CN114833295A - To chipper knife ring processing forging equipment with assistance-localization real-time - Google Patents

To chipper knife ring processing forging equipment with assistance-localization real-time Download PDF

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Publication number
CN114833295A
CN114833295A CN202210384036.9A CN202210384036A CN114833295A CN 114833295 A CN114833295 A CN 114833295A CN 202210384036 A CN202210384036 A CN 202210384036A CN 114833295 A CN114833295 A CN 114833295A
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China
Prior art keywords
forging
positioning
pull rod
hydraulic cylinder
fixed
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Granted
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CN202210384036.9A
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Chinese (zh)
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CN114833295B (en
Inventor
武中保
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Nanjing Baosheng Metallurgical Equipment Co ltd
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Nanjing Baosheng Metallurgical Equipment Co ltd
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Priority to CN202210384036.9A priority Critical patent/CN114833295B/en
Publication of CN114833295A publication Critical patent/CN114833295A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • B21J13/10Manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J7/00Hammers; Forging machines with hammers or die jaws acting by impact
    • B21J7/20Drives for hammers; Transmission means therefor
    • B21J7/46Control devices specially adapted to forging hammers, not restricted to one of the preceding subgroups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/76Making machine elements elements not mentioned in one of the preceding groups
    • B21K1/761Making machine elements elements not mentioned in one of the preceding groups rings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The invention discloses a pair of flaking machine knife ring processing forging equipment with auxiliary positioning, which comprises a forging machine base, wherein a support rod is fixed at the top end of the forging machine base, an end seat is fixed at the top of the support rod, a hydraulic cylinder body is arranged on the end seat, four mounting plates are fixed on the surface of the top of the end seat machine base, the four mounting plates are in a circular array relative to the vertical center line of the forging machine base, and a mounting cylinder is fixed on each mounting plate; according to the invention, through the designed mounting cylinders, the positioning push rods and the springs, the mounting cylinders are mounted on the forging base in a circular array through the four mounting plates, the forging material is placed on the table board, at the moment, the springs exert an elastic action on the positioning push rods, the four push rods positioned on the side parts of the forging material simultaneously generate a thrust action to push the circular forging material to move on the table board, so that the circular forging material can be centered and positioned when the acting forces of the four springs are equal, and the positioning efficiency and the positioning precision are improved.

Description

To chipper knife ring processing forging equipment with assistance-localization real-time
Technical Field
The invention belongs to the technical field of machining and forging of a flaker knife ring, and particularly relates to machining and forging equipment for the flaker knife ring with auxiliary positioning function.
Background
The forging machine is a machine which uses a hammering method and the like to enable a metal material in a plastic state to be a workpiece with a certain shape and size and change the physical properties of the workpiece, is applied to forging a circular cutter ring for a flaking machine, places the forging material on a forging table, drives a hammer head at the end part to repeatedly hammer through a hydraulic cylinder body, and then forges the material into the shape of the required cutter ring.
Present forging machine is forging to flaker sword ring and is adding man-hour, the material that will be circular form is placed at forging bench, through the iterative action of tup, reach the shaping, when current material forges, the center department that forges the platform needs to be placed to the material, when avoiding it to appear placing the skew, influence the effect of hammering effort, and then lead to forging effect not good, but when placing the centering, need the manual work to adjust the position repeatedly, make its location inefficiency, the while location is through manual operation, lead to its not accurate problem in location, we propose one kind for this reason and have assistance-localization real to flaker sword ring processing forging equipment.
Disclosure of Invention
The invention aims to provide a pair of flaker knife ring processing forging equipment with auxiliary positioning, which aims to solve the problems that when a forging machine provided in the background technology is used for forging materials, the materials are placed on a forging table and need to be positioned, manual positioning is adopted, the positioning efficiency is low, and meanwhile, the positioning is not accurate.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a to chipper knife ring processing forging equipment with assistance-localization real-time, is including forging the frame, the top of forging the frame is fixed with branch, the top of branch is fixed with the end socket, the end socket facial make-up is equipped with hydraulic cylinder body, the top fixed surface of end socket frame has four mounting panels, and four mounting panels are circular array about forging the perpendicular center line of frame, be fixed with an installation section of thick bamboo on the mounting panel, there is location push rod in the inside of an installation section of thick bamboo through sliding connection, location push rod's one end is provided with the spring, and the spring is located the inside of an installation section of thick bamboo, spherical recess has been seted up on location push rod's other end surface, spherical recess's inside is inlayed and is had the bulb.
Preferably, a case is installed on the side portion of the forging machine base, a control module and a circuit breaker are arranged inside the case, the control module is electrically connected with a data receiving module, the data receiving module is electrically connected with a temperature sensor, the temperature sensor is installed on the hydraulic cylinder body, and the control module is electrically connected with the circuit breaker.
Preferably, the control module is electrically connected with an alarm module, and the alarm module consists of a buzzer and a flashing light.
Preferably, a slot is formed in the surface of one end of the positioning push rod, a pull rod penetrates through the mounting cylinder, one end of the pull rod extends into the slot, a connecting groove is formed in the side wall of one end of the pull rod, a connecting column is inserted into the side portion of the positioning push rod, and one end of the connecting column is arranged in the connecting groove.
Preferably, the outer wall of the pull rod is sleeved with a locking thread block, and the longitudinal section of the pull rod is of a circular structure.
Preferably, the end part of the pull rod is provided with a through hole, and a force application rod penetrates through the through hole.
Preferably, an outer sleeve is sleeved outside one end of the hydraulic cylinder body, a silica gel lantern ring is arranged on the outer sleeve, and a vent hole is formed in the side wall of the outer sleeve.
Compared with the prior art, the invention has the beneficial effects that:
(1) through the designed installation barrel, the positioning push rod and the springs, the installation barrel is installed on the forging base in a circular array through the four installation plates, the forging materials are placed on the table board, the springs exert an elastic action on the positioning push rod at the moment, the four push rods on the side parts of the forging materials simultaneously generate a thrust action to push the circular forging materials to move on the table board, the circular forging materials can be centered and positioned by enabling the acting forces of the four springs to be equal, the positioning efficiency and the positioning precision are improved, through the designed ball heads, the ball heads are embedded at the end parts of the positioning push rod to play a lubricating role, abrasion between the forging materials and the positioning push rod is avoided, through the designed connecting columns and connecting grooves, the pull rod and the positioning push rod are rotatably connected, the positioning push rod is pulled to move through the pull rod, the positioning push rod stops being positioned and extruded on the forging materials, and meanwhile, through rotating the pull rod, the locking thread block and the end part of the mounting cylinder are locked in a thread mode to achieve position locking.
(2) Through the temperature sensor who designs, control module and circuit breaker, circuit breaker installs on the circular telegram circuit of pneumatic cylinder, when its temperature sensor detected the high temperature of hydraulic cylinder body, data transmission to data receiving module with its collection, data receiving module is with data transmission to control module department, control module assigns the instruction to circuit breaker, make it open circuit, and then make hydraulic cylinder body in time respond, make its stop work, effectually avoid when the high temperature and take place to explode the jar, alarm module through the design, alarm module passes through bee calling organ and explodes the flashing light and constitutes, the realization sends out the police dispatch newspaper at hydraulic cylinder body under too high temperature, make things convenient for the staff in time to respond and cool down.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an assembled cross-sectional view of the mounting cylinder, locating push rod and pull rod of the present invention;
FIG. 3 is an enlarged view taken at A of FIG. 2 according to the present invention;
FIG. 4 is an assembled top view of the outer sleeve and silicone collar of the present invention;
FIG. 5 is a schematic diagram of the operation of the temperature sensor of the present invention;
in the figure: 1. forging the base; 2. positioning the push rod; 3. a pull rod; 4. mounting a plate; 5. a strut; 6. an end seat; 7. a temperature sensor; 8. a hydraulic cylinder block; 9. a vent hole; 10. an outer sleeve; 11. a silicone rubber lantern ring; 12. mounting the cylinder; 13. a stressing rod; 14. a ball head; 15. a chassis; 16. a spring; 17. connecting columns; 18. connecting grooves; 19. a slot; 20. and locking the thread block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 4, the present invention provides a technical solution: a pair of flaking machine knife ring processing forging equipment with auxiliary positioning, including forging frame 1, the top of forging frame 1 is fixed with branch 5, the top of branch 5 is fixed with end seat 6, the hydraulic cylinder body 8 is equipped with on the end seat 6, the top surface of end seat 6 frame is fixed with four mounting panels 4, and four mounting panels 4 are circular array about the vertical centerline of forging frame 1, be fixed with installation cylinder 12 on mounting panel 4, the inside of installation cylinder 12 is through sliding connection with location push rod 2, the one end of location push rod 2 is provided with spring 16, and spring 16 is located the inside of installation cylinder 12, through installation cylinder 12, location push rod 2 and spring 16 of design, through four mounting panels 4 with installation cylinder 12 be circular array install on forging frame 1, place its forging material on the mesa, spring 16 exerts the elasticity effect to location push rod 2 at this moment, the four push rods 2 at the side parts of the forging materials simultaneously generate a thrust effect to push the circular forging materials to move on the table top, so that the acting forces of four springs 16 are equal, the circular forging materials can be centered and positioned, the positioning efficiency and the positioning accuracy are improved, the surface of the other end of each positioning push rod 2 is provided with a spherical groove, a ball head 14 is embedded inside the spherical groove, the ball head 14 is embedded at the end part of each positioning push rod 2 through the designed ball head 14 to play a lubricating role, abrasion between the forging materials and the positioning push rods 2 is avoided, a slot 19 is formed in the surface of one end of each positioning push rod 2, a pull rod 3 penetrates through the mounting barrel 12, one end of each pull rod 3 extends into the slot 19, a connecting groove 18 is formed in the side wall of one end of each pull rod 3, a connecting column 17 is inserted in the side part of each positioning push rod 2, and the connecting columns 17 and the connecting grooves 18 are designed to realize the rotary connection of the positioning push rods 3 and the positioning push rods 2, inside spread groove 18 is arranged in to the one end of spliced pole 17, the outer wall of pull rod 3 has cup jointed locking thread piece 20, pull rod 3 and locking thread piece 20 through the design, move through pull rod 3 pulling location push rod 2, make it stop to forge material location extrusion, simultaneously through rotatory pull rod 3, make its locking thread piece 20 carry out the screw thread locking with installation section of thick bamboo 12 tip, reach the position locking, the longitudinal section of pull rod 3 is circular structure, the through-hole has been seted up to the tip of pull rod 3, the inside run-through of through-hole has the power rod 13.
In this embodiment, preferably, an outer sleeve 10 is sleeved outside one end of the hydraulic cylinder body 8, a silicone sleeve ring 11 is installed on the outer sleeve 10, a vent hole 9 is formed in a side wall of the outer sleeve 10, and the outer sleeve 10 and the silicone sleeve ring 11 are installed at the hydraulic cylinder body 8 to scrape away impurities on the surface of a telescopic rod of the hydraulic cylinder body, so that the hydraulic cylinder body 8 is prevented from being blocked due to driving to a gap at a port of the hydraulic cylinder body, and the service life of the hydraulic cylinder body 8 is prevented from being affected.
Example 2
Referring to fig. 1 to 5, the present invention provides a technical solution: a pair of flaker knife ring processing forging equipment with auxiliary positioning comprises a forging machine base 1, wherein a supporting rod 5 is fixed at the top end of the forging machine base 1, an end seat 6 is fixed at the top of the supporting rod 5, a hydraulic cylinder body 8 is arranged on the end seat 6, four mounting plates 4 are fixed on the surface of the top of the end seat 6, the four mounting plates 4 are in a circular array relative to the vertical center line of the forging machine base 1, a mounting barrel 12 is fixed on each mounting plate 4, a positioning push rod 2 is connected inside each mounting barrel 12 in a sliding mode, a spring 16 is arranged at one end of each positioning push rod 2 and located inside each mounting barrel 12, the mounting barrels 12 are mounted on the forging machine base 1 in a circular array through the four mounting plates 4 through the positioning push rods 2 and the springs 16, the forging materials are placed on a table board, at the moment, the springs 16 exert an elastic force on the positioning push rods 2, the four push rods 2 at the side parts of the forging materials simultaneously generate a thrust effect to push the circular forging materials to move on the table board, so that the acting forces of four springs 16 are equal, the circular forging materials can be centered and positioned, the positioning efficiency and the positioning precision are improved, the other end surfaces of the positioning push rods 2 are provided with spherical grooves, the ball heads 14 are embedded in the spherical grooves, the ball heads 14 are embedded at the end parts of the positioning push rods 2 through the designed ball heads 14 to play a lubricating role to avoid abrasion between the forging materials and the positioning push rods 2, the one end surfaces of the positioning push rods 2 are provided with slots 19, pull rods 3 penetrate through the mounting barrel 12, one ends of the pull rods 3 extend into the slots 19, the side wall of one end of each pull rod 3 is provided with a connecting slot 18, the connecting column 17 is inserted in the side part of the positioning push rods 2, and the rotating connection of the pull rods 3 and the positioning push rods 2 is realized through the designed connecting column 17 and the connecting slot 18, inside spread groove 18 is arranged in to the one end of spliced pole 17, the outer wall of pull rod 3 has cup jointed locking thread piece 20, pull rod 3 and locking thread piece 20 through the design, pull rod 3 pulling location push rod 2 removes, make it stop to forge material location extrusion, simultaneously through rotatory pull rod 3, make its locking thread piece 20 carry out the screw thread locking with installation section of thick bamboo 12 tip, reach the position locking, the longitudinal section of pull rod 3 is circular structure, the through-hole has been seted up to the tip of pull rod 3, the inside feed through of through-hole has the stiffener 13.
In this embodiment, preferably, an outer sleeve 10 is sleeved outside one end of the hydraulic cylinder body 8, a silicone sleeve ring 11 is installed on the outer sleeve 10, a vent hole 9 is formed in a side wall of the outer sleeve 10, and the outer sleeve 10 and the silicone sleeve ring 11 are installed at the hydraulic cylinder body 8 to scrape away impurities on the surface of a telescopic rod of the hydraulic cylinder body, so that the hydraulic cylinder body 8 is prevented from being blocked due to driving to a gap at a port of the hydraulic cylinder body, and the service life of the hydraulic cylinder body 8 is prevented from being affected.
In this embodiment, preferably, a case 15 is installed on a side portion of the forging machine base 1, a control module and a circuit breaker are installed inside the case 15, the control module is electrically connected with a data receiving module, the data receiving module is electrically connected with a temperature sensor 7, the temperature sensor 7 is installed on the hydraulic cylinder 8, the control module is electrically connected with the circuit breaker, the circuit breaker is installed on an electrified circuit of the hydraulic cylinder through the designed temperature sensor 7, the control module and the circuit breaker, when the temperature sensor 7 detects that the temperature of the hydraulic cylinder 8 is too high, the collected data is transmitted to the data receiving module, the data receiving module transmits the data to the control module, the control module gives an instruction to the circuit breaker to open the circuit, so that the hydraulic cylinder 8 can respond in time to stop working, and explosion caused by too high temperature can be effectively avoided, control module is connected with alarm module through the electricity, and alarm module comprises bee calling organ and flashing light, and through the alarm module of design, alarm module passes through bee calling organ and flashing light and constitutes, realizes sending out the police dispatch newspaper under the high temperature at hydraulic cylinder body 8, makes things convenient for the staff in time to make a response and cools down.
The working principle and the using process of the invention are as follows: when the cutter ring is forged, the positioning push rods 2 are pulled through the pull rods 3 to expand the space between the four positioning push rods 2, then the pull rods 3 are rotated to enable the locking thread blocks 20 and the mounting barrel 12 to be screwed and locked, the circular forging material for cutter ring forging is placed on the forging machine base 1, then the locked pull rods 3 are loosened again, the springs 16 in the same state release elasticity to push the corresponding positioning push rods 2 to move, the positioning push rods 2 apply thrust action to the corresponding stress points of the forging material to push the forging material to move on the forging machine base 1, when the four positioning push rods 2 are moved to be equal to the acting force of the springs 16, the forging material is positioned at the center of the forging machine base 1 to realize quick positioning, and meanwhile, the positioning is carried out under the action of force balance to enable the positioning to be more accurate, in the forging process, the circuit breaker is arranged on an electrified circuit of the hydraulic cylinder, when the temperature sensor 7 detects that the temperature of the hydraulic cylinder body 8 is overhigh, the collected data are transmitted to the data receiving module, the data receiving module transmits the data to the control module, and the control module gives an instruction to the circuit breaker to break the circuit of the circuit breaker, so that the hydraulic cylinder body 8 responds in time to stop working, and cylinder explosion caused by overhigh temperature is effectively avoided.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a to flaker sword ring processing forging apparatus with assistance-localization real-time, is including forging frame (1), the top of forging frame (1) is fixed with branch (5), the top of branch (5) is fixed with end seat (6), end seat (6) facial make-up is equipped with hydraulic cylinder body (8), its characterized in that: the top fixed surface of end seat (6) frame has four mounting panel (4), and four mounting panel (4) are circular array about forging the perpendicular center line of frame (1), be fixed with installation section of thick bamboo (12) on mounting panel (4), there is location push rod (2) inside of installation section of thick bamboo (12) through sliding connection, the one end of location push rod (2) is provided with spring (16), and spring (16) are located the inside of installation section of thick bamboo (12), spherical recess has been seted up on the other end surface of location push rod (2), spherical recess's inside is inlayed and is had bulb (14).
2. The pair flaker knife ring processing forging apparatus with auxiliary positioning as claimed in claim 1, wherein: quick-witted case (15) have been installed to the lateral part of forging frame (1), the inside of quick-witted case (15) is provided with control module and circuit breaker, control module has data receiving module through the electricity, data receiving module has temperature sensor (7) through the electricity, temperature sensor (7) are installed on hydraulic cylinder body (8), control module and circuit breaker pass through the electricity and are connected.
3. The pair flaker knife ring processing forging apparatus with auxiliary positioning as claimed in claim 2, wherein: the control module is electrically connected with an alarm module, and the alarm module consists of a buzzer and a flashing light.
4. The pair flaker knife ring processing forging apparatus with auxiliary positioning as claimed in claim 1, wherein: slot (19) have been seted up on the one end surface of location push rod (2), the inside of installation section of thick bamboo (12) is run through has pull rod (3), the one end of pull rod (3) extends to inside slot (19), spread groove (18) have been seted up to the one end lateral wall of pull rod (3), the lateral part of location push rod (2) is inserted and is equipped with spliced pole (17), the one end of spliced pole (17) is arranged in inside spread groove (18).
5. The apparatus for forging a ring of a flaker knife with auxiliary positioning as claimed in claim 4, wherein: the outer wall of the pull rod (3) is sleeved with a locking thread block (20), and the longitudinal section of the pull rod (3) is of a circular structure.
6. The apparatus for forging a ring of a flaker knife with auxiliary positioning as claimed in claim 5, wherein: the end part of the pull rod (3) is provided with a through hole, and a force application rod (13) penetrates through the through hole.
7. The pair flaker knife ring processing forging apparatus with auxiliary positioning as claimed in claim 1, wherein: an outer sleeve (10) is sleeved outside one end of the hydraulic cylinder body (8), a silica gel sleeve ring (11) is arranged on the outer sleeve (10), and a vent hole (9) is formed in the side wall of the outer sleeve (10).
CN202210384036.9A 2022-04-13 2022-04-13 Forging equipment for machining blade ring of flaker with auxiliary positioning function Active CN114833295B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210384036.9A CN114833295B (en) 2022-04-13 2022-04-13 Forging equipment for machining blade ring of flaker with auxiliary positioning function

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Application Number Priority Date Filing Date Title
CN202210384036.9A CN114833295B (en) 2022-04-13 2022-04-13 Forging equipment for machining blade ring of flaker with auxiliary positioning function

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CN114833295B CN114833295B (en) 2024-03-29

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0457639A (en) * 1990-06-26 1992-02-25 Yoshitsuka Seiki:Kk Positioning device for workpiece
US20100101298A1 (en) * 2008-10-29 2010-04-29 Carstensen Peter T Dynamic Centering Fixture with Hydraulic Load Delivery Compensation
CN108555203A (en) * 2018-03-16 2018-09-21 东莞领杰金属精密制造科技有限公司 A kind of fingerprint ring product forging press
CN209244967U (en) * 2018-11-21 2019-08-13 大连良智工业有限责任公司 A kind of water-cooled oil cylinder
CN209425093U (en) * 2018-12-29 2019-09-24 邢台飞达轴承有限公司 A kind of self-transverse alignment steel ball dividing apparatus
CN211190695U (en) * 2019-11-12 2020-08-07 江苏慧聪空调设备有限公司 Be used for air conditioner internals production to use fat liquoring equipment
CN216176320U (en) * 2021-08-26 2022-04-05 安徽中轮汽配科技有限公司 Wheel hub forging device of diversified regulation

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0457639A (en) * 1990-06-26 1992-02-25 Yoshitsuka Seiki:Kk Positioning device for workpiece
US20100101298A1 (en) * 2008-10-29 2010-04-29 Carstensen Peter T Dynamic Centering Fixture with Hydraulic Load Delivery Compensation
CN108555203A (en) * 2018-03-16 2018-09-21 东莞领杰金属精密制造科技有限公司 A kind of fingerprint ring product forging press
CN209244967U (en) * 2018-11-21 2019-08-13 大连良智工业有限责任公司 A kind of water-cooled oil cylinder
CN209425093U (en) * 2018-12-29 2019-09-24 邢台飞达轴承有限公司 A kind of self-transverse alignment steel ball dividing apparatus
CN211190695U (en) * 2019-11-12 2020-08-07 江苏慧聪空调设备有限公司 Be used for air conditioner internals production to use fat liquoring equipment
CN216176320U (en) * 2021-08-26 2022-04-05 安徽中轮汽配科技有限公司 Wheel hub forging device of diversified regulation

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