire-passing wheel; 304. a guide frame; 305. a proximity switch; 306. a pneumatic tensioning mechanism;
4. a wire breakage prevention ring; 401. a connector lug; 402. and an insulating sleeve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the invention is a double-station ring type pay-off rack, wherein a pay-off rack body 1 is of a columnar structure, two pay-off frames (a first pay-off frame and a second pay-off frame) are arranged on one side of the pay-off rack body 1, a lead to be paid off is placed in each pay-off frame, a supporting disc is arranged at the bottom end of the pay-off rack body 1, a top plate 101 is arranged at the top end of the pay-off rack body 1, a swing arm mechanism 2 for paying off is arranged through the top plate 101, and pay-off displacement is realized between each swing arm mechanism 2 and the pay-off rack body 1 through a routing wheel set 3;
wherein, one side at unwrapping wire support body 1 columnar structure is fixed and is provided with cat ladder 102, and the staff realizes examining and maintaining the part at unwrapping wire support body 1 top (including swing arm mechanism 2 and walk line wheelset 3) through cat ladder 102.
Referring to fig. 1 and 5, the swing arm mechanism 2 includes a swing cylinder 201, a cylinder mounting plate 202 and a support arm 203, the cylinder mounting plate 202 is fixedly disposed on the bottom surface of the top plate 101, the projection of the cylinder mounting plate 202 and the top plate 101 in the vertical direction is a vertical structure, the swing cylinder 201 is hinged on the side surface of the cylinder mounting plate 202 away from one end of the top plate 101, the end of a piston rod of the swing cylinder 201 is hinged with the middle position of the support arm 203, and one end of the support arm 203 is rotatably connected with a connection column 205 disposed on one side of the top of the pay-off frame body 1;
the supporting arm 203 is of a quadrilateral frame structure, a connecting beam is arranged in the quadrilateral frame structure of the supporting arm 203, and the connecting beam is hinged with the end part of a piston rod of the swing cylinder 201;
referring to fig. 6, two positioning blocks 204 are arranged on one side of the top of the pay-off frame body 1, a connecting column 205 is fixedly arranged between the two positioning blocks 204, one end of the support arm 203 close to the pay-off frame body 1 is fixedly connected with a sleeve 206, and the support arm 203 is rotatably arranged on the connecting column 205 through the sleeve 206 at the end part;
during the use, when swing cylinder 201 drive piston rod stretches out, make support arm 203 wind spliced pole 205 clockwise through sleeve 206 and rotate, thereby make support arm 203 move directly over first pay-off frame, when swing cylinder 201 drive piston rod contracts, make support arm 203 wind spliced pole 205 anticlockwise rotation through sleeve 206, thereby make support arm 203 move directly over the second pay-off frame, thereby realize the switching of this pay-off frame duplex position, the pay-off frame that makes the duplex position need not the stop-and-go wiring when the unwrapping wire, improve unwrapping wire efficiency.
Referring to fig. 5, the rotation angle of the supporting arm 203 in the switching process of the first pay-off frame and the second pay-off frame is 80 °.
Referring to fig. 1-4, the routing wheel set 3 includes a first routing wheel 301, a second routing wheel 302 and a third routing wheel 303, the first routing wheel 301 is fixedly disposed on the top surface of one end of the supporting arm 203 far away from the pay-off frame body 1 through a wire disc mounting plate, the second routing wheel 302 is fixedly disposed on the top surface of the top plate 101 through the wire disc mounting plate, the third routing wheel 303 is fixedly disposed on one side of the bottom of the pay-off frame body 1 through the wire disc mounting plate, and when in use, the direction of a wire goes from the first routing wheel 301 to the second routing wheel 302 and then to the third routing wheel 303;
a guide frame 304 is fixedly arranged on one side of the top surface of the top plate 101, the guide frame 304 is composed of two rollers which are vertically arranged side by side, a guide block for wire routing is arranged on one side of the guide frame 304, and a through hole for a wire to pass through is formed in the guide block;
a proximity switch 305 for detecting wire breakage is provided on the wire coil mounting plate on which the third wire routing wheel 303 is mounted, and a pneumatic tensioning mechanism 306 for controlling the movement of the third wire routing wheel 303 is also provided on the wire coil mounting plate.
A wire ring of a conical mechanism is arranged on the bottom surface of one end of the supporting arm 203, which is far away from the pay-off frame body 1, the wire ring is composed of a plurality of circular rings with different radiuses, a wire breakage preventing ring 4 is arranged at the bottom of the wire ring through a connecting rod, and a connector lug 401 for wire connection is fixedly arranged on one side of the wire breakage preventing ring 4;
wherein, the wire breakage preventing ring 4 is a powered metal ring;
an insulating sleeve 402 is arranged at the connection part of the connecting rod and the circular ring of the guide ring.
The working principle of the invention is as follows: when the wires in the first pay-off frame are paid off, when the swing cylinder 201 drives the piston rod to extend out, the supporting arm 203 rotates clockwise around the connecting column 205 through the sleeve 206, so that the supporting arm 203 moves right above the first pay-off frame, the wires in the pay-off frame penetrate through the anti-breakage wire ring 4 and the wire ring with the conical structure, are guided into the guide frame 304 through the first wire routing wheel 301, are guided into the second wire routing wheel 302 through the guide block through the guide frame 304, are guided into the third wire routing wheel 303 through the second wire routing wheel 302, and are guided into an external wire collecting device through the third wire routing wheel 303, so that the paying off of the first pay-off frame is completed;
when the wire unwrapping wire in the first unwrapping wire frame is accomplished, during the shrink of swing cylinder 201 drive piston rod, make support arm 203 pass through sleeve 206 around spliced pole 205 anticlockwise rotation to make support arm 203 move directly over the second unwrapping wire frame, thereby begin the unwrapping wire of wire in the second unwrapping wire frame, the wire unwrapping wire process of second unwrapping wire frame is identical with the wire unwrapping wire process in the first unwrapping wire frame completely, circulate in proper order, accomplish the switching unwrapping wire in first unwrapping wire frame and the second unwrapping wire frame.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (10)
1. A double-station ring-type pay-off rack comprises a pay-off rack body (1), and is characterized in that two pay-off frames are arranged on one side of the pay-off rack body (1), and wires to be paid off are arranged in the pay-off frames;
a top plate (101) is arranged at the top end of the pay-off frame body (1), and a swing arm mechanism (2) for adjusting the pay-off position is arranged on the top plate (101);
the paying-off device is characterized in that a wiring wheel set (3) is arranged between the swing arm mechanism (2) and the paying-off frame body (1), and the paying-off of wires in the paying-off frame body through the swing arm mechanism (2) and the paying-off frame body (1) is achieved through the wiring wheel set (3).
2. The double-station coil pay-off stand according to claim 1, wherein the swing arm mechanism (2) comprises a swing cylinder (201), a cylinder mounting plate (202) and a support arm (203);
the cylinder mounting plate (202) is fixedly arranged on the bottom surface of the top plate (101), the side surface, away from one end of the top plate (101), of the cylinder mounting plate (202) is hinged with a swing cylinder (201), and the end part of a piston rod of the swing cylinder (201) is hinged with the supporting arm (203).
3. The double-station coil pay-off stand according to claim 2, wherein the support arm (203) is of a quadrangular frame structure, a connecting beam is arranged inside the quadrangular frame structure of the support arm (203), and the connecting beam is hinged to the end of a piston rod of the swing cylinder (201).
4. The double-station coil pay-off stand according to claim 3, characterized in that two positioning blocks (204) are arranged on one side of the top of the pay-off stand body (1), a connecting column (205) is fixedly arranged between the two positioning blocks (204), and the supporting arm (203) is rotatably connected to the connecting column (205) through a sleeve (206) at one end.
5. The double-station coil pay-off stand according to claim 1, wherein the routing wheel set (3) comprises a first routing wheel (301), a second routing wheel (302) and a third routing wheel (303);
first wire wheel (301) is fixed to be set up on the top surface of paying off support body (1) one end is kept away from in support arm (203) through the wire coil mounting panel, and second wire wheel (302) is fixed to be set up on the top surface of roof (101) through the wire coil mounting panel, and third wire wheel (303) is fixed to be set up in paying off support body (1) bottom one side through the wire coil mounting panel.
6. The double-station coil type pay-off stand according to claim 2, characterized in that a wire ring of a conical mechanism is arranged on the bottom surface of one end of the supporting arm (203) far away from the pay-off stand body (1), a wire breakage preventing ring (4) is arranged at the bottom of the wire ring through a connecting rod, and a connector lug (401) for wire connection is fixedly arranged on one side of the wire breakage preventing ring (4).
7. The double-station coil pay-off stand according to claim 6, wherein an insulating sleeve (402) is arranged at the connection position of the connecting rod and the circular ring of the guide ring.
8. The double-station coil pay-off stand according to claim 5, wherein the routing wheel set (3) further comprises a guide frame (304), the guide frame (304) is composed of two vertical rollers arranged side by side, the guide frame (304) is positioned at one side of the second routing wheel (302) and is fixedly arranged on the top plate (101), and a guide block is arranged between the guide frame (304) and the second routing wheel (302).
9. The double-station coil pay-off stand according to claim 8, characterized in that a proximity switch (305) for detecting wire breakage is arranged on the coil mounting plate on which the third routing wheel (303) is mounted, and a pneumatic tensioning mechanism (306) for controlling the movement of the third routing wheel (303) is further arranged on the coil mounting plate.
10. The double-station coil pay-off stand according to claim 1, characterized in that a ladder (102) is fixedly arranged on one side of the pay-off stand body (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210625541.8A CN114834965A (en) | 2022-06-02 | 2022-06-02 | Double-station ring type pay-off rack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210625541.8A CN114834965A (en) | 2022-06-02 | 2022-06-02 | Double-station ring type pay-off rack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114834965A true CN114834965A (en) | 2022-08-02 |
Family
ID=82575252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210625541.8A Pending CN114834965A (en) | 2022-06-02 | 2022-06-02 | Double-station ring type pay-off rack |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114834965A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118458504A (en) * | 2024-07-09 | 2024-08-09 | 国网山东省电力公司乳山市供电公司 | Wire guiding and paying-off device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101507986A (en) * | 2009-03-24 | 2009-08-19 | 江苏佳成机械有限公司 | Wire laying-off device of heavy-duty drawing machine |
| CN201616298U (en) * | 2010-01-13 | 2010-10-27 | 合肥合宁电工设备有限公司 | Digital pay-off constant tension controlling and wire breakage detecting system in wire twisting device |
| CN201644552U (en) * | 2010-04-26 | 2010-11-24 | 江阴三知工控机械有限公司 | Wire drawing and paying-off device for metal product |
| CN103058010A (en) * | 2012-12-29 | 2013-04-24 | 山东大业股份有限公司 | Vertical rotation pay-off stand |
| CN209507277U (en) * | 2018-12-29 | 2019-10-18 | 乐庭电线工业（惠州）有限公司 | Applied to the wire-changing device in middle machine drawing |
| CN211564087U (en) * | 2020-01-16 | 2020-09-25 | 东莞市成就实业有限公司 | Pay-off rack of wire drawing equipment |
| CN112264477A (en) * | 2020-09-25 | 2021-01-26 | 江阴特锋机械有限公司 | Automatic pay-off in duplex position |
-
2022
- 2022-06-02 CN CN202210625541.8A patent/CN114834965A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101507986A (en) * | 2009-03-24 | 2009-08-19 | 江苏佳成机械有限公司 | Wire laying-off device of heavy-duty drawing machine |
| CN201616298U (en) * | 2010-01-13 | 2010-10-27 | 合肥合宁电工设备有限公司 | Digital pay-off constant tension controlling and wire breakage detecting system in wire twisting device |
| CN201644552U (en) * | 2010-04-26 | 2010-11-24 | 江阴三知工控机械有限公司 | Wire drawing and paying-off device for metal product |
| CN103058010A (en) * | 2012-12-29 | 2013-04-24 | 山东大业股份有限公司 | Vertical rotation pay-off stand |
| CN209507277U (en) * | 2018-12-29 | 2019-10-18 | 乐庭电线工业（惠州）有限公司 | Applied to the wire-changing device in middle machine drawing |
| CN211564087U (en) * | 2020-01-16 | 2020-09-25 | 东莞市成就实业有限公司 | Pay-off rack of wire drawing equipment |
| CN112264477A (en) * | 2020-09-25 | 2021-01-26 | 江阴特锋机械有限公司 | Automatic pay-off in duplex position |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118458504A (en) * | 2024-07-09 | 2024-08-09 | 国网山东省电力公司乳山市供电公司 | Wire guiding and paying-off device |
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