CN114823004A - Cable processing equipment and process for cable surface treatment - Google Patents
Cable processing equipment and process for cable surface treatment Download PDFInfo
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- CN114823004A CN114823004A CN202210516962.7A CN202210516962A CN114823004A CN 114823004 A CN114823004 A CN 114823004A CN 202210516962 A CN202210516962 A CN 202210516962A CN 114823004 A CN114823004 A CN 114823004A
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004381 surface treatment Methods 0.000 title claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 192
- 238000007664 blowing Methods 0.000 claims abstract description 71
- 238000001035 drying Methods 0.000 claims abstract description 31
- 238000005507 spraying Methods 0.000 claims abstract description 25
- 238000009833 condensation Methods 0.000 claims abstract description 18
- 230000005494 condensation Effects 0.000 claims abstract description 17
- 238000011084 recovery Methods 0.000 claims abstract description 12
- 239000007921 spray Substances 0.000 claims description 36
- 238000000227 grinding Methods 0.000 claims description 32
- 238000010438 heat treatment Methods 0.000 claims description 19
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims 3
- 238000005498 polishing Methods 0.000 abstract description 27
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract description 3
- 238000007667 floating Methods 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 5
- 239000000498 cooling water Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 229910001651 emery Inorganic materials 0.000 description 4
- 239000012535 impurity Substances 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003809 water extraction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- Manufacturing & Machinery (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The invention relates to the technical field of cable production, in particular to cable processing equipment and a process for processing the surface of a cable, which comprises a water tank and a polishing device, wherein the polishing device comprises a driving mechanism, a spraying component, a drying component, a water blowing component, a recovery mechanism and two polishing wheels, the recovery mechanism comprises a first water pump, a second water pump, a condensation cavity, a first pipeline, a second pipeline and a third pipeline, the cable sequentially passes through the polishing wheels, the water blowing component and the drying component, the polishing wheels polish the cable, the spraying component cools the cable and simultaneously prevents chips from floating, the water blowing component blows the water on the surface of the cable, the drying component dries the residual water on the surface of the cable, the water generated by the water blowing component and the drying component is collected by the second pipeline and the third pipeline and is finally pumped into the water tank by the second water pump, and then the first water pump conveys the water to the spraying component, therefore, circulation is completed, the recycling of water is improved, the waste of resources is reduced, and the expenditure of production cost is reduced.
Description
Technical Field
The invention relates to the technical field of cable production, in particular to cable processing equipment and a cable processing technology for cable surface treatment.
Background
The production process of the cable generally needs three processes of drawing, reaming and coating; the cleanliness of the cable needs to be ensured in the whole production process; during drawing, the drawn cable needs to be subjected to water cooling and polishing, the cleanness degree of the surface of the cable needs to be ensured, and the influence on the use of the cable caused by impurities mixed in the cable after production is avoided; particularly, the surface of the cable needs to be cleaned after polishing, so that the phenomenon that the quality of cable production is influenced due to the inclusion of abrasive dust is avoided; meanwhile, the surface of the cable needs to be dried, so that the surface of the cable is prevented from being corroded; thereby ensuring the quality of cable production.
Chinese patent CN202111254508.0 discloses a processing production system and a production process for cable production, which comprises a grinding device, a water cooling structure and a water blowing structure; the drawn cable correspondingly and sequentially passes through the grinding device, the water cooling structure and the water blowing structure; the gathering and blowing structure and the drying structure are sequentially arranged and coaxially arranged; gather and blow the structure and assemble the water stain on the distinguished and admirable blowing cable, just drying structure is corresponding to be wiped futilely in cable surface moisture, has solved the water stain technical problem who clears up of its surface residual behind the water-cooling of cable surface, but its cable can produce the piece at the process of polishing, is difficult for collecting after the piece drifts away and causes harm to the staff easily, simultaneously inconvenient clearance and the recovery of cooling water to the processing scene.
Disclosure of Invention
In view of the above, it is necessary to provide a cable processing apparatus and a cable processing process for cable surface treatment.
In order to solve the problems of the prior art, the invention adopts the technical scheme that:
a cable processing device for processing the surface of a cable comprises a water tank and a polishing device, wherein the water tank is positioned at the bottom of the polishing device, a mounting frame is arranged at the top of the water tank, the polishing device comprises a driving mechanism, a spraying component, a drying component, a water blowing component, a recovery mechanism and two polishing wheels, the spraying component is positioned at the top of the mounting frame, the two polishing wheels are positioned below the spraying component, the driving mechanism is positioned beside the two polishing wheels, the two polishing wheels are in transmission connection with the driving mechanism, the drying component and the water blowing component are connected with the mounting frame in a left-to-right sequence, the recovery mechanism is positioned beside the water tank, the recovery mechanism comprises a first water pump, a second water pump, a condensation cavity, a first pipeline, a second pipeline and a third pipeline, the first water pump and the second water pump are positioned on the side wall of the water tank, the first pipeline is positioned on the side wall of the mounting frame, and two ends of the first pipeline are respectively communicated with the spraying component and the first water pump, the condensation chamber is located the top of stoving subassembly, and the both ends of second pipeline are connected with condensation chamber and second water pump respectively, and the third pipeline is located the below of blowing the water subassembly, and third pipeline and second pipeline intercommunication.
Preferably, actuating mechanism includes first rotary actuator, first rotation axis, the driven shaft, the second rotation axis, first gear, second gear and hold-in range, first rotation axis, driven shaft and second rotation axis all are horizontal state and set up along the mounting bracket from high to low direction, two are beaten the wheel and are located on first rotation axis and second rotation axis respectively, first gear and second gear overlap respectively and locate on first rotation axis and driven shaft, and first gear and second gear meshing are connected, hold-in range cover is located on second rotation axis and driven shaft, first rotary actuator is located the lateral wall of mounting bracket and places coaxially with first rotation axis, first rotary actuator's output shaft runs through lateral wall and first rotation axis fixed connection through the mounting bracket.
Preferably, still be provided with adjusting part in the actuating mechanism, adjusting part includes the second rotary actuator, the fixed plate, the lead screw, the guide pillar, lifter plate and two spouts, two spouts are located the both sides of mounting bracket respectively, the both ends of second rotation axis respectively with two spout sliding connection, the fixed plate becomes the top that the horizontality is located one of them spout, the lifter plate cover is located one of them of second rotation axis and is served, and be located the below of fixed plate, lead screw and guide pillar all are the below that vertical state is located the fixed plate, lead screw and guide pillar are parallel to each other, lead screw and guide pillar all run through the lifter plate, lead screw and lifter plate screw-thread fit, guide pillar and lifter plate sliding connection, the second rotary actuator is located the top of fixed plate, the output shaft of second rotary actuator runs through fixed plate and lead screw fixed connection.
Preferably, the adjusting assembly further comprises a belt tensioner, the belt tensioner is located beside the driven shaft, and the synchronous belt is sleeved among the belt tensioner, the driven shaft and the second rotating shaft.
Preferably, spray assembly includes connecting tube, a plurality of shower head and shower, and a plurality of shower all are the horizontal state and are located the top of mounting bracket, and connecting tube is located between all shower, and connecting tube and all shower intercommunication, and first pipeline runs through the lateral wall through the mounting bracket and communicates with one of them shower, the bottom in a plurality of shower of the impartial distance of a plurality of shower heads.
Preferably, the subassembly of blowing includes blowing pipeline, first filter screen and a plurality of blowing nozzle, and blowing pipeline is located the side of mounting bracket, and the impartial distance of all blowing nozzles encircles and distributes on blowing pipeline's axis, and all blowing nozzles all are located blowing pipeline's first half, and all blowing nozzles all are originated with the outside and are connected, and first filter screen is located blowing pipeline's bottom, and blowing pipeline's bottom is provided with first delivery port and is connected with the second pipeline.
Preferably, the stoving subassembly includes heated tube, two baffles and a plurality of electrical heating rod, heated tube with blow the water subassembly intercommunication, two baffles are located heated tube's both sides respectively, are provided with the through-hole that can supply the cable to pass through on two baffles, all electrical heating rods are the equidistance and encircle on heated tube's inner wall, heated tube's top is provided with the second and blows the mouth of a river, the second blows mouth of a river and condensation chamber intercommunication.
Preferably, a second filter screen is arranged in the water tank.
Preferably, the first water pump and the second water pump are both provided with a third filter screen.
A process for producing and manufacturing a cable by cable processing equipment for treating the surface of the cable comprises the following steps:
s1, the driving mechanism drives two grinding wheels to grind the surface of the cable;
s2a, the spraying assembly cools the cable and prevents chips from flying, and water flow in spraying is recovered by a water pool;
s2b, the first water pump pumps water in the water pool into the first pipeline, and the water is conveyed into the spray assembly through the first pipeline to supply a water source for the spray assembly;
s3a, the water blowing assembly blows dry the water on the surface of the polished cable;
s3b, enabling the water flow blown by the water blowing assembly to flow into a third pipeline, and starting a second water pump to pump the water flow in the third pipeline communicated with the second pipeline into a water pool;
s4a, drying the residual moisture on the surface of the cable by the drying component;
s4b, the water vapor evaporated by the drying component enters the condensation cavity, the condensed water flows into the second pipeline, and the second water pump is started to pump the water flow in the second pipeline into the water pool.
Compared with the prior art, the beneficial effect of this application is:
1. the cable passes through a mounting rack above a water tank through a traction device, the cable is driven to move, the cable sequentially passes through a polishing wheel, a water blowing component and a drying component, firstly, two polishing wheels are driven by a driving mechanism to rotate, the surface of the cable is polished, meanwhile, the surface of the cable is sprayed and cooled by a spraying component, meanwhile, the chips in the polishing process cannot float through sprayed water flow, finally, the chips are collected through the water tank, after the cable passes through the polishing wheel, the moisture on the surface of the cable is dried through the water blowing component, the remaining moisture on the surface of the cable is dried through the drying component, so that the treatment on the surface of the cable is finished, the water blown by the water blowing component is collected through a third pipeline and finally flows into a second pipeline, the moisture evaporated by the drying component is collected through the second pipeline, and the evaporated moisture can be condensed in the second pipeline, finally, the water in the second pipeline is extracted through the second water pump and finally conveyed to the water tank, and the water in the water tank is conveyed to the spraying assembly through the first water pump, so that the circulation is completed, the recycling of cooling water is improved, the waste of resources is reduced, and the expenditure of production cost is reduced.
2. This application is through the setting of first gear and second gear for two direction of rotation of polishing wheel are opposite, when auxiliary cable gos forward, can also polish to the cable surface, thereby accomplish the operation demand.
3. This application is through the distance between two grinding wheels of adjusting part adjustment to can better match not unidimensional cable, to the processing demand of difference, the accessible is adjusted the distance between two grinding wheels simultaneously, adjusts grinding device's pressure, makes that it can be better handle the cable surface.
4. This application is through belt tightener's setting for when the second rotation axis removed along the spout, belt tightener can make the hold-in range remain suitable tension throughout, and the power of being convenient for is transmitted again between driven shaft and the second rotation axis.
5. This application through first water pump and first pipeline with the water extraction in the pond to the spray piping in, through the setting of connecting tube for can all be through the rivers in all spray piping, the shower head through the spray piping bottom cools down to the cable surface at last, makes the unable removal of the dust that drifts away of the in-process of polishing simultaneously, makes at last to collect the rivers through the pond.
6. This application is through the setting of second filter screen for the piece is by the separation of second filter screen, makes the water source in the pond cleaner, reduces spray assembly's fault rate.
7. This application all has the setting of third filter screen on through first water pump and the second water pump for first water pump and second water pump can filter rivers when absorbing rivers, thereby reduce the fault rate of the follow-up use of spray assembly.
Drawings
FIG. 1 is a perspective view of the present application in its entirety;
FIG. 2 is a top view of the entirety of the present application;
FIG. 3 is a schematic cross-sectional structure of the present application in its entirety;
FIG. 4 is a side view of the drying assembly and the water blowing assembly of the present application;
FIG. 5 is a perspective view of the drying assembly of the present application;
FIG. 6 is a perspective view of the spray assembly of the present application;
FIG. 7 is a partial perspective view of the present application;
FIG. 8 is a perspective view of the pool of the present application;
FIG. 9 is a perspective view of the drive mechanism of the present application;
FIG. 10 is a perspective schematic view of the drive mechanism and adjustment assembly of the present application;
the reference numbers in the figures are:
1-a water pool; 1 a-a mounting frame; 1 b-a second sieve;
2-grinding device; 2 a-a drive mechanism; 2a1 — first rotary drive; 2a 2-first axis of rotation; 2a3 — first gear; 2a4 — driven shaft; 2a5 — second gear; 2a 6-second axis of rotation; 2a 7-synchronous belt; 2a 8-belt tensioner; 2 b-an adjustment assembly; 2b1 — second rotary drive; 2b 2-dead plate; 2b 3-lead screw; 2b 4-guide post; 2b 5-lifter plate; 2b 6-chute; 2 c-a spray assembly; 2c 1-shower pipe; 2c 2-connecting pipe; 2c 3-showerhead; 2 d-drying the assembly; 2d1 — heating tube; 2d 2-electric heating rod; 2d 3-baffle; 2 e-a water blowing assembly; 2e 1-blow pipe; 2e 2-first screen; 2e 3-blowing nozzle; 2 f-a recovery mechanism; 2f1 — first water pump; 2f2 — first conduit; 2f3 — second water pump; 2f 4-condensation chamber; 2f5 — second conduit; 2f6 — third conduit; 2f 7-third screen; 2 g-grinding wheel.
Detailed Description
For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
As shown in fig. 1-10, the present application provides:
the utility model provides a cable processing equipment to cable surface treatment, including pond 1 and grinding device 2, pond 1 is located grinding device 2's bottom, the top of pond 1 is provided with mounting bracket 1a, grinding device 2 includes actuating mechanism 2a, spray assembly 2c, drying assembly 2d, blow water assembly 2e, retrieve mechanism 2f and two emery wheels 2g, spray assembly 2c is located the top of mounting bracket 1a, two emery wheels 2g are located the below of spray assembly 2c, actuating mechanism 2a is located the side of two emery wheels 2g, and two emery wheels 2g all are connected with actuating mechanism 2a transmission, drying assembly 2d and blow water assembly 2e follow right-left order and be connected with mounting bracket 1a, retrieve mechanism 2f is located the side of pond 1, retrieve mechanism 2f includes first water pump 2f1, second water pump 2f3, condensation chamber 2f4, First pipeline 2f2, second pipeline 2f5 and third pipeline 2f6, first water pump 2f1 and second water pump 2f3 all are located the lateral wall of pond 1, first pipeline 2f2 is located the lateral wall of mounting bracket 1a, the both ends of first pipeline 2f2 communicate with spray assembly 2c and first water pump 2f1 respectively, condensation chamber 2f4 is located the top of drying assembly 2d, the both ends of second pipeline 2f5 are connected with condensation chamber 2f4 and second water pump 2f3 respectively, third pipeline 2f6 is located the below of blowing subassembly 2e, and third pipeline 2f6 communicates with second pipeline 2f 5.
Based on above-mentioned embodiment, the technical problem that this application wants to solve is that the cable need cool off it at the in-process of polishing, and the in-process of polishing can produce the piece, is difficult for collecting after the piece drifts and causes harm to the staff easily, and inconvenient clearance and the recovery of cooling water to the processing scene simultaneously. Therefore, the cable penetrates through the mounting frame 1a above the water tank 1 through the traction device to drive the cable to move, the cable sequentially passes through the polishing wheels 2g, the water blowing component 2e and the drying component 2d, firstly, the two polishing wheels 2g are driven to rotate through the driving mechanism 2a, the surface of the cable is polished, meanwhile, the surface of the cable is sprayed and cooled through the spraying component 2c, meanwhile, chips in the polishing process cannot float through sprayed water flow, finally, the cable is collected through the water tank 1, after passing through the polishing wheels 2g, moisture on the surface of the cable is dried through the water blowing component 2e, the remaining moisture on the surface of the cable is dried through the drying component 2d, the surface of the cable is processed, water blown down by the water blowing component 2e is collected through the third pipeline 2f6 and finally flows into the second pipeline 2f5, the moisture that stoving subassembly 2d evaporated passes through second pipeline 2f5 and collects, the moisture that evaporates can condense in second pipeline 2f5, at last through second water pump 2f3 to the moisture in the second pipeline 2f5 extract, send to pond 1 at last, water in pond 1 rethread first water pump 2f1 is carried it to in spraying subassembly 2c, accomplish the circulation from this, improve the recycle to the cooling water, reduce the waste of resource, reduce manufacturing cost's expenditure.
As shown in fig. 9 and 10, further:
the driving mechanism 2a includes a first rotary driver 2a1, a first rotary shaft 2a2, a driven shaft 2a4, a second rotary shaft 2a6, a first gear 2a3, a second gear 2a5 and a synchronous belt 2a7, the first rotary shaft 2a2, the driven shaft 2a4 and the second rotary shaft 2a6 are all horizontally arranged along the direction from the high to the low of the mounting rack 1a, two grinding wheels 2g are respectively sleeved on the first rotary shaft 2a2 and the second rotary shaft 2a6, the first gear 2a3 and the second gear 2a5 are respectively sleeved on the first rotary shaft 2a2 and the driven shaft 2a4, and the first gear 2a3 and the second gear 2a5 are connected in a meshing manner, the synchronous belt 2a7 is sleeved on the second rotating shaft 2a6 and the driven shaft 2a4, the first rotary driver 2a1 is positioned on the side wall of the mounting frame 1a and is coaxially arranged with the first rotating shaft 2a2, and the output shaft of the first rotary driver 2a1 penetrates through the side wall of the mounting frame 1a and is fixedly connected with the first rotating shaft 2a 2.
Based on the above embodiment, the technical problem to be solved by the present application is how to drive the two grinding wheels 2g to rotate by the driving mechanism 2 a. To this end, the present application starts the first rotary driver 2a1, the output shaft of the first rotary driver 2a1 drives the first rotary shaft 2a2 fixedly connected to it, the rotation of the first rotary shaft 2a2 drives the first gear 2a3 and simultaneously drives the grinding wheel 2g, the rotation of the first gear 2a3 drives the second gear 2a5 engaged with it, the rotation of the second gear 2a5 drives the rotation of the driven shaft 2a4, the rotation of the driven shaft 2a4 drives the rotation of the second rotary shaft 2a6 connected to it through the timing belt 2a7, the rotation of the second rotary shaft 2a6 drives the grinding wheel 2g connected to it, the rotation of the first gear 2a3 and the second gear 2a5 are arranged, so that the rotation directions of the two grinding wheels 2g are opposite, and the grinding wheel cable surface can be ground while the auxiliary cable advances, thereby completing the job requirement.
As shown in fig. 9 and 10, further:
the driving mechanism 2a is further provided with an adjusting assembly 2b, the adjusting assembly 2b comprises a second rotary driver 2b1, a fixed plate 2b2, a lead screw 2b3, a guide post 2b4, a lifting plate 2b5 and two sliding chutes 2b6, the two sliding chutes 2b6 are respectively located on two sides of the mounting frame 1a, two ends of a second rotary shaft 2a6 are respectively slidably connected with the two sliding chutes 2b6, the fixed plate 2b2 is horizontally located on the top of one of the sliding chutes 2b6, the lifting plate 2b5 is sleeved on one end of the second rotary shaft 2a6 and is located below the fixed plate 2b2, the lead screw 2b3 and the guide post 2b4 are both vertically located below the fixed plate 2b4, the lead screw 2b4 and the guide post 2b4 are parallel to each other, the lead screw 2b4 and the guide post 2b4 penetrate through the lifting plate 2b4, the guide post 6852 b4 is in threaded fit with the lifting plate 2b4, the lead screw 6852 b4 is connected with the second rotary driver 6852 b4, the second lifting plate 6852 b4 is located above the second lifting plate 6852 b4, the output shaft of the second rotary driver 2b1 is fixedly connected with the screw rod 2b3 through the fixing plate 2b 2.
Based on the above-described embodiment, the technical problem that the present application intends to solve is how the adjusting assembly 2b adjusts the positions of the two grinding wheels 2 g. For this purpose, the present application starts the second rotary driver 2b1, the output shaft of the second rotary driver 2b1 is fixedly connected with the screw rod 2b3 through the fixed plate 2b2, the rotation of the screw rod 2b3 drives the lifting plate 2b5 screwed with the screw rod to move, so that the lifting plate 2b5 is positioned along the axial direction of the guide post 2b4 and the screw rod 2b3, the movement of the lifting plate 2b5 drives the movement of the second rotating shaft 2a6 connected with the lifting plate, so that the second rotating shaft 2a6 moves along the direction of the sliding chute 2b6, so that the grinding wheels 2g move along with it, thereby adjusting the distance between the two grinding wheels 2g, so that cables of different sizes can be better matched, simultaneously to different processing demands, the accessible is adjusted two distance between 2g of grinding wheel, adjusts grinding device 2's pressure, makes it can be better handle the cable surface.
As shown in fig. 10, further:
the adjusting assembly 2b further comprises a belt tensioner 2a8, the belt tensioner 2a8 is located at the side of the driven shaft 2a4, and the synchronous belt 2a7 is sleeved among the belt tensioner 2a8, the driven shaft 2a4 and the second rotating shaft 2a 6.
Based on the above embodiments, the technical problem that the present application intends to solve is that when the timing belt 2a7 is sleeved on the second rotating shaft 2a6 and the driven shaft 2a4, the timing belt 2a7 is pulled due to the movement of the second rotating shaft 2a6, and the power of the timing belt 2a7 is not easily transmitted when the timing belt 2a7 retracts. For this reason, the belt tensioner 2a8 can maintain the proper tension of the synchronous belt 2a7 at all times when the second rotating shaft 2a6 moves along the sliding chute 2b6 by the arrangement of the belt tensioner 2a8, so that the power can be transmitted between the driven shaft 2a4 and the second rotating shaft 2a 6.
As shown in fig. 6 and 7, further:
Based on the embodiment, the technical problem that this application wants to solve is how spray assembly 2c cools off and the dust fall to the process of polishing. For this reason, this application through first water pump 2f1 and first pipeline 2f2 with the water extraction in the pond 1 to spray pipe 2c1 in, through the setting of connecting tube 2c2 for all can all pass through rivers in the spray pipe 2c1, at last through spray header 2c3 of spray pipe 2c1 bottom to the cable surface cooling, make the unable removal of the dust of the drift in the process of polishing simultaneously, make at last through pond 1 to collecting in rivers.
As shown in fig. 3-5, further:
the water blowing assembly 2e comprises a water blowing pipe 2e1, a first filter screen 2e2 and a plurality of air blowing nozzles 2e3, the water blowing pipe 2e1 is located beside the mounting frame 1a, all the air blowing nozzles 2e3 are distributed on the axis of the water blowing pipe 2e1 in an equal distance surrounding mode, all the air blowing nozzles 2e3 are located on the upper half portion of the water blowing pipe 2e1, all the air blowing nozzles 2e3 are connected with an external source, the first filter screen 2e2 is located at the bottom of the water blowing pipe 2e1, and a first water outlet is formed in the bottom of the water blowing pipe 2e1 and connected with a second pipe 2f 5.
Based on the above embodiments, the technical problem that the present application intends to solve is how to blow the water blowing assembly 2e to dry the moisture on the cable surface. Therefore, the present application blows air through the plurality of blowing nozzles 2e3 to the cable surface passing through the blowing pipe 2e1, so that moisture on the cable surface does not remain on the surface, so that the water flows along the inner wall of the blowing pipe 2e1 and flows on the first filter screen 2e2, the dust and debris are left on the first filter screen 2e2 by the filtration of the first filter screen 2e2, the clean water flows into the second pipe 2f5 through the first water outlet at the bottom of the blowing pipe 2e1, flows into the third pipe 2f6 through the second pipe 2f5, and finally the water is pumped into the water tank 1 through the second water pump 2f3, thereby completing the circulation, improving the recycling of cooling water, reducing the waste of resources, and reducing the expenditure of production cost.
As shown in fig. 3-5, further:
drying assembly 2d includes heating tube 2d1, two baffles 2d3 and a plurality of electrical heating rod 2d2, heating tube 2d1 and the subassembly 2e intercommunication that blows, two baffles 2d3 are located heating tube 2d 1's both sides respectively, be provided with the through-hole that can supply the cable to pass through on two baffles 2d3, all electrical heating rod 2d2 are the equidistance and encircle on heating tube 2d 1's inner wall, heating tube 2d 1's top is provided with the second and blows the mouth of a river, the second blows the mouth of a river and communicates with condensation chamber 2f 4.
Based on the above embodiment, the technical problem that this application wants to solve is how to dry the remaining moisture on the cable surface by drying component 2 d. For this reason, this application makes the cable can pass heating tube 2d1 through the through-hole, dry to the remaining moisture of cable surface through a plurality of electrical heating rod 2d2, setting up through baffle 2d3 makes the temperature in heating tube 2d1 promote sooner, be convenient for simultaneously with the vapor after the heating from the second mouth of a river discharge condensation chamber 2f4, the rethread recovery mechanism 2f collects the utilization behind the condensate water, reduce the waste of resource, reduce manufacturing cost's expenditure.
As shown in fig. 7 and 8, further:
a second filter screen 1b is arranged in the water tank 1.
Based on the above-mentioned embodiment, the technical problem that the present application intends to solve is that when the spray assembly 2c sprays scattered debris, the debris and water flow into the water pool 1, and the debris may cause the malfunction of the spray assembly 2c because the spray assembly 2c communicates with the water pool 1 through the first pipe 2f2 and the first water pump 2f 1. For this reason, this application is through second filter screen 1 b's setting for the piece is by the separation of second filter screen 1b, makes the water source in the pond 1 cleaner, reduces spray assembly 2 c's fault rate.
As shown in fig. 4, further:
the first water pump 2f1 and the second water pump 2f3 are both provided with a third screen 2f 7.
Based on the above embodiment, the technical problem that this application wants to solve is that probably contain impurity in the rivers that stoving subassembly 2d and blow water subassembly 2e were retrieved, and the in-process of retrieving again and getting into pond 1 can lead to the water source in pond 1 unclean, causes the trouble of spraying subassembly 2 c. For this reason, this application all has the setting of third filter screen 2f7 on through first water pump 2f1 and second water pump 2f3 for first water pump 2f1 and second water pump 2f3 can filter rivers when absorbing rivers, thereby reduce the fault rate of the follow-up use of spray assembly 2 c.
As shown in fig. 1-10, further:
a process for producing and manufacturing a cable by cable processing equipment for treating the surface of the cable comprises the following steps:
s1, the driving mechanism 2a drives the two grinding wheels 2g to grind the surface of the cable;
s2a, the spraying assembly 2c cools the cable and prevents chips from flying, and water flow in spraying is recycled by the water pool 1;
s2b, the first water pump 2f1 pumps the water in the pool 1 into the first pipeline 2f2, and the water is conveyed into the spraying assembly 2c through the first pipeline 2f2 to supply a water source for the spraying assembly 2 c;
s3a, the water blowing component 2e blows and dries the water on the surface of the polished cable;
s3b, the water flow blown by the water blowing component 2e flows into the third pipeline 2f6, and the second water pump 2f3 is started to pump the water flow in the third pipeline 2f6 communicated with the second pipeline 2f5 into the water pool 1;
s4a, the drying component 2d dries the residual moisture on the surface of the cable;
s4b, the water vapor evaporated by the drying component 2d enters the condensation cavity 2f4, the condensed water flows into the second pipeline 2f5, and the second water pump 2f3 is started to pump the water flow in the second pipeline 2f5 into the water pool 1.
The above examples, which are intended to represent only one or more embodiments of the present invention, are described in greater detail and with greater particularity, and are not to be construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A cable processing device for cable surface treatment comprises a water tank (1) and a grinding device (2), wherein the water tank (1) is positioned at the bottom of the grinding device (2), and is characterized in that a mounting frame (1 a) is arranged at the top of the water tank (1), the grinding device (2) comprises a driving mechanism (2 a), a spraying assembly (2 c), a drying assembly (2 d), a water blowing assembly (2 e), a recovery mechanism (2 f) and two grinding wheels (2 g), the spraying assembly (2 c) is positioned at the top of the mounting frame (1 a), the two grinding wheels (2 g) are positioned below the spraying assembly (2 c), the driving mechanism (2 a) is positioned beside the two grinding wheels (2 g), the two grinding wheels (2 g) are in transmission connection with the driving mechanism (2 a), the drying assembly (2 d) and the water blowing assembly (2 e) are connected with the mounting frame (1 a) in a left-right sequence, the recovery mechanism (2 f) is positioned at the side of the water pool (1), the recovery mechanism (2 f) comprises a first water pump (2 f 1), a second water pump (2 f 3) and a condensation cavity (2 f 4), first pipeline (2 f 2), second pipeline (2 f 5) and third pipeline (2 f 6), first water pump (2 f 1) and second water pump (2 f 3) all are located the lateral wall of pond (1), first pipeline (2 f 2) are located the lateral wall of mounting bracket (1 a), the both ends of first pipeline (2 f 2) communicate with spray assembly (2 c) and first water pump (2 f 1) respectively, condensation chamber (2 f 4) are located the top of stoving subassembly (2 d), the both ends of second pipeline (2 f 5) are connected with condensation chamber (2 f 4) and second water pump (2 f 3) respectively, third pipeline (2 f 6) are located the below of blowing subassembly (2 e), and third pipeline (2 f 6) and second pipeline (2 f 5) communicate.
2. The cable processing apparatus for cable surface treatment according to claim 1, wherein the driving mechanism (2 a) comprises a first rotary driver (2 a 1), a first rotating shaft (2 a 2), a driven shaft (2 a 4), a second rotating shaft (2 a 6), a first gear (2 a 3), a second gear (2 a 5) and a synchronous belt (2 a 7), the first rotating shaft (2 a 2), the driven shaft (2 a 4) and the second rotating shaft (2 a 6) are all arranged along the direction from the high to the low of the mounting rack (1 a) in a horizontal state, two grinding wheels (2 g) are respectively sleeved on the first rotating shaft (2 a 2) and the second rotating shaft (2 a 6), the first gear (2 a 3) and the second gear (2 a 5) are respectively sleeved on the first rotating shaft (2 a 2) and the driven shaft (2 a 4), and the first gear (2 a 3) and the second gear (5 a 5) are engaged, the synchronous belt (2 a 7) is sleeved on the second rotating shaft (2 a 6) and the driven shaft (2 a 4), the first rotating driver (2 a 1) is located on the side wall of the mounting frame (1 a) and is placed coaxially with the first rotating shaft (2 a 2), and the output shaft of the first rotating driver (2 a 1) penetrates through the side wall of the mounting frame (1 a) and is fixedly connected with the first rotating shaft (2 a 2).
3. The cable processing device for processing the surface of the cable according to claim 2, wherein the driving mechanism (2 a) is further provided with an adjusting assembly (2 b), the adjusting assembly (2 b) comprises a second rotary driver (2 b 1), a fixing plate (2 b 2), a screw rod (2 b 3), a guide post (2 b 4), a lifting plate (2 b 5) and two sliding grooves (2 b 6), the two sliding grooves (2 b 6) are respectively located at two sides of the mounting frame (1 a), two ends of the second rotary shaft (2 a 6) are respectively in sliding connection with the two sliding grooves (2 b 6), the fixing plate (2 b 2) is located at the top of one sliding groove (2 b 6) in a horizontal state, the lifting plate (2 b 5) is sleeved on one end of the second rotary shaft (2 a 6) and is located below the fixing plate (2 b 2), the screw rod (2 b 3) and the guide post (2 b 4) are both located below the fixing plate (2 b 2) in a vertical state, the screw rod (2 b 3) and the guide post (2 b 4) are parallel to each other, the screw rod (2 b 3) and the guide post (2 b 4) penetrate through the lifting plate (2 b 5), the screw rod (2 b 3) is in threaded fit with the lifting plate (2 b 5), the guide post (2 b 4) is in sliding connection with the lifting plate (2 b 5), the second rotary driver (2 b 1) is located above the fixing plate (2 b 2), and an output shaft of the second rotary driver (2 b 1) penetrates through the fixing plate (2 b 2) to be fixedly connected with the screw rod (2 b 3).
4. The cable processing apparatus for cable surface treatment according to claim 3, wherein the adjusting assembly (2 b) further comprises a belt tensioner (2 a 8), the belt tensioner (2 a 8) is located at the side of the driven shaft (2 a 4), and the synchronous belt (2 a 7) is sleeved between the belt tensioner (2 a 8), the driven shaft (2 a 4) and the second rotating shaft (2 a 6).
5. The cable processing equipment for cable surface treatment according to claim 1, wherein the spray assembly (2 c) comprises a connecting pipe (2 c 2), a plurality of spray headers (2 c 3) and spray pipes (2 c 1), the plurality of spray pipes (2 c 1) are all located at the top of the mounting frame (1 a) in a horizontal state, the connecting pipe (2 c 2) is located between all the spray pipes (2 c 1), the connecting pipe (2 c 2) is communicated with all the spray pipes (2 c 1), the first pipe (2 f 2) penetrates through the side wall of the mounting frame (1 a) to be communicated with one of the spray pipes (2 c 1), and the plurality of spray headers (2 c 3) are distributed at equal distances at the bottoms of the plurality of spray pipes (2 c 1).
6. The cable processing equipment for cable surface treatment according to claim 1, wherein the water blowing component (2 e) comprises a water blowing pipeline (2 e 1), a first filter screen (2 e 2) and a plurality of air blowing nozzles (2 e 3), the water blowing pipeline (2 e 1) is located beside the mounting frame (1 a), all the air blowing nozzles (2 e 3) are distributed around the axis of the water blowing pipeline (2 e 1) at equal distances, all the air blowing nozzles (2 e 3) are located in the upper half of the water blowing pipeline (2 e 1), all the air blowing nozzles (2 e 3) are connected with an external source, the first filter screen (2 e 2) is located at the bottom of the water blowing pipeline (2 e 1), and the bottom of the water blowing pipeline (2 e 1) is provided with a first water outlet connected with the second pipeline (2 f 5).
7. The cable processing equipment for processing the surface of the cable according to claim 1, wherein the drying assembly (2 d) comprises a heating pipeline (2 d 1), two partition plates (2 d 3) and a plurality of electric heating rods (2 d 2), the heating pipeline (2 d 1) is communicated with the water blowing assembly (2 e), the two partition plates (2 d 3) are respectively positioned at two sides of the heating pipeline (2 d 1), through holes for passing the cable are formed in the two partition plates (2 d 3), all the electric heating rods (2 d 2) surround the inner wall of the heating pipeline (2 d 1) at equal intervals, a second water blowing port is formed in the top of the heating pipeline (2 d 1), and the second water blowing port is communicated with the condensation cavity (2 f 4).
8. A cable processing device for cable surface treatment according to claim 1, characterized in that a second sieve (1 b) is arranged in the basin (1).
9. A cable processing apparatus for cable surface treatment according to claim 1, characterized in that the first water pump (2 f 1) and the second water pump (2 f 3) are provided with a third screen (2 f 7).
10. A cable surface treatment process, characterized in that the following steps are carried out by using the cable processing equipment for cable surface treatment according to any one of claims 1 to 9:
s1, the driving mechanism (2 a) drives the two grinding wheels (2 g) to grind the surface of the cable;
s2a, the spraying assembly (2 c) cools the cable and prevents chips from flying, and water flow in spraying is recovered by the water pool (1);
s2b, a first water pump (2 f 1) pumps the water in the pool (1) into a first pipeline (2 f 2), and the water is conveyed into a spraying assembly (2 c) through a first pipeline (2 f 2) to supply a water source for the spraying assembly (2 c);
s3a, the water blowing component (2 e) blows and dries the water on the surface of the polished cable;
s3b, the water flow blown by the water blowing component (2 e) flows into the third pipeline (2 f 6), and the second water pump (2 f 3) is started to pump the water flow in the third pipeline (2 f 6) communicated with the second pipeline (2 f 5) into the water pool (1);
s4a, the drying component (2 d) dries the residual moisture on the surface of the cable;
s4b, the steam evaporated by the drying component (2 d) enters the condensation cavity (2 f 4), the condensed water flows into the second pipeline (2 f 5), and the second water pump (2 f 3) is started to pump the water flow in the second pipeline (2 f 5) into the water pool (1).
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Cited By (1)
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| CN117524604A (en) * | 2023-11-22 | 2024-02-06 | 正泰交联电缆有限公司 | Cable outer sheath dewatering device for preventing polyvinyl chloride sheath from being dried and softened |
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| CN114823004B (en) | 2024-07-26 |
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