CN114803910A - Feeding steel wire rope anti-falling device on vacuum induction furnace - Google Patents

Feeding steel wire rope anti-falling device on vacuum induction furnace Download PDF

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Publication number
CN114803910A
CN114803910A CN202210388180.XA CN202210388180A CN114803910A CN 114803910 A CN114803910 A CN 114803910A CN 202210388180 A CN202210388180 A CN 202210388180A CN 114803910 A CN114803910 A CN 114803910A
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wire rope
steel wire
induction furnace
vacuum induction
wheel
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CN114803910B (en
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吴坤
冀杰
韩子帅
边俊峰
仲慧敏
张杰超
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Daye Special Steel Co Ltd
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Daye Special Steel Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/54Safety gear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Furnace Details (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

The invention provides a feeding steel wire rope anti-falling device on a vacuum induction furnace, which comprises a supporting plate, a steel wire rope wheel, a hanging lug heavy hammer and a steel wire rope, wherein the top of the supporting plate is fixedly connected with the top of an upper feeding cavity of the vacuum induction furnace; the hanger heavy hammer is used for hanging an auxiliary tool for production. The steel wire rope anti-falling device can avoid the steel wire rope from jumping from the steel wire rope wheel to fall off in the process of rising and falling of the hanger heavy hammer, and prevent the position abnormality of an encoder inside the vacuum induction furnace. When the upper feeding isolation valve is closed, the steel wire rope of the unrecyclable part can be prevented from clamping the rubber ring of the isolation valve to cause air leakage.

Description

真空感应炉上加料钢丝绳防脱装置Anti-dropping device for feeding wire rope on vacuum induction furnace

技术领域technical field

本发明涉及炼钢生产设备技术领域,特别涉及一种真空感应炉上加料钢丝绳防脱装置。The invention relates to the technical field of steel-making production equipment, in particular to an anti-dropping device for feeding steel wire ropes on a vacuum induction furnace.

背景技术Background technique

冶金行业真空感应炉在真空状态下熔炼生产,目前国产真空感应炉上加料腔室,其测温、加料、取样均在真空状态下依靠钢丝卷扬升降系统来完成。其结构为卷扬端为大轮钢丝绳绕卷,小轮端为定滑轮定位,其中钢丝绳的升降长短靠伺服电机编码器旋转的圈数来控制的,加料过程重锤连接的料筒在触底或者坩埚粘连废钢的情况下,升降卷扬钢丝绳容易跳槽。由于升和降位置编码器数值默认不变,卷扬升降旋转的圈数也是一致的,钢丝绳跳槽导致钢丝绳在回收时,由于回收绕卷直径变小,实际钢丝绳会存在部分绳索悬挂在上加料隔离阀底部,不能完全将钢丝绳回收,隔离阀关闭无法完全密封,大气中氧气、氮气等气体进入熔炼室内会造成钢水内氧、氮含量骤增,对生产的高温合金钢、气体钢等重要产品质量造成重大质量事故。The vacuum induction furnace in the metallurgical industry is smelted and produced in a vacuum state. At present, the domestic vacuum induction furnace has a charging chamber, and its temperature measurement, feeding and sampling are all completed in a vacuum state by means of a wire winch lifting system. Its structure is that the hoisting end is coiled with a large wheel wire rope, and the small wheel end is positioned by a fixed pulley. The lifting length of the wire rope is controlled by the number of turns of the servo motor encoder. During the feeding process, the barrel connected by the heavy hammer touches the bottom. Or when the crucible sticks to the scrap steel, the lifting and hoisting wire rope is easy to change jobs. Since the value of the lift and drop position encoder remains unchanged by default, the number of turns of the hoisting and lifting rotation is also the same. When the steel wire rope is recycled due to the wire rope skipping, the actual wire rope will have some rope hanging on the upper feeding isolation due to the smaller diameter of the recycling coil. At the bottom of the valve, the steel wire rope cannot be completely recovered, and the isolation valve cannot be completely sealed when the isolation valve is closed. The oxygen, nitrogen and other gases in the atmosphere entering the melting chamber will cause a sudden increase in the oxygen and nitrogen content in the molten steel, which affects the quality of important products such as high-temperature alloy steel and gas steel. cause major quality accidents.

鉴于上述原因,需要一种真空感应炉上加料钢丝绳防脱装置,防止钢丝绳跳槽。In view of the above reasons, there is a need for an anti-dropping device for the feeding wire rope on the vacuum induction furnace to prevent the wire rope from jumping.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种真空感应炉上加料钢丝绳防脱装置,可在挂耳重锤升高和下降的过程中避免钢丝绳从钢丝绳轮上跳槽脱落,进而能够防止真空感应炉卷扬升降编码器位置异常。当上加料隔离阀关闭时,防止因未回收部分钢丝绳卡住隔离阀橡胶圈而导致大气漏气。The purpose of the present invention is to provide an anti-dropping device for the feeding wire rope on the vacuum induction furnace, which can prevent the wire rope from jumping off the wire rope pulley during the lifting and lowering of the hanging lug weight, thereby preventing the vacuum induction furnace from hoisting and lifting coding. The position of the device is abnormal. When the upper feeding isolation valve is closed, it can prevent air leakage due to the unrecovered part of the steel wire rope jamming the isolation valve rubber ring.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种真空感应炉上加料钢丝绳防脱装置,包括支撑板、钢丝绳轮、挂耳重锤和钢丝绳,其中,所述支撑板的顶部与所述真空感应炉的上加料腔室的顶部固定连接,所述钢丝绳轮设置在所述支撑板上,所述钢丝绳绕过所述钢丝绳轮能够吊住所述挂耳重锤,所述钢丝绳能够带动所述挂耳重锤升降;所述挂耳重锤用于悬挂生产辅助工具。An anti-dropping device for a feeding wire rope on a vacuum induction furnace, comprising a supporting plate, a wire rope pulley, a hanging lug weight and a wire rope, wherein the top of the supporting plate is fixedly connected with the top of the upper feeding chamber of the vacuum induction furnace, The wire rope pulley is arranged on the support plate, the wire rope can suspend the hanging lug weight by passing the wire rope pulley, and the wire rope can drive the hanging lug weight to go up and down; For hanging production aids.

进一步地,在上述的真空感应炉上加料钢丝绳防脱装置中,还包括卷扬轮本体,所述卷扬轮本体设置在所述真空感应炉上加料腔室的一侧内壁上,所述支撑板位于所述卷扬轮本体的一侧;所述钢丝绳轮设置有两个,两个所述钢丝绳轮与所述支撑板固定连接,所述钢丝绳的一端缠绕在所述卷扬轮本体上,所述钢丝绳的另一端依次经过一个所述钢丝绳轮、所述挂耳重锤和另一个所述钢丝绳轮后回到所述卷扬轮本体,所述钢丝绳的另一端缠绕在所述卷扬轮本体上。Further, in the above-mentioned anti-dropping device for feeding wire ropes on the vacuum induction furnace, it also includes a hoisting wheel body, the hoisting wheel body is arranged on the inner wall of one side of the feeding chamber on the vacuum induction furnace, and the supporting The plate is located on one side of the hoisting wheel body; there are two wire rope pulleys, the two wire rope pulleys are fixedly connected to the support plate, and one end of the wire rope is wound on the hoisting wheel body, The other end of the wire rope passes through one of the wire rope pulleys, the hanging lug weight and the other wire rope pulley in sequence, and then returns to the hoisting wheel body, and the other end of the wire rope is wound around the hoisting pulley. on the body.

进一步地,在上述的真空感应炉上加料钢丝绳防脱装置中,所述卷扬轮本体设置有两个旋转轮,所述钢丝绳的两端分别缠绕在两个所述旋转轮上,旋转所述卷扬轮本体能够使两个所述旋转轮转动,进而能够通过所述钢丝绳拉动所述挂耳重锤升降。Further, in the above-mentioned vacuum induction furnace feeding wire rope anti-dropping device, the hoisting wheel body is provided with two rotating wheels, and the two ends of the steel wire rope are respectively wound on the two rotating wheels, and the two rotating wheels are rotated. The hoisting wheel body can rotate the two rotating wheels, so that the hanging lug weight can be pulled up and down by the wire rope.

进一步地,在上述的真空感应炉上加料钢丝绳防脱装置中,所述支撑板的底部的两端均固定连接有固定板,两个所述钢丝绳轮分别通过螺栓与两个所述固定板固定连接。Further, in the above-mentioned anti-dropping device for feeding wire ropes on the vacuum induction furnace, both ends of the bottom of the support plate are fixedly connected with fixing plates, and the two wire rope pulleys are respectively fixed to the two fixing plates by bolts. connect.

进一步地,在上述的真空感应炉上加料钢丝绳防脱装置中,两个所述钢丝绳轮之间通过销轴连接,所述销轴内部开设有第一通孔,所述第一通孔内部设置有螺母,所述螺母通过螺纹转动连接有丝杠,所述丝杠上连接有支杆,所述支杆的两端均转动连接有压紧轮,两个所述压紧轮分别位于两个所述钢丝绳轮的上方,转动所述丝杠能够使所述支杆升降,进而能够通过所述压紧轮压紧所述钢丝绳轮上的所述钢丝绳。Further, in the above-mentioned anti-dropping device for the feeding wire rope on the vacuum induction furnace, the two wire rope pulleys are connected by a pin shaft, the inside of the pin shaft is provided with a first through hole, and the inside of the first through hole is provided. There is a nut, the nut is connected with a lead screw through thread rotation, a support rod is connected to the lead screw, and both ends of the support rod are rotatably connected with pressing wheels, and the two pressing wheels are located at two Above the wire rope pulley, rotating the lead screw can make the support rod go up and down, and then the wire rope on the wire rope pulley can be pressed by the pressing wheel.

进一步地,在上述的真空感应炉上加料钢丝绳防脱装置中,还包括有弹簧伸缩杆,所述弹簧伸缩杆的底端与所述丝杠连接,所述弹簧伸缩杆的顶端与所述支撑板底部固定连接,所述弹簧伸缩杆能够伸缩。Further, in the above-mentioned vacuum induction furnace feeding wire rope anti-dropping device, it also includes a spring telescopic rod, the bottom end of the spring telescopic rod is connected with the lead screw, and the top end of the spring telescopic rod is connected with the support. The bottom of the plate is fixedly connected, and the spring telescopic rod can be telescopic.

进一步地,在上述的真空感应炉上加料钢丝绳防脱装置中,所述丝杠的底端套设有手轮,所述手轮上设置有若干弧形槽。Further, in the above-mentioned anti-dropping device for the feeding wire rope on the vacuum induction furnace, a hand wheel is sleeved at the bottom end of the lead screw, and a plurality of arc grooves are arranged on the hand wheel.

进一步地,在上述的真空感应炉上加料钢丝绳防脱装置中,所述钢丝绳轮的表面设置有梯形槽,所述钢丝绳位于所述梯形槽内。Further, in the above-mentioned anti-dropping device for the feeding wire rope on the vacuum induction furnace, the surface of the wire rope pulley is provided with a trapezoidal groove, and the wire rope is located in the trapezoidal groove.

进一步地,在上述的真空感应炉上加料钢丝绳防脱装置中,在所述梯形槽的侧壁上设置有若干凸起。Further, in the above-mentioned anti-dropping device for the feeding wire rope on the vacuum induction furnace, a plurality of protrusions are arranged on the side wall of the trapezoidal groove.

进一步地,在上述的真空感应炉上加料钢丝绳防脱装置中,所述压紧轮的外部套设有橡胶圈,当所述压紧轮压紧所述钢丝绳时,所述橡胶圈能够发生形变使所述钢丝绳陷入所述橡胶圈中。Further, in the above-mentioned anti-dropping device for feeding steel wire rope on the vacuum induction furnace, a rubber ring is sleeved on the outside of the pressing wheel, and when the pressing wheel presses the steel wire rope, the rubber ring can be deformed. Sink the wire rope into the rubber ring.

分析可知,本发明公开一种真空感应炉上加料钢丝绳防脱装置,该钢丝绳防脱装置能够在挂耳重锤升高和下降的过程中避免钢丝绳从钢丝绳轮上跳槽脱落,并防止真空感应炉内部编码器位置异常。由于钢丝绳从钢丝绳轮上跳槽脱落能够导致真空感应炉内部编码器位置异常并影响钢丝绳的回收,所以要尽量避免钢丝绳从钢丝绳轮上跳槽脱落。当上加料隔离阀关闭时,能够防止未回收部分的钢丝绳卡住隔离阀橡胶圈导致大气漏气。该钢丝绳防脱装置能够适用于将不同直径大小的钢丝绳进行压紧。通过在压紧轮外设置橡胶圈避免钢丝绳与压紧轮之间产生滑动摩擦导致钢丝绳磨损,影响使用寿命,橡胶圈进一步防止钢丝绳从钢丝绳轮上跳槽脱落。钢丝绳轮上的凸起对钢丝绳进行阻挡,可避免钢丝绳在梯形槽上滑动时,钢丝绳向梯形槽两侧移动,从而进一步加强防跳槽的作用。It can be seen from the analysis that the present invention discloses an anti-dropping device for the feeding wire rope on the vacuum induction furnace, which can prevent the wire rope from jumping off the wire rope pulley during the lifting and lowering process of the hanging lug weight, and prevent the vacuum induction furnace from falling off. The internal encoder position is abnormal. Since the wire rope jumping off the wire rope pulley can cause abnormal position of the encoder inside the vacuum induction furnace and affect the recovery of the wire rope, it is necessary to avoid the wire rope jumping off the wire rope pulley as much as possible. When the upper feeding isolation valve is closed, it can prevent the unrecovered part of the wire rope from jamming the isolation valve rubber ring and causing air leakage. The wire rope anti-dropping device can be suitable for compressing wire ropes of different diameters. The rubber ring is arranged outside the pinch wheel to avoid sliding friction between the wire rope and the pinch wheel, which will cause the wire rope to wear and affect the service life. The rubber ring further prevents the wire rope from jumping off the wire rope pulley. The protrusion on the wire rope pulley blocks the wire rope, which can prevent the wire rope from moving to both sides of the trapezoidal groove when the wire rope slides on the trapezoidal groove, thereby further strengthening the anti-jumping effect.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。其中:The accompanying drawings forming a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. in:

图1为本发明一实施例的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of an embodiment of the present invention.

图2为本发明一实施例的主视结构示意图。FIG. 2 is a schematic structural diagram of a front view of an embodiment of the present invention.

附图标记说明:1卷扬轮本体;2支撑板;3钢丝绳轮;4销轴;5手轮;6压紧轮;7橡胶圈;8支杆;9丝杠;10钢丝绳;11挂耳重锤;12弹簧伸缩杆;13螺母;14梯形槽;15固定板;16凸起。Description of reference numerals: 1 hoisting wheel body; 2 supporting plate; 3 wire rope wheel; 4 pin shaft; 5 hand wheel; 6 pressing wheel; 7 rubber ring; Heavy hammer; 12 spring telescopic rod; 13 nut; 14 trapezoidal groove; 15 fixed plate; 16 protrusion.

具体实施方式Detailed ways

下面将参考附图并结合实施例来详细说明本发明。各个示例通过本发明的解释的方式提供而非限制本发明。实际上,本领域的技术人员将清楚,在不脱离本发明的范围或精神的情况下,可在本发明中进行修改和变型。例如,示为或描述为一个实施例的一部分的特征可用于另一个实施例,以产生又一个实施例。因此,所期望的是,本发明包含归入所附权利要求及其等同物的范围内的此类修改和变型。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. The various examples are provided by way of explanation of the invention and do not limit the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For example, features illustrated or described as part of one embodiment can be used on another embodiment to yield yet another embodiment. Therefore, it is intended that the present invention embrace such modifications and variations as come within the scope of the appended claims and their equivalents.

在本发明的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明中使用的术语“相连”、“连接”、“设置”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连;可以是有线电连接、无线电连接,也可以是无线通信信号连接,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientations or positional relationships indicated by "top" and "bottom" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention rather than requiring the present invention to be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations of the present invention. The terms "connected", "connected" and "arranged" used in the present invention should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection; it may be directly connected or indirectly connected through intermediate components; it may be It is a wired electrical connection, a radio connection, or a wireless communication signal connection. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

所附附图中示出了本发明的一个或多个示例。详细描述使用了数字和字母标记来指代附图中的特征。附图和描述中的相似或类似标记的已经用于指代本发明的相似或类似的部分。如本文所用的那样,用语“第一”、“第二”和“第三”等可互换地使用,以将一个构件与另一个区分开,且不旨在表示单独构件的位置或重要性。One or more examples of the invention are shown in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or like reference numerals have been used in the drawings and description to refer to like or analogous parts of the invention. As used herein, the terms "first," "second," and "third," etc. are used interchangeably to distinguish one element from another, and are not intended to denote the position or importance of the individual elements .

如图1至图2所示,根据本发明的实施例,提供了一种真空感应炉上加料钢丝绳防脱装置,包括支撑板2、钢丝绳轮3、挂耳重锤11和钢丝绳10,其中,支撑板2的顶部与真空感应炉的上加料腔室的顶部固定连接,钢丝绳轮3设置在支撑板2上,钢丝绳10绕过钢丝绳轮3能够吊住挂耳重锤11,钢丝绳10能够带动挂耳重锤11升降;挂耳重锤11用于悬挂生产辅助工具,生产辅助工具可以为料筒、测温杆、取样砖等生产辅助工具。As shown in FIGS. 1 to 2 , according to an embodiment of the present invention, an anti-dropping device for a feeding wire rope on a vacuum induction furnace is provided, including a support plate 2 , a wire rope pulley 3 , a hanging lug weight 11 and a wire rope 10 , wherein, The top of the support plate 2 is fixedly connected to the top of the upper charging chamber of the vacuum induction furnace. The wire rope pulley 3 is arranged on the support plate 2. The wire rope 10 can pass around the wire rope pulley 3 to hang the hanging lug weight 11, and the wire rope 10 can drive the hanging lug. The ear weight 11 is lifted up and down; the hanging ear weight 11 is used to hang production auxiliary tools, and the production auxiliary tools can be production auxiliary tools such as material barrels, temperature measuring rods, sampling bricks, etc.

进一步地,该钢丝绳防脱装置还包括卷扬轮本体1,卷扬轮本体1设置在真空感应炉上加料腔室的一侧内壁上,卷扬轮本体1与真空感应炉上加料腔室通过压板螺栓连接固定,支撑板2位于卷扬轮本体1的一侧;钢丝绳轮3设置有两个,两个钢丝绳轮3与支撑板2固定连接,钢丝绳10的一端缠绕在卷扬轮本体1上,钢丝绳10的另一端依次经过一个钢丝绳轮3、挂耳重锤11和另一个钢丝绳轮3后回到卷扬轮本体1,钢丝绳10的另一端缠绕在卷扬轮本体1上。转动卷扬轮本体1能够方便地拉动钢丝绳10。Further, the wire rope anti-dropping device also includes a hoisting wheel body 1, the hoisting wheel body 1 is arranged on the inner wall of one side of the charging chamber on the vacuum induction furnace, and the hoisting wheel body 1 and the charging chamber on the vacuum induction furnace pass through. The pressure plate is bolted and fixed, and the support plate 2 is located on one side of the hoisting wheel body 1; there are two wire rope pulleys 3, the two wire rope pulleys 3 are fixedly connected with the supporting plate 2, and one end of the wire rope 10 is wound on the hoisting wheel body 1. , the other end of the wire rope 10 passes through a wire rope pulley 3, a hanging lug weight 11 and another wire rope pulley 3 and then returns to the hoisting wheel body 1, and the other end of the wire rope 10 is wound on the hoisting wheel body 1. Rotating the hoisting wheel body 1 can easily pull the wire rope 10 .

进一步地,卷扬轮本体1设置有两个旋转轮,钢丝绳10的两端分别缠绕在两个旋转轮上,旋转卷扬轮本体1能够使两个旋转轮转动,进而能够通过钢丝绳10拉动挂耳重锤11升降,进而能够通过挂耳重锤11带动生产辅助工具进行升降。Further, the hoisting wheel body 1 is provided with two rotating wheels, and the two ends of the wire rope 10 are respectively wound on the two rotating wheels. The ear weight 11 is raised and lowered, and further the production auxiliary tool can be driven to move up and down by the hanging ear weight 11 .

进一步地,支撑板2的底部的两端均固定连接有固定板15,两个钢丝绳轮3分别通过螺栓与两个固定板15固定连接。固定板15能够对钢丝绳轮3进行固定支撑。Further, both ends of the bottom of the support plate 2 are fixedly connected with fixing plates 15 , and the two wire rope pulleys 3 are respectively fixedly connected to the two fixing plates 15 by bolts. The fixing plate 15 can support the wire sheave 3 in a fixed manner.

进一步地,如图2所示,两个钢丝绳轮3之间通过销轴4连接,销轴4内部开设有第一通孔,第一通孔内部设置有螺母13,螺母13通过螺纹转动连接有丝杠9,丝杠9上连接有支杆8,支杆8的两端均转动连接有压紧轮6,两个压紧轮6分别位于两个钢丝绳轮3的上方,两个压紧轮6均能够转动,转动丝杠9能够使支杆8升降,进而能够通过压紧轮6压紧钢丝绳轮3上的钢丝绳10,利用压紧轮6压紧钢丝绳10能够在挂耳重锤11升高和下降的过程中避免钢丝绳10从钢丝绳轮3上跳槽脱落,并防止真空感应炉内部编码器位置异常,由于钢丝绳10从钢丝绳轮3上跳槽脱落能够导致真空感应炉内部编码器位置异常并影响钢丝绳10的回收,所以要尽量避免钢丝绳10从钢丝绳轮3上跳槽脱落。当上加料隔离阀关闭时,能够防止未回收部分的钢丝绳10卡住隔离阀橡胶圈导致大气漏气。Further, as shown in FIG. 2 , the two wire rope pulleys 3 are connected by a pin shaft 4, a first through hole is opened in the inside of the pin shaft 4, a nut 13 is arranged inside the first through hole, and the nut 13 is connected with a threaded rotation. The lead screw 9 is connected with a support rod 8, and both ends of the support rod 8 are rotatably connected with a pressing wheel 6. The two pressing wheels 6 are respectively located above the two wire rope pulleys 3, and the two pressing wheels are 6 can be rotated, and rotating the lead screw 9 can make the support rod 8 lift up and down, and then the wire rope 10 on the wire rope pulley 3 can be pressed by the pressing wheel 6, and the wire rope 10 on the wire rope wheel 3 can be pressed by the pressing wheel 6, and the hanging ear weight 11 can be lifted. Avoid the wire rope 10 from jumping off the wire rope pulley 3 during the process of raising and lowering, and prevent the position of the encoder inside the vacuum induction furnace from being abnormal. Since the wire rope 10 jumps off the wire rope pulley 3, the position of the encoder inside the vacuum induction furnace may be abnormal and affect the position. Recycling of the wire rope 10, so try to avoid the wire rope 10 from jumping off the wire rope pulley 3 and falling off. When the upper feeding isolation valve is closed, it can prevent the unrecovered part of the steel wire rope 10 from sticking to the isolation valve rubber ring and causing air leakage.

进一步地,该钢丝绳防脱装置还包括有弹簧伸缩杆12,弹簧伸缩杆12的底端与丝杠9连接,弹簧伸缩杆12的顶端与支撑板2底部固定连接,弹簧伸缩杆12能够伸缩。通过丝杠9的升降以及弹簧伸缩杆12的伸缩能够使支杆8升降,支杆8的升降能够调节压紧轮6与钢丝绳轮3的间距,以适用于将不同直径大小的钢丝绳10进行压紧。弹簧伸缩杆12由弹簧和套筒组成,套筒套设在弹簧的外部,弹簧的底端与丝杠9连接,弹簧的顶端与支撑板2的底部固定连接,套筒的顶端与支撑板2的底部固定连接。通过丝杠9的升降能够使弹簧伸缩,丝杠9的升降能够使支杆8升降,支杆8的升降能够调节压紧轮6与钢丝绳轮3的间距,以适用于将不同直径大小的钢丝绳10进行压紧。设置弹簧伸缩杆12能够提高丝杠9和支杆8的设置稳定性。Further, the wire rope anti-dropping device also includes a spring telescopic rod 12, the bottom end of the spring telescopic rod 12 is connected with the lead screw 9, the top end of the spring telescopic rod 12 is fixedly connected with the bottom of the support plate 2, and the spring telescopic rod 12 can be telescopic. Through the lifting of the lead screw 9 and the expansion and contraction of the spring telescopic rod 12, the support rod 8 can be lifted and lowered, and the lifting of the support rod 8 can adjust the distance between the pressing wheel 6 and the wire rope pulley 3, so as to be suitable for pressing the wire ropes 10 of different diameters. tight. The spring telescopic rod 12 is composed of a spring and a sleeve, the sleeve is sleeved on the outside of the spring, the bottom end of the spring is connected with the lead screw 9, the top end of the spring is fixedly connected with the bottom of the support plate 2, and the top end of the sleeve is connected with the support plate 2. bottom fixed connection. The lifting of the lead screw 9 can make the spring expand and contract, the lifting of the lead screw 9 can make the support rod 8 rise and fall, and the lifting of the support rod 8 can adjust the distance between the pressing wheel 6 and the wire rope pulley 3, so as to be suitable for connecting wire ropes of different diameters. 10 to compress. The installation of the spring telescopic rod 12 can improve the installation stability of the lead screw 9 and the support rod 8 .

进一步地,丝杠9的底端套设有手轮5,旋转手轮5能够通过丝杠9调节支杆8升降,手轮5上设置有若干弧形槽,弧形槽可增大手部与手轮5之间的摩擦力,方便旋转手轮5转动。Further, the bottom end of the lead screw 9 is sleeved with a hand wheel 5, and the rotating hand wheel 5 can adjust the lifting and lowering of the support rod 8 through the lead screw 9. The hand wheel 5 is provided with a number of arc-shaped grooves, and the arc-shaped grooves can increase the distance between the hand and the hand. The friction between the handwheels 5 facilitates the rotation of the handwheels 5.

进一步地,钢丝绳轮3的表面设置有梯形槽14,钢丝绳10位于梯形槽14内。如此设置能够在挂耳重锤11升高和下降的过程中避免钢丝绳10从钢丝绳轮3上跳槽脱落。Further, the surface of the wire rope pulley 3 is provided with a trapezoidal groove 14 , and the wire rope 10 is located in the trapezoidal groove 14 . This arrangement can prevent the wire rope 10 from jumping off the wire rope pulley 3 during the lifting and lowering process of the hanging lug weight 11 .

进一步地,在梯形槽14的侧壁上设置有若干凸起16。如此设置能够在钢丝绳10受力突然泄力时能有效的限制钢丝绳10左右滑动,进一步加强钢丝绳10的防脱效果。Further, a plurality of protrusions 16 are provided on the side walls of the trapezoidal groove 14 . This arrangement can effectively limit the left and right sliding of the steel wire rope 10 when the steel wire rope 10 is suddenly released from the force, and further enhances the anti-dropping effect of the steel wire rope 10 .

进一步地,压紧轮6的外部套设有橡胶圈7,当压紧轮6压紧钢丝绳10时,橡胶圈7能够发生形变使钢丝绳10陷入橡胶圈7中。挂耳重锤11连接生产辅助工具升降时,压紧轮6外部设置的橡胶圈7能够增大压紧轮6与钢丝绳10之间的摩擦力,拉动钢丝绳10能够带动压紧轮6转动,可避免钢丝绳10与压紧轮6之间产生滑动摩擦导致钢丝绳10磨损,影响使用寿命,同时转动丝杠9使压紧轮6与钢丝绳10之间更加紧密接触,在对钢丝绳10压紧的过程中,橡胶圈7发生形变使钢丝绳10陷入橡胶圈7中,从而将钢丝绳10进行包裹,使橡胶圈7与钢丝绳10之间更加紧密贴合,防脱落效果更好。Further, a rubber ring 7 is sleeved on the outside of the pressing wheel 6 . When the pressing wheel 6 presses the wire rope 10 , the rubber ring 7 can deform so that the wire rope 10 sinks into the rubber ring 7 . When the hanging lug weight 11 is connected to the production auxiliary tool, the rubber ring 7 provided outside the pressing wheel 6 can increase the friction force between the pressing wheel 6 and the wire rope 10, and pulling the wire rope 10 can drive the pressing wheel 6 to rotate, which can increase the friction between the pressing wheel 6 and the wire rope 10. Avoid sliding friction between the wire rope 10 and the pinch wheel 6 to cause the wire rope 10 to wear out and affect the service life. At the same time, the screw 9 is rotated to make the pinch wheel 6 and the wire rope 10 more closely contacted. In the process of pressing the wire rope 10 , the deformation of the rubber ring 7 makes the steel wire rope 10 fall into the rubber ring 7, thereby wrapping the steel wire rope 10, so that the rubber ring 7 and the steel wire rope 10 are more closely fitted, and the anti-shedding effect is better.

该钢丝绳10防脱装置的工作过程如下:The working process of the anti-dropping device of the steel wire rope 10 is as follows:

首先将卷扬轮本体1上的钢丝绳10放松并绕在钢丝绳轮3上,再用钢丝绳轮3一侧的钢丝绳10将挂耳重锤11进行悬挂,旋转手轮5带动丝杠9在螺母13内转动可以调节支杆8下降,支杆8的下降能够使压紧轮6往下移动到钢丝绳轮3的上方,并与钢丝绳10顶部接触,利用压紧轮6将钢丝绳10压紧在钢丝绳轮3表面的梯形槽14内,旋转卷扬轮本体1,通过钢丝绳10拉动挂耳重锤11升高和下降。First, loosen the wire rope 10 on the hoisting wheel body 1 and wind it around the wire rope pulley 3, then use the wire rope 10 on the side of the wire rope pulley 3 to suspend the hanging lug weight 11, and rotate the handwheel 5 to drive the lead screw 9 on the nut 13. The inner rotation can adjust the lowering of the support rod 8, the lowering of the support rod 8 can make the pressing wheel 6 move down to the top of the wire rope wheel 3, and contact the top of the wire rope 10, and use the pressing wheel 6 to press the wire rope 10 on the wire rope wheel. In the trapezoidal groove 14 on the surface, the hoisting wheel body 1 is rotated, and the hanging lug weight 11 is pulled up and down by the wire rope 10 to rise and fall.

从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects:

1、本发明的技术方案能够在挂耳重锤11升高和下降的过程中避免钢丝绳10从钢丝绳轮3上跳槽脱落。当上加料隔离阀关闭时,能够防止未回收部分的钢丝绳10卡住隔离阀橡胶圈导致大气漏气。1. The technical solution of the present invention can prevent the wire rope 10 from jumping off the wire rope pulley 3 during the lifting and lowering of the hanging lug weight 11 . When the upper feeding isolation valve is closed, it can prevent the unrecovered part of the steel wire rope 10 from sticking to the isolation valve rubber ring and causing air leakage.

2、控制丝杠9转动调节压紧轮6与钢丝绳轮3之间的距离,以适用于将不同直径大小的钢丝绳10进行压紧。2. Control the rotation of the screw 9 to adjust the distance between the pressing wheel 6 and the wire rope wheel 3, so as to be suitable for pressing wire ropes 10 of different diameters.

3、通过在压紧轮6外设置橡胶圈7,挂耳重锤11连接加料桶、测温杆等升降时,压紧轮6外部橡胶圈7能增大钢丝绳轮3与钢丝绳10之间的摩擦力,方便带动压紧轮6滚动,可避免钢丝绳10与压紧轮6之间产生滑动摩擦导致钢丝绳10磨损,影响使用寿命,同时转动丝杠9使压紧轮6与钢丝绳10之间更加紧密接触,在压紧的过程中,橡胶圈7发生形变使钢丝绳10陷入橡胶圈7中,从而将钢丝绳10进行包裹,使橡胶圈7与钢丝绳10之间更加紧密贴合,进一步防止钢丝绳10从钢丝绳轮3上跳槽脱落。3. By setting the rubber ring 7 outside the pressing wheel 6, when the hanging ear weight 11 is connected to the feeding bucket, the temperature measuring rod, etc., the rubber ring 7 outside the pressing wheel 6 can increase the distance between the wire rope pulley 3 and the wire rope 10. The friction force is convenient to drive the pressing wheel 6 to roll, which can avoid the sliding friction between the wire rope 10 and the pressing wheel 6, which will cause the wire rope 10 to wear and affect the service life. Close contact, in the process of pressing, the rubber ring 7 deforms so that the steel wire rope 10 falls into the rubber ring 7, thereby wrapping the steel wire rope 10, making the rubber ring 7 and the steel wire rope 10 fit more closely, and further preventing the steel wire rope 10 from The wire rope pulley 3 jumps off the slot.

4、通过在钢丝绳轮3的梯形槽14的侧壁上设置凸起16对钢丝绳10进行阻挡,可避免钢丝绳10在梯形槽14上滑动时,钢丝绳10向梯形槽14两侧移动,从而进一步加强防跳槽的作用。4. By setting the protrusion 16 on the side wall of the trapezoidal groove 14 of the wire rope pulley 3 to block the wire rope 10, it can be avoided that the wire rope 10 moves to both sides of the trapezoidal groove 14 when the wire rope 10 slides on the trapezoidal groove 14, thereby further strengthening the The role of anti-jumping.

以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. An anti-drop device for a feeding steel wire rope on a vacuum induction furnace is characterized by comprising a supporting plate, a steel wire rope wheel, a suspension loop heavy hammer and a steel wire rope, wherein,
the top of the supporting plate is fixedly connected with the top of an upper feeding chamber of the vacuum induction furnace, the wire rope wheel is arranged on the supporting plate, the wire rope can wind around the wire rope wheel and can hang the hanger heavy hammer, and the wire rope can drive the hanger heavy hammer to lift;
the hanger heavy hammer is used for hanging an auxiliary tool for production.
2. The anti-drop device for charging steel wire rope on vacuum induction furnace according to claim 1,
the vacuum induction furnace is characterized by further comprising a hoisting wheel body, wherein the hoisting wheel body is arranged on the inner wall of one side of the charging chamber on the vacuum induction furnace, and the supporting plate is positioned on one side of the hoisting wheel body;
the wire rope wheels are provided with two wire rope wheels, the two wire rope wheels are fixedly connected with the supporting plate, one end of the wire rope is wound on the hoisting wheel body, the other end of the wire rope returns to the hoisting wheel body after sequentially passing through one wire rope wheel, the hanging lug heavy hammer and the other wire rope wheel, and the other end of the wire rope is wound on the hoisting wheel body.
3. The anti-drop device for charging steel wire rope on vacuum induction furnace according to claim 2, characterized in that,
the hoisting wheel body is provided with two rotating wheels, two ends of the steel wire rope are wound on the two rotating wheels respectively, the two rotating wheels can be rotated by rotating the hoisting wheel body, and then the hanger heavy hammer can be pulled to ascend and descend through the steel wire rope.
4. The anti-drop device for charging steel wire rope on vacuum induction furnace according to claim 1,
the two ends of the bottom of the supporting plate are fixedly connected with fixing plates, and the two wire rope wheels are fixedly connected with the two fixing plates through bolts respectively.
5. The anti-drop device for charging steel wire rope on vacuum induction furnace according to claim 1,
two through round pin hub connection between the wire rope sheave, round pin axle inside has seted up first through-hole, the inside nut that is provided with of first through-hole, the nut rotates through the screw and is connected with the lead screw, be connected with branch on the lead screw, the both ends of branch are all rotated and are connected with the pinch roller, two the pinch roller is located two respectively the top of wire rope sheave rotates the lead screw can make branch goes up and down, and then can pass through the pinch roller compresses tightly wire rope on the wire rope sheave.
6. The anti-drop device for charging steel wire rope on vacuum induction furnace according to claim 5,
the spring telescopic rod is further included, the bottom end of the spring telescopic rod is connected with the screw rod, the top end of the spring telescopic rod is fixedly connected with the bottom of the supporting plate, and the spring telescopic rod can stretch and retract.
7. The anti-drop device for charging steel wire rope on vacuum induction furnace according to claim 5,
the bottom cover of lead screw is equipped with the hand wheel, be provided with a plurality of arc walls on the hand wheel.
8. The anti-drop device for charging steel wire rope on vacuum induction furnace according to claim 1,
the surface of the steel wire rope wheel is provided with a trapezoidal groove, and the steel wire rope is located in the trapezoidal groove.
9. The anti-drop device for feeding steel wire rope on vacuum induction furnace according to claim 8,
the side wall of the trapezoid groove is provided with a plurality of bulges.
10. The anti-drop device for charging steel wire rope on vacuum induction furnace according to claim 5,
the outer portion of the pressing wheel is sleeved with a rubber ring, and when the pressing wheel presses the steel wire rope, the rubber ring can deform to enable the steel wire rope to be sunk into the rubber ring.
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