CN114833094A - Panel lightening detection machine - Google Patents

Panel lightening detection machine Download PDF

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Publication number
CN114833094A
CN114833094A CN202210456111.8A CN202210456111A CN114833094A CN 114833094 A CN114833094 A CN 114833094A CN 202210456111 A CN202210456111 A CN 202210456111A CN 114833094 A CN114833094 A CN 114833094A
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assembly
transfer
panel
detection
lighting
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叶梁兴
黄鹏
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Xiamen Kaicheng Precision Machinery Co ltd
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Xiamen Kaicheng Precision Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention relates to the technical field of liquid crystal panel detection, in particular to a panel lightening detector. The panel lighting detector comprises a detection component; the detection assembly comprises: a lighting test device arranged above the bearing device; the bearing device comprises a bearing table, a first driving mechanism and two testing stations arranged on the bearing table, wherein the first driving mechanism drives the bearing table to move so that the two testing stations alternately move to a detection area of the lighting testing device; and the transferring device is used for transferring the panel carried on the preorder station to a test station outside a detection area of the lighting test device and transferring the panel on the test station outside the detection area of the lighting test device to a subsequent station. The carrying device with double testing stations is adopted, the conveying device is in alternate linkage relative to the carrying device, the lighting detection process and the panel transfer process can be carried out simultaneously by matching the conveying device and the carrying device, and the production efficiency is obviously improved.

Description

一种面板点亮检测机A panel lighting detector

技术领域technical field

本发明涉及液晶面板检测技术领域,特别涉及一种面板点亮检测机。The invention relates to the technical field of liquid crystal panel detection, in particular to a panel lighting detection machine.

背景技术Background technique

在已知的平面显示器中,液晶显示器(Liguid Crystal Display,LCD)因具有体积轻薄、低耗量等特性,目前已被广泛应用于各种电子产品的显示屏幕。Among the known flat panel displays, a liquid crystal display (Liguid Crystal Display, LCD) has been widely used in display screens of various electronic products due to its characteristics of lightness, thinness and low power consumption.

由于液晶面板生产工艺复杂且工序多,在生产过程中将容易产生各种各样的表面缺陷。当制造液晶面板时,需要检测面板是否存在缺陷,根据缺陷的大小来区分,则主要分为宏观和微观两种,尤其微观的缺陷难以通过人工肉眼去识别,需额外借助精密仪器。而人工肉眼借助精密仪器去识别缺陷的方式具有以下缺点:检测效率低下,无法匹配高速的自动化生产线;漏检率高;检测数据不易保存和管理,后续难以做到异常追溯;人工劳动强度大,且受环境影响比较明显从而导致误判和漏判,因此,市面上趋向于采用液晶面板自动检测设备进行检测。Due to the complex production process and many processes of the liquid crystal panel, various surface defects are likely to occur during the production process. When manufacturing a liquid crystal panel, it is necessary to detect whether the panel has defects. According to the size of the defect, it is mainly divided into two types: macroscopic and microscopic. In particular, microscopic defects are difficult to be identified by artificial eyes, and additional precision instruments are required. However, the method of identifying defects with the help of precision instruments by the human eye has the following disadvantages: low detection efficiency, unable to match high-speed automated production lines; high missed detection rate; detection data is not easy to save and manage, and it is difficult to trace abnormalities in the follow-up; high labor intensity, In addition, it is obviously affected by the environment, which leads to misjudgment and missed judgment. Therefore, the market tends to use liquid crystal panel automatic detection equipment for detection.

目前,已知的液晶面板自动检测设备主要是通过一个面板快速移载装置依序将待测液晶面板上载至一面板点亮测试装置中,由人工将该待测液晶面板连接测试系统的电连接器,进行液晶面板点亮测试判断该液晶面板是否正常,而后,通过一个移载器将测试后的液晶面板移至下一工序中。At present, the known liquid crystal panel automatic testing equipment mainly uploads the liquid crystal panel to be tested to a panel lighting test device in sequence through a panel rapid transfer device, and manually connects the liquid crystal panel to be tested to the electrical connection of the test system Then, the liquid crystal panel after the test is moved to the next process by a transfer device.

如上所述,由于进行液晶面板点亮测试部份,仍需藉由人工手动连接测试系统,其处理时间较长,降低了生产效率;并且,点亮检测工序的工作流程为:①移载装置将待检测从上一工序转移至液晶面板点亮测试工位-②面板点亮测试装置对面板进行检测-③移载装置将检测后的液晶面板转移至下一工序的测试工位或者运输线上;现有的面板移载装置将待测液晶面板上载至该面板点亮测试装置步骤,即步骤①的处理速度快,而面板点亮检测过程,即步骤②需要的时间较长,因而造成该快速移载装置必须加长将液晶面板转移至点亮测试装置的周期时间,即加大步骤②的周期时间,用以等候检测点亮工序完成腾出测试工位,如此便造成生产效率不佳,液晶面板的产能低,提高了生产成本。As mentioned above, due to the lighting test part of the liquid crystal panel, it is still necessary to manually connect the test system, the processing time is long, and the production efficiency is reduced; and the workflow of the lighting detection process is: ① Transfer device Transfer the to-be-detected liquid crystal panel from the previous process to the liquid crystal panel lighting test station - ② The panel lighting test device detects the panel - ③ The transfer device transfers the detected liquid crystal panel to the test station or transportation line of the next process The existing panel transfer device uploads the liquid crystal panel to be tested to the panel lighting test device step, that is, the processing speed of step ① is fast, and the panel lighting detection process, that is, step ② requires a long time, thus causing The rapid transfer device must lengthen the cycle time for transferring the liquid crystal panel to the lighting test device, that is, increase the cycle time of step ② to wait for the completion of the detection and lighting process to free up the test station, which results in poor production efficiency , The production capacity of the LCD panel is low, which increases the production cost.

发明内容SUMMARY OF THE INVENTION

为解决上述背景技术中提到的现有点亮检测设备存在的生产效率不佳、导致液晶面板的产能较低的问题;本发明提供一种面板点亮检测机,其包括检测组件;所述检测组件包括:In order to solve the problems of poor production efficiency and low production capacity of liquid crystal panels mentioned in the above-mentioned background art of the existing lighting detection equipment; the present invention provides a panel lighting detection machine, which includes a detection component; the Inspection components include:

点亮测试装置,其设置于承载装置上方;Lighting up the test device, which is arranged above the carrying device;

承载装置,包括承载台、第一驱动机构、两个设于承载台上的测试工位,所述第一驱动机构驱动所述承载台移动,以使两个所述测试工位交替移动至点亮测试装置的检测区;The carrying device includes a carrying table, a first driving mechanism, and two test stations arranged on the carrying table. The first driving mechanism drives the carrying table to move, so that the two test stations alternately move to a point The detection area of the bright test device;

移送装置,其用于将前序工位上所承载的面板转移至位于点亮测试装置检测区外的测试工位上,并将位于点亮测试装置检测区外的测试工位上的面板转移至后序工位。A transfer device, which is used to transfer the panel carried on the pre-stage station to the test station located outside the detection area of the lighting test device, and transfer the panel located on the test station outside the detection area of the lighting test device to the subsequent work station.

在一实施例中,所述第一驱动机构驱动所述承载台转动,且两个测试工位相对于转动轴心呈对称分布,以使承载台转动时带动两个测试工位交替移动至面板点亮测试装置的检测区。In one embodiment, the first driving mechanism drives the carrying table to rotate, and the two test stations are symmetrically distributed with respect to the rotation axis, so that when the carrying table rotates, the two test stations are driven to alternately move to the panel point. to illuminate the detection area of the test device.

在一实施例中,所述承载台为圆形板状结构,且承载台沿圆心进行转动。In one embodiment, the bearing platform is a circular plate-like structure, and the bearing platform rotates along the center of the circle.

在一实施例中,所述移送装置包括第一移载滑轨以及第一移载机构和第二移载机构;所述第一移载机构和第二移载机构滑动连接于第一移载滑轨上,所述第一移载机构通过第一移载滑轨在位于点亮测试装置检测区外的测试工位、前序工位交替移动,且所述第二移载机构通过第一移载滑轨在位于点亮测试装置检测区外的测试工位、后序工位交替移动。In one embodiment, the transfer device includes a first transfer slide rail, a first transfer mechanism and a second transfer mechanism; the first transfer mechanism and the second transfer mechanism are slidably connected to the first transfer mechanism On the slide rail, the first transfer mechanism moves alternately between the test station and the pre-stage station outside the detection area of the lighting test device through the first transfer slide rail, and the second transfer mechanism passes through the first The transfer slide rail moves alternately between the test station and the subsequent station located outside the detection area of the lighting test device.

在一实施例中,所述点亮测试装置包括用于采集待测面板在被点亮时的图像的检测摄像机以及位于检测摄像机下方的探针定位机构;所述探针定位机构包括横板、安设于横板上的探针以及与横板连接用以带动横板移动的多向运动机构。In one embodiment, the lighting test device includes a detection camera for collecting an image of the panel to be tested when it is lit, and a probe positioning mechanism located under the detection camera; the probe positioning mechanism includes a horizontal plate, The probe installed on the horizontal plate and the multi-directional movement mechanism connected with the horizontal plate to drive the horizontal plate to move.

在一实施例中,所述多向运动机构包括X轴移动组件、Y轴移动组件、Z轴移动组件、旋转组件;所述横板安设于旋转组件上、所述旋转组件与Y轴移动组件相连接,所述Y轴移动组件与Z轴移动组件相连接,且Z轴移动组件连接在X轴移动组件上,以使多向运动机构可带动所述探针四向运动。In one embodiment, the multi-directional motion mechanism includes an X-axis moving component, a Y-axis moving component, a Z-axis moving component, and a rotating component; the horizontal plate is installed on the rotating component, and the rotating component moves with the Y-axis. The components are connected, the Y-axis moving component is connected with the Z-axis moving component, and the Z-axis moving component is connected to the X-axis moving component, so that the multi-directional motion mechanism can drive the probe to move in four directions.

在一实施例中,所述探针可拆卸连接于横板上。In one embodiment, the probe is detachably connected to the horizontal plate.

在一实施例中,所述检测摄像机安设于第一升降机构上,以使第一升降机构驱动所述检测摄像机上下移动。In one embodiment, the detection camera is installed on a first lifting mechanism, so that the first lifting mechanism drives the detection camera to move up and down.

在一实施例中,还包括设置于检测组件前端的运料组件;所述运料组件上设有第一传送带,所述第一移载机构在位于点亮测试装置检测区外的测试工位、第一传送带上的前序工位交替移动。In one embodiment, it also includes a material conveying assembly disposed at the front end of the detection assembly; the material conveying assembly is provided with a first conveyor belt, and the first transfer mechanism is located at a test station outside the detection area of the lighting test device. , The pre-procedure stations on the first conveyor belt move alternately.

在一实施例中,还包括收料组件;所述收料组件包括第二传送带、设于第二传送带上方的残品移载装置、第一CV传送组件;所述第一CV传送组件沿远离第二传送带的方向依次包括第一内CV组件和第一外CV组件;第一外CV组件为三层CV传送层层叠的结构,第一内CV组件安设于第二升降机构上,以使第二升降机构驱动其上下移动;所述残品移载装置包括第二移载滑轨以及滑动连接于第二移载滑轨上的第三移载机构和第四移载机构;所述第三移载机构在第二传送带、第一内CV组件上方交替移动,且第四移载机构在第一内CV组件、第一外CV组件上方交替移动。In one embodiment, it also includes a receiving assembly; the receiving assembly includes a second conveyor belt, a residual product transfer device disposed above the second conveyor belt, and a first CV conveyor assembly; the first CV conveyor assembly The direction of the second conveyor belt sequentially includes a first inner CV assembly and a first outer CV assembly; the first outer CV assembly is a three-layer CV conveying layer stacked structure, and the first inner CV assembly is installed on the second lifting mechanism, so that the The second lifting mechanism drives it to move up and down; the residual product transfer device includes a second transfer slide rail, a third transfer mechanism and a fourth transfer mechanism slidably connected to the second transfer slide rail; the first transfer mechanism The three transfer mechanisms move alternately over the second conveyor belt and the first inner CV assembly, and the fourth transfer mechanism alternately moves over the first inner CV assembly and the first outer CV assembly.

基于上述,与现有技术相比,本发明提供的一种面板点亮检测机,具有以下有益效果:Based on the above, compared with the prior art, a panel lighting detector provided by the present invention has the following beneficial effects:

本发明提供的面板点亮检测机,采用双测试工位的承载装置设置,通过移送装置相对承载装置的交替联动,二者配合能够实现点亮检测工序和面板转移工序同时进行,显著缩短了面板点亮检测工作期间移送装置的等待闲置时间,显著提高了生产效率,实现了生产自动化。The panel lighting detection machine provided by the present invention adopts the setting of the bearing device of double test stations. The waiting idle time of the transfer device during the lighting detection operation significantly improves the production efficiency and realizes the production automation.

本发明的其它特征和有益效果将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他有益效果可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantageous effects of the present invention may be realized and attained by the structure particularly pointed out in the description, claims and drawings.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图;在下面描述中附图所述的位置关系,若无特别指明,皆是图示中组件绘示的方向为基准。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative work; Unless otherwise specified, the directions of the components shown in the figures are used as the reference.

图1为本发明提供的一实施例的结构示意图一;1 is a schematic structural diagram 1 of an embodiment provided by the present invention;

图2为本发明提供的一实施例的结构示意图二;2 is a second schematic structural diagram of an embodiment provided by the present invention;

图3为本发明提供的一实施例的结构示意图三;3 is a schematic structural diagram three of an embodiment provided by the present invention;

图4为本发明提供的一实施例中检测组件的正面结构示意图;4 is a schematic diagram of a front structure of a detection assembly in an embodiment provided by the present invention;

图5为本发明提供的一实施例中检测组件的背面结构示意图;FIG. 5 is a schematic diagram of a rear structure of a detection component in an embodiment provided by the present invention;

图6为本发明提供的一实施例中收料组件的立体结构示意图;6 is a schematic three-dimensional structure diagram of a receiving assembly in an embodiment provided by the present invention;

图7为本发明提供的一实施例中收料组件的正面结构示意图;7 is a schematic front view of the structure of the receiving assembly in an embodiment provided by the present invention;

图8为本发明提供的一实施例中收料组件的背面结构示意图;FIG. 8 is a schematic diagram of the rear structure of the receiving assembly in an embodiment provided by the present invention;

图9为本发明提供的一实施例中探针定位机构的结构示意图一;9 is a first structural schematic diagram of a probe positioning mechanism in an embodiment provided by the present invention;

图10为本发明提供的一实施例中探针定位机构的结构示意图二。FIG. 10 is a second structural schematic diagram of a probe positioning mechanism in an embodiment provided by the present invention.

附图标记:Reference number:

100运料组件 200收料组件 300检测组件100 conveying components 200 receiving components 300 testing components

400面板 310点亮测试装置 320承载装置400 Panel 310 Lighting Test Device 320 Carrying Device

330移送装置 110第一传送带 111前序工位330 Transfer device 110 First conveyor belt 111 Pre-procedure station

311检测摄像机 312探针定位机构 313第一升降机构311 Detection camera 312 Probe positioning mechanism 313 The first lifting mechanism

3121横板 3122探针 3123X轴移动组件3121 Horizontal plate 3122 Probe 3123 X-axis moving assembly

3124 Y轴移动组件 3125 Z轴移动组件 3126旋转组件3124 Y-axis moving assembly 3125 Z-axis moving assembly 3126 Rotation assembly

321承载台 322第一测试工位 323第二测试工位321 Loading table 322 The first test station 323 The second test station

331第一移载滑轨 332第一移载机构 333第二移载机构331 The first transfer rail 332 The first transfer mechanism 333 The second transfer mechanism

210残品移载装置 220第一CV传送组件210 Residual product transfer device 220 The first CV transfer assembly

211第二移载滑轨 212第三移载机构 213第四移载机构211 The second transfer rail 212 The third transfer mechanism 213 The fourth transfer mechanism

221第一内CV组件 222第一外CV组件 223第二升降机构221 The first inner CV assembly 222 The first outer CV assembly 223 The second lifting mechanism

230良品移载装置 240第二CV传送组件 250第二传送带230 Good product transfer device 240 Second CV transfer assembly 250 Second conveyor belt

231第三移载滑轨 232第五移载机构 233第六移载机构231 The third transfer rail 232 The fifth transfer mechanism 233 The sixth transfer mechanism

241第二内CV组件 242第二外CV组件 243第三升降机构241 The second inner CV assembly 242 The second outer CV assembly 243 The third lifting mechanism

251后序工位251 post-processing station

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例;下面所描述的本发明不同实施方式中所设计的技术特征只要彼此之间未构成冲突就可以相互结合;基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of the embodiments of the present invention, not all of the embodiments; the technical features designed in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other; based on the embodiments of the present invention, this All other embodiments obtained by persons of ordinary skill in the art without creative work fall within the protection scope of the present invention.

在本发明的描述中,需要说明的是,本发明所使用的所有术语(包括技术术语和科学术语)具有与本发明所属领域的普通技术人员通常所理解的含义相同的含义,不能理解为对本发明的限制;应进一步理解,本发明所使用的术语应被理解为具有与这些术语在本说明书的上下文和相关领域中的含义一致的含义,并且不应以理想化或过于正式的意义来理解,除本发明中明确如此定义之外。In the description of the present invention, it should be noted that all terms (including technical terms and scientific terms) used in the present invention have the same meaning as commonly understood by those of ordinary skill in the art to which the present invention belongs, and should not be construed as Limitations of the Invention; It is to be further understood that terms used in the present invention should be understood to have meanings consistent with the meanings of these terms in the context of this specification and in the relevant art, and should not be taken in an idealized or overly formal sense , unless explicitly so defined in the present invention.

本发明提供如图1-10实施例所示的一种面板点亮检测机,其包括检测组件300;所述检测组件300包括:The present invention provides a panel lighting detection machine as shown in the embodiments of FIGS. 1-10, which includes a detection assembly 300; the detection assembly 300 includes:

点亮测试装置310,其设置于承载装置320上方;lighting up the testing device 310, which is arranged above the carrying device 320;

承载装置320,包括承载台321、第一驱动机构、两个设于承载台321上的测试工位,所述第一驱动机构驱动所述承载台321移动,以使两个所述测试工位交替移动至点亮测试装置310的检测区;The carrying device 320 includes a carrying table 321, a first driving mechanism, and two test stations arranged on the carrying table 321. The first driving mechanism drives the carrying table 321 to move, so as to make the two test stations move. Alternately move to the detection area of the lighting test device 310;

移送装置330,其用于将前序工位111上所承载的面板400转移至位于点亮测试装置310检测区外的测试工位上,并将位于点亮测试装置310检测区外的测试工位上的面板400转移至后序工位251。The transfer device 330 is used to transfer the panel 400 carried on the pre-stage station 111 to the test station located outside the detection area of the lighting test device 310, and to transfer the test station located outside the detection area of the lighting test device 310. The on-site panel 400 is transferred to the subsequent station 251 .

具体地,本发明的承载装置320包括承载台321、驱动所述承载台321移动的第一驱动机构、两个设于承载台321上的测试工位(即第一测试工位322和第二测试工位323),所述第一驱动机构驱动承载台321移动,使两个所述测试工位交替移动至点亮测试装置310的检测区,即两个测试工位的其中一个处于检测工序时,另一测试工位则处于闲置状态,如此使得两个测试工位分别作为工作状态工位和缓存工位;Specifically, the carrying device 320 of the present invention includes a carrying table 321 , a first driving mechanism for driving the carrying table 321 to move, and two test stations (ie, the first test station 322 and the second test station 322 and the second test station 321 ) located on the carrying table 321 . Test station 323), the first drive mechanism drives the carrying table 321 to move, so that the two test stations alternately move to the detection area of the lighting test device 310, that is, one of the two test stations is in the detection process. When , the other test station is in an idle state, so that the two test stations are used as the working status station and the cache station respectively;

如图1-10所示,其工作流程具体为:该面板点亮检测机工作时,第一驱动机构驱动承载台321运动,其中一个测试工位转至点亮测试装置310的检测区,而另一个测试工位则处于检测区外;点亮测试装置310对检测区内的待测面板400进行自动点亮检测的同时,移送装置330将前序工位111上所承载的待测面板400转移至位于点亮测试装置310检测区外的测试工位上;而后检测完毕后,第一驱动机构驱动承载台321运动,两个检测工位位置交换,待测面板400转移至点亮测试装置310的检测区进行检测,此时,移送装置330将位于点亮测试装置310的检测区外的测试工位上的测试后的面板400转移至后序工位251,并重新从前序工位111将待测面板400转移至位于点亮测试装置310检测区外的测试工位上;如此重复循环上述步骤,即可完成面板400的转移和检测工作,各个步骤配合顺畅,进出料步骤与检测步骤可同步进行,生产高效且自动化程度高。As shown in Fig. 1-10, the specific work flow is as follows: when the panel lighting detection machine works, the first driving mechanism drives the bearing platform 321 to move, one of the test stations is transferred to the detection area of the lighting test device 310, and The other test station is outside the detection area; while the lighting test device 310 performs automatic lighting detection on the panel to be tested 400 in the detection area, the transfer device 330 transfers the panel to be tested 400 carried on the previous station 111 Transfer to the test station located outside the detection area of the lighting test device 310; and after the detection is completed, the first drive mechanism drives the bearing table 321 to move, the positions of the two detection stations are exchanged, and the panel to be tested 400 is transferred to the lighting test device. 310 is tested in the detection area. At this time, the transfer device 330 transfers the tested panel 400 located on the test station outside the detection area of the lighting test device 310 to the subsequent station 251 and from the previous station 111 again. Transfer the panel 400 to be tested to the test station located outside the detection area of the lighting test device 310; repeat the above steps in this way to complete the transfer and detection of the panel 400, and the various steps cooperate smoothly, and the feeding and discharging steps and the detection steps Simultaneous, efficient production and high degree of automation.

综上,本发明提供的面板点亮检测机,采用双测试工位的承载装置320设置,通过移送装置330相对承载装置320的交替联动,二者配合能够实现点亮检测工序和面板400转移工序同时进行,显著缩短了面板400点亮检测工作期间移送装置330的等待闲置时间,显著提高了生产效率,实现了生产自动化。To sum up, the panel lighting detection machine provided by the present invention adopts the setting of the carrying device 320 of the dual test stations, and through the alternate linkage between the transfer device 330 and the carrying device 320, the combination of the two can realize the lighting detection process and the panel 400 transfer process. At the same time, the waiting and idle time of the transfer device 330 during the lighting detection operation of the panel 400 is significantly shortened, the production efficiency is significantly improved, and the production automation is realized.

优选地,所述第一驱动机构驱动所述承载台321转动,且两个测试工位相对于转动轴心呈对称分布,以使承载台321转动时带动两个测试工位交替移动至面板400点亮测试装置310的检测区。Preferably, the first driving mechanism drives the bearing table 321 to rotate, and the two test stations are symmetrically distributed with respect to the rotation axis, so that when the bearing table 321 rotates, the two test stations are driven to alternately move to the panel 400 point The detection area of the test device 310 is illuminated.

如图1-5实施例所示,该面板点亮检测机工作时,第一驱动机构驱动承载台321进行180°转动,将对称分布的第一测试工位322和第二测试工位323对调,使二者交替移动至面板400点亮测试装置310的检测区,即第一测试工位322和第二测试工位交替移动至检测摄像机311下方。As shown in the embodiment of FIGS. 1-5 , when the panel lighting detector works, the first drive mechanism drives the bearing table 321 to rotate 180°, and the symmetrically distributed first test station 322 and the second test station 323 are exchanged , so that the two alternately move to the detection area of the panel 400 to light up the testing device 310 , that is, the first testing station 322 and the second testing station alternately move to below the detection camera 311 .

需要说明的是,所述第一驱动机构可采用现有旋转驱动机构以使其驱动承载台321旋转,根据上述设计构思,本领域技术可根据需求适应性选型,此处不再累述。It should be noted that the first driving mechanism can use an existing rotary driving mechanism to drive the bearing platform 321 to rotate. According to the above design concept, the technology in the art can be adaptively selected according to requirements, which will not be described here.

优选地,所述承载台321为圆形板状结构,且承载台321沿圆心进行转动。Preferably, the bearing platform 321 is a circular plate-like structure, and the bearing platform 321 rotates along the center of the circle.

需要说明的是,本实施例采用圆形板状结构的承载台321的目的在于使用方便,且节省承载台321占据空间使得设备结构紧凑;但除本实施例的圆形板状结构设置外,本领域技术人员可采用其他形状设置,例如正方形等,包括但不限于上述实施例方案。It should be noted that the purpose of adopting the supporting platform 321 of the circular plate-like structure in this embodiment is to be convenient to use, and to save the space occupied by the supporting platform 321 to make the equipment structure compact; Those skilled in the art may adopt other shapes, such as squares, etc., including but not limited to the above embodiments.

优选地,所述移送装置330包括第一移载滑轨331以及第一移载机构332和第二移载机构333;所述第一移载机构332和第二移载机构333滑动连接于第一移载滑轨331上,所述第一移载机构332通过第一移载滑轨331在位于点亮测试装置310检测区外的测试工位、前序工位111交替移动,且所述第二移载机构333通过第一移载滑轨331在位于点亮测试装置310检测区外的测试工位、后序工位251交替移动。Preferably, the transfer device 330 includes a first transfer slide rail 331, a first transfer mechanism 332 and a second transfer mechanism 333; the first transfer mechanism 332 and the second transfer mechanism 333 are slidably connected to the first transfer mechanism 332 and the second transfer mechanism 333. On a transfer slide rail 331, the first transfer mechanism 332 alternately moves through the first transfer slide rail 331 at the test station located outside the detection area of the lighting test device 310 and the pre-stage station 111, and the The second transfer mechanism 333 alternately moves between the test station and the subsequent station 251 located outside the detection area of the lighting test device 310 through the first transfer slide rail 331 .

如图1-5实施例所示,该面板点亮检测机工作时,第一移载机构332沿着第一移载滑轨331移动至前序工位111上,并抓取待检测面板400,而后移动并将面板400下放至位于点亮测试装置310检测区外的测试工位上;As shown in the embodiment of FIGS. 1-5 , when the panel lighting detection machine is in operation, the first transfer mechanism 332 moves along the first transfer slide rail 331 to the pre-processing station 111 and grabs the panel 400 to be inspected. , and then move and lower the panel 400 to the test station located outside the detection area of the lighting test device 310;

而后承载台321运动,将放置有待测面板400的测试工位移动到点亮测试装置310的检测区,与之前位于点亮测试装置310检测区的测试工位位置对调,此时第二移载机构333沿着第一移载滑轨331移动至位于点亮测试装置310检测区外的测试工位上抓取已检测完毕的面板400,并沿着第一移载滑轨331移动将检测后面板400放置至后序工位251上;如此,便完成面板点亮检测机的进料、检测工作和出料工作,各个步骤配合顺畅,进料步骤与出料步骤可同步进行,生产高效且自动化程度高。Then the carrying table 321 moves to move the test station on which the panel to be tested 400 is placed to the detection area of the lighting test device 310, and the position of the test station located in the detection area of the lighting test device 310 is reversed. The carrier mechanism 333 moves along the first transfer rail 331 to a test station located outside the detection area of the lighting test device 310 to grab the panel 400 that has been tested, and moves along the first transfer rail 331 to detect the panel 400 . The rear panel 400 is placed on the post-procedure station 251; in this way, the feeding, testing and discharging work of the panel lighting detection machine is completed, each step cooperates smoothly, the feeding step and the discharging step can be performed synchronously, and the production is efficient. And a high degree of automation.

需要说明的是:It should be noted:

所述第一移载机构332和第二移载机构333为现有的快速移载装置,其可选用现有的动力式机械手臂、真空吸附式移载件或者真空吸附式移载组件与动力式机械手臂的组合等,又或者是其它具有已在功能的输送机构,包括但不限于实施例和上述现有装置;根据上述设计,本领域技术人员可适用性选择合适类型和型号的移载机构。The first transfer mechanism 332 and the second transfer mechanism 333 are existing rapid transfer devices, which can be selected from existing power robotic arms, vacuum adsorption transfer parts, or vacuum adsorption transfer components and power A combination of mechanical arms, etc., or other conveying mechanisms with existing functions, including but not limited to the embodiments and the above-mentioned existing devices; according to the above-mentioned design, those skilled in the art can choose appropriate types and models of transfer and loading. mechanism.

本实施例中,第一移载机构332和第二移载机构333沿着第一移载滑轨331运动采用驱动机构进行驱动,其可采用现有的往复式直线运动机构驱动,根据上述设计构思,本领域技术人员可适应性选择合适的类型型号。In this embodiment, the first transfer mechanism 332 and the second transfer mechanism 333 are driven along the first transfer slide rail 331 by a driving mechanism, which can be driven by an existing reciprocating linear motion mechanism. According to the above design Conceptually, those skilled in the art can adaptively select a suitable type and model.

优选地,所述第一移载机构332和第二移载机构333可拆卸连接于第一移载滑轨331上;如此设置,便于第一移载机构332和第二移载机构333的维护检修和更换。Preferably, the first transfer mechanism 332 and the second transfer mechanism 333 are detachably connected to the first transfer slide rail 331 ; this arrangement facilitates the maintenance of the first transfer mechanism 332 and the second transfer mechanism 333 Repair and replacement.

优选地,第一移载机构332和第二移载机构333同步运行,即第一移载机构332将运料组件100上所承载的面板400转移至非位于点亮测试装置310下方的测试工位上,第二移载机构333将位于点亮测试装置310检测区外的测试工位上的面板400转移至收料组件200的运动同步运行。如此设置,二者同步运行,使得生产效率提高。Preferably, the first transfer mechanism 332 and the second transfer mechanism 333 operate synchronously, that is, the first transfer mechanism 332 transfers the panel 400 carried on the material transport assembly 100 to a tester not located below the lighting test device 310 The second transfer mechanism 333 transfers the panel 400 located on the test station outside the detection area of the lighting test device 310 to the movement of the receiving assembly 200 synchronously. In this way, the two run synchronously, so that the production efficiency is improved.

优选地,两个所述测试工位上设置有用于放置面板400的治具。Preferably, a jig for placing the panel 400 is provided on the two test stations.

需要说明的是,本技术领域中,面板400较为常规和普遍的形状为矩形,本实施例采用矩形结构凹槽设置的治具以匹配矩形面板400;根据上述设计构思,本领域技术人员可根据面板400的实际情况适用性调整治具的形状结构,以使其与面板400形状适配,包括但不限于实施例方案。It should be noted that, in the technical field, the more conventional and common shape of the panel 400 is a rectangle. In this embodiment, a fixture set with a rectangular structure groove is used to match the rectangular panel 400; according to the above design concept, those skilled in the art can Applicability of the actual situation of the panel 400 The shape and structure of the jig can be adjusted to match the shape of the panel 400 , including but not limited to the embodiments.

优选地,所述点亮测试装置310包括用于采集待测面板400在被点亮时的图像的检测摄像机311以及位于检测摄像机311下方的探针定位机构312;所述探针定位机构312包括横板3121、安设于横板3121上的探针3122以及与横板3121连接用以带动横板3121移动的多向运动机构。Preferably, the lighting test device 310 includes a detection camera 311 for capturing an image of the panel to be tested 400 when it is lit, and a probe positioning mechanism 312 located below the detection camera 311; the probe positioning mechanism 312 includes The horizontal plate 3121 , the probes 3122 installed on the horizontal plate 3121 , and a multi-directional movement mechanism connected with the horizontal plate 3121 to drive the horizontal plate 3121 to move.

进一步优选地,所述多向运动机构包括X轴移动组件3123、Y轴移动组件3124、Z轴移动组件3125、旋转组件3126;所述横板3121安设于旋转组件3126上、所述旋转组件3126与Y轴移动组件3124相连接,所述Y轴移动组件3124与Z轴移动组件3125相连接,且Z轴移动组件3125连接在X轴移动组件3123上,以使多向运动机构可带动所述探针3122四向运动。Further preferably, the multi-directional motion mechanism includes an X-axis moving assembly 3123, a Y-axis moving assembly 3124, a Z-axis moving assembly 3125, and a rotating assembly 3126; the horizontal plate 3121 is installed on the rotating assembly 3126, and the rotating assembly 3126 is connected to the Y-axis moving component 3124, the Y-axis moving component 3124 is connected to the Z-axis moving component 3125, and the Z-axis moving component 3125 is connected to the X-axis moving component 3123, so that the multi-directional motion mechanism can drive all The probe 3122 moves in four directions.

如图1-10所示,使用时,放置待检测面板400的测试工位移动至点亮测试装置310的检测区,即移动至检测摄像机311下方,以使检测摄像机311能够采集待测面板400在被点亮时的图像;同时探针定位机构312设有多向运动机构,其带动探针3122移动使探针3122移动并定位到待测试面板400处,以使探针3122与面板400引脚一一对应连接;As shown in FIG. 1-10 , when in use, the test station where the panel 400 to be tested is placed is moved to the detection area of the lighting test device 310 , that is, moved below the detection camera 311 , so that the detection camera 311 can capture the panel 400 to be tested. The image when it is lit; at the same time, the probe positioning mechanism 312 is provided with a multi-directional movement mechanism, which drives the probe 3122 to move, so that the probe 3122 moves and is positioned at the panel 400 to be tested, so that the probe 3122 and the panel 400 lead The feet are connected one by one;

通过探针定位机构312设置,探针3122可以多方位调整位置,准确定位至面板400连接处,达到精准连接的效果;同时,如此设置,能够减少操作人员和提高生产效率,降低人为因素对检测结果的干扰。Through the setting of the probe positioning mechanism 312, the probe 3122 can be adjusted in multiple directions, and can be accurately positioned to the connection of the panel 400, so as to achieve the effect of precise connection; at the same time, this setting can reduce the number of operators, improve the production efficiency, and reduce the impact of human factors on detection. result interference.

需要说明的是:It should be noted:

点亮测试装置310为现有装置,其包括探针3122、检测摄像机311等组件,其具体构造此处不再累述;且通过探针3122与待测面板400引线对应电连接,并通过与检测摄像机311配合以采集待测面板400在被点亮时的图像用以识别面板400缺陷的该点亮测试装置310的工作原理和工作过程均为现有技术,此处不再累述;The lighting test device 310 is an existing device, which includes components such as a probe 3122, a detection camera 311 and the like, and its specific structure will not be described here; The working principle and working process of the lighting test device 310 that cooperates with the detection camera 311 to collect the image of the panel 400 to be tested when it is lit to identify the defects of the panel 400 are all in the prior art, and will not be described here again;

本实施例中采用如上所述结构的多向运动机构以带动所述探针3122进行四向运动;根据上述设计构思,本领域技术人员可采用其他的现有的四向运动机构,包括但不限于实施例方案。In this embodiment, the multi-directional motion mechanism with the above structure is used to drive the probe 3122 to move in four directions; according to the above design concept, those skilled in the art can use other existing four-directional motion mechanisms, including but not limited to the examples.

优选地,所述探针3122可拆卸连接于横板3121上。Preferably, the probes 3122 are detachably connected to the horizontal plate 3121 .

如此设置,便于探针3122的维护检修和更换。This arrangement facilitates maintenance, repair and replacement of the probe 3122.

需要说明的是,所述探针3122为现有装置,其工作原理此处不再累述;且根据上述设计构思,安设于横板3121上的探针3122数量可根据需求适应性调整,包括但不限于实施例方案。It should be noted that the probes 3122 are existing devices, and their working principles will not be described here; and according to the above design concept, the number of probes 3122 installed on the horizontal plate 3121 can be adaptively adjusted according to requirements. Including but not limited to example schemes.

优选地,所述检测摄像机311为CCD检测摄像机311。Preferably, the detection camera 311 is a CCD detection camera 311 .

需要说明的是,应当理解,所述检测摄像机311的主要作用为拍摄图像,除上述的CCD检测摄像机311之外,其他的凡能够达到与该CCD摄像头相同功能的现有检测摄像机311或摄像头皆可选用,本领域技术人员可根据需求适用性选择。It should be noted that, it should be understood that the main function of the detection camera 311 is to capture images. Except for the above-mentioned CCD detection camera 311, other existing detection cameras 311 or cameras that can achieve the same function as the CCD camera are all Optional, and those skilled in the art can choose according to the suitability of requirements.

优选地,所述检测摄像机311安设于第一升降机构313上,以使第一升降机构313驱动所述检测摄像机311上下移动。如此设置,检测摄像机311可上下移动,便于调整其拍摄视角和范围,便于使用。Preferably, the detection camera 311 is installed on the first lifting mechanism 313 , so that the first lifting mechanism 313 drives the detection camera 311 to move up and down. In this way, the detection camera 311 can be moved up and down, which is convenient for adjusting its shooting angle and range, and is convenient for use.

优选地,所述检测摄像机311可拆卸连接于第一升降机构313上;如此设置,便于检测摄像机311的维护检修和更换。Preferably, the detection camera 311 is detachably connected to the first lifting mechanism 313 ; this arrangement facilitates maintenance, repair and replacement of the detection camera 311 .

优选地,还包括设置于检测组件300前端的运料组件100;所述运料组件100上设有第一传送带110,所述第一移载机构332在位于点亮测试装置310检测区外的测试工位、第一传送带110上的前序工位111交替移动。Preferably, it also includes a material conveying assembly 100 disposed at the front end of the detection assembly 300; the material conveying assembly 100 is provided with a first conveyor belt 110, and the first transfer mechanism 332 is located outside the detection area of the lighting test device 310. The test station and the pre-procedure station 111 on the first conveyor belt 110 move alternately.

优选地,还包括收料组件200;所述收料组件200包括第二传送带250、设于第二传送带250上方的残品移载装置210、第一CV传送组件220;所述第一CV传送组件220沿远离第二传送带250的方向依次包括第一内CV组件221和第一外CV组件222;第一外CV组件222为三层CV传送层层叠的结构,第一内CV组件221安设于第二升降机构223上,以使第二升降机构223驱动其上下移动;所述残品移载装置210包括第二移载滑轨211以及滑动连接于第二移载滑轨211上的第三移载机构212和第四移载机构213;所述第三移载机构212在第二传送带250、第一内CV组件221上方交替移动,且第四移载机构213在第一内CV组件221、第一外CV组件222上方交替移动。Preferably, it also includes a receiving assembly 200; the receiving assembly 200 includes a second conveyor belt 250, a residual product transfer device 210 disposed above the second conveyor belt 250, and a first CV conveying assembly 220; the first CV conveying The assembly 220 sequentially includes a first inner CV assembly 221 and a first outer CV assembly 222 along the direction away from the second conveyor belt 250 ; the first outer CV assembly 222 is a three-layer CV conveying layer stacked structure, and the first inner CV assembly 221 is installed On the second lifting mechanism 223, so that the second lifting mechanism 223 drives it to move up and down; the residual product transfer device 210 includes a second transfer slide rail 211 and a first transfer slide rail 211 slidably connected to the second transfer slide rail 211. Three transfer mechanisms 212 and a fourth transfer mechanism 213 ; the third transfer mechanism 212 moves alternately above the second conveyor belt 250 and the first inner CV assembly 221 , and the fourth transfer mechanism 213 is in the first inner CV assembly 221. The first outer CV assembly 222 moves alternately above.

如图1-10所示,收料组件200的运行过程具体步骤为:As shown in Figure 1-10, the specific steps of the operation process of the receiving assembly 200 are as follows:

(1)检测后的面板400被搬运至第二传送带250的工位上(即后序工位251)上,第二传送带250带动检测后面板400移动;(1) The detected panel 400 is transported to the station of the second conveyor belt 250 (ie, the subsequent station 251 ), and the second conveyor belt 250 drives the detected rear panel 400 to move;

(2)操作者将空的残品料仓放入第一外CV组件222的第一层(底层)上,通过第一外CV组件222和第一内CV组件221配合将空残品料仓传送至第一内CV组件221上,通过第二升降机构223抬升第一内CV组件221以使残品料仓上抬;(2) The operator puts the empty residual product bin on the first layer (bottom layer) of the first outer CV assembly 222, and the empty residual product bin is assembled through the cooperation of the first outer CV assembly 222 and the first inner CV assembly 221. It is transferred to the first inner CV assembly 221, and the first inner CV assembly 221 is lifted by the second lifting mechanism 223 to lift the residual product bin;

(3)残品移载装置210的第三移载机构212抓取第二传送带250上的面板400,并移动至第一内CV组件221上方,并将残品面板400放到残品料仓上;(3) The third transfer mechanism 212 of the residual product transfer device 210 grabs the panel 400 on the second conveyor belt 250, moves it to the top of the first inner CV assembly 221, and places the residual product panel 400 in the residual product bin superior;

(4)第一外CV组件222的第三层(即顶层)上放置有装有隔纸的隔纸仓,第四移载机构213抓取隔纸后移动到残品料仓上方,将隔纸放到残品料仓上内的面板400上方;上述步骤(3)和(4)交替进行使得残品料仓内的残品面板400和隔纸交替层叠;(4) On the third layer (ie, the top layer) of the first outer CV assembly 222 is placed a paper separator bin with separator paper. The paper is placed above the panel 400 in the residual product bin; the above steps (3) and (4) are alternately performed so that the residual product panel 400 and the separator paper in the residual product bin are alternately stacked;

(5)残品料仓收集满后,残品料仓通过第二升降机构223下移至第一外CV组件222的第二层旁,通过第一外CV组件222和第一内CV组件221配合将残品料仓传送至第一外CV组件222的第二层上,使用者从第一外CV组件222的第二层将残品料仓取出;如此,重复进行上述步骤,残品料仓收料工序即可循环进行。(5) After the residual product bin is full, the residual product bin moves down through the second lifting mechanism 223 to the second layer of the first outer CV assembly 222, and passes through the first outer CV assembly 222 and the first inner CV assembly 221. In coordination with transferring the residual product bin to the second layer of the first outer CV assembly 222, the user takes out the residual product bin from the second layer of the first outer CV assembly 222; The warehouse receiving process can be carried out cyclically.

采用残品移载装置210和第一CV传送组件220配合的设置,实现自动化完成残品面板400的收料,能够减少操作人员和提高生产效率,高效且自动化程度高。Using the combination of the residual product transfer device 210 and the first CV conveying assembly 220 can realize the automatic completion of the receiving of the residual product panel 400, which can reduce the number of operators and improve the production efficiency, with high efficiency and high degree of automation.

优选地,所述收料组件200还设于第二传送带250上方的良品移载装置230、第二CV传送组件240;所述第二CV传送组件240沿远离第二传送带250的方向依次包括第二内CV组件241和第二外CV组件242;第二外CV组件242为三层CV传送层层叠的结构,第二内CV组件241安设于第三升降机构243上,以使第三升降机构243驱动其上下移动;所述良品移载装置230包括第三移载滑轨231以及滑动连接于第三移载滑轨231上的第五移载机构232和第六移载机构233;所述第五移载机构232在第二传送带250、第二内CV组件241上方交替移动,且第六移载机构233在第二内CV组件241、第二外CV组件242上方交替移动。Preferably, the receiving assembly 200 is further disposed on the good product transfer device 230 and the second CV conveying assembly 240 above the second conveyor belt 250 ; Two inner CV assemblies 241 and a second outer CV assembly 242; the second outer CV assembly 242 is a three-layer CV conveying layer stacked structure, and the second inner CV assembly 241 is installed on the third lifting mechanism 243 to make the third lifting and lowering mechanism 243. The mechanism 243 drives it to move up and down; the good product transfer device 230 includes a third transfer rail 231 and a fifth transfer mechanism 232 and a sixth transfer mechanism 233 slidably connected to the third transfer rail 231; The fifth transfer mechanism 232 alternately moves above the second conveyor belt 250 and the second inner CV assembly 241 , and the sixth transfer mechanism 233 alternately moves above the second inner CV assembly 241 and the second outer CV assembly 242 .

实际生产过程中,在点亮检测工序没有进行作业时,而后续工序还要进行,则需要在收料组件200上放置已经检测好的面板400,以使面板400通过第二传送带250传输至下道工序;如图1-10所示,本实施例中通过设置良品移载装置230和第二CV传送组件240来实现将面板400放到第二传送带250上;In the actual production process, when the lighting detection process is not performed, and the subsequent process needs to be performed, it is necessary to place the detected panel 400 on the receiving assembly 200, so that the panel 400 is transmitted to the lower part through the second conveyor belt 250. 1-10, in this embodiment, the panel 400 is placed on the second conveyor belt 250 by setting the good product transfer device 230 and the second CV conveying assembly 240;

其中,良品移载装置230和第二CV传送组件240的运行过程具体步骤为:The specific steps of the operation process of the good product transfer device 230 and the second CV transmission assembly 240 are as follows:

(1)使用者将装有良品面板400的良品料仓放入第二外CV组件242的第一层(底层)上,通过第二外CV组件242和第二内CV组件241配合将良品料仓传送至第二内CV组件241上,通过第三升降机构243抬升第二内CV组件241以使残品料仓上抬;(1) The user places the good product bin with the good product panel 400 on the first layer (bottom layer) of the second outer CV assembly 242, and the second outer CV assembly 242 and the second inner CV assembly 241 cooperate to remove the good product material. The bin is transferred to the second inner CV assembly 241, and the second inner CV assembly 241 is lifted by the third lifting mechanism 243 to lift the residual product bin;

(2)残品移载装置210的第五移载机构232抓取残品料仓内的良品面板400,并移动至第二传送带250上方,并将良品面板400放到第二传送带250上;(2) The fifth transfer mechanism 232 of the residual product transfer device 210 grabs the good product panel 400 in the residual product bin, moves it to the top of the second conveyor belt 250, and places the good product panel 400 on the second conveyor belt 250;

(3)第二外CV组件242的第三层(即顶层)上放置有空的隔纸仓,第六移载机构233抓取良品料仓内良品上覆盖的隔纸后移动到隔纸仓上方,将隔纸放到隔纸仓内;上述步骤(2)和(3)交替进行使得良品料仓内的良品面板400逐一放到第二传送带250上;(3) An empty paper separator is placed on the third layer (ie, the top layer) of the second outer CV assembly 242, and the sixth transfer mechanism 233 grabs the separator paper covered on the good product in the good product bin and moves it to the paper separator bin Above, put the paper separator into the paper separator bin; the above steps (2) and (3) are alternately performed so that the good product panels 400 in the good product bin are placed on the second conveyor belt 250 one by one;

(4)良品料仓内的良品面板400取完后,良品料仓通过第三升降机构243下移至第二外CV组件242的第二层旁,通过第二外CV组件242和第二内CV组件241配合将良品料仓传送至第二外CV组件242的第二层上,使用者从第二外CV组件242的第二层将空的良品料仓取出;如此,重复进行上述步骤,良品面板400放料工序即可循环进行。(4) After the good product panels 400 in the good product bin are taken out, the good product bin moves down through the third lifting mechanism 243 to the second layer of the second outer CV assembly 242, and passes through the second outer CV assembly 242 and the second inner CV assembly 242. The CV assembly 241 cooperates to transfer the good product bin to the second layer of the second outer CV assembly 242, and the user takes out the empty good product bin from the second layer of the second outer CV assembly 242; in this way, the above steps are repeated, The discharging process of the good panel 400 can be carried out cyclically.

采用良品移载装置230和第二CV传送组件240配合的设置,实现自动化完成良品面板400的放料,能够减少操作人员和提高生产效率,高效且自动化程度高。Using the combination of the good product transfer device 230 and the second CV conveying assembly 240 can realize the automatic completion of the unloading of the good product panel 400, which can reduce the number of operators and improve the production efficiency, with high efficiency and high degree of automation.

优选地,所述第一CV传送组件220和第二CV传送组件240采用滚筒CV,即采用滚筒式CV传送带;Preferably, the first CV conveying assembly 220 and the second CV conveying assembly 240 use a roller CV, that is, a roller type CV conveying belt;

需要说明的是,本文所述“CV传送”为本领域对于某一传送方式的常规叫法,“CV传送组件”即为本领域对于采用该传送方式设置的传送带组件的常规叫法;在工程设计中,传动方式一般可分为以下四种形式:ZV传动、CV传动、CR传动和CL传动,其具体构造和工作原理均为现有技术此处不再累述;It should be noted that the "CV transmission" mentioned in this article is the conventional name for a certain transmission method in the field, and the "CV transmission assembly" is the conventional name for the conveyor belt assembly set by this transmission method in the field; In the design, the transmission modes can generally be divided into the following four forms: ZV transmission, CV transmission, CR transmission and CL transmission.

需要说明的是:It should be noted:

所述第三移载机构212、第四移载机构213、第五移载机构232和第六移载机构233为现有的快速移载装置,其可选用现有的动力式机械手臂、真空吸附式移载件或者真空吸附式移载组件与动力式机械手臂的组合等,又或者是其它具有已在功能的输送机构,包括但不限于实施例和上述现有装置;根据上述设计,本领域技术人员可适用性选择合适类型和型号的移载机构。The third transfer mechanism 212 , the fourth transfer mechanism 213 , the fifth transfer mechanism 232 and the sixth transfer mechanism 233 are the existing rapid transfer devices, which can be selected from existing powered robotic arms, vacuum The adsorption type transfer element or the combination of the vacuum adsorption type transfer element and the dynamic mechanical arm, etc., or other conveying mechanisms with existing functions, including but not limited to the embodiments and the above-mentioned existing devices; according to the above design, this Those skilled in the art can select appropriate types and models of transfer mechanisms as applicable.

优选地,所述第一内CV组件221可拆卸连接于第二升降机构223上;所述第二内CV组件241可拆卸连接于第三升降机构243上。Preferably, the first inner CV assembly 221 is detachably connected to the second lifting mechanism 223 ; the second inner CV assembly 241 is detachably connected to the third lifting mechanism 243 .

如此设置,便于第一内CV组件221、第二内CV组件241维护检修和更换。This arrangement facilitates maintenance, repair and replacement of the first inner CV assembly 221 and the second inner CV assembly 241 .

需要说明的是,所述第一升降机构313、第二升降机构223和第三升降机构243为现有的往复式直线运动机构,本领域技术人员可根据需求适应性选择。It should be noted that the first elevating mechanism 313 , the second elevating mechanism 223 and the third elevating mechanism 243 are existing reciprocating linear motion mechanisms, which can be adaptively selected by those skilled in the art according to requirements.

优选地,所述第一传送带110和第二传送带250均采用滚筒CV,即滚筒式传送带。Preferably, the first conveyor belt 110 and the second conveyor belt 250 both use rollers CV, that is, roller conveyor belts.

另外,本领域技术人员应当理解,尽管现有技术中存在许多问题,但是,本发明的每个实施例或技术方案可以仅在一个或几个方面进行改进,而不必同时解决现有技术中或者背景技术中列出的全部技术问题。本领域技术人员应当理解,对于一个权利要求中没有提到的内容不应当作为对于该权利要求的限制。In addition, those skilled in the art should understand that although there are many problems in the prior art, each embodiment or technical solution of the present invention can be improved in only one or several aspects, without simultaneously solving the problems in the prior art or All technical issues listed in the background art. Those skilled in the art should understand that anything not mentioned in a claim should not be construed as a limitation on the claim.

尽管本文中较多的使用了诸如检测组件、点亮测试装置、承载装置等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的;本发明实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”、等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。Although terms such as detection assembly, lighting test device, carrier device, etc. are used more in this document, the possibility of using other terms is not excluded. The use of these terms is only to describe and explain the essence of the present invention more conveniently; it is contrary to the spirit of the present invention to interpret them as any kind of additional limitation; the description and claims of the embodiments of the present invention and the above appendix The terms "first", "second", etc. (if present) in the figures are used to distinguish between similar objects and are not necessarily used to describe a particular order or precedence.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.

Claims (10)

1.一种面板点亮检测机,包括检测组件;其特征在于,所述检测组件包括:1. A panel lighting detection machine, comprising a detection assembly; it is characterized in that, the detection assembly comprises: 点亮测试装置,其设置于承载装置上方;Lighting up the test device, which is arranged above the carrying device; 承载装置,包括承载台、第一驱动机构、两个设于承载台上的测试工位,所述第一驱动机构驱动所述承载台移动,以使两个所述测试工位交替移动至点亮测试装置的检测区;The carrying device includes a carrying table, a first driving mechanism, and two test stations arranged on the carrying table. The first driving mechanism drives the carrying table to move, so that the two test stations alternately move to a point The detection area of the bright test device; 移送装置,其用于将前序工位上所承载的面板转移至位于点亮测试装置检测区外的测试工位上,并将位于点亮测试装置检测区外的测试工位上的面板转移至后序工位。A transfer device, which is used to transfer the panel carried on the pre-stage station to the test station located outside the detection area of the lighting test device, and transfer the panel located on the test station outside the detection area of the lighting test device to the subsequent work station. 2.根据权利要求1所述的面板点亮检测机,其特征在于:所述第一驱动机构驱动所述承载台转动,且两个测试工位相对于转动轴心呈对称分布,以使承载台转动时带动两个测试工位交替移动至面板点亮测试装置的检测区。2 . The panel lighting detection machine according to claim 1 , wherein the first driving mechanism drives the bearing table to rotate, and the two test stations are symmetrically distributed with respect to the rotation axis, so that the bearing table is symmetrically distributed. 3 . When it rotates, it drives the two test stations to alternately move to the detection area of the panel lighting test device. 3.根据权利要求2所述的面板点亮检测机,其特征在于:所述承载台为圆形板状结构,且承载台沿圆心进行转动。3 . The panel lighting detector according to claim 2 , wherein the bearing platform is a circular plate-like structure, and the bearing platform rotates along the center of the circle. 4 . 4.根据权利要求3所述的面板点亮检测机,其特征在于:所述移送装置包括第一移载滑轨以及第一移载机构和第二移载机构;4. The panel lighting detector according to claim 3, wherein the transfer device comprises a first transfer slide rail, a first transfer mechanism and a second transfer mechanism; 所述第一移载机构和第二移载机构滑动连接于第一移载滑轨上,所述第一移载机构通过第一移载滑轨在位于点亮测试装置检测区外的测试工位、前序工位交替移动,且所述第二移载机构通过第一移载滑轨在位于点亮测试装置检测区外的测试工位、后序工位交替移动。The first transfer mechanism and the second transfer mechanism are slidably connected to the first transfer slide rail, and the first transfer mechanism passes through the first transfer slide rail in a tester located outside the detection area of the lighting test device. The second transfer mechanism moves alternately between the test station and the subsequent station located outside the detection area of the lighting test device through the first transfer slide rail. 5.根据权利要求1所述的面板点亮检测机,其特征在于:所述点亮测试装置包括用于采集待测面板在被点亮时的图像的检测摄像机以及位于检测摄像机下方的探针定位机构;5 . The panel lighting detection machine according to claim 1 , wherein the lighting testing device comprises a detection camera for collecting an image of the panel to be tested when it is lit, and a probe located under the detection camera. 6 . positioning mechanism; 所述探针定位机构包括横板、安设于横板上的探针以及与横板连接用以带动横板移动的多向运动机构。The probe positioning mechanism includes a horizontal plate, a probe installed on the horizontal plate, and a multi-directional movement mechanism connected with the horizontal plate to drive the horizontal plate to move. 6.根据权利要求5所述的面板点亮检测机,其特征在于:所述多向运动机构包括X轴移动组件、Y轴移动组件、Z轴移动组件、旋转组件;6. The panel lighting detection machine according to claim 5, wherein the multi-directional motion mechanism comprises an X-axis moving component, a Y-axis moving component, a Z-axis moving component, and a rotating component; 所述横板安设于旋转组件上、所述旋转组件与Y轴移动组件相连接,所述Y轴移动组件与Z轴移动组件相连接,且Z轴移动组件连接在X轴移动组件上,以使多向运动机构可带动所述探针四向运动。The horizontal plate is installed on the rotating assembly, the rotating assembly is connected with the Y-axis moving assembly, the Y-axis moving assembly is connected with the Z-axis moving assembly, and the Z-axis moving assembly is connected on the X-axis moving assembly, So that the multi-directional movement mechanism can drive the probe to move in four directions. 7.根据权利要求5所述的面板点亮检测机,其特征在于:所述探针可拆卸连接于横板上。7 . The panel lighting detector according to claim 5 , wherein the probe is detachably connected to the horizontal plate. 8 . 8.根据权利要求5所述的面板点亮检测机,其特征在于:所述检测摄像机安设于第一升降机构上,以使第一升降机构驱动所述检测摄像机上下移动。8 . The panel lighting detection machine according to claim 5 , wherein the detection camera is installed on the first lifting mechanism, so that the first lifting mechanism drives the detection camera to move up and down. 9 . 9.根据权利要求4所述的面板点亮检测机,其特征在于:还包括设置于检测组件前端的运料组件;9. The panel lighting detection machine according to claim 4, characterized in that: it further comprises a material transporting component arranged at the front end of the detection component; 所述运料组件上设有第一传送带,所述第一移载机构在位于点亮测试装置检测区外的测试工位、第一传送带上的前序工位交替移动。A first conveyor belt is arranged on the material conveying assembly, and the first transfer mechanism moves alternately between a test station located outside the detection area of the lighting test device and a pre-procedure station on the first conveyor belt. 10.根据权利要求1所述的面板点亮检测机,其特征在于:还包括收料组件;所述收料组件包括第二传送带、设于第二传送带上方的残品移载装置、第一CV传送组件;10 . The panel lighting detection machine according to claim 1 , further comprising a receiving assembly; the receiving assembly comprises a second conveyor belt, a residual product transfer device disposed above the second conveyor belt, a first CV transmission assembly; 所述第一CV传送组件沿远离第二传送带的方向依次包括第一内CV组件和第一外CV组件;第一外CV组件为三层CV传送层层叠的结构,第一内CV组件安设于第二升降机构上,以使第二升降机构驱动其上下移动;The first CV conveying assembly sequentially includes a first inner CV assembly and a first outer CV assembly along the direction away from the second conveyor belt; the first outer CV assembly is a three-layer CV conveying layer stacked structure, and the first inner CV assembly is installed on the second lifting mechanism, so that the second lifting mechanism drives it to move up and down; 所述残品移载装置包括第二移载滑轨以及滑动连接于第二移载滑轨上的第三移载机构和第四移载机构;所述第三移载机构在第二传送带、第一内CV组件上方交替移动,且第四移载机构在第一内CV组件、第一外CV组件上方交替移动。The residual product transfer device includes a second transfer slide rail, a third transfer mechanism and a fourth transfer mechanism that are slidably connected to the second transfer slide rail; the third transfer mechanism is on the second conveyor belt, The first inner CV assembly moves alternately above, and the fourth transfer mechanism moves alternately above the first inner CV assembly and the first outer CV assembly.
CN202210456111.8A 2022-04-27 2022-04-27 Panel lightening detection machine Pending CN114833094A (en)

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