CN114811136A - A new type of diaphragm pressure reducing valve - Google Patents
A new type of diaphragm pressure reducing valve Download PDFInfo
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- CN114811136A CN114811136A CN202110066477.XA CN202110066477A CN114811136A CN 114811136 A CN114811136 A CN 114811136A CN 202110066477 A CN202110066477 A CN 202110066477A CN 114811136 A CN114811136 A CN 114811136A
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- reducing valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/20—Excess-flow valves
- F16K17/22—Excess-flow valves actuated by the difference of pressure between two places in the flow line
- F16K17/32—Excess-flow valves actuated by the difference of pressure between two places in the flow line acting on a servo-mechanism or on a catch-releasing mechanism
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/126—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like
- F16K31/1262—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like one side of the diaphragm being spring loaded
- F16K31/1264—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like one side of the diaphragm being spring loaded with means to allow the side on which the springs are positioned to be altered
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K41/00—Spindle sealings
- F16K41/02—Spindle sealings with stuffing-box ; Sealing rings
- F16K41/06—Spindle sealings with stuffing-box ; Sealing rings with at least one ring attached to both spindle and housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K47/00—Means in valves for absorbing fluid energy
- F16K47/08—Means in valves for absorbing fluid energy for decreasing pressure or noise level and having a throttling member separate from the closure member, e.g. screens, slots, labyrinths
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D16/00—Control of fluid pressure
- G05D16/04—Control of fluid pressure without auxiliary power
- G05D16/06—Control of fluid pressure without auxiliary power the sensing element being a flexible membrane, yielding to pressure, e.g. diaphragm, bellows, capsule
- G05D16/063—Control of fluid pressure without auxiliary power the sensing element being a flexible membrane, yielding to pressure, e.g. diaphragm, bellows, capsule the sensing element being a membrane
- G05D16/0636—Control of fluid pressure without auxiliary power the sensing element being a flexible membrane, yielding to pressure, e.g. diaphragm, bellows, capsule the sensing element being a membrane characterised by the loading device of the membrane, e.g. spring
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Control Of Fluid Pressure (AREA)
Abstract
Description
技术领域technical field
本发明涉及气体减压技术领域,具体而言,涉及一种新型膜片式减压阀。The invention relates to the technical field of gas decompression, in particular to a novel diaphragm type decompression valve.
背景技术Background technique
近年来,氢燃料电池行业快速发展,对氢气供应系统产品的要求也越来越高。氢燃料电池的燃料储存于储氢瓶中,普通储氢瓶中的压力为35MPa,现在新开发的储氢瓶中氢气压力达到了70MPa,在将储氢瓶中的氢气输送给燃料电池使用时,储氢瓶中的压力过高,需要对储氢瓶中的氢气通过减压阀进行减压处理。目前市场上的减压阀还不成熟,存在减压后端压力波动大,输出压力和流量不稳定,密封泄漏,长期使用可靠性差等诸多的问题。本申请的一种新型膜片式减压阀,通过膜片与阀杆的平衡结构设计,使得减压阀的工作压力波动小,输出流量稳定,密封可靠,可靠性好,且产品加工工艺相对简单,降低了生产成本。In recent years, the hydrogen fuel cell industry has developed rapidly, and the requirements for hydrogen supply system products have become higher and higher. The fuel of the hydrogen fuel cell is stored in the hydrogen storage bottle. The pressure in the ordinary hydrogen storage bottle is 35MPa. Now the hydrogen pressure in the newly developed hydrogen storage bottle reaches 70MPa. When the hydrogen in the hydrogen storage bottle is delivered to the fuel cell for use , the pressure in the hydrogen storage bottle is too high, and the hydrogen in the hydrogen storage bottle needs to be decompressed through a pressure reducing valve. At present, the pressure reducing valves on the market are immature, and there are many problems such as large pressure fluctuations at the back end of the pressure reduction, unstable output pressure and flow, seal leakage, and poor long-term reliability. A novel diaphragm type pressure reducing valve of the present application, through the balanced structure design of the diaphragm and the valve stem, makes the working pressure fluctuation of the pressure reducing valve small, the output flow is stable, the sealing is reliable, the reliability is good, and the product processing technology is relatively Simple and reduces production costs.
发明内容SUMMARY OF THE INVENTION
本申请的主要目的在于提供一种新型膜片式减压阀,以解决现有减压阀压力波动大,输出流量不稳定,可靠性差等问题。The main purpose of the present application is to provide a new type of diaphragm type pressure reducing valve to solve the problems of large pressure fluctuation, unstable output flow and poor reliability of the existing pressure reducing valve.
为了实现上述目的,根据本申请的一个方面,提供了一种新型膜片式减压阀。In order to achieve the above object, according to one aspect of the present application, a novel diaphragm type pressure reducing valve is provided.
根据本申请的一种新型膜片式减压阀,包括减压阀体,所述减压阀体中设置阀杆、密封座、阀座、膜片、定位座,所述减压阀体上端设置减压阀盖,所述减压阀盖中设置主弹簧、弹簧上座、第二调节螺杆,所述主弹簧的弹簧力作用于膜片上,所述第二调节螺杆可以调节弹簧力的大小,所述减压阀体上设置进气通道和出气通道,所述减压阀体、阀杆、密封座包围形成高压腔,所述减压阀体、膜片、阀座、阀杆包围形成稳压腔,所述阀杆上设置阀杆肩部,所述阀杆可以随膜片进行上下运动,高压气体从所述进气通道进入所述高压腔,所述阀杆肩部与密封座形成流通通道,气体由所述高压腔流入所述稳压腔,所述膜片会受到向下的弹簧力,稳压腔向上的气压力和摩擦阻力,通过调节所述第二调节螺杆的行程可以调节弹簧力,当弹簧力大于气压力和摩擦阻力合力时,所述膜片带动阀杆向下运动,所述阀杆与密封座之间的流通面积增大,稳压腔内气压力增大,使得所述膜片达到平衡状态,当气压力大于弹簧力和摩擦阻力的合力时,所述膜片带动阀杆向上运动,所述阀杆与密封座之间的流通面积减小,稳压腔内气压力减小,使得所述膜片达到平衡状态,通过所述膜片的受力平衡,自动调节所述阀杆肩部的流通通道面积,从而实现高压气体的减压和稳定输出,减压后的稳定气体通过所述出气通道输出,所述阀杆受力情况不受所述高压腔中压力值的影响。A novel diaphragm type pressure reducing valve according to the present application includes a pressure reducing valve body, wherein a valve stem, a sealing seat, a valve seat, a diaphragm and a positioning seat are arranged in the pressure reducing valve body, and an upper end of the pressure reducing valve body is provided. A pressure-reducing valve cover is provided. The pressure-reducing valve cover is provided with a main spring, a spring upper seat, and a second adjusting screw. The spring force of the main spring acts on the diaphragm, and the second adjusting screw can adjust the size of the spring force. , the pressure reducing valve body is provided with an air inlet channel and an air outlet channel, the pressure reducing valve body, the valve stem and the sealing seat are surrounded to form a high pressure cavity, and the pressure reducing valve body, the diaphragm, the valve seat and the valve stem are surrounded to form a high pressure cavity. Pressure chamber, the valve stem is provided with a valve stem shoulder, the valve stem can move up and down with the diaphragm, high-pressure gas enters the high-pressure chamber from the intake passage, and the valve stem shoulder and the sealing seat A circulation channel is formed, the gas flows from the high-pressure chamber into the pressure-stabilizing chamber, the diaphragm will be subjected to the downward spring force, the upward air pressure and frictional resistance of the pressure-stabilizing chamber, and by adjusting the stroke of the second adjusting screw The spring force can be adjusted. When the spring force is greater than the combined force of air pressure and frictional resistance, the diaphragm drives the valve stem to move downward, the flow area between the valve stem and the sealing seat increases, and the air pressure in the pressure stabilization chamber increases. When the air pressure is greater than the combined force of the spring force and frictional resistance, the diaphragm drives the valve stem to move upward, and the flow area between the valve stem and the sealing seat is reduced, and the stability of The air pressure in the pressure chamber is reduced, so that the diaphragm reaches a balanced state. Through the force balance of the diaphragm, the flow channel area of the shoulder of the valve stem is automatically adjusted, so as to achieve decompression and stable output of high-pressure gas. , the decompressed stable gas is output through the gas outlet channel, and the force on the valve stem is not affected by the pressure value in the high pressure chamber.
进一步的,所述减压阀体与阀杆之间设置高压密封件、限位块,在所述高压腔内压力较高时,在所述高压密封件下端设置挡圈,在所述阀杆与下端设置限位板与拧紧块,所述拧紧块将限位板固定于阀杆上,所述减压阀体中设置上限位,所述减压阀体下端设置紧帽,所述紧帽内部设置第一调节螺杆,第一调节螺杆上端设置下限位,所述阀杆在所述下限位与上限位行程范围内运动,所述第一调节螺杆可以调节阀杆的运动行程大小,所述上限位与下限位位置,根据需要也可以放置于其他可以限位的位置上。Further, a high-pressure seal and a limit block are arranged between the pressure reducing valve body and the valve stem. When the pressure in the high-pressure chamber is relatively high, a retaining ring is arranged at the lower end of the high-pressure seal, and a stopper is arranged on the valve stem. A limit plate and a tightening block are arranged at the lower end, the tightening block fixes the limit plate on the valve stem, an upper limit is set in the pressure reducing valve body, and a tightening cap is arranged at the lower end of the pressure reducing valve body, and the tightening cap is A first adjustment screw is set inside, and the upper end of the first adjustment screw is set with a lower limit, the valve rod moves within the stroke range of the lower limit and the upper limit, and the first adjustment screw can adjust the movement stroke of the valve rod. The upper and lower limit positions can also be placed in other positions that can be limited according to needs.
进一步的,所述膜片固定于减压阀体与减压阀盖之间,膜片上端设置上压板,下端设置下压板、拧紧块,所述拧紧块将上压板、膜片、下压板拧紧于所述定位座上,所述减压阀盖与膜片包围形成第一容腔,所述膜片实现所述稳压腔与第一容腔之间的密封,所述第一容腔内的弹簧数量包括1个,2个,3个或多个,具体弹簧数量根据不同产品需求来确定。Further, the diaphragm is fixed between the pressure reducing valve body and the pressure reducing valve cover, the upper end of the diaphragm is provided with an upper pressure plate, and the lower end is provided with a lower pressure plate and a tightening block, and the tightening block tightens the upper pressure plate, the diaphragm and the lower pressure plate. On the positioning seat, the pressure reducing valve cover and the diaphragm are surrounded to form a first cavity, and the diaphragm realizes the sealing between the pressure stabilization cavity and the first cavity. The number of springs includes 1, 2, 3 or more, and the specific number of springs is determined according to the needs of different products.
进一步的,所述阀杆与定位座之间设置定位销,所述膜片和定位座可以带动阀杆一起进行上下运动,所述定位座与阀杆之间的连接方式还包括螺纹连接,活塞销连接,挡圈连接,插销连接,万向节连接,推力接触连接,卡槽连接,过盈连接,螺栓连接等多种可以实现连接的方式。Further, a positioning pin is arranged between the valve stem and the positioning seat, the diaphragm and the positioning seat can drive the valve stem to move up and down together, and the connection method between the positioning seat and the valve stem also includes a threaded connection, and the piston is connected. Pin connection, retaining ring connection, pin connection, universal joint connection, thrust contact connection, slot connection, interference connection, bolt connection, etc.
进一步的,所述阀杆与密封座的密封结构形式包括了锥面密封,线接触密封,球面密封,平面密封等多种密封结构形式。Further, the sealing structure form of the valve stem and the sealing seat includes a conical surface seal, a line contact seal, a spherical surface seal, a plane seal and other sealing structures.
进一步的,所述阀杆与减压阀体之间的密封结构形式包括了泛塞密封,泛塞+挡圈密封,密封圈密封,密封圈+挡圈密封,密封圈+双挡圈密封等多种密封结构形式。Further, the sealing structure between the valve stem and the pressure reducing valve body includes a flood plug seal, a flood plug + retaining ring seal, a sealing ring seal, a sealing ring + retaining ring seal, a sealing ring + double retaining ring seal, etc. A variety of sealing structure forms.
进一步的,所述减压阀包括第一变型结构,所述减压阀体内设置阀杆体,所述密封座位于减压阀体和阀杆体之间,所述阀杆与阀杆体之间设置密封件,所述阀杆体与减压阀体之间设置密封件,所述阀杆与第一调节螺杆之间设置阀杆弹簧,所述阀杆体上设置第一通道,第一通道与进气通道相通。Further, the pressure reducing valve includes a first modified structure, a valve stem body is arranged in the pressure reducing valve body, the sealing seat is located between the pressure reducing valve body and the valve stem body, and a seal is arranged between the valve stem and the valve stem body. A sealing member is arranged between the valve stem body and the pressure reducing valve body, a valve stem spring is arranged between the valve stem and the first adjusting screw, a first channel is arranged on the valve stem body, and the first channel and the intake channel Connected.
进一步的,所述减压阀包括第二变型结构,所述减压阀体上设置进气接头、减压阀芯、第二通道,所述进气接头与减压阀芯之间设置滤芯,所述减压阀芯上设置节流孔,所述进气接头上设置进气孔,高压气体从所述进气孔进入,经过所述滤芯过滤后,流经所述节流孔进行第一级减压,一级减压后的气体通入高压腔,所述阀杆肩部与密封座的流通间隙对气体进行二级减压,减压后的气体流向所述出气通道,所述减压阀体内根据需求可以设置多个所述减压阀芯,以实现多级减压,所述第二通道后端设置限压阀,当所述稳压腔中的压力大于设定值时,气体由所述限压阀通道排出,所述出气通道后端设置截止阀,所述截止阀可以关闭所述出气通道。Further, the pressure reducing valve includes a second variant structure, the pressure reducing valve body is provided with an air intake joint, a pressure reducing valve core, and a second channel, and a filter element is arranged between the air intake joint and the pressure reducing valve core, A throttle hole is set on the pressure reducing valve core, and an intake hole is set on the intake joint. The high-pressure gas enters from the intake hole, and after being filtered by the filter element, flows through the throttle hole for the first step. stage decompression, the gas after the first stage decompression is passed into the high pressure chamber, the gas is decompressed in the second stage by the circulation gap between the shoulder of the valve stem and the sealing seat, and the decompressed gas flows to the gas outlet channel, and the decompression Multiple pressure reducing valve cores can be set in the pressure valve body according to requirements to realize multi-stage pressure reduction, and a pressure limiting valve is set at the rear end of the second passage. When the pressure in the pressure stabilization chamber is greater than the set value, The gas is discharged from the pressure limiting valve channel, and a stop valve is arranged at the rear end of the gas outlet channel, and the stop valve can close the gas outlet channel.
进一步的,所述减压阀包括第三变型结构,所述主弹簧下端设置弹簧下座,弹簧下座设置于所述膜片的上端,所述阀杆下端设置阀杆弹簧,所述阀杆在阀杆弹簧的弹簧力作用下与所述膜片保持接触,使得所述阀杆与膜片可同时向上或向下运动。Further, the pressure reducing valve includes a third modification structure, the lower end of the main spring is provided with a lower spring seat, the lower spring seat is arranged on the upper end of the diaphragm, the lower end of the valve stem is provided with a valve stem spring, the valve stem The valve stem and the diaphragm are kept in contact with the diaphragm under the action of the spring force of the valve stem spring, so that the valve stem and the diaphragm can move upward or downward at the same time.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本申请的进一步理解,使得本申请的其它特征、目的和优点变得更明显。本申请的示意性实施例附图及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The accompanying drawings, which constitute a part of this application, are used to provide a further understanding of the application and make other features, objects and advantages of the application more apparent. The accompanying drawings and descriptions of the exemplary embodiments of the present application are used to explain the present application, and do not constitute an improper limitation of the present application. In the attached image:
图1是根据本申请实施例的膜片式减压阀结构示意图;1 is a schematic structural diagram of a diaphragm type pressure reducing valve according to an embodiment of the present application;
图2是根据本申请实施例的膜片式减压阀关闭状态示意图;2 is a schematic diagram of a closed state of a diaphragm type pressure reducing valve according to an embodiment of the present application;
图3是根据本申请实施例的膜片式减压阀第一变型结构示意图;3 is a schematic structural diagram of a first modification of the diaphragm type pressure reducing valve according to an embodiment of the present application;
图4是根据本申请实施例的膜片式减压阀第二变型结构示意图;4 is a schematic structural diagram of a second modification of a diaphragm type pressure reducing valve according to an embodiment of the present application;
图5是根据本申请实施例的膜片式减压阀第三变型结构示意图;5 is a schematic structural diagram of a third modification of the diaphragm type pressure reducing valve according to an embodiment of the present application;
图6是根据本申请实施例的阀杆与密封座之间不同密封结构示意图;6 is a schematic diagram of different sealing structures between a valve stem and a sealing seat according to an embodiment of the present application;
图7是根据本申请实施例的减压阀体与阀杆之间不同密封方式结构示意图;7 is a schematic structural diagram of different sealing modes between the pressure reducing valve body and the valve stem according to an embodiment of the present application;
图8是根据本申请实施例的定位座与阀杆不同连接方式结构示意图。FIG. 8 is a schematic structural diagram of different connection modes between the positioning seat and the valve stem according to an embodiment of the present application.
附图标记:Reference number:
01 减压阀体;02 阀杆;03 密封座;04 阀座;05 膜片;06 定位座;07 第一调节螺杆;08 紧帽;09 阀杆弹簧;10 高压密封件;11 挡圈;12 限位块;13 限位板;14 拧紧块;15拧紧块;16 减压阀盖;17 定位销;18 下压板;19 上压板;20 拧紧螺栓;21 主弹簧;22 第二弹簧;23 弹簧上座;24 第二调节螺杆;25 拧紧块;26 下限位;27 上限位;28 阀杆肩部;29 进气通道;30 出气通道;31 高压腔;32 稳压腔;33 密封件;34 密封件;35 阀杆体;36第一通道;37 进气接头;38 滤芯;39 减压阀芯;40 节流孔;41 进气孔;42 第二通道;43限压阀;44 截止阀;45 拧紧块;46 第一容腔;47 弹簧下座。01 pressure reducing valve body; 02 valve stem; 03 sealing seat; 04 valve seat; 05 diaphragm; 06 positioning seat; 07 first adjusting screw; 08 tightening cap; 09 valve stem spring; 10 high pressure seal; 11 retaining ring; 12 limit block; 13 limit plate; 14 tightening block; 15 tightening block; 16 pressure relief valve cover; 17 positioning pin; 18 lower pressure plate; 19 upper pressure plate; 20 tightening bolt; 21 main spring; 22 secondary spring; 23 Spring upper seat; 24 Second adjusting screw; 25 Tightening block; 26 Lower limit; 27 Upper limit; 28 Stem shoulder; 29 Inlet passage; 30 Outlet passage; 31 High pressure chamber; 32 Regulator chamber; 33 Seal; 34 35 Stem body; 36 First channel; 37 Inlet connector; 38 Filter element; 39 Pressure reducing valve core; 40 Orifice; 41 Inlet hole; 42 Second channel; 43 Pressure limiting valve; 44 Globe valve; 45 tightening block; 46 first chamber; 47 spring lower seat.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to make those skilled in the art better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only The embodiments are part of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present application.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances for the embodiments of the application described herein. Furthermore, the terms "comprising" and "having", and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.
在本申请中,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”、“内”、“外”、“中”、“竖直”、“水平”、“横向”、“纵向”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本发明及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", The orientation or positional relationship indicated by "vertical", "horizontal", "horizontal", "longitudinal", etc. is based on the orientation or positional relationship shown in the drawings. These terms are primarily used to better describe the invention and its embodiments, and are not intended to limit the fact that the indicated device, element or component must have a particular orientation, or be constructed and operated in a particular orientation.
并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本发明中的具体含义。In addition, some of the above-mentioned terms may be used to express other meanings besides orientation or positional relationship. For example, the term "on" may also be used to express a certain attachment or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the present invention can be understood according to specific situations.
此外,术语“安装”、“设置”、“设有”、“连接”、“相连”、“套接”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。Furthermore, the terms "installed", "set up", "provided with", "connected", "connected", "socketed" should be construed broadly. For example, it may be a fixed connection, a detachable connection, or an integral structure; it may be a mechanical connection, or an electrical connection; it may be directly connected, or indirectly connected through an intermediary, or between two devices, elements, or components. internal communication. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1和图2所示,本申请涉及一种新型膜片式减压阀,包括减压阀体01,减压阀体01中设置阀杆02、密封座03、阀座04、膜片05、定位座06,减压阀体01上端设置减压阀盖16,减压阀盖16中设置主弹簧21、第二弹簧22、弹簧上座23、第二调节螺杆24,主弹簧21和第二弹簧22的弹簧力作用于膜片05上,第二调节螺杆24可以调节主弹簧21和第二弹簧22弹簧力的大小,当弹簧力调整至目标值后,通过拧紧块25将第二调节螺杆24固定。As shown in FIG. 1 and FIG. 2 , the present application relates to a novel diaphragm type pressure reducing valve, including a pressure reducing
减压阀体01上设置进气通道29和出气通道30,减压阀体01、阀杆02、密封座03包围形成高压腔31,减压阀体01、膜片05、阀座04、阀杆02包围形成稳压腔32,阀杆02上设置阀杆肩部28,阀杆02可以随膜片05进行上下运动。The pressure reducing
减压阀体01与阀杆02之间设置高压密封件10、限位块12,在高压腔31内工作压力较高时,在高压密封件10下端设置挡圈11,在阀杆02下端设置限位板13与拧紧块14,拧紧块14将限位板13固定于阀杆02上。减压阀体01中设置上限位27,减压阀体01下端设置紧帽08,紧帽08内部设置第一调节螺杆07,第一调节螺杆07上端设置下限位26,阀杆02在下限位26与上限位27行程范围内运动,第一调节螺杆07可以调节阀02的运动行程大小,在第一调节螺杆07调节后形成后,由拧紧块15将第一调节螺杆07固定。A
阀杆02运动至上限位27的位置时,阀杆02与密封座03之间处于密封状态,上限位27的位置也可以设置于其他可以限位的位置上。阀杆02运动至下限位26的位置时,阀杆肩部28与密封座03之间达到了最大开度,下限位26的位置也可以设置于其他可以限位的位置上。When the
膜片05固定于减压阀体01与减压阀盖16之间,膜片05上端设置上压板19,下端设置下压板18、拧紧块45,拧紧块45将上压板19、膜片05、下压板18拧紧于定位座06上。拧紧螺栓20将减压阀体01与减压阀盖16固定在一起。减压阀盖16与膜片05包围形成第一容腔46,膜片05实现稳压腔32与第一容腔46之间的密封。The
第一容腔46内的弹簧不限于主弹簧21,第二弹簧22,弹簧数量包括1个,2个,3个或多个,具体弹簧数量根据不同产品需求来设计确定。The springs in the
在膜片式减压阀工作时,高压气体从进气通道29进入高压腔31,阀杆肩部28与密封座03之间形成流通通道。气体由高压腔31流入稳压腔32,膜片05会受到向下的弹簧力,稳压腔32向上的气压力和摩擦阻力。通过调节第二调节螺杆24的行程可以调节弹簧力至目标值。当弹簧力大于气压力和摩擦阻力合力时,膜片05带动阀杆02向下运动,阀杆02与密封座03之间的流通面积增大,稳压腔32内气压力增大,使得膜片05达到平衡状态。当气压力大于弹簧力和摩擦阻力的合力时,膜片05带动阀杆02向上运动,阀杆02与密封座03之间的流通面积减小,稳压腔32内气压力减小,使得膜片05达到平衡状态,通过膜片05的受力平衡,自动调节阀杆肩部28的流通通道面积,从而实现高压气体的减压和稳定输出,减压后的稳定气体通过出气通道30输出。When the diaphragm type pressure reducing valve works, the high pressure gas enters the
阀杆02的受力情况,不受高压腔31中压力值的影响。The force of the
如图3所示,为膜片式减压阀的第一变型结构,减压阀体01内设置阀杆体35,密封座03位于减压阀体01和阀杆体35之间,阀杆02与阀杆体35之间设置密封件33,阀杆体35与减压阀体01之间设置密封件34,阀杆02与第一调节螺杆07之间设置阀杆弹簧09,阀杆体35上设置第一通道36,第一通道36与进气通道29相通。As shown in FIG. 3, it is the first modified structure of the diaphragm type pressure reducing valve. The valve stem
如图4所示,为膜片式减压阀的第二变型结构,减压阀体01上设置进气接头37、减压阀芯39、第二通道42,进气接头37与减压阀芯39之间设置滤芯38,减压阀芯39上设置节流孔40,进气接头37上设置进气孔41。高压气体从进气孔41进入,经过滤芯38过滤后,流经节流孔40进行第一级减压,一级减压后的气体通入高压腔31,阀杆肩部28与密封座03的流通间隙对气体进行二级减压,减压后的气体流向出气通道30。减压阀体01内根据需求可以设置多个减压阀芯39,以实现多级减压。第二通道42后端设置限压阀43,当稳压腔32中的压力大于设定值时,气体由限压阀43通道排出,出气通道30后端设置截止阀44,截止阀44可以关闭出气通道30。As shown in FIG. 4 , it is the second modified structure of the diaphragm type pressure reducing valve. The pressure reducing
如图5所示,为膜片式减压阀的第三变型结构,主弹簧21与第二弹簧22下端设置弹簧下座47,弹簧下座47设置于膜片05的上端,阀杆02下端设置阀杆弹簧09,阀杆02在阀杆弹簧09的弹簧力作用下与膜片05保持接触,使得阀杆02与膜片05可同时向上或向下运动As shown in FIG. 5, it is the third modified structure of the diaphragm type pressure reducing valve. The lower ends of the
如图6所示,阀杆02与定位座06之间设置定位销17,膜片05和定位座06可以带动阀杆02一起进行上下运动,定位座06与阀杆02之间的连接方式还包括螺纹连接,活塞销连接,挡圈连接,插销连接,万向节连接,推力接触连接,卡槽连接,过盈连接,螺栓连接等多种可以实现连接的方式。As shown in Figure 6, a
如图7所示,阀杆02与密封座03的密封结构形式包括了锥面密封,线接触密封,球面密封,平面密封等多种密封结构形式。As shown in FIG. 7 , the sealing structure of the
如图8所示,阀杆02与减压阀体01之间的密封结构形式包括了泛塞密封,泛塞+挡圈密封,密封圈密封,密封圈+挡圈密封,密封圈+双挡圈密封等多种密封结构形式。所述的密封圈、挡圈、泛塞结构等密封件可以放置于阀杆02上进行孔结构密封,也可以放置于减压阀体01上进行轴结构密封,根据减压阀的安装布置空间来设计确定。As shown in Figure 8, the sealing structure between the
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。本申请不限于应用于喷射器技术领域,还包括其他需要应用控制阀产品的技术领域。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. The present application is not limited to the technical field of injectors, but also includes other technical fields that require application of control valve products. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
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