CN114809661A - A support system for installing prefabricated buildings - Google Patents
A support system for installing prefabricated buildings Download PDFInfo
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- CN114809661A CN114809661A CN202210550458.9A CN202210550458A CN114809661A CN 114809661 A CN114809661 A CN 114809661A CN 202210550458 A CN202210550458 A CN 202210550458A CN 114809661 A CN114809661 A CN 114809661A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/167—Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements
- E04G21/168—Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements used for tilting, e.g. from horizontal to vertical position or vice versa
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Abstract
Description
技术领域technical field
本发明涉及装配式建筑安装技术领域,尤其涉及一种用于安装装配式建筑的支撑系统。The invention relates to the technical field of prefabricated building installation, in particular to a support system for installing prefabricated buildings.
背景技术Background technique
装配式建筑具有工期短、成本更优、质量更好的优点,因此被应用于各行各业的房屋建设过程中,装配式建筑主要由预制立柱、预制墙板、预制屋架、预制屋面板和屋面支撑体系等组成。把传统建造方式中的大量现场作业工作转移到工厂进行,在工厂加工制作好建筑用构件和配件(如楼板、墙板、楼梯、阳台等),运输到建筑施工现场,通过可靠的连接方式在现场装配安装组成建筑本体。Prefabricated buildings have the advantages of short construction period, better cost and better quality, so they are used in the construction of houses in all walks of life. Prefabricated buildings are mainly composed of prefabricated columns, prefabricated wall panels, prefabricated roof trusses, prefabricated roof panels and roofs Support system, etc. Transfer a large number of on-site operations in the traditional construction method to the factory, process and manufacture building components and accessories (such as floor slabs, wall panels, stairs, balconies, etc.) in the factory, transport them to the construction site, and use reliable connections. On-site assembly and installation constitute the building body.
现有的装配式建筑中在楼板上安装预制墙板的过程中,利用吊具将预制墙板移动至指定位置,而后需要利用支撑系统扶持墙板,以便于后续安装墙板,但现有支撑系统在实际使用中,对墙板的位置、朝向、倾斜角度等状态调整不够便捷,因此,实际使用中不够方便,降低了工作效率。In the process of installing prefabricated wall panels on the floor in the existing prefabricated buildings, the prefabricated wall panels are moved to the designated position with a spreader, and then the support system needs to be used to support the wall panels to facilitate the subsequent installation of the wall panels, but the existing support In actual use of the system, it is not convenient enough to adjust the position, orientation, inclination angle and other states of the wall panels. Therefore, it is not convenient enough in actual use and reduces work efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种用于安装装配式建筑的支撑系统。The purpose of the present invention is to propose a support system for installing a prefabricated building in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种用于安装装配式建筑的支撑系统,包括底座,所述底座的两侧均设有两个支撑机构,所述底座的底部设有移动轮,所述底座的上端固定安装有升降气缸,所述升降气缸的伸缩端朝上并固定安装有升降平台,所述升降平台的上端转动连接有转轴的上端固定连接有U型块,所述升降平台的上端设有与转轴连接的第一转动机构,所述U型块的内侧转动连接有转动臂,所述U型块的侧壁上设有与转动臂连接的调角机构,所述转动臂的侧壁上设有第一安装槽,所述第一安装槽的内侧固定安装有平推气缸,所述平推气缸的伸缩端贯穿转动臂并固定连接有固定杆,所述固定杆的端部转动连接有安装板,所述固定杆上设有与安装板连接的第二转动机构,所述安装板上设有夹装机构。A support system for installing a prefabricated building includes a base, two support mechanisms are arranged on both sides of the base, a moving wheel is arranged at the bottom of the base, and a lifting cylinder is fixedly installed on the upper end of the base, The telescopic end of the lifting cylinder is upward and a lifting platform is fixedly installed, the upper end of the lifting platform is rotatably connected to the upper end of the rotating shaft, and the upper end of the lifting platform is fixedly connected with a U-shaped block, and the upper end of the lifting platform is provided with a first rotating shaft connected to the rotating shaft. The inner side of the U-shaped block is rotatably connected with a rotating arm, the side wall of the U-shaped block is provided with an angle adjustment mechanism connected with the rotating arm, and the side wall of the rotating arm is provided with a first installation groove, The inner side of the first installation groove is fixedly installed with a flat-push cylinder, the telescopic end of the flat-push cylinder penetrates the rotating arm and is fixedly connected with a fixed rod, the end of the fixed rod is rotatably connected with a mounting plate, and the fixed rod There is a second rotating mechanism connected with the mounting plate, and the mounting plate is provided with a clamping mechanism.
作为本发明的进一步改进,所述支撑机构包括固定连接在底座侧壁上的固定座,所述固定座上安装有支撑气缸,所述支撑气缸的伸缩端向下贯穿固定座并固定连接有撑板。As a further improvement of the present invention, the support mechanism includes a fixed seat fixedly connected to the side wall of the base, a support cylinder is installed on the fixed seat, and the telescopic end of the support cylinder penetrates downwardly through the fixed seat and is fixedly connected with a support plate.
作为本发明的进一步改进,所述第一转动机构包括固定安装在升降平台上端的第一电机,所述第一电机输出轴末端固定连接有第一齿轮,所述转轴的侧壁上固定套装有第一齿圈,所述第一齿圈与第一齿轮啮合。As a further improvement of the present invention, the first rotating mechanism includes a first motor fixedly installed on the upper end of the lifting platform, the end of the output shaft of the first motor is fixedly connected with a first gear, and the side wall of the rotating shaft is fixedly sleeved with A first ring gear, the first ring gear meshes with the first gear.
作为本发明的进一步改进,所述调角机构包括固定连接在U型块侧壁上安装壳,所述U型块的内侧底壁上开设有第二安装槽,所述第二安装槽的内侧设有蜗杆,所述蜗杆的一端转动连接在第二安装槽的内壁上,所述蜗杆的另一端固定连接有连接轴,所述连接轴远离蜗杆的一端贯穿第二安装槽的内壁并转动连接在安装壳的内壁上,所述转动臂的端部固定嵌装有蜗轮,所述蜗轮与蜗杆啮合,所述连接轴上固定套装有第二锥轮,所述安装壳的内底壁上安装有第二电机,所述第二电机的输出轴末端固定连接有第一锥轮,所述第一锥轮与第二锥轮啮合。As a further improvement of the present invention, the angle adjustment mechanism includes a mounting shell fixedly connected to the side wall of the U-shaped block, the inner bottom wall of the U-shaped block is provided with a second mounting groove, and the inner side of the second mounting groove A worm is provided, one end of the worm is rotatably connected to the inner wall of the second installation groove, the other end of the worm is fixedly connected with a connecting shaft, and the end of the connecting shaft away from the worm penetrates the inner wall of the second installation groove and is rotatably connected On the inner wall of the installation shell, the end of the rotating arm is fixedly embedded with a worm wheel, the worm wheel is engaged with the worm, the second bevel wheel is fixedly sleeved on the connecting shaft, and the inner bottom wall of the installation shell is installed There is a second motor, the end of the output shaft of the second motor is fixedly connected with a first bevel wheel, and the first bevel wheel is engaged with the second bevel wheel.
作为本发明的进一步改进,所述第二转动机构包括固定安装在固定杆侧壁上的第三电机,所述第三电机的输出轴末端固定连接有第二齿轮,所述安装板的侧壁上固定连接有第二齿圈,且第二齿圈套设在固定杆的外侧,所述第二齿轮与第二齿圈啮合。As a further improvement of the present invention, the second rotation mechanism includes a third motor fixedly mounted on the side wall of the fixing rod, the end of the output shaft of the third motor is fixedly connected with a second gear, and the side wall of the mounting plate is fixedly connected with a second gear. A second gear ring is fixedly connected to the top, and the second gear ring is sleeved on the outer side of the fixing rod, and the second gear is engaged with the second gear ring.
作为本发明的进一步改进,所述夹装机构包括固定安装在安装板侧壁中部的第一夹紧气缸,所述第一夹紧气缸为双头气缸,且第一夹紧气缸的两个伸缩端均固定连接有活动板,所述活动板靠近安装板的一侧壁上设有限位槽,所述限位槽的内侧设有限位杆,所述限位杆的两端均固定连接在限位槽的内壁上,所述限位杆上滑动套装有限位套,所述限位套固定连接在安装板的侧壁上,所述活动板远离安装板的一侧壁上设有夹紧件。As a further improvement of the present invention, the clamping mechanism includes a first clamping cylinder fixedly installed in the middle of the side wall of the mounting plate, the first clamping cylinder is a double-headed cylinder, and two telescopic cylinders of the first clamping cylinder are Both ends are fixedly connected with a movable plate, a side wall of the movable plate close to the mounting plate is provided with a limit groove, the inner side of the limit groove is provided with a limit rod, and both ends of the limit rod are fixedly connected to the limit On the inner wall of the position slot, a limit sleeve is slidably fitted on the limit rod, the limit sleeve is fixedly connected to the side wall of the mounting plate, and a clamping piece is provided on the side wall of the movable plate away from the mounting plate .
作为本发明的进一步改进,所述夹紧件包括固定连接在活动板侧壁上的安装框,所述安装框的内侧设有第二夹紧气缸,所述第二夹紧气缸的伸缩端贯穿安装框并固定连接有L型杆,所述L型杆远离第二夹紧气缸的一端固定连接有夹板。As a further improvement of the present invention, the clamping member includes an installation frame fixedly connected to the side wall of the movable plate, the inner side of the installation frame is provided with a second clamping cylinder, and the telescopic end of the second clamping cylinder penetrates through The mounting frame is fixedly connected with an L-shaped rod, and one end of the L-shaped rod away from the second clamping cylinder is fixedly connected with a splint.
作为本发明的进一步改进,所述转动臂的两侧壁上均固定连接有固定轴,两个所述固定轴分别贯穿U型块的两侧内壁,且固定轴与U型块转动连接。As a further improvement of the present invention, the two side walls of the rotating arm are fixedly connected with fixed shafts, the two fixed shafts respectively penetrate the two inner walls of the U-shaped block, and the fixed shafts are rotatably connected to the U-shaped block.
作为本发明的进一步改进,所述升降平台的下端四角处均固定连接有导向伸缩杆,所述导向伸缩杆远离升降平台的一端固定连接在底座上端。As a further improvement of the present invention, four corners of the lower end of the lifting platform are fixedly connected with guide telescopic rods, and one end of the guide telescopic rods away from the lifting platform is fixedly connected to the upper end of the base.
本发明的有益效果:Beneficial effects of the present invention:
通过设置夹装机构,通过将待安装的墙板置于两个夹紧件之间,通过第一夹紧气缸,、第二夹紧气缸将墙板夹紧,即可将墙板夹装,便于将墙板支撑并进行移动,辅助墙板进行装配。By setting the clamping mechanism, the wall panel to be installed can be clamped by placing the wall panel to be installed between the two clamping parts, and then clamping the wall panel by the first clamping cylinder and the second clamping cylinder. It is convenient to support and move the wall panel, and assist the wall panel to assemble.
通过设置第一转动机构、调角机构、第二转动机构,通过第一转动机构驱动转轴转动,带动U型块转动,进而能够灵活调整待装配墙板的朝向,通过调向机构驱动转动臂转动调节倾斜角度,进而灵活调整墙板的倾斜角度,通过第二转动机构驱动安装板转动,进而带动墙板进行旋转微调,利于提高支撑系统的适用范围,利于提高施工效率。By setting the first rotating mechanism, the angle adjusting mechanism and the second rotating mechanism, the first rotating mechanism drives the rotating shaft to rotate, which drives the U-shaped block to rotate, so that the orientation of the wall panel to be assembled can be flexibly adjusted, and the rotating arm is driven to rotate by the direction adjusting mechanism Adjust the inclination angle, and then flexibly adjust the inclination angle of the wall panel, drive the installation plate to rotate through the second rotation mechanism, and then drive the wall panel to rotate and fine-tune, which is beneficial to improve the application range of the support system and improve the construction efficiency.
通过设置移动轮,能够使得该支撑系统在使用时能够进行便捷移动,方便进行转场,通过设置支撑机构,通过支撑气缸伸长带动撑板下降对底座进行支撑,能够保证该支撑系统在作业中的稳定性,并提高安全性。By arranging moving wheels, the support system can be moved conveniently when in use, and it is convenient for transition. stability and improve security.
本发明能够对待装配的墙板的高度、朝向、倾斜角度进行灵活调整,对墙板的装配的过程进行辅助支撑,利于提高支撑系统的适用范围,利于提高施工效率,且转场便捷,使用稳定安全性高。The present invention can flexibly adjust the height, orientation and inclination angle of the wall panels to be assembled, and assist the assembly process of the wall panels, which is beneficial to improve the application range of the support system and the construction efficiency, and is convenient for transition and stable in use. High security.
附图说明Description of drawings
图1为本发明提出的一种用于安装装配式建筑的支撑系统的结构示意图;1 is a schematic structural diagram of a support system for installing a prefabricated building proposed by the present invention;
图2为本发明提出的一种用于安装装配式建筑的支撑系统的调角机构与转动臂连接的结构示意图;2 is a schematic structural diagram of the connection between an angle adjustment mechanism and a rotating arm of a support system for installing a prefabricated building proposed by the present invention;
图3为图1中A处放大图;Fig. 3 is the enlarged view of A place in Fig. 1;
图4为本发明提出的一种用于安装装配式建筑的支撑系统的U型块的结构示意图。FIG. 4 is a schematic structural diagram of a U-shaped block for installing a support system of a prefabricated building proposed by the present invention.
图中:1底座、2支撑气缸、3固定座、4撑板、5移动轮、6导向伸缩杆、7升降气缸、8升降平台、9转轴、10第一齿圈、11第一齿轮、12第一电机、13U型块、14安装壳、15固定轴、16转动臂、17蜗轮、18第一安装槽、19平推气缸、20固定杆、21安装板、22第一夹紧气缸、23活动板、24限位槽、25限位杆、26限位套、27安装框、28第二夹紧气缸、29L型杆、30夹板、31第二电机、32第一锥轮、33第二锥轮、34连接轴、35蜗杆、36第二安装槽、37第三电机、38第二齿圈、39第二齿轮。In the picture: 1 base, 2 supporting cylinder, 3 fixed seat, 4 supporting plate, 5 moving wheel, 6 guiding telescopic rod, 7 lifting cylinder, 8 lifting platform, 9 rotating shaft, 10 first ring gear, 11 first gear, 12 The first motor, 13U block, 14 mounting shell, 15 fixed shaft, 16 rotating arm, 17 worm gear, 18 first mounting groove, 19 flat push cylinder, 20 fixed rod, 21 mounting plate, 22 first clamping cylinder, 23 Activity plate, 24 limit slot, 25 limit rod, 26 limit sleeve, 27 installation frame, 28 second clamping cylinder, 29 L-shaped rod, 30 splint, 31 second motor, 32 first bevel wheel, 33 second Bevel wheel, 34 connecting shaft, 35 worm, 36 second installation slot, 37 third motor, 38 second ring gear, 39 second gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
参照图1-4,一种用于安装装配式建筑的支撑系统,包括底座1,底座1的两侧均设有两个支撑机构,底座1的底部设有移动轮5,底座1的上端固定安装有升降气缸7,升降气缸7的伸缩端朝上并固定安装有升降平台8,升降平台8的下端四角处均固定连接有导向伸缩杆6,导向伸缩杆6远离升降平台8的一端固定连接在底座1上端,升降平台8的上端转动连接有转轴9的上端固定连接有U型块13,升降平台8的上端设有与转轴9连接的第一转动机构,U型块13的内侧转动连接有转动臂16,转动臂16的两侧壁上均固定连接有固定轴15,两个固定轴15分别贯穿U型块13的两侧内壁,且固定轴15与U型块13转动连接,U型块13的侧壁上设有与转动臂16连接的调角机构,转动臂16的侧壁上设有第一安装槽18,第一安装槽18的内侧固定安装有平推气缸19,平推气缸19的伸缩端贯穿转动臂16并固定连接有固定杆20,固定杆20的端部转动连接有安装板21,平推气缸19能够带动安装板21进行一步延伸至位置,便于对墙板进行夹装和支撑,固定杆20上设有与安装板21连接的第二转动机构,安装板21上设有夹装机构。1-4, a support system for installing a prefabricated building includes a base 1, two supporting mechanisms are provided on both sides of the base 1, a moving
本发明中,支撑机构包括固定连接在底座1侧壁上的固定座3,固定座3上安装有支撑气缸2,支撑气缸2的伸缩端向下贯穿固定座3并固定连接有撑板4,通过支撑气缸2伸长带动撑板4下降对底座1进行支撑,能够保证该支撑系统在作业中的稳定性。In the present invention, the support mechanism includes a fixed seat 3 fixedly connected to the side wall of the base 1, the support cylinder 2 is installed on the fixed seat 3, and the telescopic end of the support cylinder 2 penetrates the fixed seat 3 downward and is fixedly connected with a
第一转动机构包括固定安装在升降平台8上端的第一电机12,第一电机12输出轴末端固定连接有第一齿轮11,转轴9的侧壁上固定套装有第一齿圈10,第一齿圈10与第一齿轮11啮合,通过第一转动机构驱动转轴9转动,带动U型块13转动,进而能够灵活调整待装配墙板的朝向。The first rotating mechanism includes a
调角机构包括固定连接在U型块13侧壁上安装壳14,U型块13的内侧底壁上开设有第二安装槽36,第二安装槽36的内侧设有蜗杆35,蜗杆35的一端转动连接在第二安装槽36的内壁上,蜗杆35的另一端固定连接有连接轴34,连接轴34远离蜗杆35的一端贯穿第二安装槽36的内壁并转动连接在安装壳14的内壁上,转动臂16的端部固定嵌装有蜗轮17,蜗轮17与蜗杆35啮合,连接轴34上固定套装有第二锥轮33,安装壳14的内底壁上安装有第二电机31,第二电机31的输出轴末端固定连接有第一锥轮32,第一锥轮32与第二锥轮33啮合,通过调向机构驱动转动臂16转动调节倾斜角度,进而灵活调整墙板的倾斜角度。The angle adjustment mechanism includes a
第二转动机构包括固定安装在固定杆20侧壁上的第三电机37,第三电机37的输出轴末端固定连接有第二齿轮39,安装板21的侧壁上固定连接有第二齿圈38,且第二齿圈38套设在固定杆20的外侧,第二齿轮39与第二齿圈38啮合,通过第二转动机构驱动安装板21转动,进而带动墙板进行旋转微调。The second rotating mechanism includes a
夹装机构包括固定安装在安装板21侧壁中部的第一夹紧气缸22,第一夹紧气缸22为双头气缸,且第一夹紧气缸22的两个伸缩端均固定连接有活动板23,活动板23靠近安装板21的一侧壁上设有限位槽24,限位槽24的内侧设有限位杆25,限位杆25的两端均固定连接在限位槽24的内壁上,限位杆25上滑动套装有限位套26,限位套26固定连接在安装板21的侧壁上,活动板23远离安装板21的一侧壁上设有夹紧件,夹紧件包括固定连接在活动板23侧壁上的安装框27,安装框27的内侧设有第二夹紧气缸28,第二夹紧气缸28的伸缩端贯穿安装框27并固定连接有L型杆29,L型杆29远离第二夹紧气缸28的一端固定连接有夹板30。The clamping mechanism includes a
本发明使用时,通过移动轮5,将该支撑系统移动至作业位置,通过启动支撑气缸2伸长带动撑板4下降对底座1进行支撑,能够保证该支撑系统在作业中的稳定性,通过将待安装的墙板置于两个夹紧件之间,通过启动第一夹紧气缸22、第二夹紧气缸28收缩,即可将墙板夹装,通过启动升降气缸7驱动升降平台8进行升降,调角墙板的高度,通过启动第一电机12驱动转轴9转动,带动U型块13转动,进而能够灵活调整待装配墙板的朝向,通过启动第二电机31,由于第一锥轮32与第二锥轮33啮合,即可驱动连接轴34转动,进而带动蜗杆35转动,由于蜗杆35与蜗轮17啮合,即可驱动转动臂16转动调节倾斜角度,进而灵活调整墙板的倾斜角度,通过启动第三电机37,由于第二齿圈38与第二齿轮39啮合,即可驱动安装板21转动,进而带动墙板进行旋转微调,利于提高支撑系统的适用范围,利于提高施工效率。When the present invention is used, the support system is moved to the working position by moving the
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Equivalent replacements or changes to the inventive concept shall all fall within the protection scope of the present invention.
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| CN119041689A (en) * | 2024-11-04 | 2024-11-29 | 中建安装集团建设发展有限公司 | Auxiliary dismounting device for aluminum die of assembly plate |
| CN119491608A (en) * | 2024-12-31 | 2025-02-21 | 华东交通大学 | A fastening device for repairing ancient buildings |
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