CN114811047A - A high-speed wheeled amphibious vehicle drive shaft sealing device - Google Patents
A high-speed wheeled amphibious vehicle drive shaft sealing device Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60F—VEHICLES FOR USE BOTH ON RAIL AND ON ROAD; VEHICLES CAPABLE OF TRAVELLING IN OR ON DIFFERENT MEDIA, e.g. AMPHIBIOUS VEHICLES
- B60F3/00—Amphibious vehicles, i.e. vehicles capable of travelling both on land and on water; Land vehicles capable of travelling under water
- B60F3/003—Parts or details of the vehicle structure; vehicle arrangements not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/74—Sealings of sliding-contact bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C35/00—Rigid support of bearing units; Housings, e.g. caps, covers
- F16C35/02—Rigid support of bearing units; Housings, e.g. caps, covers in the case of sliding-contact bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C35/00—Rigid support of bearing units; Housings, e.g. caps, covers
- F16C35/04—Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
- F16C35/06—Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/162—Special parts or details relating to lubrication or cooling of the sealing itself
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3204—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip
- F16J15/3208—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip provided with tension elements, e.g. elastic rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3204—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip
- F16J15/3232—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip having two or more lips
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/324—Arrangements for lubrication or cooling of the sealing itself
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3248—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings provided with casings or supports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3268—Mounting of sealing rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3284—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings characterised by their structure; Selection of materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/44—Free-space packings
- F16J15/447—Labyrinth packings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2226/00—Joining parts; Fastening; Assembling or mounting parts
- F16C2226/10—Force connections, e.g. clamping
- F16C2226/14—Force connections, e.g. clamping by shrink fit, i.e. heating and shrinking part to allow assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2326/00—Articles relating to transporting
- F16C2326/01—Parts of vehicles in general
- F16C2326/06—Drive shafts
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
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Abstract
Description
技术领域technical field
本发明属于特种车辆密封技术领域,特别涉及一种高速轮式两栖车辆驱动轴密封装置。The invention belongs to the technical field of special vehicle sealing, in particular to a high-speed wheeled amphibious vehicle drive shaft sealing device.
背景技术Background technique
高速轮式两栖车辆能以较高的速度行驶于水面和陆地,并能快速地进行水陆行驶模式的切换,一般要求陆地最高速度≥120Km/h,水面最高速度≥50Km/h,使用工况比一般车辆复杂。为了实现水面高速行驶,车辆下水后通常会通过升降式悬架提升车轮,将车轮隐藏到车船体底面包络内部,从而显著降低水阻,满足车辆水面高速滑行要求。High-speed wheeled amphibious vehicles can travel on water and land at high speeds, and can quickly switch between water and land driving modes. Generally, the maximum speed on land is ≥120Km/h, and the maximum speed on water is ≥50Km/h. General vehicles are complex. In order to achieve high-speed driving on the water surface, the wheels are usually lifted by the lifting suspension after the vehicle is launched, and the wheels are hidden inside the bottom surface of the vehicle hull, thereby significantly reducing the water resistance and meeting the high-speed sliding requirements of the vehicle on the water surface.
高速轮式两栖车辆有多种动力传递构型,例如轮边减速器驱动、轮边电机驱动和传动轴驱动等。对于传动轴驱动的轮式两栖车辆,其动力链(发动机/驱动电机+分动箱)位于舱内干区,车轮通过可升降悬架固定在车船体上,位于舱外湿区,驱动轴穿过车船体将动力扭矩从动力链传递至车轮,驱动车辆行驶。驱动轴和车船体之间必须有性能可靠的密封装置,能够防止水流渗漏进入舱内损坏设备或造成车辆沉没,危及人员和车辆安全,还要能够适应车辆两栖运行的复杂工况,满足水陆高速行驶的密封要求和安全性要求,同时具有足够长的使用寿命且便于车辆的维护保养。High-speed wheeled amphibious vehicles have a variety of power transmission configurations, such as wheel reducer drive, wheel motor drive and drive shaft drive. For a wheeled amphibious vehicle driven by a propeller shaft, its power chain (engine/drive motor + transfer case) is located in the dry area of the cabin, the wheels are fixed on the vehicle hull by a liftable suspension, and it is located in the wet area outside the cabin, and the drive shaft passes through The passing hull transfers power torque from the powertrain to the wheels, driving the vehicle. There must be a reliable sealing device between the drive shaft and the hull of the vehicle, which can prevent water leakage from entering the cabin and damage the equipment or cause the vehicle to sink, endangering the safety of personnel and vehicles, and also be able to adapt to the complex working conditions of amphibious operation of the vehicle and meet the requirements of water and land. Sealing requirements and safety requirements for high-speed driving, while having a long enough service life and easy vehicle maintenance.
高速轮式两栖车辆主要有三种行驶模式:水面行驶模式、陆地行驶模式和水陆转换行驶模式。在水面高速行驶时,车轮静止不转动,驱动轴密封装置需承受较高的水流压力(水深+高速水流冲击)而不渗漏,以保证人员和车辆安全;在陆地高速行驶时,驱动轴高速旋转,与密封圈剧烈摩擦,需在密封圈与驱动轴的接触面加注润滑剂形成润滑油膜减少摩擦,并采取有效的冷却措施散热降温,降低因摩擦和高热引起的密封圈磨损,提高密封装置使用寿命;在车辆下水或上岸的水陆转换模式行驶时,驱动轴浸泡在水中低速转动,水流有一定的压力,使用环境也比较恶劣,要求密封装置具备一定压力下的动态密封性能,能够防止水流渗漏和泥沙侵入。车辆使用过程中,密封装置内的润滑剂会被逐渐损耗和污染,需定期加注或更换,密封装置的结构应确保加注或更换润滑剂的过程尽量简便。There are three main driving modes for high-speed wheeled amphibious vehicles: surface driving mode, land driving mode and water-land transition driving mode. When driving at high speed on the water surface, the wheels are stationary and do not rotate, and the drive shaft sealing device needs to withstand high water flow pressure (water depth + high-speed water flow impact) without leakage, so as to ensure the safety of personnel and vehicles; when driving at high speed on land, the high-speed driving shaft Rotation and severe friction with the sealing ring, it is necessary to add lubricant to the contact surface of the sealing ring and the drive shaft to form a lubricating oil film to reduce friction, and take effective cooling measures to dissipate heat and reduce the temperature of the sealing ring caused by friction and high heat. The service life of the device; when the vehicle is in the water-land conversion mode when the vehicle is launched or ashore, the drive shaft is immersed in the water and rotates at a low speed, the water flow has a certain pressure, and the operating environment is also relatively harsh. The sealing device is required to have dynamic sealing performance under a certain pressure, which can prevent Water leakage and sediment intrusion. During the use of the vehicle, the lubricant in the sealing device will be gradually lost and polluted, and it needs to be filled or replaced regularly. The structure of the sealing device should ensure that the process of adding or replacing the lubricant is as simple as possible.
公开于该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The information disclosed in this Background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种高速轮式两栖车辆驱动轴密封装置,从而克服上述现有技术中的缺陷。The purpose of the present invention is to provide a high-speed wheeled amphibious vehicle drive shaft sealing device, so as to overcome the above-mentioned defects in the prior art.
为实现上述目的,本发明提供了一种两栖车辆驱动轴密封装置,作为两栖车辆动力传递机构的密封环节。传动轴驱动的两栖车辆动力传递机构主要由分动箱、驱动轴密封装置、车船体、球笼式万向节半轴和挠性联轴节等构成,驱动轴密封装置通过挠性联轴节将分动箱的动力传递到球笼式万向节半轴驱动车轮转动。驱动轴密封装置穿过车船体,螺接固定在车船体外侧,与车船体刚性连接形成可靠的密封结构,防止在水面行驶和水陆转换工况时水流从二者的结合面渗漏进入舱内。密封装置主要由密封主体、密封轴套、密封圈压盖、迷宫挡泥环、均脂环、密封主体定心压盖和四道密封圈构成:In order to achieve the above purpose, the present invention provides an amphibious vehicle drive shaft sealing device, which is used as a sealing link of the amphibious vehicle power transmission mechanism. The power transmission mechanism of the amphibious vehicle driven by the drive shaft is mainly composed of a transfer case, a drive shaft sealing device, a vehicle hull, a ball cage universal joint half shaft and a flexible coupling. The power of the transfer case is transmitted to the ball cage type universal joint axle shaft to drive the wheels to rotate. The drive shaft sealing device passes through the hull of the vehicle, and is screwed and fixed on the outside of the hull, and is rigidly connected with the hull to form a reliable sealing structure to prevent the water flow from leaking into the cabin from the joint surface of the two when driving on the water surface and switching between water and land. . The sealing device is mainly composed of a sealing body, a sealing shaft sleeve, a sealing ring gland, a labyrinth fender ring, a grease homogeneous ring, a centering gland of the sealing body and four sealing rings:
密封主体是四道密封圈和密封压盖的载体,用螺钉固定在主支撑法兰座上,通过密封主体定心压盖的配合与主支撑法兰座保持同轴度,维持稳定的密封间隙。密封主体内部开通了冷却润滑油循环通道,与两根Z形油管相通;The sealing body is the carrier of the four sealing rings and the sealing gland. It is fixed on the main support flange seat with screws. The centering gland of the sealing body maintains the coaxiality with the main support flange seat through the cooperation of the centering gland of the sealing body to maintain a stable sealing gap. . A cooling lubricating oil circulation channel is opened inside the sealing body, which is communicated with two Z-shaped oil pipes;
密封轴套用热装配法过盈装配在驱动轴上,随之一起转动;密封轴套外圆表面与四道密封圈的唇口配合形成密封副,要求具有较高的表面粗糙度和表面硬度,以降低摩擦减少磨损,延长装置的使用寿命。迷宫挡泥环压配在驱动轴上,随其一起转动;The sealing bushing is assembled on the drive shaft by the hot assembly method, and then rotates together; the outer surface of the sealing bushing cooperates with the lips of the four sealing rings to form a sealing pair, which requires high surface roughness and surface hardness. In order to reduce friction, reduce wear and prolong the service life of the device. The labyrinth fender is press-fitted on the drive shaft and rotates with it;
迷宫挡泥环的内圆锥面和密封圈压盖的凸缘外圆锥面径向间隙1.2~2mm,轴向重合3~5mm,形成迷宫密封结构,能够阻止较大的颗粒物进入密封空间,防止硬物损伤密封圈。密封圈压盖凸缘内孔外端圆锥面和迷宫挡泥环的内圆锥面均向下倾斜,有利于向外排出泥沙,防止污染物沉积;The radial clearance between the inner conical surface of the labyrinth fender and the outer conical surface of the flange of the sealing ring gland is 1.2 to 2 mm, and the axial overlap is 3 to 5 mm, forming a labyrinth sealing structure, which can prevent larger particles from entering the sealing space and prevent hard damage to the seal ring. The conical surface of the outer end of the inner hole of the sealing ring gland flange and the inner conical surface of the labyrinth fender are inclined downward, which is conducive to the discharge of sediment and prevents the deposition of pollutants;
均脂环位于第二和第三道密封圈之间,支撑密封圈保持正常的工作形态;The aliquot ring is located between the second and third sealing rings, and the supporting sealing ring maintains a normal working state;
密封定心压盖两端外圆分别与主支撑法兰座和密封主体的内圆配合。The outer circles at both ends of the sealing centering gland are respectively matched with the inner circles of the main supporting flange seat and the sealing body.
优选地,上述技术方案中,整个装置从车船体外侧穿越车船体进入舱内,由主支撑法兰座支撑,用螺钉固定在车船体外侧。主支撑法兰座和车船体之间加装主密封垫,防止水流从二者的结合面渗漏进入舱内。车船体上的主支撑法兰座的安装孔有位置度和同轴度要求,以确保驱动轴密封装置装配后,驱动轴与分动箱输出轴的同轴度偏差≤0.15mm。Preferably, in the above technical solution, the entire device passes through the vehicle hull into the cabin from the outside of the vehicle hull, is supported by the main support flange seat, and is fixed to the outside of the vehicle hull with screws. A main gasket is installed between the main support flange seat and the hull of the vehicle to prevent the water flow from leaking into the cabin from the joint surface of the two. The installation hole of the main support flange seat on the hull of the vehicle has requirements for position and coaxiality to ensure that after the drive shaft sealing device is assembled, the coaxiality deviation between the drive shaft and the output shaft of the transfer case is less than or equal to 0.15mm.
优选地,上述技术方案中,驱动轴相对于主支撑法兰座轴向相对固定,径向可自由旋转;驱动轴由两个轴承支撑在主支撑法兰座的固定孔内,以确保驱动轴与分动箱输出轴的同轴度要求,两个轴承是自润滑自密封轴承。其中一个轴承的外圈通过轴承固定套筒和轴承压盖固定在主支撑法兰座一端,形成驱动轴的固定支点,承受驱动轴的轴向负荷。另一个轴承的外圈可在主支撑法兰座的固定孔内轴向游动,是驱动轴的游动支点,可适应温度变化引起的轴向尺寸变化,提升系统的运转精度。两个轴承中间加装隔套,用圆螺母和止动垫圈锁紧在驱动轴上,轴向相对固定。Preferably, in the above technical solution, the drive shaft is relatively fixed in the axial direction with respect to the main support flange seat, and can rotate freely in the radial direction; the drive shaft is supported in the fixing holes of the main support flange seat by two bearings to ensure the drive shaft The two bearings are self-lubricating and self-sealing bearings due to the coaxiality requirement with the output shaft of the transfer case. The outer ring of one of the bearings is fixed on one end of the main support flange seat through the bearing fixing sleeve and the bearing gland, forming a fixed fulcrum of the drive shaft and bearing the axial load of the drive shaft. The outer ring of the other bearing can move axially in the fixed hole of the main support flange seat, which is the moving fulcrum of the drive shaft, which can adapt to the axial dimensional changes caused by temperature changes and improve the operating accuracy of the system. A spacer is installed between the two bearings, which is locked on the drive shaft with a round nut and a stop washer, and the axial direction is relatively fixed.
优选地,上述技术方案中,四道密封圈具体为:唇形密封圈、骨架双侧油封圈和两道相对布置的骨架油封圈;唇形密封圈是第一道密封圈,采用耐磨合成橡胶材料,具有三道唇口,其唇口与密封轴套外圆采用0.10~0.15mm间隙配合;Preferably, in the above technical solution, the four sealing rings are specifically: a lip-shaped sealing ring, a double-sided oil sealing ring of the skeleton, and two skeleton oil sealing rings arranged oppositely; the lip-shaped sealing ring is the first sealing ring, which is made of wear-resistant synthetic The rubber material has three lips, and the lip and the outer circle of the sealing shaft sleeve adopt a clearance fit of 0.10~0.15mm;
骨架双侧油封圈是第二道密封圈,具有双侧弹簧压紧唇口;The double-side oil seal ring of the skeleton is the second seal ring with double-side spring compression lips;
两道相对布置的骨架油封圈分别是第三和第四道密封圈,两道相对布置的骨架油封圈加上密封主体的内圆表面和密封轴套的外圆表面围成了冷却润滑油储存和循环空间,这个空间与密封主体内部的冷却润滑油循环通道连通;The two oppositely arranged skeleton oil seals are the third and fourth seals respectively. The two oppositely arranged skeleton oil seals plus the inner surface of the seal body and the outer surface of the seal sleeve enclose the cooling lubricant storage. And the circulation space, this space communicates with the cooling lubricating oil circulation channel inside the sealing body;
均脂环位于骨架双侧油封圈和第三道骨架油封圈之间,支撑油封圈保持正常的工作形态,其外周的环形槽与径向均布的6~8个均脂孔相通,作为加注、更换和均布润滑脂的通道。The grease homogeneous ring is located between the oil seals on both sides of the skeleton and the third skeleton oil seal, and the support oil seal maintains a normal working state. Channels for injecting, replacing and distributing grease.
优选地,上述技术方案中,均脂环、骨架双侧油封圈、第三道骨架油封圈和密封轴套外圆表面围成一个润滑脂储存空间,为密封副提供润滑脂,降低摩擦,减少磨损。Preferably, in the above technical solution, the grease homogeneous ring, the double-sided oil seal ring of the skeleton, the third skeleton oil seal ring and the outer surface of the sealing shaft sleeve form a grease storage space to provide grease for the sealing pair, reduce friction, reduce wear.
优选地,上述技术方案中,密封主体内部还开通了润滑脂加注与更换通道,与均脂环的环形槽相通,两个螺塞用于封闭密封主体的润滑脂加注与更换通道,在加注和更换润滑脂时打开。Preferably, in the above technical solution, a grease filling and replacement channel is also opened inside the sealing body, which is communicated with the annular groove of the grease homogeneous ring, and the two screw plugs are used to close the grease filling and replacement channel of the sealing body. Open when filling and changing grease.
优选地,上述技术方案中,密封主体内部的冷却润滑油循环通道与其外部的Z形油管、舱内油管、低压油泵和高位储油罐相连,构成完整的冷却润滑油循环通路。Preferably, in the above technical solution, the cooling lubricating oil circulation channel inside the sealing body is connected with the Z-shaped oil pipe, the oil pipe in the cabin, the low pressure oil pump and the high-level oil storage tank outside the sealing body to form a complete cooling lubricating oil circulation channel.
优选地,上述技术方案中,迷宫挡泥环压配在驱动轴上,并随其一起转动;迷宫挡泥环的内圆锥面和密封圈压盖的凸缘外圆锥面径向间隙1.2~2mm,轴向重合3~5mm,形成迷宫密封结构。Preferably, in the above technical solution, the labyrinth fender is press-fitted on the drive shaft and rotates with it; the radial clearance between the inner conical surface of the labyrinth fender and the outer conical surface of the flange of the sealing ring gland is 1.2-2 mm. , the
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
虽然高速轮式两栖车辆在军事和民用领域均具有较为广泛的用途,但国内尚无成熟的批量上市车型,由于技术封锁的原因,也没有国外车型可供参考。本发明突破了高速轮式两栖车辆驱动轴密封的关键技术,具有以下三个显著的优点。Although high-speed wheeled amphibious vehicles have a wide range of uses in both military and civilian fields, there are no mature mass-marketed models in China, and due to technical blockades, there are no foreign models for reference. The invention breaks through the key technology of sealing the drive shaft of the high-speed wheeled amphibious vehicle, and has the following three remarkable advantages.
1.如前所述,本发明专利的总体技术方案组合了四种不同唇口形式的密封圈和油、脂两种润滑模式,加上特殊的防泥水、防尘结构和润滑油强制循环散热降温的冷却方式,能够适应轮式两栖车辆的复杂工况,满足水陆高速行驶的密封要求和安全性要求,具有足够长的使用寿命且便于维修保养。1. As mentioned above, the overall technical scheme of the patent of the present invention combines four kinds of sealing rings with different lip forms and two lubrication modes of oil and grease, plus special anti-muddy water, dust-proof structure and forced circulation of lubricating oil to dissipate heat. The cooling method of cooling can adapt to the complex working conditions of wheeled amphibious vehicles, meet the sealing requirements and safety requirements of high-speed driving on water and land, and has a long enough service life and is easy to maintain.
2.采用油、脂双润滑模式润滑和强制循环冷却降温,在车辆高速行驶时,开启低压油泵强制润滑油循环冷却,降低系统温度,能够有效降低摩擦力,减少磨损,延长装置的使用寿命。润滑油循环油路中的Z形油管(9/10)有散热功能且可降低温度变化产生的内应力,防止油管接头泄漏;在受到外部挤压、冲击时Z形油管(9/10)有变形余量,可避免油管断裂造成润滑和冷却功能失效。2. The oil and grease dual lubrication mode is used for lubrication and forced circulation cooling. When the vehicle is running at high speed, the low-pressure oil pump is turned on to force the lubricating oil to circulate and cool to reduce the system temperature, which can effectively reduce friction, reduce wear and prolong the service life of the device. The Z-shaped oil pipe (9/10) in the lubricating oil circulation oil circuit has the function of heat dissipation and can reduce the internal stress caused by temperature changes and prevent the leakage of oil pipe joints; the Z-shaped oil pipe (9/10) has a Deformation allowance can avoid the failure of lubrication and cooling function caused by oil pipe breakage.
3.如前所述,本发明采用三锥面迷宫防泥水结构,能够有效防止泥沙侵入沉积污染密封空间,确保本密封装置能够适应两栖车辆复杂的行驶工况。3. As mentioned above, the present invention adopts a three-cone labyrinth anti-muddy water structure, which can effectively prevent sediment from invading and polluting the sealed space, and ensures that the sealing device can adapt to the complex driving conditions of amphibious vehicles.
附图说明Description of drawings
图1是一种典型的传动轴驱动的两栖车辆动力传递构型图,说明车辆的动力传递路径和驱动轴密封装置的关系;FIG. 1 is a power transmission configuration diagram of a typical propshaft-driven amphibious vehicle, illustrating the relationship between the power transmission path of the vehicle and the drive shaft sealing device;
图中:1、分动箱,2、驱动轴密封装置,3、车船体,4、球笼式万向节半轴,5、挠性联轴节。In the picture: 1. Transfer case, 2. Drive shaft sealing device, 3. Car hull, 4. Ball cage universal joint half shaft, 5. Flexible coupling.
图2是驱动轴密封装置2结构图,说明构成密封装置的零部件及其相对位置关系;FIG. 2 is a structural diagram of the drive
图中:3、车船体,6、低压油泵,7、高位储油罐,8/11、舱内油管,9/10、Z形油管。In the picture: 3. Vehicle hull, 6. Low pressure oil pump, 7. High-level oil storage tank, 8/11, oil pipe in cabin, 9/10, Z-shaped oil pipe.
图3是图2主视图的局部放大视图D,说明构成密封装置的零部件及其相对位置关系;局部放大视图H说明构成三锥面迷宫防泥水结构的零件及其相对位置关系;Fig. 3 is a partial enlarged view D of the front view of Fig. 2, illustrating the components and their relative positional relationship constituting the sealing device; the partially enlarged view H illustrates the components constituting the three-cone labyrinth anti-muddy water structure and their relative positional relationship;
图中:3、车船体,12、驱动轴,13、迷宫挡泥环,14、密封圈压盖,15、密封主体,16、主密封垫,17、主支撑法兰座,18、固定套筒18,19、轴承压盖,20、止动垫圈,21、圆螺母,22/24、轴承,23、隔套, 30、唇形密封圈,31、密封轴套。In the picture: 3. Vehicle hull, 12. Drive shaft, 13. Labyrinth fender, 14. Sealing ring gland, 15. Sealing body, 16. Main gasket, 17. Main support flange seat, 18. Fixing
图4是图2截面视图B-B的局部放大视图G,说明四道密封圈断面结构及其相对位置关系;同时说明润滑脂储存空间和循环冷却润滑油储存空间及密封主体15内的润滑油循环通道位置;4 is a partial enlarged view G of the cross-sectional view B-B of FIG. 2, illustrating the cross-sectional structure of the four sealing rings and their relative positional relationship; Location;
图中:12、驱动轴,13、迷宫挡泥环,14、密封圈压盖,24、轴承,25、密封主体定心压盖,26、骨架油封圈,27、骨架油封圈,28、骨架双侧油封圈,29、密封圈压板, 30、唇形密封圈,31、密封轴套,32、均脂环。In the picture: 12, drive shaft, 13, labyrinth fender, 14, sealing ring gland, 24, bearing, 25, sealing body centering gland, 26, skeleton oil seal, 27, skeleton oil seal, 28, skeleton Double-sided oil seal ring, 29, seal ring pressure plate, 30, lip seal, 31, seal shaft sleeve, 32, grease ring.
图5是图2的截面视图C-C,说明第二和第三道密封圈之间的润滑脂储存空间,同时说明润滑脂加注及更换通道和两个封堵螺塞的空间位置。FIG. 5 is a cross-sectional view C-C of FIG. 2 illustrating the grease storage space between the second and third seal rings, as well as the location of the grease filling and replacement passage and the two blocking plugs.
图中:10、Z形油管,12、驱动轴,13、迷宫挡泥环,32、均脂环,33/34、螺塞。In the picture: 10, Z-shaped oil pipe, 12, drive shaft, 13, labyrinth fender, 32, aliquot ring, 33/34, screw plug.
图6 是本发明的具体实施场景示意图。FIG. 6 is a schematic diagram of a specific implementation scenario of the present invention.
具体实施方式Detailed ways
下面对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The specific embodiments of the present invention are described in detail below, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
除非另有其它明确表示,否则在整个说明书和权利要求书中,术语“包括”或其变换如“包含”或“包括有”等等将被理解为包括所陈述的元件或组成部分,而并未排除其它元件或其它组成部分。Unless expressly stated otherwise, throughout the specification and claims, the term "comprising" or its conjugations such as "comprising" or "comprising" and the like will be understood to include the stated elements or components, and Other elements or other components are not excluded.
1、系统综述:1. System review:
图1是一种典型的传动轴驱动的两栖车辆动力传递构型形式,由分动箱1、驱动轴密封装置2、车船体3、球笼式万向节半轴4和挠性联轴节5构成。Figure 1 is a typical drive shaft driven amphibious vehicle power transmission configuration, consisting of a
驱动轴密封装置2通过挠性联轴节5将分动箱1的动力传递到球笼式万向节半轴4驱动车轮转动。The drive
驱动轴密封装置2穿过车船体3,螺接固定在车船体3外侧,与车船体3刚性连接形成可靠的密封结构,防止在水面行驶和水陆转换工况时水流从二者的结合面渗漏进入舱内。The drive
2、驱动轴密封装置2结构和功能说明:2. Structure and function description of drive shaft sealing device 2:
图2~图5是驱动轴密封装置2结构图,其结构有5大特征,分述如下:Figures 2 to 5 are structural diagrams of the drive
2.1、装置主体的支撑与密封结构:参见图3 局部放大视图D,整个装置从车船体3外侧穿越车船体3进入舱内,由主支撑法兰座17支撑,用螺钉固定在车船体3外侧。主支撑法兰座17和车船体3之间加装主密封垫16,防止水流从二者的结合面渗漏进入舱内。车船体3上的主支撑法兰座17的安装孔有位置度和同轴度要求,以确保驱动轴密封装置2装配后,驱动轴12与分动箱1输出轴的同轴度偏差≤0.15mm。2.1. The support and sealing structure of the main body of the device: refer to Fig. 3, partial enlarged view D, the whole device enters the cabin from the outside of the
2.2、驱动轴支撑与润滑结构:参见图3 局部放大视图D,驱动轴12相对于主支撑法兰座17轴向相对固定,径向可自由旋转。驱动轴12由轴承22和轴承24支撑在主支撑法兰座17的固定孔内,以确保驱动轴12与分动箱1输出轴的同轴度要求,轴承22和轴承24是自润滑自密封轴承。轴承22的外圈通过轴承固定套筒18和轴承压盖19固定在主支撑法兰座17一端,形成驱动轴12的固定支点,承受驱动轴12的轴向负荷。轴承24的外圈可在主支撑法兰座17的固定孔内轴向游动,是驱动轴12的游动支点,可适应温度变化引起的轴向尺寸变化,提升系统的运转精度。轴承22和轴承24中间加装隔套23,用圆螺母21和止动垫圈20锁紧在驱动轴12上,轴向相对固定。2.2. Drive shaft support and lubricating structure: refer to the partially enlarged view D of Fig. 3, the
2.3、驱动轴密封结构:参见图3 局部放大视图D和图4局部放大视图G,密封结构主要由密封主体15、密封轴套31、密封圈压盖14、迷宫挡泥环13、均脂环32、密封主体定心压盖25和四道密封圈(唇形密封圈30、骨架双侧油封圈28、骨架油封圈27、骨架油封圈26)等构成。2.3. Sealing structure of the drive shaft: refer to the partial enlarged view D of Fig. 3 and the partial enlarged view G of Fig. 4. The seal structure is mainly composed of the
密封主体15是四道密封圈(唇形密封圈30、骨架双侧油封圈28、骨架油封圈27、骨架油封圈26)和密封压盖等零件的载体,用螺钉固定在主支撑法兰座17上,通过密封主体定心压盖25的配合与主支撑法兰座17保持同轴度,维持稳定的密封间隙。The sealing
密封主体15内部开通了冷却润滑油循环通道,与Z形油管9/10相通。参见图2 驱动轴密封装置2结构图。A cooling lubricating oil circulation channel is opened inside the sealing
密封主体15内部还开通了润滑脂加注与更换通道,与均脂环32相通,螺塞33和螺塞34用于封闭密封主体的润滑脂加注与更换通道,在加注和更换润滑脂时打开。参见图5截面视图C-C。The inside of the sealing
密封轴套31用热装配法过盈装配在驱动轴12上,随之一起转动。密封轴套31的外圆表面与四道密封圈(唇形密封圈30、骨架双侧油封圈28、骨架油封圈27、骨架油封圈26)的唇口配合形成密封副,要求其具有较高的表面粗糙度和表面硬度,以降低摩擦减少磨损,延长装置的使用寿命。The sealing
迷宫挡泥环13压配在驱动轴12上,随其一起转动。迷宫挡泥环13的内圆锥面和密封圈压盖14的凸缘外圆锥面径向间隙1.2~2mm,轴向重合3~5mm,形成迷宫密封结构,能够阻止较大的颗粒物进入密封空间,防止硬物损伤密封圈。密封圈压盖14凸缘内孔外端圆锥面和迷宫挡泥环13的内圆锥面均向下倾斜,有利于向外排出泥沙,防止污染物沉积。参见图3局部放大视图。The
均脂环32位于骨架双侧油封圈28和骨架油封圈27之间,支撑油封圈保持正常的工作形态。均脂环32、骨架双侧油封圈28、骨架油封圈27和密封轴套31的外圆表面围成一个润滑脂储存空间,为密封副提供润滑脂,降低摩擦,减少磨损。均脂环32径向均布6~8个均脂孔,与其外周的环形槽连通,环形槽又与密封主体15内部的润滑脂加注与更换通道连通,以获取必需的润滑脂。参见图5 截面视图C-C,Section View C-C。The
密封定心压盖25两端外圆分别与主支撑法兰座17和密封主体15的内圆配合,以保持密封主体15与驱动轴12必要的同轴度,维持稳定的密封间隙。The outer circles at both ends of the sealing and centering
唇形密封圈30是第一道密封圈,采用耐磨合成橡胶材料,具有3道唇口,两道向外的唇口对外侧颗粒物具有阻挡和泵出作用。其唇口与密封轴套31的外圆采用0.10~0.15mm间隙配合,主要功能是阻止泥沙和灰尘进入密封腔内。The
骨架双侧油封圈28是第二道密封圈,具有双侧弹簧压紧唇口,能够承受0.03MPa的压力,外侧唇口阻止水流渗漏进入密封腔内,内侧唇口阻止润滑脂向外渗漏。The
骨架油封圈27和骨架油封圈26分别是第三和第四道密封圈,相对布置,能够承受0.03MPa的压力。此二者加上密封主体15的内圆表面和密封轴套31的外圆表面围成了冷却润滑油储存和循环空间,这个空间与密封主体15内部的冷却润滑油循环通道连通,在其中循环的润滑油具有润滑和冷却散热的作用。参见图2 驱动轴密封装置2结构图,Sectionview B-B。The skeleton
2.4、密封润滑与冷却散热结构:参见图5 截面视图C-C,Section View C-C、图4局部放大视图G和图2 驱动轴密封装置2结构图。2.4. Sealing lubrication and cooling and heat dissipation structure: refer to Figure 5, Section View C-C, Section View C-C, Figure 4, Partial Enlarged View G, and Figure 2, the structural diagram of the drive
密封腔内的均脂环32、骨架双侧油封圈28、骨架油封圈27和密封轴套31的外圆表面围成一个润滑脂储存空间,为密封副提供润滑脂,降低摩擦力,减少磨损和摩擦生热。均脂环32外周的环形槽与密封主体15内部的润滑脂加注与更换通道连通,通过螺塞33和螺塞34加注或更换润滑脂,方便了车辆的保养和维修。以上结构为本密封装置提供了脂润滑模式。The grease
骨架油封圈27和骨架油封圈26能够承受0.03MPa的压力,此二者相对布置,加上密封主体15的内圆表面和密封轴套31的外圆表面围成了冷却润滑油储存和循环空间,这个空间与密封主体15内部的冷却润滑油循环通道连通,其中的润滑油具有润滑和冷却散热的作用。密封主体15内部的冷却润滑油循环通道与其外部的Z形油管9/10、舱内油管8/11、低压油泵6和高位储油罐7相连,构成完整的冷却润滑油循环通路。车辆高速行驶时,低压油泵6运转,装置内的润滑油被强制循环流动,带走密封副摩擦产生的热量,降低装置内的温度,减缓密封圈的磨损,延长装置的使用寿命。以上结构为本密封装置提供了油润滑模式和润滑油强制循环散热冷却方式。The skeleton
车辆在长期运行后,外侧的骨架双侧油封圈28因泥水的侵蚀会首先磨损而渗漏,此时第三道密封圈骨架油封圈27将发挥后备密封圈的功能,延长了装置的使用寿命,提高了装置的安全裕度。After the vehicle runs for a long time, the
高位储油罐7在冷却润滑油循环空间中产生的油压可以平衡外部水压,减小密封圈变形,减少水流渗漏。The oil pressure generated by the high-level
2.5 三锥面迷宫防泥水结构:参见图3局部放大视图,迷宫挡泥环13压配在驱动轴12上,并随其一起转动。迷宫挡泥环13的内圆锥面和密封圈压盖14的凸缘外圆锥面径向间隙1.2~2mm,轴向重合3~5mm,形成迷宫密封结构,能够阻止较大的颗粒物进入密封空间,防止硬物损伤密封圈。密封圈压盖14凸缘内孔外端圆锥面和迷宫挡泥环13的内圆锥面均向下倾斜,有利于向外排出泥沙,防止污染物沉积。以上三锥面迷宫结构能够有效防止泥沙侵入沉积污染密封空间,确保本密封装置能够适应两栖车辆复杂的行驶工况。2.5 Three-cone labyrinth mud and water-proof structure: see the enlarged view of Fig. 3, the
3 发明的效果:3 Effects of invention:
虽然高速轮式两栖车辆在军事和民用领域均具有较为广泛的用途,但国内尚无成熟的批量上市车型,由于技术封锁的原因,也没有国外车型可供参考。本发明突破了高速轮式两栖车辆驱动轴密封的关键技术,具有以下三个显著的优点。Although high-speed wheeled amphibious vehicles have a wide range of uses in both military and civilian fields, there are no mature mass-marketed models in China, and due to technical blockades, there are no foreign models for reference. The invention breaks through the key technology of sealing the drive shaft of the high-speed wheeled amphibious vehicle, and has the following three remarkable advantages.
3.1 如前述“发明内容”所述,本发明专利的总体技术方案组合了四种不同唇口形式的密封圈和油、脂两种润滑模式,加上特殊的防泥水、防尘结构和润滑油强制循环散热降温的冷却方式,能够适应轮式两栖车辆的复杂工况,满足水陆高速行驶的密封要求和安全性要求,具有足够长的使用寿命且便于维修保养。3.1 As mentioned in the aforementioned "Content of the Invention", the overall technical solution of the patent of the present invention combines four types of sealing rings with different lip forms and two lubrication modes of oil and grease, plus special anti-muddy water, dust-proof structure and lubricating oil. The cooling method of forced circulation heat dissipation and cooling can adapt to the complex working conditions of wheeled amphibious vehicles, meet the sealing requirements and safety requirements of high-speed driving on water and land, and has a long enough service life and is easy to maintain.
3.2 采用油、脂双润滑模式和润滑油强制循环散热冷却方式,在车辆高速行驶时,开启低压油泵强制润滑油循环冷却,降低系统温度,能够有效降低摩擦力,减少磨损,延长装置的使用寿命。润滑油循环油路中的Z形油管9/10有散热功能且可降低温度变化产生的内应力,防止油管接头泄漏;在受到外部挤压、冲击时,Z形油管9/10有变形余量,可避免油管断裂造成润滑和冷却功能失效;第三道密封圈骨架油封圈27具有后备密封圈的功能,延长了装置的使用寿命,提高了装置的安全裕度。3.2 The oil and grease dual lubrication mode and the forced circulation cooling method of lubricating oil are adopted. When the vehicle is running at high speed, the low-pressure oil pump is turned on to force the lubricating oil to circulate and cool to reduce the system temperature, which can effectively reduce friction, reduce wear and prolong the service life of the device . The Z-shaped
3.3如前述“发明内容”的“有益效果”3所述,本发明采用三锥面迷宫防泥水结构,能够有效防止泥沙侵入沉积污染密封空间,确保本密封装置能够适应两栖车辆复杂的行驶工况。3.3 As described in "Beneficial Effect" 3 of the aforementioned "Summary of the Invention", the present invention adopts a three-cone labyrinth anti-muddy water structure, which can effectively prevent sediment from invading and depositing pollution to the sealed space, and ensures that the sealing device can adapt to the complex driving work of amphibious vehicles. condition.
前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施案例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. These descriptions are not intended to limit the invention to the precise form disclosed, and obviously many changes and modifications are possible in light of the above teachings. The exemplary embodiments were chosen and described for the purpose of explaining certain principles of the invention and their practical applications, to thereby enable those skilled in the art to make and utilize various exemplary embodiments and various different aspects of the invention. Choose and change. The scope of the invention is intended to be defined by the claims and their equivalents.
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| CN115574096A (en) * | 2022-09-16 | 2023-01-06 | 湖南省地面无人装备工程研究中心有限责任公司 | Seals, steering axles and amphibious vehicles |
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| CN201184374Y (en) * | 2008-03-06 | 2009-01-21 | 襄樊市博亚机械有限公司 | Ball cage synchronous universal drive shaft |
| CN206017729U (en) * | 2016-08-21 | 2017-03-15 | 万向钱潮股份有限公司 | A kind of spindle nose sealing structure of universal joint |
| CN207621190U (en) * | 2017-12-11 | 2018-07-17 | 奇瑞商用车(安徽)有限公司 | A kind of waterproof construction of wheel hub bearing |
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| CN201184374Y (en) * | 2008-03-06 | 2009-01-21 | 襄樊市博亚机械有限公司 | Ball cage synchronous universal drive shaft |
| CN206017729U (en) * | 2016-08-21 | 2017-03-15 | 万向钱潮股份有限公司 | A kind of spindle nose sealing structure of universal joint |
| CN207621190U (en) * | 2017-12-11 | 2018-07-17 | 奇瑞商用车(安徽)有限公司 | A kind of waterproof construction of wheel hub bearing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115574096A (en) * | 2022-09-16 | 2023-01-06 | 湖南省地面无人装备工程研究中心有限责任公司 | Seals, steering axles and amphibious vehicles |
| CN115574096B (en) * | 2022-09-16 | 2025-11-18 | 湖南省地面无人装备工程研究中心有限责任公司 | Sealing devices, steering drive axles and amphibious vehicles |
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