CN114801110A - Intelligent temperature control corrugated pipe extruder and corrugated pipe extrusion process - Google Patents
Intelligent temperature control corrugated pipe extruder and corrugated pipe extrusion process Download PDFInfo
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- 238000000034 method Methods 0.000 title claims description 16
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- 238000013016 damping Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
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- 238000010586 diagram Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000000465 moulding Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/13—Articles with a cross-section varying in the longitudinal direction, e.g. corrugated pipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
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- Engineering & Computer Science (AREA)
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- General Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及挤出机的技术领域,尤其是涉及一种智能温控波纹管挤出机及波纹管挤出工艺。The invention relates to the technical field of extruders, in particular to an intelligent temperature-controlled corrugated pipe extruder and a corrugated pipe extrusion process.
背景技术Background technique
高密度聚乙烯波纹管是由聚乙烯合成加工而成的无毒管材,常用于后张预应力混凝土结构,作为预应力筋的成孔管道,其应用领域为市政建设的地下排污、雨水收集矿井、建筑物通风电线、电缆护套管农田、果园、林带排灌管网垃圾处理厂渗透水管网化工废水排放管网水利工程的排涝、泄洪管网铁路、高速公路预埋管、渗水、排水管 、桥梁预应力管道等。High-density polyethylene corrugated pipe is a non-toxic pipe made of polyethylene. It is often used in post-tensioned prestressed concrete structures as a perforated pipe for prestressed tendons. Its application fields are underground sewage and rainwater collection mines in municipal construction. , Building ventilation wire, cable sheathing, farmland, orchard, forest belt drainage and irrigation pipe network, garbage treatment plant infiltration water pipe network, chemical wastewater discharge pipe network, water conservancy project drainage, flood discharge pipe network Bridge prestressed pipes, etc.
目前,一些工厂通常利用挤出机来生产波纹管,现有的波纹管生产工艺包括以下步骤:1、按照配方来准备波纹管原料;2、将波纹管原料放入挤出机中加热塑化,待挤出成型后,得到波纹管胚料;3、将波纹管胚料送入成型机中进行成型和扩口,得到粗制波纹管;4、将粗制波纹管送入冷却设备中进行喷淋降温,然后将粗制波纹管晾干;5、将晾干后的粗制波纹管进行切割和喷码,得到波纹管成品。At present, some factories usually use extruders to produce corrugated pipes. The existing corrugated pipe production process includes the following steps: 1. Prepare the corrugated pipe raw materials according to the formula; 2. Put the corrugated pipe raw materials into the extruder for heating and plasticizing , after being extruded and formed, the bellows blank is obtained; 3. The bellows blank is sent to the molding machine for forming and flaring to obtain a rough bellows; 4. The crude bellows is sent to the cooling equipment for Spray to cool down, and then dry the rough corrugated pipe; 5. Cut and spray the dried rough corrugated pipe to obtain the finished corrugated pipe.
利用挤出机来成型波纹管胚料时,工人将波纹管原料通过挤出机的料斗放入挤出机中,但是各种波纹管原料中通常存在一些粒径较大的颗粒,这些大颗粒波纹管原料直接投入挤出机中用来加工波纹管,会影响波纹管的加工质量。When using the extruder to form the bellows blank, the worker puts the bellows raw material into the extruder through the hopper of the extruder, but there are usually some larger particles in various bellows raw materials. The raw material of the corrugated pipe is directly put into the extruder for processing the corrugated pipe, which will affect the processing quality of the corrugated pipe.
发明内容SUMMARY OF THE INVENTION
本发明要解决的问题是针对现有技术中所存在的上述不足而提供一种智能温控波纹管挤出机及波纹管挤出工艺,其解决了现有技术中存在的加工质量不佳的问题。The problem to be solved by the present invention is to provide an intelligent temperature-controlled corrugated pipe extruder and a corrugated pipe extrusion process for the above-mentioned deficiencies in the prior art, which solve the problems of poor processing quality in the prior art. question.
本发明的上述发明目的是通过以下技术方案得以实现的:一种智能温控波纹管挤出机,包括具有进料口的挤出机本体,所述进料口上方设置有振筛进料装置,所述振筛进料装置包括进料斗,所述进料斗的顶面上贯穿开设有与进料口连通的进料通道,所述进料通道内设置有具有多个筛孔的筛架,所述进料斗的侧壁上设置有振动电机,所述进料斗的外侧壁上开设有与进料通道连通的大粒出口。The above purpose of the present invention is achieved through the following technical solutions: an intelligent temperature-controlled bellows extruder, comprising an extruder body with a feeding port, and a vibrating screen feeding device is arranged above the feeding port , the vibrating screen feeding device includes a feeding hopper, a feeding channel that communicates with the feeding port is opened through the top surface of the feeding hopper, and a sieve with a plurality of sieve holes is arranged in the feeding channel. A vibrating motor is arranged on the side wall of the feeding hopper, and a large particle outlet communicated with the feeding channel is opened on the outer side wall of the feeding hopper.
本发明进一步设置为:所述进料斗包括设置于挤出机本体上的下斗体、设置于下斗体上方的上斗体,所述上斗体外侧壁的底部向外延伸有上翻边,所述下斗体外侧壁的顶部向外延伸有与上翻边贴合的下翻边,所述上翻边、下翻边上穿设有将上翻边和下翻边连接在一起的固定螺栓。The present invention is further provided as follows: the feeding hopper comprises a lower bucket body arranged on the extruder body, an upper bucket body arranged above the lower bucket body, and the bottom of the outer side wall of the upper bucket extends outward with an upward turn The top of the outer side wall of the lower bucket is extended with a lower flange that fits with the upper flange. fixing bolts.
本发明进一步设置为:所述大粒出口倾斜开设于上斗体内,所述上斗体的外侧壁上向下倾斜设置有出料管,所述出料管的中部具有与大粒出口连通的出料通道。The present invention is further provided as follows: the large particle outlet is inclined in the upper bucket body, the outer side wall of the upper bucket body is provided with a discharging pipe inclined downward, and the middle part of the discharging pipe has a discharging pipe which is communicated with the large particle outlet. aisle.
本发明进一步设置为:所述上斗体的进料通道内设置有上安装板和下安装板,所述下安装板设置于进料通道靠近大粒出口的侧壁上,所述上安装板设置于进料通道远离大粒出口的侧壁上,所述上安装板位于下安装板的侧上方,所述筛架包括设置于下安装板顶面上的下连接板、设置于上安装板顶面上的上连接板、倾斜设置于下连接板和上连接板之间且具有多个筛孔的筛板。The present invention is further provided as follows: an upper mounting plate and a lower mounting plate are arranged in the feeding channel of the upper bucket body, the lower mounting plate is arranged on the side wall of the feeding channel close to the large particle outlet, and the upper mounting plate is arranged On the side wall of the feeding channel away from the large particle outlet, the upper mounting plate is located above the side of the lower mounting plate, and the screen frame includes a lower connecting plate arranged on the top surface of the lower mounting plate, and a lower connecting plate arranged on the top surface of the upper mounting plate. The upper upper connecting plate and the sieve plate which is obliquely arranged between the lower connecting plate and the upper connecting plate and has a plurality of sieve holes.
本发明进一步设置为:所述上斗体的外侧壁上设置有多个固定架,每个所述固定架的底面上均开设有穿孔,所述挤出机本体的顶面上设置有多个穿过穿孔的立螺杆,所述固定架的底面和挤出机本体的顶面之间设置有套设于立螺杆上的减震弹簧,所述减震弹簧的两端上设置有套设于立螺杆上的减震垫圈,所述立螺杆穿过穿孔后螺纹连接有限位螺母。The present invention is further provided as follows: the outer side wall of the upper bucket body is provided with a plurality of fixing frames, the bottom surface of each fixing frame is provided with perforations, and the top surface of the extruder body is provided with a plurality of fixing frames. Passing through the perforated vertical screw, a shock-absorbing spring sleeved on the vertical screw is set between the bottom surface of the fixing frame and the top surface of the extruder body, and both ends of the shock-absorbing spring are set with a shock-absorbing spring sleeved on the vertical screw. The shock-absorbing washer on the vertical screw, the vertical screw is threadedly connected to the limit nut after passing through the perforation.
本发明进一步设置为:所述挤出机本体的顶面上设置有位于出料管正下方的碎料机构,所述碎料机构包括中部具有碎料通道的机架,所述碎料通道内转动设置有碎料辊,所述机架的外侧壁上设置有输出轴与碎料辊同轴相连的驱动电机,所述碎料辊的外圆周面上等距圆周设置有多组碎料齿,所述碎料通道内设置有碎料架,所述碎料架包括设置于机架内壁上的固定板、设置于固定板背离机架端面上的碎料板,所述碎料板远离固定板的端面贴合于碎料辊的外圆周面上,所述碎料板上开设有供碎料齿穿过的穿齿孔。The present invention is further provided that: the top surface of the extruder body is provided with a crushing mechanism located directly below the discharge pipe, the crushing mechanism comprises a frame with a crushing channel in the middle, and the crushing channel A crushing roller is arranged in rotation, a drive motor whose output shaft is coaxially connected to the crushing roller is arranged on the outer side wall of the frame, and a plurality of groups of crushing teeth are arranged on the outer circumference of the crushing roller at equal distances. , a scrap rack is arranged in the scrap channel, and the scrap rack includes a fixed plate arranged on the inner wall of the rack and a scrap plate arranged on the end face of the fixed plate away from the rack, and the scrap plate is far away from the fixed plate The end surface of the plate is attached to the outer circumferential surface of the scrap roller, and the scrap plate is provided with a perforation hole for the scrap teeth to pass through.
本发明进一步设置为:所述机架包括一对横板、设置于一对横板两侧壁上的一对侧架,每个所述侧架背离横板的外侧壁底部设置有固定于挤出机本体顶面上的固定翻边,两个所述侧架之间滑动设置有位于碎料通道下方的接料盒,所述接料盒的顶面上开设有接料槽。The present invention is further provided as follows: the frame includes a pair of horizontal plates, a pair of side frames arranged on the two side walls of the pair of horizontal plates, and the bottom of the outer side wall of each of the side frames facing away from the horizontal plates is provided with a pair of side frames fixed to the extrusion The fixed flanging on the top surface of the machine body is slidably arranged between the two side frames, and a material receiving box located under the scrap channel is slidably arranged, and a material receiving groove is opened on the top surface of the material receiving box.
本发明还公开了一种利用上述智能温控波纹管挤出机进行波纹管加工的波纹管挤出工艺,所述挤出工艺包括如下步骤:The invention also discloses a corrugated pipe extrusion process using the above intelligent temperature-controlled corrugated pipe extruder to process corrugated pipes, and the extrusion process includes the following steps:
步骤1:将波纹管原料放入振筛进料装置的进料通道内,满足要求的波纹管原料穿过筛架后从进料口处进入挤出机本体内;Step 1: put the bellows raw material into the feeding channel of the vibrating screen feeding device, and the bellows raw material that meets the requirements enters the extruder body from the feeding port after passing through the screen frame;
步骤2:未满足要求的波纹管原料依次通过大粒出口、出料通道以跑出进料斗,然后大粒径的波纹管原料落入碎料机构的碎料通道内,接着碎料辊和碎料架配合将大粒径的波纹管原料碾碎,碾碎后的波纹管原料落入接料盒内,然后工人将接料盒内盛放的波纹管原料重新倒入进料斗的进料通道内;Step 2: The bellows raw materials that do not meet the requirements pass through the large particle outlet and the discharge channel in turn to run out of the feeding hopper, and then the large particle bellows raw materials fall into the crushing material channel of the crushing mechanism, and then the crushing roller and the crushing material The material rack cooperates to crush the large-diameter bellows raw materials, and the crushed bellows raw materials fall into the receiving box, and then the worker pours the bellows raw materials contained in the receiving box back into the feeding hopper. in the channel;
步骤3:波纹管原料在挤出机本体内加热塑化,然后挤出成型,得到波纹管胚料。Step 3: the bellows raw material is heated and plasticized in the extruder body, and then extruded to obtain the bellows blank.
本发明进一步设置为:所述步骤1包括以下步骤:The present invention is further set as: the step 1 includes the following steps:
步骤1.1:波纹管原料进入进料斗的进料通道内;Step 1.1: The raw material of the bellows enters the feeding channel of the feeding hopper;
步骤1.2:振动电机带动上斗体以及位于进料通道内的筛架振动,满足要求的波纹管原料穿过筛架向下落去,不满足要求的波纹管原料留在筛架上方。Step 1.2: The vibration motor drives the upper bucket body and the screen frame located in the feed channel to vibrate, the bellows raw materials that meet the requirements fall down through the screen frame, and the bellows raw materials that do not meet the requirements stay above the screen frame.
本发明进一步设置为:所述步骤3包括以下步骤:The present invention is further set as: the step 3 includes the following steps:
步骤3.1:波纹管原料进入进料区,进料区的温度控制在90~100℃;Step 3.1: The raw material of the bellows enters the feeding zone, and the temperature of the feeding zone is controlled at 90~100℃;
步骤3.2:波纹管原料进入到熔融区,熔融区的温度控制在260~280℃;Step 3.2: The raw material of the bellows enters the melting zone, and the temperature of the melting zone is controlled at 260~280°C;
步骤3.3:波纹管原料进入到挤出区,挤出区的温度控制在260~270℃,压强控制在25~30MPa。Step 3.3: The raw material of the bellows enters the extrusion zone, the temperature of the extrusion zone is controlled at 260~270℃, and the pressure is controlled at 25~30MPa.
综上所述,本发明的有益技术效果为:各种波纹管原料经过破碎后混合在一起,然后一起放入进料斗的进料通道内,振动电机带动上斗体以及位于进料通道内的筛架振动,满足要求的波纹管原料穿过筛架向下落去,不满足要求的波纹管原料留在筛架上方,位于上斗体和下斗体之间的减震橡胶垫会降低振动向下传递,减震弹簧具有固有的弹性,降低上斗体的振动向下传递,有利于降低本智能温控波纹管挤出机工作时产生的噪音,延长本智能温控波纹管挤出机的使用寿命。To sum up, the beneficial technical effects of the present invention are: various bellows raw materials are mixed together after being crushed, and then put into the feeding channel of the feeding hopper together, and the vibration motor drives the upper hopper body and is located in the feeding channel. The screen frame vibrates, the bellows raw materials that meet the requirements fall down through the screen frame, the bellows raw materials that do not meet the requirements stay above the screen frame, and the shock-absorbing rubber pad located between the upper bucket body and the lower bucket body will reduce vibration. Downward transmission, the damping spring has inherent elasticity, which reduces the downward transmission of the vibration of the upper bucket body, which is beneficial to reduce the noise generated by the intelligent temperature-controlled bellows extruder during operation, and prolong the operation of the intelligent temperature-controlled bellows extruder. service life.
附图说明Description of drawings
图1是本发明中智能温控波纹管挤出机的结构示意图;Fig. 1 is the structural representation of the intelligent temperature-controlled corrugated pipe extruder in the present invention;
图2是本发明中振筛进料装置的半剖示意图;Fig. 2 is the half-section schematic diagram of vibrating screen feeding device in the present invention;
图3是本发明中上斗体的半剖示意图;Fig. 3 is the half-section schematic diagram of the upper bucket in the present invention;
图4是本发明中筛架的结构示意图;Fig. 4 is the structural representation of the screen frame in the present invention;
图5是本发明中碎料机构第一视角的半剖示意图Fig. 5 is the half-section schematic diagram of the first angle of view of the crushing mechanism in the present invention
图6是本发明中碎料机构第二视角的半剖示意图Fig. 6 is the half-section schematic diagram of the second angle of view of the crushing mechanism in the present invention
图7是本发明中碎料辊和碎料架的结构示意图。FIG. 7 is a schematic diagram of the structure of the scrap roller and scrap rack in the present invention.
上述附图中:1、挤出机本体;2、进料口;3、振筛进料装置;4、碎料机构;5、进料斗;51、进料通道;52、下斗体;53、上斗体;6、连接翻边;7、下翻边;8、振动电机;9、上翻边;10、固定螺栓;11、大粒出口;12、出料管;13、出料通道;14、上安装板;15、下安装板;16、筛架;161、上连接板;162、筛板;163、下连接板;17、筛孔;18、固定架;19、穿孔;20、立螺杆;21、减震弹簧;22、减震垫圈;23、限位螺母;24、机架;241、碎料通道;242、侧架;243、横板;25、固定翻边;26、加强筋;27、凹槽;28、轴承;29、碎料辊;30、碎料齿;31、转轴;32、驱动电机;33、碎料架;331、固定板;332、碎料板;34、穿齿孔;35、接料盒;36、接料槽。In the above drawings: 1, the extruder body; 2, the feeding port; 3, the vibrating screen feeding device; 4, the crushing mechanism; 5, the feeding hopper; 51, the feeding channel; 52, the lower hopper body; 53. Upper bucket body; 6. Connecting flanging; 7. Lower flanging; 8. Vibrating motor; 9. Upper flanging; 10. Fixing bolts; 11. Large grain outlet; 12. Discharging pipe; 13. Discharging channel ;14. Upper mounting plate; 15. Lower mounting plate; 16. Screen frame; 161. Upper connecting plate; , vertical screw; 21, damping spring; 22, damping washer; 23, limit nut; 24, frame; 241, debris channel; 242, side frame; 243, horizontal plate; 25, fixed flange; 26 , reinforcement; 27, groove; 28, bearing; 29, scrap roller; 30, scrap tooth; 31, shaft; 32, drive motor; 33, scrap rack; 331, fixed plate; 332, scrap plate ; 34, piercing holes; 35, receiving box; 36, receiving chute.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与作用更加清楚及易于了解,下面结合附图和具体实施方式对本发明作进一步阐述。In order to make the technical means realized by the present invention, the features of creation, the achievement of the purpose and the function more clear and easy to understand, the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
如图1和2所示,本发明提出了一种智能温控波纹管挤出机,包括具有进料口2的挤出机本体1, 挤出机本体1内自进料口2向出料口方向依次分为进料区、熔融区、挤出区。挤出机本体1的顶面上设置有振筛进料装置3和碎料机构4,振筛进料装置3位于进料口2的正上方,碎料机构4位于振筛进料装置3的侧边。As shown in Figures 1 and 2, the present invention proposes an intelligent temperature-controlled corrugated tube extruder, comprising an extruder body 1 with a
如图1和2所示,振筛进料装置3包括进料斗5,进料斗5的中部具有与进料口2连通的进料通道51,进料斗5包括下斗体52、设置于下斗体52上方的上斗体53。As shown in Figures 1 and 2, the vibrating screen feeding device 3 includes a feeding hopper 5. The middle of the feeding hopper 5 has a feeding
如图2所示,下斗体52由位于下方的空心圆柱以及固定连接于空心圆柱上的空心漏斗组成,下斗体52外侧壁的底部向外延伸有连接翻边6,连接翻边6的横截面为圆环形,连接翻边6螺钉连接于挤出机本体1的顶面上,下斗体52和挤出机本体1为可拆卸连接,便于维修更换。下斗体52外侧壁的顶部向外延伸有下翻边7,下翻边7的横截面为中部具有圆孔的方形。As shown in FIG. 2 , the
如图1和2所示,上斗体53的横截面为圆环形,上斗体53的外侧壁上固定安装有振动电机8。上斗体53外侧壁的底部向外延伸有上翻边9,上翻边9的横截面为中部具有圆孔的方形。上翻边9、下翻边7上穿设有固定螺栓10,固定螺栓10将上斗体53、下斗体52连接在一起。As shown in FIGS. 1 and 2 , the cross section of the
如图3所示,上斗体53的外侧壁上开设有与进料通道51连通的大粒出口11,大粒出口11为倾斜开设,大粒出口11的横截面为平行四边形。上斗体53的外侧壁上焊接有出料管12,出料管12为倾斜设置,出料管12的中部具有与大粒出口11连通的出料通道13。As shown in FIG. 3 , the outer side wall of the
如图3所示,上斗体53的进料通道51内设置有上安装板14和下安装板15,上安装板14和下安装板15均为矩形板体,上安装板14和下安装板15分别固定连接于进料通道51相背的两侧壁上,上安装板14位于下安装板15的侧上方。As shown in FIG. 3 , an upper mounting
如图3和4所示,上斗体53的进料通道51内设置有筛架16,筛架16包括上连接板161、筛板162、下连接板163,上连接板161螺钉连接于上安装板14的顶面上,下连接板163螺钉连接于下安装板15的顶面上,筛板162位于上连接板161和下连接板163之间,筛板162为朝向大粒出口11倾斜设置,筛板162上具有多个筛孔17,塑料颗粒的粒径小于标准粒径的能够穿过筛孔17向下落去,塑料颗粒的粒径大于标准粒径的会留在筛板162上方,然后依次通过大粒出口11、出料通道13跑出振筛进料装置3。As shown in Figures 3 and 4, a
如图2所示,上斗体53相背的两个外侧壁上固定连接有固定架18,固定架18的底面上开设有横截面为圆形的穿孔19。挤出机本体1的顶面上固定连接有两个立螺杆20,两个立螺杆20分别穿过两个穿孔19,立螺杆20上套设有减震弹簧21,减震弹簧21位于固定架18的底面和挤出机本体1的顶面之间,每个立螺杆20上均套设有两个减震垫圈22,减震垫圈22为橡胶材质,两个减震垫圈22分别位于减震弹簧21的两端上,立螺杆20穿过穿孔19后螺纹连接有限位螺母23。As shown in FIG. 2 , a fixing
本实施例的详细工作过程为:各种波纹管原料经过破碎后混合在一起,然后一起放入进料斗5的进料通道51内,振动电机8带动上斗体53以及位于进料通道51内的筛架16振动,满足要求的波纹管原料穿过筛架16向下落去,不满足要求的波纹管原料留在筛架16上方,位于上斗体53和下斗体52之间的减震橡胶垫会降低振动向下传递,减震弹簧21具有固有的弹性,降低上斗体53的振动向下传递,有利于降低本智能温控波纹管挤出机工作时产生的噪音,延长本智能温控波纹管挤出机的使用寿命。The detailed working process of this embodiment is as follows: various bellows raw materials are crushed and mixed together, and then put into the feeding
如图1和5所示,碎料机构4位于出料通道13出口的正下方,碎料机构4包括机架24,机架24的中部具有碎料通道241,碎料通道241顶部的开口正对着出料通道13的出口。机架24包括一对侧架242和一对横板243,两个侧架242分别螺钉连接于两个横板243相背的两侧壁上,一对侧架242和一对横板243围成碎料通道241。每个侧架242背离横板243的外侧壁底部均固定连接有固定翻边25,固定翻边25的顶面和侧架242的外侧壁之间固定连接有加强筋26,固定翻边25螺钉连接于挤出机本体1的顶面上。As shown in Figures 1 and 5, the crushing mechanism 4 is located just below the outlet of the
如图5和6所示,每个侧架242朝向横板243的内壁上均开设有凹槽27,每个凹槽27中均嵌设有轴承28。碎料通道241内转动设置有碎料辊29,碎料辊29的外圆周面上等距圆周分布有多组碎料齿30,每组碎料齿30均包括沿着碎料辊29的轴向直线分布的多个碎料齿30。碎料辊29的两端面上均一体式连接有转轴31,两个轴承28均套装于碎料辊29的转轴31上,侧架242的外侧壁上螺钉连接有驱动电机32,驱动电机32的输出轴与碎料辊29的转轴31同轴相连,驱动电机32用于驱动碎料辊29转动。As shown in FIGS. 5 and 6 , the inner wall of each
如图6和7所示,每个横板243的内壁上均设置有碎料架33,碎料架33位于碎料辊29上方,碎料架33包括固定板331、碎料板332,固定板331螺钉连接于横板243的内壁上,碎料板332固定连接于固定板331背离横板243的端面上,碎料板332为倾斜设置,碎料板332远离固定板331的端面贴合于碎料辊29的外圆周面,碎料板332上开设有供碎料齿30穿过穿齿孔34。As shown in FIGS. 6 and 7 , the inner wall of each
如图5和6所示,两个侧架242之间滑动设置有接料盒35,接料盒35位于两个横板243的下方,接料盒35的顶面上开设有接料槽36,接料槽36用于存放碾碎后的波纹管原料,接料盒35的材质为玻璃,便于工人观察接料槽36内盛放波纹管原料的量。本实施例中,接料盒35的数量为两个,两个接料盒35交替使用,则在一定程度上避免碾碎后的波纹管原料直接落在挤出机本体1的顶面上。As shown in FIGS. 5 and 6 , a
本实施例的详细工作过程为:振筛进料装置3筛选出的大粒径波纹管原料通过出料通道13跑出,然后落入碎料机构4的碎料通道241内,接着碎料辊29和碎料架33配合将大粒径波纹管原料碾碎,碾碎后的波纹管原料落入接料盒35内,然后工人将接料盒35上盛放的波纹管原料重新倒入进料斗5的进料通道51内。The detailed working process of this embodiment is as follows: the large-diameter bellows raw materials screened by the vibrating screen feeding device 3 run out through the
本发明还提出了一种利用智能温控波纹管挤出机进行波纹管加工的波纹管挤出工艺,所述挤出工艺包括以下步骤:The present invention also proposes a corrugated pipe extrusion process utilizing an intelligent temperature-controlled corrugated pipe extruder to process corrugated pipes, and the extrusion process includes the following steps:
步骤1:将波纹管原料放入振筛进料装置3的进料通道51内,满足要求的波纹管原料穿过筛架16后从进料口2处进入挤出机本体1内;Step 1: put the bellows raw material into the feeding
步骤1.1:波纹管原料进入进料斗5的进料通道51内;Step 1.1: the raw material of the bellows enters the feeding
步骤1.2:振动电机8带动上斗体53以及位于进料通道51内的筛架16振动,满足要求的波纹管原料穿过筛架16向下落去,不满足要求的波纹管原料留在筛架16上方。Step 1.2: The vibration motor 8 drives the
所述步骤1中,振筛进料装置3能够筛选出大颗粒的波纹管原料,有利于提升波纹管的加工质量,并且减震弹簧21能够有效地降低振筛进料装置3工作时产生的振动向下传递,有利于降低本智能温控波纹管挤出机工作时产生的噪音,延长本智能温控波纹管挤出机的使用寿命。In the step 1, the vibrating screen feeding device 3 can screen out large particles of bellows raw materials, which is beneficial to improve the processing quality of the bellows, and the damping
步骤2:未满足要求的波纹管原料依次通过大粒出口11、出料通道13以跑出进料斗5,然后大粒径的波纹管原料落入碎料机构4的碎料通道241内,接着碎料辊29和碎料架33配合将大粒径的波纹管原料碾碎,碾碎后的波纹管原料落入接料盒35内,然后工人将接料盒35内盛放的波纹管原料重新倒入进料斗5的进料通道51内;Step 2: The bellows raw materials that do not meet the requirements pass through the
所述步骤2中,振筛进料装置3筛选出的大粒径波纹管原料通过出料通道13跑出,然后落入碎料机构4的碎料通道241内,接着碎料辊29和碎料架33配合将大粒径波纹管原料碾碎,碾碎后的波纹管原料落入接料盒35内,然后工人将接料盒35上盛放的波纹管原料重新倒入进料斗5的进料通道51内,振筛进料装置3筛选出的大粒径波纹管原料经过碎料机构4的粉碎后,能够重新进入振筛进料装置3。In the
步骤3:波纹管原料在挤出机本体1内加热塑化,然后挤出成型,得到波纹管胚料。Step 3: the bellows raw material is heated and plasticized in the extruder body 1, and then extruded to obtain a bellows blank.
步骤3.1:波纹管原料进入进料区,进料区的温度控制在90~100℃;Step 3.1: The raw material of the bellows enters the feeding zone, and the temperature of the feeding zone is controlled at 90~100℃;
步骤3.2:波纹管原料进入到熔融区,熔融区的温度控制在260~280℃;Step 3.2: The raw material of the bellows enters the melting zone, and the temperature of the melting zone is controlled at 260~280°C;
步骤3.3:波纹管原料进入到挤出区,挤出区的温度控制在260~270℃,压强控制在25~30MPa。Step 3.3: The raw material of the bellows enters the extrusion zone, the temperature of the extrusion zone is controlled at 260~270℃, and the pressure is controlled at 25~30MPa.
所述步骤3中,挤出机本体1利用智能温控系统来对挤出机1内的加工区进行分区管理,将进料区的温度控制在90~100℃,将熔融区的温度控制在260~280℃,主要目的在于将波纹管原料分为预加热阶段、加热阶段,有利于提升波纹管的加工质量。In the step 3, the extruder body 1 uses an intelligent temperature control system to perform zone management on the processing area in the extruder 1, the temperature of the feeding area is controlled at 90~100°C, and the temperature of the melting area is controlled at 90-100°C. 260~280℃, the main purpose is to divide the raw material of the bellows into a preheating stage and a heating stage, which is beneficial to improve the processing quality of the bellows.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
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CN207594276U (en) * | 2017-10-30 | 2018-07-10 | 安徽省潜山县创先实业有限公司 | A kind of rubber belt extrusion device |
CN210100638U (en) * | 2019-05-15 | 2020-02-21 | 泉州盈创新材料技术开发有限公司 | Extruder for plastic processing |
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