CN114821851A - Equipment inspection management system based on RFID - Google Patents
Equipment inspection management system based on RFID Download PDFInfo
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- CN114821851A CN114821851A CN202210481978.9A CN202210481978A CN114821851A CN 114821851 A CN114821851 A CN 114821851A CN 202210481978 A CN202210481978 A CN 202210481978A CN 114821851 A CN114821851 A CN 114821851A
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Abstract
Description
技术领域technical field
本发明涉及设备巡检技术领域,特别是涉及一种基于RFID的设备巡检管理系统。The invention relates to the technical field of equipment inspection, in particular to an RFID-based equipment inspection management system.
背景技术Background technique
目前,在很多行业,设备故障与事故发生会给企业生产经营带来严重的损失,为了维护设备的安全稳定运行,需要对设备进行巡检,巡检制度是企业安全稳定运营的重要制度。例如,电力消防设备消防措施不到位,会导致电力系统工作异常,影响人们的正常生活和生产,因此,电力消防设备巡检在电力系统中起着着重要的作用。At present, in many industries, equipment failures and accidents will bring serious losses to the production and operation of enterprises. In order to maintain the safe and stable operation of equipment, equipment needs to be inspected. The inspection system is an important system for the safe and stable operation of enterprises. For example, if the fire-fighting measures of electric fire-fighting equipment are not in place, the power system will work abnormally and affect people's normal life and production. Therefore, the inspection of electric fire-fighting equipment plays an important role in the power system.
传统的巡检方式存在着以下问题:巡检不到位、漏检或者延时巡检;手工填报巡检结果效率低、漏项或出错率高;管理人员难以及时、准确、全面地了解设备状况,导致错过最佳的维修保养时间等。随着科技的发展,RFID技术作为一项先进的自动识别和数据采集技术,在巡检工作中得到了应用,但现有的基于RFID技术的巡检管理系统还存在一些不足,例如,申请号为201320658335.3的专利文件“一种基于RFID的巡检管理系统”揭示了通过RFID实现巡检表单随时下载和巡检结果的随时上传存储与管理,虽然管理起来较为便捷和智能化,但是存在以下几个问题:手持巡检设备没有权限设置,容易出现错误操作;系统功能单一,无法很好地对工作人员的日常巡检工作起到辅助作用等,因此,需要进一步改进和完善设备巡检管理系统。The traditional inspection method has the following problems: inspection is not in place, missed inspection or delayed inspection; manual inspection results are inefficient, missing items or error rates are high; it is difficult for managers to understand the equipment status in a timely, accurate and comprehensive manner , resulting in missed optimal maintenance time, etc. With the development of science and technology, RFID technology, as an advanced automatic identification and data collection technology, has been applied in inspection work, but the existing inspection management system based on RFID technology still has some shortcomings, for example, the application number The patent document of 201320658335.3 "An RFID-based Inspection Management System" discloses that the inspection form can be downloaded at any time and the inspection results can be uploaded, stored and managed at any time through RFID. Although the management is more convenient and intelligent, there are the following aspects: One problem: the hand-held inspection equipment does not have permission settings, which is prone to wrong operations; the system has a single function and cannot play an auxiliary role in the daily inspection work of the staff. Therefore, it is necessary to further improve and perfect the equipment inspection management system. .
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种基于RFID的设备巡检管理系统,能够实现设备的远程信息核对,规范巡检工作,避免漏检工作,提高设备巡检效率,具有简单便捷、自动化水平高的特点。The purpose of the present invention is to provide an equipment inspection management system based on RFID, which can realize remote information verification of equipment, standardize inspection work, avoid missed inspection work, improve equipment inspection efficiency, and has the characteristics of simplicity, convenience and high automation level. .
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides following scheme:
一种基于RFID的设备巡检管理系统,包括管理服务器、设备信息录入系统以及巡检移动终端,所述设备信息录入系统包括处理器以及与处理器电性连接的图像采集装置、数据输入装置、数据存储器、第一通信模块、RFID标签生成模块以及RFID标签打印装置,所述图像采集装置用于采集设备的图像,所述数据输入装置用于输入设备的基本信息,所述数据存储器用于存储设备的图像及基本信息,所述RFID标签生成模块用于根据设备的图像及基本信息生成带有设备唯一标识的RFID电子标签,所述RFID标签打印装置用于打印设备的RFID电子标签,所述RFID电子标签设置在对应的待巡检设备上;An RFID-based equipment inspection management system includes a management server, an equipment information entry system and an inspection mobile terminal, wherein the equipment information entry system includes a processor, an image acquisition device electrically connected to the processor, a data input device, A data memory, a first communication module, an RFID label generation module and an RFID label printing device, the image acquisition device is used for collecting images of the device, the data input device is used for inputting basic information of the device, and the data memory is used for storing The image and basic information of the device, the RFID label generation module is used to generate an RFID electronic label with a unique identification of the device according to the image and basic information of the device, the RFID label printing device is used for printing the RFID electronic label of the device, the The RFID electronic label is set on the corresponding equipment to be inspected;
所述巡检移动终端包括壳体以及设置在壳体内的控制器、电源模块、RFID读写模块、权限识别模块、无线通信模块,所述电源模块、RFID读写模块、权限识别模块、无线通信模块分别与所述控制器电性连接,所述壳体上还设置有与所述控制器电性连接的显示屏,所述电源模块用于为所述巡检移动终端提供电源,所述RFID读写模块用于识别所述RFID电子标签,所述权限识别模块用于验证巡检人员的使用权限;The inspection mobile terminal includes a casing and a controller, a power supply module, an RFID read-write module, an authority identification module, and a wireless communication module arranged in the casing. The power supply module, the RFID read-write module, the authority identification module, and the wireless communication module The modules are respectively electrically connected to the controller, and the casing is also provided with a display screen electrically connected to the controller. The power module is used to provide power for the inspection mobile terminal, and the RFID The read-write module is used to identify the RFID electronic tag, and the authority identification module is used to verify the use authority of the inspection personnel;
所述处理器通过第一通信模块与所述管理服务器进行有线或无线通信连接,用于将录入的设备的图像及基础信息上传到管理服务器;所述控制器通过无线通信模块与所述管理服务器无线通信连接,所述控制器根据RFID电子标签识别出的设备唯一标识,向所述管理服务器请求下载设备的图像及基本信息,巡检人员根据设备的图像及基本信息,判断现场设备状态是否正常,实现设备巡检。The processor is connected with the management server by wired or wireless communication through the first communication module, so as to upload the entered image and basic information of the device to the management server; the controller communicates with the management server through the wireless communication module Wireless communication connection, the controller requests the management server to download the image and basic information of the device according to the unique identification of the device identified by the RFID electronic tag, and the inspection personnel judge whether the status of the field device is normal according to the image and basic information of the device. , to achieve equipment inspection.
进一步的,所述管理服务器包括信息通信模块、信息管理模块、信息存储模块、信息查询模块以及信息统计模块,所述信息管理模块分别与所述信息通信模块、信息存储模块、信息查询模块以及信息统计模块连接,所述信息通信模块分别与所述第一通信模块、无线通信模块通信连接。Further, the management server includes an information communication module, an information management module, an information storage module, an information query module and an information statistics module, and the information management module is respectively connected with the information communication module, the information storage module, the information query module and the information query module. The statistics module is connected, and the information communication module is connected in communication with the first communication module and the wireless communication module respectively.
进一步的,所述巡检移动终端还包括设备状态录入模块,所述设备状态录入模块与所述控制器电性连接,巡检人员通过设备状态录入模块录入设备巡检状态数据,所述控制器通过所述无线通信模块将设备巡检状态数据上传至所述管理服务器。Further, the inspection mobile terminal further includes a device state input module, the device state input module is electrically connected with the controller, and the inspection personnel input the device inspection state data through the device state input module, and the controller The device inspection status data is uploaded to the management server through the wireless communication module.
进一步的,所述巡检移动终端还包括定位模块,所述定位模块用于根据RFID电子标签识别出的设备唯一标识,确定设备的安装位置。Further, the mobile terminal for inspection further includes a positioning module, and the positioning module is configured to determine the installation position of the device according to the unique identification of the device identified by the RFID electronic tag.
进一步的,所述设备的基本信息包括设备的名称、型号、工作参数、使用年限、生产厂商。Further, the basic information of the equipment includes the name, model, working parameters, years of use, and manufacturer of the equipment.
进一步的,所述权限识别模块为登录验证模块,巡检人员通过输入账号和密码获得使用权限。Further, the authority identification module is a login verification module, and the inspector obtains the use authority by entering an account number and a password.
进一步的,所述RFID电子标签为超高频RFID电子标签,通过防水不干胶粘贴在设备表面。Further, the RFID electronic label is an ultra-high frequency RFID electronic label, which is pasted on the surface of the device through waterproof self-adhesive.
进一步的,所述无线通信模块为Zigbee通信模块、LORA通信模块或GPRS通信模块。Further, the wireless communication module is a Zigbee communication module, a LORA communication module or a GPRS communication module.
根据本发明提供的具体实施例,本发明公开了以下技术效果:本发明提供的基于RFID的设备巡检管理系统,通过管理服务器、设备信息录入系统以及巡检移动终端建立设备的信息记录、查询体系,设备信息录入系统可以设置在各个工作站点,通过设备信息录入系统可以录入设备的图像及基本信息,上传到管理服务器,并生成带有设备唯一标识的RFID电子标签,RFID电子标签设置在对应的待巡检设备上;巡检移动终端可以识别RFID电子标签,并根据RFID电子标签识别出的设备唯一标识,向所述管理服务器请求下载设备的图像及基本信息,便于巡检人员查看,巡检人员可以及时根据设备的图像及基本信息,判断现场设备状态是否正常,实现设备巡检;此外,设置权限识别模块用于验证巡检人员的使用权限,避免非巡检人员误操作,规范巡检工作,提高巡检工作严谨性;RFID标签贴附于设备表面,易于安装且不容易损坏,大大提高了使用寿命,从而降低长期维护成本,提高设备管理效率。According to the specific embodiment provided by the present invention, the present invention discloses the following technical effects: the RFID-based equipment inspection management system provided by the present invention establishes the information record and query of the equipment through the management server, the equipment information entry system and the inspection mobile terminal. system, the equipment information entry system can be set up at each work site, through the equipment information entry system, the image and basic information of the equipment can be entered, uploaded to the management server, and an RFID electronic label with the unique identification of the equipment can be generated. The RFID electronic label is set in the corresponding On the equipment to be inspected; the inspection mobile terminal can identify the RFID electronic tag, and according to the unique identification of the device identified by the RFID electronic tag, request the management server to download the image and basic information of the equipment, which is convenient for inspection personnel to view and inspect. Inspectors can timely judge whether the status of on-site equipment is normal based on the image and basic information of the equipment, and realize equipment inspection; in addition, an authority identification module is set to verify the use authority of inspectors, avoid misoperation by non-inspectors, and standardize inspections. The RFID tag is attached to the surface of the equipment, which is easy to install and not easy to be damaged, which greatly improves the service life, thereby reducing long-term maintenance costs and improving equipment management efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明基于RFID的设备巡检管理系统的结构示意图。FIG. 1 is a schematic structural diagram of an RFID-based equipment inspection management system according to the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种基于RFID的设备巡检管理系统,能够实现设备的远程信息核对,规范巡检工作,避免漏检工作,提高设备巡检效率,具有简单便捷、自动化水平高的特点。The purpose of the present invention is to provide an equipment inspection management system based on RFID, which can realize remote information verification of equipment, standardize inspection work, avoid missed inspection work, improve equipment inspection efficiency, and has the characteristics of simplicity, convenience and high automation level. .
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1所示,本发明实施例提供的基于RFID的设备巡检管理系统,包括管理服务器、设备信息录入系统以及巡检移动终端,所述设备信息录入系统包括处理器以及与处理器电性连接的图像采集装置、数据输入装置、数据存储器、第一通信模块、RFID标签生成模块以及RFID标签打印装置,所述图像采集装置用于采集设备的图像,所述数据输入装置用于输入设备的基本信息,所述设备的基本信息包括设备的名称、型号、工作参数、使用年限、生产厂商、健康状态等;所述数据存储器用于存储设备的图像及基本信息,所述RFID标签生成模块用于根据设备的图像及基本信息生成带有设备唯一标识的RFID电子标签,所述RFID标签打印装置用于打印设备的RFID电子标签,所述RFID电子标签设置在对应的待巡检设备上;上述中所有的图像采集装置可以采用相机或摄像头,数据输入装置可以采用键盘、触摸屏等;第一通信模块可以采用光纤等有线方式,也可以采用Zigbee等无线方式;As shown in FIG. 1 , an RFID-based equipment inspection management system provided by an embodiment of the present invention includes a management server, a device information entry system, and an inspection mobile terminal. The device information entry system includes a processor and an electrical connection with the processor. A connected image acquisition device, a data input device, a data storage, a first communication module, an RFID label generation module, and an RFID label printing device, the image acquisition device is used for collecting the image of the device, and the data input device is used for inputting the image of the device. Basic information, the basic information of the device includes the name, model, working parameters, service life, manufacturer, health status, etc. of the device; the data storage is used to store the image and basic information of the device, and the RFID tag generation module is used for In order to generate an RFID electronic label with a unique identification of the device according to the image and basic information of the device, the RFID label printing device is used for printing the RFID electronic label of the device, and the RFID electronic label is arranged on the corresponding equipment to be inspected; the above All the image acquisition devices in the system can use cameras or cameras, and the data input devices can use keyboards, touch screens, etc.; the first communication module can use wired methods such as optical fibers, or wireless methods such as Zigbee;
所述巡检移动终端包括壳体以及设置在壳体内的控制器、电源模块、RFID读写模块、权限识别模块、无线通信模块,所述电源模块、RFID读写模块、权限识别模块、无线通信模块分别与所述控制器电性连接,所述壳体上还设置有与所述控制器电性连接的显示屏,所述电源模块用于为所述巡检移动终端提供电源,所述RFID读写模块用于识别所述RFID电子标签,所述权限识别模块用于验证巡检人员的使用权限;显示屏便于巡检人员查看设备信息;所述无线通信模块为Zigbee通信模块、LORA通信模块或GPRS通信模块。The inspection mobile terminal includes a casing and a controller, a power supply module, an RFID read-write module, an authority identification module, and a wireless communication module arranged in the casing. The power supply module, the RFID read-write module, the authority identification module, and the wireless communication module The modules are respectively electrically connected to the controller, and the casing is also provided with a display screen electrically connected to the controller. The power module is used to provide power for the inspection mobile terminal, and the RFID The read-write module is used to identify the RFID electronic tag, and the authority identification module is used to verify the use authority of the inspection personnel; the display screen is convenient for the inspection personnel to view the equipment information; the wireless communication module is a Zigbee communication module and a LORA communication module or GPRS communication module.
所述处理器通过第一通信模块与所述管理服务器进行有线或无线通信连接,用于将录入的设备的图像及基础信息上传到管理服务器;所述控制器通过无线通信模块与所述管理服务器无线通信连接,所述控制器根据RFID电子标签识别出的设备唯一标识,向所述管理服务器请求下载设备的图像及基本信息,巡检人员根据设备的图像及基本信息,判断现场设备状态是否正常,实现设备巡检。The processor is connected with the management server by wired or wireless communication through the first communication module, so as to upload the entered image and basic information of the device to the management server; the controller communicates with the management server through the wireless communication module Wireless communication connection, the controller requests the management server to download the image and basic information of the device according to the unique identification of the device identified by the RFID electronic tag, and the inspection personnel judge whether the status of the field device is normal according to the image and basic information of the device. , to achieve equipment inspection.
所述管理服务器包括信息通信模块、信息管理模块、信息存储模块、信息查询模块以及信息统计模块,所述信息管理模块分别与所述信息通信模块、信息存储模块、信息查询模块以及信息统计模块连接,所述信息通信模块分别与所述第一通信模块、无线通信模块通信连接。所述信息管理模块可以接收设备信息录入系统上传的设备图像及基础信息,并存入信息存储模块;工作人员可以通过信息查询模块查询设备信息,所述信息统计模块用于统计巡检设备总量或设备各类信息等。The management server includes an information communication module, an information management module, an information storage module, an information query module and an information statistics module, and the information management module is respectively connected with the information communication module, the information storage module, the information query module and the information statistics module. , the information communication module is in communication connection with the first communication module and the wireless communication module, respectively. The information management module can receive the device image and basic information uploaded by the device information entry system, and store it in the information storage module; the staff can query the device information through the information query module, and the information statistics module is used to count the total amount of inspection equipment. or equipment information, etc.
所述巡检移动终端还包括设备状态录入模块,所述设备状态录入模块与所述控制器电性连接,巡检人员通过设备状态录入模块录入设备巡检状态数据,所述控制器通过所述无线通信模块将设备巡检状态数据上传至所述管理服务器。所述巡检移动终端还包括定位模块,所述定位模块用于根据RFID电子标签识别出的设备唯一标识,确定设备的安装位置,控制器反馈到管理服务器,实现设备信息的更新,让工作人员能够了解到设备的具体安装位置和使用场所等。The mobile terminal for patrol inspection further includes a device state input module, the device state input module is electrically connected to the controller, and inspection personnel input device patrol state data through the device state input module, and the controller uses the device state input module to input device patrol state data. The wireless communication module uploads the equipment inspection status data to the management server. The inspection mobile terminal also includes a positioning module, which is used to determine the installation position of the device according to the unique identification of the device identified by the RFID electronic tag, and the controller feeds back to the management server to update the device information, allowing the staff to You can know the specific installation location and use place of the equipment.
所述权限识别模块为登录验证模块,巡检人员通过输入账号和密码获得使用权限,避免其他人员误用,确保巡检工作的可靠性。巡检人员在登录验证模块上输入账户和密码即可完成对巡检移动终端的登录操作,简单便捷。权限识别模块的加设,明确了巡检人员的身份信息,不仅使巡检移动终端的使用更加安全规范,而且有效地监控和记录巡检人员的工作情况。The authority identification module is a login verification module, and the inspection personnel obtain the use authority by inputting the account number and password, so as to avoid misuse by other personnel and ensure the reliability of the inspection work. The inspection personnel can complete the login operation of the inspection mobile terminal by entering the account and password on the login verification module, which is simple and convenient. The addition of the authority identification module clarifies the identity information of the inspection personnel, which not only makes the use of the inspection mobile terminal more secure and standardized, but also effectively monitors and records the work of the inspection personnel.
所述RFID电子标签为超高频RFID电子标签,通过防水不干胶粘贴在设备表面。超高频RFID电子标签具有穿透性强、可多次读写、数据记忆容量大的特点,有利于读写设备信息。The RFID electronic label is an ultra-high frequency RFID electronic label, which is pasted on the surface of the device through waterproof self-adhesive. UHF RFID electronic tags have the characteristics of strong penetrability, can be read and written multiple times, and large data memory capacity, which is conducive to reading and writing device information.
所述基于RFID的设备巡检管理系统的工作原理如下:通过各工作站点的设备信息录入系统提前进行设备的信息录入,并上传到管理服务器,实现设备信息入库;将入库设备的RFID电子标签贴设在设备表面;巡检人员通过手持的巡检移动终端对设备上的RFID电子标签进行识别,得到设备的唯一标识,并据此向管理服务器请求设备的基本信息,巡检人员在现场观察设备状态,并核对设备信息,如果设备出现运行故障,巡检人员可以录入设备状态数据,上传到管理服务器,进行设备数据的更新和记录,也便于为后续巡检工作提供数据支持。管理服务器还可以将设备的状态信息发送给生产厂家或相关领域专家进行会诊,以确定该设备的故障问题。The working principle of the RFID-based equipment inspection management system is as follows: the equipment information is entered in advance through the equipment information entry system of each work site, and uploaded to the management server to realize the equipment information storage; The label is attached to the surface of the equipment; the inspection personnel identify the RFID electronic label on the equipment through the handheld inspection mobile terminal to obtain the unique identification of the equipment, and accordingly request the basic information of the equipment from the management server, and the inspection personnel are on site. Observe the equipment status and check the equipment information. If the equipment fails, the inspection personnel can enter the equipment status data, upload it to the management server, update and record the equipment data, and provide data support for the follow-up inspection work. The management server can also send the status information of the equipment to the manufacturer or experts in related fields for consultation, so as to determine the fault of the equipment.
本发明提供的基于RFID的设备巡检管理系统,通过管理服务器、设备信息录入系统以及巡检移动终端建立设备的信息记录、查询体系,设备信息录入系统可以设置在各个工作站点,通过设备信息录入系统可以录入设备的图像及基本信息,上传到管理服务器,并生成带有设备唯一标识的RFID电子标签,RFID电子标签设置在对应的待巡检设备上;巡检移动终端可以识别RFID电子标签,并根据RFID电子标签识别出的设备唯一标识,向所述管理服务器请求下载设备的图像及基本信息,便于巡检人员查看,巡检人员可以及时根据设备的图像及基本信息,判断现场设备状态是否正常,实现设备巡检;此外,设置权限识别模块用于验证巡检人员的使用权限,避免非巡检人员误操作,规范巡检工作,提高巡检工作严谨性;RFID标签贴附于设备表面,易于安装且不容易损坏,大大提高了使用寿命,从而降低长期维护成本,提高设备管理效率。The RFID-based equipment inspection management system provided by the present invention establishes an information recording and query system of the equipment through the management server, the equipment information entry system and the inspection mobile terminal. The system can input the image and basic information of the device, upload it to the management server, and generate an RFID electronic label with the unique identification of the device. The RFID electronic label is set on the corresponding equipment to be inspected; the inspection mobile terminal can identify the RFID electronic label, And according to the unique identification of the device identified by the RFID electronic tag, request the management server to download the image and basic information of the device, which is convenient for inspection personnel to view. Normal, to achieve equipment inspection; in addition, set the authority identification module to verify the use authority of the inspectors, to avoid misoperation by non-inspectors, standardize the inspection work, and improve the rigor of the inspection work; RFID tags are attached to the surface of the equipment , easy to install and not easy to damage, greatly improving the service life, thereby reducing long-term maintenance costs and improving equipment management efficiency.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this paper, specific examples are used to illustrate the principles and implementations of the present invention. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present invention; meanwhile, for those skilled in the art, according to the present invention There will be changes in the specific implementation and application scope. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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