CN114834948A - Carbon fiber widening wire cutting equipment - Google Patents
Carbon fiber widening wire cutting equipment Download PDFInfo
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- CN114834948A CN114834948A CN202210709190.9A CN202210709190A CN114834948A CN 114834948 A CN114834948 A CN 114834948A CN 202210709190 A CN202210709190 A CN 202210709190A CN 114834948 A CN114834948 A CN 114834948A
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 98
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 98
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 97
- 238000005520 cutting process Methods 0.000 title claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims 3
- 239000002243 precursor Substances 0.000 claims 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 9
- 230000007480 spreading Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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Abstract
本发明提供了一种碳纤维展宽丝裁切设备,解决了现有的自动化裁剪设备在工作时难以使丝带类原料始终保持张紧、平直的状态,不利于裁切工作的进行的问题。本发明采用压力传感器监测碳纤维展宽丝的张拉力,并将压力传感器集成到导向辊机构上,使得本装置的空间结构得以大大精简,导向辊机构到裁切机构之间的距离得以大大缩短,降低了碳纤维展宽丝在裁切前的张拉力时长。而且,压力传感器和控制器配合能够实时动态调节第一伺服电机和牵引驱动机的转速差,使得碳纤维展宽丝的张拉强度能够始终保持恒定,使裁切好的碳纤维展宽丝的材料特性受到长时间张拉后的影响大大降低,提高了裁切后的碳纤维展宽丝的质量性能。
The invention provides a carbon fiber widening wire cutting equipment, which solves the problem that the existing automatic cutting equipment is difficult to keep the ribbon-like raw materials in a tensioned and straight state, which is not conducive to the cutting work. In the invention, the pressure sensor is used to monitor the tension force of the carbon fiber stretching wire, and the pressure sensor is integrated into the guide roller mechanism, so that the space structure of the device is greatly simplified, the distance between the guide roller mechanism and the cutting mechanism is greatly shortened, and the The tension time of the carbon fiber stretched yarn before cutting is determined. Moreover, the cooperation of the pressure sensor and the controller can dynamically adjust the speed difference between the first servo motor and the traction drive in real time, so that the tensile strength of the carbon fiber stretched wire can always be kept constant, and the material properties of the cut carbon fiber stretched wire can be affected by long The influence of time stretching is greatly reduced, and the quality and performance of the carbon fiber stretched yarn after cutting is improved.
Description
技术领域technical field
本发明涉及一种碳纤维展宽丝裁切设备领域,特别是指一种碳纤维展宽丝裁切设备。The invention relates to the field of carbon fiber widening wire cutting equipment, in particular to a carbon fiber widening wire cutting device.
背景技术Background technique
在碳纤维展宽丝加工领域,短切的碳纤维展宽丝被用来与相应的树脂结合从而制备相应的短切板材,这种板材力学性能各项同性,而且表面纹路具有一定的分布规律,通常被用来制作箱包、体育器材、汽车等零部件的面层。In the field of carbon fiber stretching wire processing, chopped carbon fiber stretching wire is used to combine with corresponding resin to prepare corresponding chopped sheet. To make the surface layer of luggage, sports equipment, automobiles and other parts.
通常这种碳纤维展宽丝采用人工进行裁切成相应的长度,这种方式裁切的效率低,对工人的技术要求比较高,而且工人才裁切展宽丝时候,由于工艺条件的限制,双手与切刀的距离较近,容易产生安全事故。Usually this kind of carbon fiber stretching wire is manually cut to the corresponding length. This method of cutting has low efficiency and high technical requirements for workers. Moreover, when the workers cut the stretching wire, due to the limitations of the process conditions, the hands and the The distance between the cutters is relatively short, which is prone to safety accidents.
因此,需要设计一种自动化裁剪设备以代替人工对碳纤维展宽丝这种丝带类原料进行自动裁剪,目前的裁剪设备仅具有放丝系统、牵引系统、裁切系统,在使用时,难以实时调控丝带类原料的张拉强度,仅靠牵引系统来牵引丝带类原料前进,会导致丝带类原料在运动的过程中难以始终保持张紧、平直的状态,不利于裁切工作的进行。Therefore, it is necessary to design an automatic cutting equipment to replace the automatic cutting of the ribbon-like material such as carbon fiber stretched silk. The current cutting equipment only has a wire feeding system, a pulling system, and a cutting system. When in use, it is difficult to adjust the ribbon in real time. Due to the tensile strength of the raw materials, only relying on the traction system to pull the ribbon-like materials forward will make it difficult for the ribbon-like materials to maintain a tension and straight state during the movement process, which is not conducive to the cutting work.
发明内容SUMMARY OF THE INVENTION
为了解决背景技术中所存在的现有的自动化裁剪设备在工作时难以使丝带类原料始终保持张紧、平直的状态,不利于裁切工作的进行的问题,本发明提出了一种碳纤维展宽丝裁切设备。In order to solve the problem that the existing automatic cutting equipment in the background technology is difficult to keep the raw materials of the ribbon in a tensioned and straight state, which is not conducive to the cutting work, the present invention proposes a carbon fiber widening Wire cutting equipment.
本发明的技术方案是:一种碳纤维展宽丝裁切设备,包括机架,机架的顶部固定设有水平设置的安装大板,安装大板上固定设有竖向设置的放料端支架、牵引端支架,牵引端支架位于放料端支架的右侧;The technical scheme of the present invention is: a carbon fiber widening wire cutting equipment, comprising a frame, the top of the frame is fixedly provided with a horizontally arranged large installation plate, and the installation large plate is fixed with a vertically arranged discharge end bracket, Traction end bracket, the traction end bracket is located on the right side of the discharge end bracket;
放料端支架上固定设有第一伺服电机和导向辊机构,第一伺服电机的输出轴上设有碳纤维原丝料盘,碳纤维原丝料盘内盘绕有碳纤维展宽丝;A first servo motor and a guide roller mechanism are fixed on the discharge end bracket, and a carbon fiber raw silk material disc is arranged on the output shaft of the first servo motor, and the carbon fiber raw silk material disc is coiled with carbon fiber stretching wires;
导向辊机构包括多个左右间隔设置的导向辊和至少一个张力辊,张力辊位于多个左右间隔设置的导向辊之间,张力辊上设有压力传感器,压力传感器用以检测碳纤维展宽丝对张力辊施加的压力;The guide roller mechanism includes a plurality of left and right spaced guide rollers and at least one tension roller. The tension roller is located between the left and right spaced guide rollers. The tension roller is provided with a pressure sensor. The pressure sensor is used to detect the tension of the carbon fiber stretching wire. pressure exerted by the roller;
牵引端支架上设有牵引对辊机构和用以驱动牵引对辊机构转动的牵引驱动机构,牵引驱动机构与牵引对辊机构传动连接;The traction end bracket is provided with a traction paired roller mechanism and a traction drive mechanism used to drive the traction paired roller mechanism to rotate, and the traction drive mechanism is drive-connected with the traction paired roller mechanism;
牵引端支架上还固定设有裁切机构,裁切机构位于牵引对辊机构的右侧;A cutting mechanism is also fixed on the traction end bracket, and the cutting mechanism is located on the right side of the traction pairing roller mechanism;
碳纤维展宽丝呈几字形依次绕过第一导向辊、张力辊和第二导向辊后穿过牵引对辊机构;The carbon fiber stretched filaments pass through the first guide roller, the tension roller and the second guide roller in turn in a zigzag shape, and then pass through the traction paired roller mechanism;
第一伺服电机、环形压力传感器、牵引驱动机构和裁切机构分别与控制器控制连接,压力传感器和控制器配合用以调节第一伺服电机和牵引驱动机的转速差。The first servo motor, the annular pressure sensor, the traction drive mechanism and the cutting mechanism are respectively connected to the controller for control, and the pressure sensor and the controller cooperate to adjust the speed difference between the first servo motor and the traction drive machine.
优选的,牵引端支架上设有竖向设置且上下长度可调的伸缩机构,伸缩机构的活动端与牵引驱动机构固定连接;Preferably, the traction end bracket is provided with a vertically arranged telescopic mechanism with adjustable upper and lower lengths, and the movable end of the telescopic mechanism is fixedly connected to the traction drive mechanism;
牵引对辊机构包括牵引辊和从动辊,牵引辊的芯轴与牵引驱动机构的输出轴固定连接,从动辊的芯轴与牵引端支架垂直固定连接,从动辊位于牵引辊的正下方;The traction roller mechanism includes a traction roller and a driven roller. The mandrel of the traction roller is fixedly connected to the output shaft of the traction drive mechanism. The mandrel of the driven roller is vertically and fixedly connected to the traction end bracket. The driven roller is located directly below the traction roller. ;
伸缩机构用以调节牵引辊和从动辊之间的间隙厚度。The telescopic mechanism is used to adjust the thickness of the gap between the traction roller and the driven roller.
优选的,牵引端支架上固定设有第二导向槽板,第二导向槽板的上部开设有左右通透且上开口的第二导向槽,第二导向槽板位于牵引对辊机构和裁切机构之间;Preferably, the traction end bracket is fixedly provided with a second guide groove plate, and the upper part of the second guide groove plate is provided with a second guide groove that is transparent from left to right and has an upper opening, and the second guide groove plate is located in the traction roller mechanism and the cutting mechanism. between;
牵引对辊机构和裁切机构之间的碳纤维展宽丝呈水平状态滑动穿过第二导向槽,且第二导向槽内的碳纤维展宽丝的底部与第二导向槽内的槽底滑动接触。The carbon fiber stretched wire between the pulling pair roller mechanism and the cutting mechanism slides through the second guide groove in a horizontal state, and the bottom of the carbon fiber stretched wire in the second guide groove is in sliding contact with the groove bottom in the second guide groove.
优选的,导向辊机构包括竖向设置的导向辊安装板,导向辊安装板与放料端支架可拆固定连接,导向辊安装板上从左向右依次设有沿前后方向延伸的第一导向辊、张力辊和第二导向辊;Preferably, the guide roller mechanism includes a vertically arranged guide roller mounting plate, the guide roller mounting plate is detachably and fixedly connected to the discharge end bracket, and the guide roller mounting plate is sequentially provided with a first guide extending in the front-rear direction from left to right roller, tension roller and second guide roller;
张力辊上设置的压力传感器为环形压力传感器,形压力传感器固定套设在张力辊的芯轴上,且环形压力传感器固定设在导向辊安装板上;The pressure sensor set on the tension roller is a ring pressure sensor, the shape pressure sensor is fixedly sleeved on the mandrel of the tension roller, and the ring pressure sensor is fixed on the guide roller mounting plate;
第一导向辊和第二导向辊的芯轴均与导向辊安装板垂直固定连接,第一导向辊和第二导向辊均与张力辊上下错位设置,且第一导向辊和第二导向辊均位于张力辊的下方。The mandrels of the first guide roller and the second guide roller are both vertically and fixedly connected with the guide roller mounting plate, the first guide roller and the second guide roller are arranged in a dislocation position from the tension roller, and the first guide roller and the second guide roller are Below the tension roller.
优选的,牵引端支架上固定设有向左方延伸的导向槽支架,导向槽支架的顶部固定设有第一导向槽板,第一导向槽板的上部开设有上开口且左右通透的第一导向槽;Preferably, a guide groove support extending to the left is fixed on the traction end support, a first guide groove plate is fixed on the top of the guide groove support, and the upper part of the first guide groove plate is provided with an upper opening and left and right transparent a guide groove;
第一导向槽板位于导向辊机构和牵引对辊机构之间,导向辊机构和牵引对辊机构之间的碳纤维展宽丝滑动穿过第一导向槽板。The first guide groove plate is located between the guide roller mechanism and the traction paired roller mechanism, and the carbon fiber broadening wire between the guide roller mechanism and the traction paired roller mechanism slides through the first guide groove plate.
优选的,第一导向辊和第二导向辊均位于张力辊的下方;Preferably, both the first guide roller and the second guide roller are located below the tension roller;
第一导向槽板的左端顶部设有从总向右、从下向上延伸的弧形倒角,第一导向槽板左端的弧形倒角抵靠在第二导向辊的底部,以使绕过第二导向辊的碳纤维展宽丝能够直接进入第一导向槽内。The top of the left end of the first guide groove plate is provided with an arc-shaped chamfer extending from the right and bottom to the top. The expanded carbon fibers of the second guide roller can directly enter the first guide groove.
优选的,第一导向槽内的碳纤维展宽丝的底部与第一导向槽的槽底滑动接触。Preferably, the bottom of the carbon fiber broadening wire in the first guide groove is in sliding contact with the groove bottom of the first guide groove.
优选的,导向辊安装板上设有沿上下方向延伸的腰型孔,腰型孔内穿设有用以将导向辊安装板固定在放料端支架上的紧固螺栓,腰型孔与紧固螺栓配合用以调节导向辊安装板的上下高度。Preferably, the guide roller mounting plate is provided with a waist-shaped hole extending in the up-down direction, and the waist-shaped hole is provided with fastening bolts for fixing the guide roller mounting plate on the discharge end bracket, and the waist-shaped hole is connected with the fastening bolts. The bolts are used to adjust the upper and lower heights of the guide roller mounting plate.
优选的,第一伺服电机的输出轴与气涨轴的后端固定连接,碳纤维原丝料盘套设在气涨轴上。Preferably, the output shaft of the first servo motor is fixedly connected with the rear end of the inflatable shaft, and the carbon fiber raw material disc is sleeved on the inflatable shaft.
优选的,牵引端支架上固定设有托盘,托盘上放置有收集装置,收集装置为上开口的盒体结构,收集装置位于裁切机构的正下方。Preferably, a tray is fixed on the traction end bracket, a collecting device is placed on the tray, the collecting device is a box structure with an upper opening, and the collecting device is located directly below the cutting mechanism.
本发明的优点:本装置采用压力传感器监测碳纤维展宽丝的张拉力,并将压力传感器集成到导向辊机构上,使得本装置的空间结构得以大大精简,占用空间更小,将导向辊机构到裁切机构之间的距离得以大大缩短,降低了碳纤维展宽丝在裁切前的张拉力时长。The advantages of the present invention: the device uses a pressure sensor to monitor the tension force of the carbon fiber stretching wire, and integrates the pressure sensor into the guide roller mechanism, so that the space structure of the device can be greatly simplified, and the space occupied is smaller. The distance between the cutting mechanisms can be greatly shortened, reducing the length of tension of the carbon fiber spreader before cutting.
而且,压力传感器和控制器配合能够实时动态调节第一伺服电机和牵引驱动机的转速差,使得碳纤维展宽丝的张拉强度能够始终保持恒定,使裁切好的碳纤维展宽丝的材料特性受到长时间张拉后的影响大大降低, 提高了裁切后的碳纤维展宽丝的质量性能。Moreover, the cooperation of the pressure sensor and the controller can dynamically adjust the speed difference between the first servo motor and the traction drive in real time, so that the tensile strength of the carbon fiber stretched wire can always be kept constant, so that the material properties of the cut carbon fiber stretched wire can be affected by long-term effects. The influence of time stretching is greatly reduced, and the quality performance of the carbon fiber stretched yarn after cutting is improved.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为实施例1的主视角度的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the main viewing angle of embodiment 1;
图2为图1的后视角度的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the rear view angle of Fig. 1;
图3为图1中的切刀机构的仰视角度的结构示意图;Fig. 3 is the structural representation of the bottom view angle of the cutter mechanism in Fig. 1;
图4为图3中的上切刀和下切刀的结构示意图;Fig. 4 is the structural representation of the upper cutter and the lower cutter in Fig. 3;
图中,1、机架,2、安装大板,3、放丝安装座,4、气涨轴,5、碳纤维原丝料盘,6、伺服电机安装座,7、第一伺服电机,8、导向辊安装板,9、第一导向辊,10、张力辊,11、第二导向辊,12、第一导向槽板,13、第一三轴气缸,14、伺服电机安装板,15、第二三轴气缸,16、牵引辊,17、从动辊,18、第二导向槽板,19、三轴气缸安装板,20、上切刀安装座,21、上切刀,2101、上切刀基板,2102、上刀片,22、下切刀,2201、下切刀基板,2202、下刀片,23、碳纤维展宽丝,24、电机安装板,25、导向辊固定板,26、安装支座,27、第二伺服电机,28、方通支架,29、托盘,30、收集装置。In the figure, 1. Rack, 2. Mounting large plate, 3. Unwinding mounting seat, 4. Air expansion shaft, 5. Carbon fiber raw material tray, 6. Servo motor mounting seat, 7. First servo motor, 8 , Guide roller mounting plate, 9, First guide roller, 10, Tension roller, 11, Second guide roller, 12, First guide groove plate, 13, First three-axis cylinder, 14, Servo motor mounting plate, 15, The second three-axis cylinder, 16, the traction roller, 17, the driven roller, 18, the second guide groove plate, 19, the three-axis cylinder mounting plate, 20, the upper cutter mounting seat, 21, the upper cutter, 2101, the upper Cutter base plate, 2102, Upper blade, 22, Lower cutter base, 2201, Lower cutter base plate, 2202, Lower blade, 23, Carbon fiber spreading wire, 24, Motor mounting plate, 25, Guide roller fixing plate, 26, Mounting support, 27. The second servo motor, 28, the square pass bracket, 29, the tray, 30, the collecting device.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1:一种碳纤维展宽丝裁切设备,如图1所示,包括机架1,机架1的顶部固定设有水平设置的安装大板2,安装大板2上固定设有竖向设置的放料端支架、牵引端支架,牵引端支架位于放料端支架的右侧。Embodiment 1: A carbon fiber widening wire cutting equipment, as shown in Figure 1, includes a frame 1, the top of the frame 1 is fixed with a horizontally arranged installation large plate 2, and a vertical installation plate 2 is fixed on the large plate 2. Discharge end bracket and traction end bracket are provided, and the traction end bracket is located on the right side of the discharge end bracket.
放料端支架包括如图1和图2所示的竖向设置的放丝安装座3和伺服电机安装座6。The discharge end bracket includes a wire pay-off mounting seat 3 and a servo motor mounting seat 6 arranged vertically as shown in Figures 1 and 2 .
放丝安装座3为L型板结构,放丝安装座3的底部与安装大板2通过螺栓连接,放丝安装座3的竖板上开设有前后通透的槽孔。The wire feeding mounting seat 3 is of L-shaped plate structure, the bottom of the wire feeding mounting seat 3 is connected with the large mounting plate 2 by bolts, and the vertical plate of the wire feeding seat 3 is provided with front and rear transparent slots.
伺服电机安装座6通过螺栓固定设在放丝安装座3的竖板的后侧,伺服电机安装座6上固定设有第一伺服电机7,第一伺服电机7的输出轴的前端穿过槽孔,且第一伺服电机7的输出轴的前端通过联轴器与气涨轴4的芯轴连接,气涨轴4上设有碳纤维原丝料盘5,碳纤维原丝料盘5内盘绕有碳纤维展宽丝23。The servo motor mounting seat 6 is fixed on the rear side of the vertical plate of the wire unwinding mounting seat 3 by bolts, and a first servo motor 7 is fixed on the servo motor mounting seat 6, and the front end of the output shaft of the first servo motor 7 passes through the groove hole, and the front end of the output shaft of the first servo motor 7 is connected with the mandrel of the air expansion shaft 4 through the coupling, and the air expansion shaft 4 is provided with a carbon fiber raw silk material disc 5, and the carbon fiber raw silk material disc 5 is coiled with Carbon
通过气涨轴能够快速调节其与碳纤维原丝料盘5之间的张紧力的大小,以达到碳纤维原丝料盘5的快速固定与拆装。The size of the tension force between it and the carbon fiber raw material tray 5 can be quickly adjusted through the air expansion shaft, so as to achieve rapid fixing and disassembly of the carbon fiber raw material tray 5 .
放丝安装座3的竖板上设有竖向设置且向右方延伸的导向辊机构的导向辊安装板8。如图2所示,导向辊安装板8上设有沿上下方向延伸的腰型孔,腰型孔内穿设有用以将导向辊安装板8固定在放料端支架上的紧固螺栓,腰型孔与紧固螺栓配合用以调节导向辊安装板8的上下高度,进而实现对碳纤维展宽丝23在进入导向辊9的包角的大小的调节。A guide roller mounting plate 8 of a guide roller mechanism that is vertically arranged and extends to the right is provided on the vertical plate of the wire-feeding mounting base 3 . As shown in Figure 2, the guide roller mounting plate 8 is provided with a waist-shaped hole extending in the up-down direction, and the waist-shaped hole is provided with fastening bolts for fixing the guide roller mounting plate 8 on the discharge end bracket. The shaped holes and the fastening bolts are used to adjust the upper and lower heights of the guide roller mounting plate 8 , so as to adjust the size of the wrapping angle of the carbon
如图1所示,导向辊机构还包括从左向右依次设在导向辊安装板8上的第一导向辊9、张力辊10和第二导向辊11。As shown in FIG. 1 , the guide roller mechanism further includes a
如图1所示,张力辊10的芯轴上固定套设有环形压力传感器,环形压力传感器固定设在导向辊安装板8上;第一导向辊9和第二导向辊11的芯轴均与导向辊安装板8垂直固定连接,第一导向辊9和第二导向辊11均与张力辊10上下错位设置,且第一导向辊9和第二导向辊11均位于张力辊10的下方。As shown in FIG. 1 , a ring pressure sensor is fixedly sleeved on the mandrel of the
第一伺服电机7、环形压力传感器均与控制器(本实施例中的控制器均采用的是能够编程的PLC控制器)控制连接。The first servo motor 7 and the annular pressure sensor are both controlled and connected to the controller (the controllers in this embodiment are all PLC controllers that can be programmed).
牵引端支架上设有牵引对辊机构和用以驱动牵引对辊机构转动的牵引驱动机构,牵引驱动机构与牵引对辊机构传动连接。The traction end bracket is provided with a traction pairing roller mechanism and a traction driving mechanism for driving the traction pairing roller mechanism to rotate, and the traction driving mechanism is drivingly connected with the traction pairing roller mechanism.
具体的,如图1所示,牵引端支架包括竖向设置的方通支架28,方通支架28为两个左右间隔设置的立架结构,方通支架28的顶部通过螺栓固定设有水平设置的安装支座26,安装支座26的前侧通过螺栓固定设有T型板结构的电机安装板24。Specifically, as shown in FIG. 1 , the traction end bracket includes a vertically arranged square-
电机安装板24上开设有沿上下方向延伸且前后通透的调节槽和轴槽。The
电机安装板24的后部设有牵引驱动机构,本实施例中的牵引驱动机构采用的是如图2中所示的第二伺服电机27,调节槽内滑动穿设有用以连接第二伺服电机27的螺栓。第二伺服电机27的输出轴上下滑动穿设在轴槽内。The rear part of the
第二伺服电机27的输出轴的前端通过联轴器与牵引辊16的芯轴的后端连接。The front end of the output shaft of the
牵引辊16的正下方设有从动辊17,从动辊17的芯轴的后端与电机安装板24的下部固定连接。A driven
牵引辊16和从动辊17相互配合并在第二伺服电机27的驱动下对碳纤维展宽丝23进行牵引。The pulling
电机安装板24上设有竖向设置且上下长度可调的伸缩机构,伸缩机构用以调节牵引辊16和从动辊17之间的间隙厚度。本实施例中的伸缩机构采用的是如图1和图2所示的第一三轴气缸13,第一三轴气缸13为行程可调节气缸,第一三轴气缸13的缸体通过螺栓与电机安装板24的上部固定连接。The
第一三轴气缸13的下端固定连接有轴承,轴承套设在第二伺服电机27的输出轴上。第一三轴气缸13与控制器控制连接。A bearing is fixedly connected to the lower end of the first three-
电机安装板24的右侧固定设有裁切机构,裁切机构位于牵引对辊机构的右侧。The right side of the
如图1和图3所示,裁切机构包括竖向固定设在电机安装板24的右侧的两个前后间隔设置的三轴气缸安装板19,三轴气缸安装板19的右侧固定设有第二三轴气缸15,第二三轴气缸15的下端固定设有上切刀安装座20,上切刀安装座20的底部固定设有上切刀21。As shown in FIG. 1 and FIG. 3 , the cutting mechanism includes two three-axis
如图4所示,上切刀21包括L型板结构的上切刀基板2101,上切刀基板2101的左侧固定设有上刀片2102,上刀片2102的下端设有从右向左、从下向上倾斜设置的斜向刀刃。As shown in FIG. 4 , the
上切刀基板2101通过螺栓固定在上切刀安装座20的底部。The upper
裁切机构还包括下切刀22,如图4所示,下切刀22包括平板结构的下切刀基板2201和固定设在下切刀基板2201右端的下刀片2202,下刀片2202的上端设有从右向左、从上向下倾斜设置的斜向刀刃。The cutting mechanism also includes a
下切刀基板2201固定在第二导向槽板18的底部,下刀片2202位于第二导向槽板18的右侧,且下刀片2202与上刀片2102上下对应。The lower
第二导向槽板18的上部开设有左右通透且上开口的第二导向槽,第二导向槽板18位于牵引对辊机构和裁切机构之间。The upper part of the second
牵引对辊机构和裁切机构之间的碳纤维展宽丝23呈水平状态滑动穿过第二导向槽,且第二导向槽内的碳纤维展宽丝23的底部与第二导向槽内的槽底滑动接触。The carbon
为了对导向辊机构和牵引对辊机构之间的碳纤维展宽丝23进行导向和运动状态进行调整,如图1所示,电机安装板24的左侧固定设有向左方延伸的导向槽支架,导向槽支架的顶部固定设有第一导向槽板12,第一导向槽板12的上部开设有上开口且左右通透的第一导向槽。In order to guide and adjust the motion state of the carbon
第一导向槽板12位于导向辊机构和牵引对辊机构之间,导向辊机构和牵引对辊机构之间的碳纤维展宽丝23滑动穿过第一导向槽板12。The first
第一导向槽板12的左端顶部设有从总向右、从下向上延伸的弧形倒角,第一导向槽板12左端的弧形倒角抵靠在第二导向辊11的底部,以使绕过第二导向辊11的碳纤维展宽丝23能够直接进入第一导向槽内。The top of the left end of the first
第一导向槽内的碳纤维展宽丝23的底部与第一导向槽的槽底滑动接触。The bottom of the carbon
方通支架28上托盘29。为了让托盘29的上下高度能够调节,本实施例中的方通支架28上设有前后通透且沿上下方向延伸的托盘调节孔,托盘调节孔内穿设有托盘紧固螺栓,托盘紧固螺栓用以将托盘29固定在方通支架28上。The
通过调节托盘紧固螺栓在托盘调节孔内的上下位置,来实现托盘29的高度调节。The height adjustment of the
托盘29上放置有收集装置30,收集装置30为上开口的盒体结构,收集装置30位于裁切机构的正下方。收集装置30用以收集被裁切机构裁切后的碳纤维展宽丝23。A collecting
碳纤维展宽丝23呈几字形依次绕过第一导向辊9、张力辊10和第二导向辊11后穿过牵引对辊机构。The carbon fiber stretched
牵引驱动机构和裁切机构分别与控制器控制连接,环形压力传感器和控制器配合用以调节第一伺服电机7和第二伺服电机27的转速差,以使碳纤维原丝料盘5和牵引对辊机构之间的碳纤维展宽丝23能够始终处于张紧、平直状态,达到碳纤维展宽丝23的恒张力目的,以避免碳纤维展宽丝23在运动过程中出现弯折、脱落等现象,不利于裁切工作的进行和裁切后的形状合格率的控制。The traction drive mechanism and the cutting mechanism are respectively connected to the controller for control, and the annular pressure sensor and the controller cooperate to adjust the speed difference between the first servo motor 7 and the
使用原理:工作时,首先将各伺服电机和气缸通电复位至中位。Principle of use: When working, first power on each servo motor and cylinder to reset to the neutral position.
然后,将展宽后的碳纤维原丝料盘5放置在气涨轴4相应的位置上面,对气涨轴4进行通气涨紧,使碳纤维原丝料盘5快速固定在气涨轴4上。Then, the expanded carbon fiber raw material disc 5 is placed on the corresponding position of the air expansion shaft 4, and the air expansion shaft 4 is ventilated and tightened, so that the carbon fiber raw silk material disc 5 is quickly fixed on the air expansion shaft 4.
然后,按照从左向右的S形顺序将碳纤维展宽丝23依次穿过导向辊9、张力辊10、导向辊11。Then, the carbon
然后,将碳纤维展宽丝23穿过第一导向槽板12对应的第一导向槽。Then, the carbon
然后,复位后第二三轴气缸15,使带动的伺服电机27处于回缩状态,将穿过第一导向槽的碳纤维展宽丝23穿过牵引辊16和从动辊17中间的间隙。Then, after reset, the second three-
然后,将穿过牵引辊16和从动辊17中间的碳纤维展宽丝23依次穿过第二导向槽板18的第二导向槽和上切刀21、下切刀22之间,此时第二三轴气缸15带动上切刀21处于回缩状态,完成穿丝准备工作。Then, the carbon
然后,将第一三轴气缸13通气下压,使得牵引辊16和从动辊17紧密挤压,同时第二伺服电机27带动牵引辊16和从动辊17转动,完成碳纤维展宽丝23的牵引。Then, the first three-
而后,第二三轴气缸15带动上切刀21向下运动,配合下切刀22,完成碳纤维展宽丝23的短切,切掉的碳纤维展宽丝23掉落在收集装置30内,进而完成整个碳纤维展宽丝23的短切过程。Then, the second three-
在整个切丝过程中,安装在张力辊10的芯轴上的环形压力传感器实时监测碳纤维展宽丝23对张力辊10施加的压力所代表的碳纤维展宽丝23自身的张紧力,配合控制器,实时调节第一伺服电机7和牵引驱动机的转速差(压力过大,则同时调节第一伺服电机7和第二伺服电机27的转速,以降低第一伺服电机7与第二伺服电机27之间的转速差,平衡碳纤维展宽丝23的张拉强度,反之,若压力过小,则同时提高第一伺服电机7与第二伺服电机27的转速,增大第一伺服电机7与第二伺服电机27之间的转速差),以使碳纤维原丝料盘5和牵引对辊机构之间的碳纤维展宽丝23能够始终处于张紧、平直状态,达到碳纤维展宽丝23的恒张力目的,以避免碳纤维展宽丝23在运动过程中出现弯折、脱落等现象,不利于裁切工作的进行和裁切后的形状合格率的控制。During the whole cutting process, the annular pressure sensor installed on the mandrel of the
本装置采用环形压力传感器监测碳纤维展宽丝23的张拉力,并将环形压力传感器集成到导向辊机构上,使得本装置的空间结构得以大大精简,占用空间更小,将导向辊机构到裁切机构之间的距离得以大大缩短,降低了碳纤维展宽丝23在裁切前的张拉力时长,而且碳纤维展宽丝23的张拉强度能够始终保持恒定,使裁切好的碳纤维展宽丝23的材料特性受到长时间张拉后的影响大大降低, 提高了裁切后的碳纤维展宽丝23的质量性能。The device uses an annular pressure sensor to monitor the tension of the carbon
实施例2:一种碳纤维展宽丝裁切设备,本实施例中,第一导向辊9和第二导向辊11均位于张力辊10的上方,且本实施例中,第一导向槽板12不再抵靠在第二导向辊11上,其它结构与实施例1相同。Embodiment 2: A carbon fiber stretched wire cutting device. In this embodiment, the
实施例3:一种碳纤维展宽丝裁切设备,本实施例中,导向辊机构包括四个左右间隔设置的导向辊和两个张力辊10,两个张力辊10间隔设在四个导向辊之间,其中一个张力辊10上设有环形压力传感器。其它结构与实施例1相同。Embodiment 3: A carbon fiber stretched wire cutting device. In this embodiment, the guide roller mechanism includes four guide rollers and two
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不受上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the present invention is to be defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the claimed equivalents are embraced within the invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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| EP0350584A1 (en) * | 1988-05-05 | 1990-01-17 | Walter Föckersperger | Rewind apparatus for cables |
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