CN114800146A - a processing platform - Google Patents
a processing platform Download PDFInfo
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- CN114800146A CN114800146A CN202210448388.6A CN202210448388A CN114800146A CN 114800146 A CN114800146 A CN 114800146A CN 202210448388 A CN202210448388 A CN 202210448388A CN 114800146 A CN114800146 A CN 114800146A
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- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000005498 polishing Methods 0.000 claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 238000005192 partition Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 97
- 238000004804 winding Methods 0.000 claims description 71
- 238000010586 diagram Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开一种加工平台,其特征在于:包括机箱,机箱内部转动设置有转动座,转动座上部连接有第一旋转轴,第一旋转轴上端穿出机箱并连接有转动盘,机箱上沿转动盘的转动方向设置有上料机构、清洁机构、抛光机构、清洁机构和下料机构,机箱上位于转动盘后侧的位置设置有输送带,输送带上设置有若干隔板,上料机构位于输送带和转动盘之间,上料机构包括机械臂,机械臂上设置有第一液压缸,第一液压缸的活塞杆下端设置有吸盘。本发明能够自动化完成对工件的上料、打磨前清洁、打磨、打磨后清洁、下料处理。
The invention discloses a processing platform, which is characterized in that: it comprises a casing, a rotating seat is arranged inside the casing, the upper part of the rotating seat is connected with a first rotating shaft, the upper end of the first rotating shaft passes through the casing and is connected with a rotating disk, and the upper edge of the casing is connected with a rotating plate. The rotating direction of the rotating plate is provided with a feeding mechanism, a cleaning mechanism, a polishing mechanism, a cleaning mechanism and an unloading mechanism. A conveyor belt is provided on the chassis at the rear side of the rotating disk, and a number of partitions are arranged on the conveyor belt. Located between the conveyor belt and the rotating plate, the feeding mechanism includes a mechanical arm, the mechanical arm is provided with a first hydraulic cylinder, and the lower end of the piston rod of the first hydraulic cylinder is provided with a suction cup. The invention can automatically complete the feeding, cleaning before grinding, grinding, cleaning after grinding, and unloading of the workpiece.
Description
技术领域technical field
本发明涉及机械加工设备技术领域,具体涉及一种加工平台。The invention relates to the technical field of mechanical processing equipment, in particular to a processing platform.
背景技术Background technique
伴随着工业的发展,对于各类加工件的精细程度也有了一定的要求,对于金属工件的加工生产而言,金属工件在进行切割之后会在切割面产生大量的毛刺,毛刺不仅影响金属工件的质量,还会对拿取工件的人员造成伤害。通常打磨人员需要将工件逐一从筐里拿至打磨平台上打磨,效率低下,工人劳动强度高。With the development of the industry, there are certain requirements for the fineness of various workpieces. For the processing and production of metal workpieces, a large number of burrs will be generated on the cutting surface after the metal workpiece is cut, and the burrs not only affect the metal workpiece. quality, and will also cause harm to the person who takes the workpiece. Usually, the grinding personnel need to take the workpieces one by one from the basket to the grinding platform for grinding, which is inefficient and labor-intensive.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足,提供一种加工平台。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a processing platform.
为实现上述目的,本发明提供了如下技术方案来实现的:To achieve the above object, the present invention provides the following technical solutions to achieve:
一种加工平台,包括机箱,机箱内部转动设置有转动座,转动座上部连接有第一旋转轴,第一旋转轴上端穿出机箱并连接有转动盘,机箱上沿转动盘的转动方向设置有上料机构、清洁机构、抛光机构、清洁机构和下料机构,机箱上位于转动盘后侧的位置设置有输送带,输送带上设置有若干隔板,上料机构位于输送带和转动盘之间,上料机构包括机械臂,机械臂上设置有第一液压缸,第一液压缸的活塞杆下端设置有吸盘,转动盘上转动设置有若干第二旋转轴,第二旋转轴上端设置有固定夹具,转动座上部均匀开设有若干导向槽,转动座上位于两个导向槽之间的位置设置有拨动槽,机箱内部设置有第一轴承座,第一轴承座上转动设置有第四转动轴,第四转动轴前端连接有转动轮,转动轮前侧设置有与导向槽相配合的导向环,转动轮侧面设置有安装架,安装架上设置有与拨动槽相配合的拨动轮,机箱内部设置有用于驱动第四转动轴转动的驱动机构,抛光机构包括导向块,导向块上部设置有导轨,导轨上滑动设置有滑动块,滑动块后侧设置有抛光电机,抛光电机的电机轴上连接有抛光轮,滑动块左右两侧均设置有齿条,导向块左右两侧均转动设置有驱动轮,驱动轮外周设置有半齿圈,驱动轮同轴设置有从动链轮,导向块左侧设置有第一驱动电机,第一驱动电机的电机轴上连接有主动链轮,导向块右侧设置有调节座,调节座上设置有张紧链轮,主动链轮、张紧链轮和两个从动链轮之间连接有链带,其中一侧的驱动轮上的半齿圈与对应侧的齿条相啮合时,另一侧的驱动轮上的半齿圈不与对应侧的齿条啮合。A processing platform includes a chassis, a rotating seat is arranged inside the chassis, a first rotating shaft is connected to the upper part of the rotating seat, the upper end of the first rotating shaft penetrates the chassis and is connected with a rotating disk, and the chassis is provided along the rotation direction of the rotating disk with a Feeding mechanism, cleaning mechanism, polishing mechanism, cleaning mechanism and unloading mechanism, the chassis is provided with a conveyor belt at the rear side of the rotating plate, and the conveyor belt is provided with a number of partitions, and the feeding mechanism is located between the conveyor belt and the rotating plate. The feeding mechanism includes a mechanical arm, a first hydraulic cylinder is set on the mechanical arm, a suction cup is set at the lower end of the piston rod of the first hydraulic cylinder, a plurality of second rotating shafts are rotated on the rotating disc, and the upper end of the second rotating shaft is set with Fixing the fixture, a number of guide grooves are evenly opened on the upper part of the rotating seat, a toggle groove is arranged on the rotating seat between the two guide grooves, a first bearing seat is arranged inside the chassis, and a fourth bearing seat is rotated on the first bearing seat. The rotating shaft, the front end of the fourth rotating shaft is connected with a rotating wheel, the front side of the rotating wheel is provided with a guide ring matched with the guide groove, the side of the rotating wheel is provided with a mounting frame, and the mounting frame is provided with a toggle matched with the toggle groove Wheel, the inside of the chassis is provided with a drive mechanism for driving the rotation of the fourth rotating shaft. The polishing mechanism includes a guide block. The upper part of the guide block is provided with a guide rail. The motor shaft is connected with a polishing wheel, the left and right sides of the sliding block are provided with racks, the left and right sides of the guide block are rotated with a driving wheel, the outer circumference of the driving wheel is provided with a half ring gear, and the driving wheel is coaxially provided with a driven sprocket , the left side of the guide block is provided with a first drive motor, the motor shaft of the first drive motor is connected with a driving sprocket, the right side of the guide block is provided with an adjusting seat, the adjusting seat is provided with a tensioning sprocket, the driving sprocket, the tensioning A chain belt is connected between the tightening sprocket and the two driven sprockets. When the half ring gear on one side of the driving wheel meshes with the rack on the corresponding side, the half ring gear on the other side driving wheel does not. Engage with the rack on the corresponding side.
作为优选,第二旋转轴下端连接有啮合齿轮,机箱上部设置有齿环,齿环外圈与啮合齿轮相啮合,机箱内部设置有支撑座,支撑座内转动设置有第三旋转轴,第三旋转轴上端连接有第一传动齿轮,齿环内圈与第一传动齿轮相啮合,第三旋转轴下端连接有第一传动锥齿轮,转动轮前端连接有传动轴,传动轴前侧连接有第二传动锥齿轮,第二传动锥齿轮和第一传动锥齿轮相啮合,机箱上部设置有若干第二安装座,第二安装座上部设置有竖向滚轮,齿环下部开设有环槽,竖向滚轮位于环槽内。Preferably, a meshing gear is connected to the lower end of the second rotating shaft, a gear ring is arranged on the upper part of the casing, the outer ring of the gear ring is meshed with the meshing gear, a support seat is arranged inside the casing, and a third rotating shaft is rotatably arranged in the support seat. The upper end of the rotating shaft is connected with a first transmission gear, the inner ring of the gear ring is meshed with the first transmission gear, the lower end of the third rotating shaft is connected with a first transmission bevel gear, the front end of the rotating wheel is connected with a transmission shaft, and the front side of the transmission shaft is connected with a first transmission bevel gear. Two transmission bevel gears, the second transmission bevel gear meshes with the first transmission bevel gear, the upper part of the chassis is provided with a number of second mounting seats, the upper part of the second mounting seat is provided with vertical rollers, the lower part of the gear ring is provided with a ring groove, the vertical The rollers are located in the ring groove.
作为优选,机箱上部设置有若干第一安装座,第一安装座上部设置有横向滚轮,横向滚轮位于环槽内。Preferably, a plurality of first mounting seats are arranged on the upper part of the chassis, and transverse rollers are arranged on the upper part of the first mounting seats, and the transverse rollers are located in the ring groove.
作为优选,驱动机构包括设置于机箱内的第二驱动电机,第二驱动电机的电机轴上连接有第二驱动齿轮,机箱内部设置有第二轴承座,第二轴承座后端连接有第六传动齿轮,第六传动齿轮和第二驱动齿轮相啮合,第五转动轴上转动设置有第四传动齿轮和第五传动齿轮,第四转动轴上设置有第二传动齿轮和第三传动齿轮,第二传动齿轮和第五传动齿轮相啮合,第三传动齿轮和第四传动齿轮相啮合,第五转动轴上位于第五传动齿轮和第四传动齿轮之间的位置设置有导向齿轮,导向齿轮上套设有滑动环,滑动环前后侧均设置有限位环,第四传动齿轮和第五传动齿轮靠近滑动环的一侧均设置有与滑动环相配合的楔块,机箱内部设置有第二液压缸,第二液压缸的活塞杆上连接有拨杆,拨杆左侧设置有拨块,拨块位于两个限位环之间。Preferably, the driving mechanism includes a second driving motor arranged in the casing, a second driving gear is connected to the motor shaft of the second driving motor, a second bearing seat is arranged inside the casing, and a sixth bearing seat is connected to the rear end of the second bearing seat. The transmission gear, the sixth transmission gear meshes with the second driving gear, the fourth transmission gear and the fifth transmission gear are rotatably arranged on the fifth rotation shaft, and the second transmission gear and the third transmission gear are arranged on the fourth rotation shaft, The second transmission gear meshes with the fifth transmission gear, the third transmission gear meshes with the fourth transmission gear, and a guide gear is provided on the fifth rotating shaft between the fifth transmission gear and the fourth transmission gear, and the guide gear The upper sleeve is provided with a sliding ring, the front and rear sides of the sliding ring are provided with limiting rings, the sides of the fourth transmission gear and the fifth transmission gear close to the sliding ring are provided with wedges matched with the sliding ring, and the inside of the chassis is provided with a second The hydraulic cylinder, the piston rod of the second hydraulic cylinder is connected with a toggle rod, a toggle block is arranged on the left side of the toggle rod, and the toggle block is located between the two limit rings.
作为优选,固定夹具包括设置于第二旋转轴上端的支撑块,支撑块内转动设置有收卷轴,收卷轴上设置有第一收卷轮和第二收卷轮,收卷轴一端穿出支撑块并与收卷电机的电机轴相连接,支撑块上部设置有安装块,安装块外周开设有若干凹槽,凹槽内部设置有第一抵紧块,第一抵紧块内侧和凹槽侧壁之间连接有第一弹簧,安装块内部设置有空腔,空腔内设置有导向轮,第一抵紧块内侧连接有第一收卷绳,第一收卷绳绕过导向轮与第一收卷轮相连接,安装块上部设置有若干第一铰接块,第一铰接块上铰接有第一铰接杆,第一铰接杆另一端铰接有第二抵紧块,安装块上方设置有连接板,连接板下部设置有第二铰接块,第二铰接块上铰接有第二铰接杆,第二铰接杆另一端与第二抵紧块相铰接,连接板和安装块之间连接有第二弹簧,连接板下部连接有第二收卷绳,第二收卷绳另一端与第二收卷轮相连接,第一收卷绳与第二收卷绳在第一收卷轮和第二收卷轮上的绕向相反。Preferably, the fixing fixture includes a support block arranged on the upper end of the second rotating shaft, a rewinding shaft is rotatably arranged in the support block, a first reeling wheel and a second reeling wheel are arranged on the reeling shaft, and one end of the reeling shaft passes through the support block It is connected with the motor shaft of the winding motor. The upper part of the support block is provided with a mounting block. The outer periphery of the mounting block is provided with a number of grooves. The interior of the groove is provided with a first abutting block. The inner side of the first abutting block and the side wall of the groove A first spring is connected between them, a cavity is arranged inside the mounting block, a guide wheel is arranged in the cavity, a first winding rope is connected inside the first abutting block, and the first winding rope bypasses the guide wheel and the first winding rope. The winding wheels are connected to each other, a plurality of first hinge blocks are arranged on the upper part of the installation block, a first hinge rod is hinged on the first hinge block, the other end of the first hinge rod is hinged with a second abutting block, and a connecting plate is arranged above the mounting block , the lower part of the connecting plate is provided with a second hinged block, the second hinged block is hinged with a second hinged rod, the other end of the second hinged rod is hinged with the second abutting block, and a second spring is connected between the connecting plate and the mounting block , the lower part of the connecting plate is connected with a second winding rope, the other end of the second winding rope is connected with the second winding wheel, and the first winding rope and the second winding rope are connected at the first winding wheel and the second winding wheel. The direction of rotation on the wheel is reversed.
与现有技术相比,本发明的有益效果是:转动盘间歇式转动,使得工件能够在各工位进行一段时间的停留,有效地对工件进行上料、打磨前清洁、打磨抛光、打磨后清洁、下料一系列处理,从而完成工件的自动化加工。Compared with the prior art, the beneficial effects of the present invention are: the rotating disc rotates intermittently, so that the workpiece can stay in each station for a period of time, and the workpiece can be effectively loaded, cleaned before grinding, polished and polished, and after grinding. A series of processing of cleaning and unloading is performed to complete the automatic processing of workpieces.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明中机箱的内部结构示意图;2 is a schematic diagram of the internal structure of the chassis in the present invention;
图3为图2中A处的放大示意图;Fig. 3 is the enlarged schematic diagram of A place in Fig. 2;
图4为本发明中转动座和转动轮的安装示意图;Fig. 4 is the installation schematic diagram of the rotating seat and the rotating wheel in the present invention;
图5为本发明中转动盘处的结构示意图;Fig. 5 is the structural representation at the rotating disk in the present invention;
图6为图5中A处的放大示意图;Fig. 6 is the enlarged schematic diagram of A place in Fig. 5;
图7为图6中A处的放大示意图;Fig. 7 is the enlarged schematic diagram of A place in Fig. 6;
图8为图5中B处的放大示意图;Fig. 8 is the enlarged schematic diagram at B in Fig. 5;
图9为图5中C处的放大示意图;Fig. 9 is the enlarged schematic diagram of C place in Fig. 5;
图10为图5中D处的放大示意图;Fig. 10 is the enlarged schematic diagram at D in Fig. 5;
图11为本发明中抛光机构的结构示意图;11 is a schematic structural diagram of a polishing mechanism in the present invention;
图12为本发明中棘轮限位机构的内部结构示意图;12 is a schematic diagram of the internal structure of the ratchet limit mechanism in the present invention;
图13为本发明中棘轮限位机构的侧视图。Fig. 13 is a side view of the ratchet limit mechanism of the present invention.
附图标记:1、机箱;2、转动盘;3、固定夹具;4、抛光机构;5、清洁机构;6、下料机构;7、第一旋转轴;8、支撑环;9、啮合齿轮;10、第三旋转轴;11、第一传动齿轮;12、第一传动锥齿轮;13、齿环;14、传动轴;15、第二传动锥齿轮;16、支撑座;17、环槽;18、第一安装座;19、横向滚轮;20、第二安装座;21、竖向滚轮;22、导向块;23、滑动块;24、导轨;25、抛光电机;26、抛光轮;27、齿条;28、第一驱动电机;29、主动链轮;30、驱动轮;31、从动链轮;32、半齿圈;33、链带;34、固定板;35、支撑套;36、第一滚珠;37、限位环;38、第二滚珠;39、限位槽;40、边板;41、支撑块;42、推力球轴承;43、第二旋转轴;44、旋转轴承;45、卡簧;46、收卷电机;47、收卷轴;48、安装块;49、凹槽;50、第一抵紧块;51、第一弹簧;52、第一收卷绳;53、导向轮;54、第一收卷轮;55、第二收卷轮;56、第二收卷绳;57、第一铰接块;58、第一铰接杆;59、第二抵紧块;60、连接板;61、第二铰接块;62、第二铰接杆;63、第二弹簧;64、转动座;65、拨动槽;66、第一轴承座;67、第四转动轴;68、转动轮;69、导向环;70、第二传动齿轮;71、第三传动齿轮;72、第二轴承座;73、第五转动轴;74、第四传动齿轮;75、第五传动齿轮;76、第六传动齿轮;77、第二驱动电机;78、第二驱动齿轮;79、第二液压缸;80、拨杆;81、导向槽;82、安装架;83、拨动轮;84、导向齿轮;85、滑动环;86、限位环;87、楔块;88、拨块;89、调节座;90、张紧链轮;91、输送带;92、隔板;93、机械臂;94、第一液压缸;95、吸盘;96、棘轮限位机构;961、棘轮箱;962、棘轮;963、棘爪;964、第三弹簧;965、换向块;966、第三液压缸;967、换向杆;968、滑动槽;969、转动柱。Reference numerals: 1. Chassis; 2. Rotating disk; 3. Fixing fixture; 4. Polishing mechanism; 5. Cleaning mechanism; 6. Feeding mechanism; 7. First rotating shaft; 8. Support ring; 10, the third rotating shaft; 11, the first transmission gear; 12, the first transmission bevel gear; 13, the ring gear; 14, the transmission shaft; 15, the second transmission bevel gear; 16, the support seat; 17, the ring groove ; 18, the first mounting seat; 19, the horizontal roller; 20, the second mounting seat; 21, the vertical roller; 22, the guide block; 23, the sliding block; 24, the guide rail; 25, the polishing motor; 26, the polishing wheel; 27, rack; 28, first drive motor; 29, driving sprocket; 30, driving wheel; 31, driven sprocket; 32, half ring gear; 33, chain belt; 34, fixed plate; 35, support sleeve ;36, the first ball; 37, the limit ring; 38, the second ball; 39, the limit groove; 40, the side plate; 41, the support block; 42, the thrust ball bearing; 43, the second rotating shaft; 44, Rotary bearing; 45, circlip; 46, winding motor; 47, winding shaft; 48, mounting block; 49, groove; 50, first abutting block; 51, first spring; 52,
具体实施方式Detailed ways
下面结合附图1-13对本发明的实施例进行详细阐述。Embodiments of the present invention will be described in detail below with reference to accompanying drawings 1-13.
一种加工平台,包括机箱1,机箱1内部转动设置有转动座64,转动座64上部连接有第一旋转轴7,第一旋转轴7上端穿出机箱1并连接有转动盘2,机箱1上沿转动盘2的转动方向设置有上料机构、清洁机构5、抛光机构4、清洁机构5和下料机构6,清洁机构5为吸尘器,下料机构6为机械手,机箱1上位于转动盘2后侧的位置设置有输送带91,输送带91上设置有若干隔板92,上料机构位于输送带91和转动盘2之间,上料机构包括机械臂93,机械臂93上设置有第一液压缸94,第一液压缸94的活塞杆下端设置有吸盘95,机械臂93带动吸盘94在输送带91和转动盘2之间来回移动,将输送带1上传输来的工件取下放置到转动盘2上的固定夹具3上。转动盘2带动工件转动,使工件进行打磨前清洁、打磨抛光、打磨后清洁,再通过下料机构6将工件从转动盘2上取下。A processing platform includes a
转动盘2上转动设置有若干第二旋转轴43,第二旋转轴43上端设置有固定夹具3,转动盘2下部设置有旋转轴承44,第二旋转轴43穿过旋转轴承44设置,第二旋转轴43上位于旋转轴承44下部的位置设置有卡簧45,若干第二旋转轴43在转动盘2上均匀分布,转动座64上部均匀开设有若干导向槽81,转动座64上位于两个导向槽81之间的位置设置有拨动槽65,机箱1内部设置有第一轴承座66,第一轴承座66上转动设置有第四转动轴67,第四转动轴67前端连接有转动轮68,转动轮68前侧设置有与导向槽81相配合的导向环69,导向环69为外径与导向槽81内径相同的半个圆环,转动轮68侧面设置有安装架82,安装架82上设置有与拨动槽65相配合的拨动轮83,机箱1内部设置有用于驱动第四转动轴67转动的驱动机构,A plurality of second
驱动机构驱动第四转动轴67转动,第四转动轴67带动转动轮68转动。转动轮68转动过程中,导向环69与导向槽81相配合,使得导向环69在导向槽81内转动,起到限位的效果,此时转动座64不转动,至导向环69从导向槽81内转出时,安装架82上的拨动轮83刚好转入到拨动槽65内,随着转动轮68继续通过安装架82带动拨动轮83转动,拨动轮83沿拨动槽65转动,同时拨动转动座64转动,使得转动座64进行间歇转动,继而通过第一旋转轴7带动上部的转动盘2进行间歇转动,为上料、清洁、打磨、下料预留时间。The driving mechanism drives the fourth
抛光机构4包括导向块22,导向块22上部设置有导轨24,导轨24上滑动设置有滑动块23,滑动块23后侧设置有抛光电机25,抛光电机25的电机轴上连接有抛光轮26,滑动块23左右两侧均设置有齿条27,导向块22左右两侧均转动设置有驱动轮30,驱动轮30外周设置有半齿圈32,驱动轮30同轴设置有从动链轮31,导向块22左侧设置有第一驱动电机28,第一驱动电机28的电机轴上连接有主动链轮29,导向块22右侧设置有调节座89,调节座89上设置有张紧链轮90,张紧链轮90可在调节座89上调节位置,从而调节链带33的张紧度,主动链轮29、张紧链轮90和两个从动链轮31之间连接有链带33,其中一侧的驱动轮30上的半齿圈32与对应侧的齿条27相啮合时,另一侧的驱动轮30上的半齿圈32不与对应侧的齿条27啮合,使得一侧的驱动轮30通过半齿圈32和对应侧的齿条27的配合带动滑动块23向前移动至前极限位置后,另一侧的驱动轮30就带动滑动块32向后移动至后极限位置,从而使得滑动块23在导向块22上作往复运动。The
第一驱动电机28驱动主动链轮29转动,主动链轮29再通过链带33带动两个驱动轮30同步转动,驱动滑动块23前后往复运动,使得抛光轮26靠近工件对工件表面进行打磨抛光处理。The
第二旋转轴43下端连接有啮合齿轮9,机箱1上部设置有齿环13,齿环13外圈与啮合齿轮9相啮合,机箱1内部设置有支撑座16,支撑座16内转动设置有第三旋转轴10,第三旋转轴10上端连接有第一传动齿轮11,齿环13内圈与第一传动齿轮11相啮合,第三旋转轴10下端连接有第一传动锥齿轮12,转动轮68前端连接有传动轴14,传动轴14前侧连接有第二传动锥齿轮15,第二传动锥齿轮15和第一传动锥齿轮12相啮合,机箱1上部设置有若干第二安装座20,第二安装座20上部设置有竖向滚轮21,齿环13下部开设有环槽17,竖向滚轮21位于环槽17内,竖向滚轮21用于对齿环13进行支撑,使齿环13正常转动。The lower end of the second rotating shaft 43 is connected with a meshing gear 9, the upper part of the casing 1 is provided with a gear ring 13, the outer ring of the gear ring 13 is meshed with the meshing gear 9, the casing 1 is provided with a support seat 16, and the support seat 16 is rotatably provided with a first Three rotating shafts 10, the upper end of the third rotating shaft 10 is connected with a first transmission gear 11, the inner ring of the gear ring 13 is meshed with the first transmission gear 11, the lower end of the third rotating shaft 10 is connected with a first transmission bevel gear 12, the rotating wheel 68 The front end is connected with the transmission shaft 14, the front side of the transmission shaft 14 is connected with the second transmission bevel gear 15, the second transmission bevel gear 15 meshes with the first transmission bevel gear 12, the upper part of the case 1 is provided with a number of second mounting seats 20, The upper part of the second mounting seat 20 is provided with a vertical roller 21, the lower part of the gear ring 13 is provided with a ring groove 17, the vertical roller 21 is located in the ring groove 17, and the vertical roller 21 is used to support the gear ring 13, so that the gear ring 13 Turn normally.
第四转动轴67驱动转动轮68从而通过第一旋转轴7带动转动盘2转动的过程中,转动轮68上的传动轴14带动第二传动锥齿轮15转动,第二传动锥齿轮15通过与第一传动锥齿轮12的配合来带动第三旋转轴10上的第一传动齿轮11转动,第一传动齿轮11驱动齿环13转动,齿环13再通过与啮合齿轮9的配合来带动第二旋转轴43转动,从而带动固定夹具3上的工件自转,更好地对工件的整个表面进行清洁、打磨处理。During the process that the fourth
机箱1上部设置有若干第一安装座18,第一安装座18上部设置有横向滚轮19,横向滚轮19位于环槽17内。横向滚轮19的设置,能用于对齿环13的限位,防止齿环13在转动过程中晃动而脱落。The upper part of the
驱动机构包括设置于机箱1内的第二驱动电机77,第二驱动电机77的电机轴上连接有第二驱动齿轮78,机箱1内部设置有第二轴承座72,第二轴承座72后端连接有第六传动齿轮76,第六传动齿轮76和第二驱动齿轮78相啮合,第五转动轴73上转动设置有第四传动齿轮74和第五传动齿轮75,第四转动轴67上设置有第二传动齿轮70和第三传动齿轮71,第二传动齿轮70和第五传动齿轮75相啮合,第三传动齿轮71和第四传动齿轮74相啮合,第五转动轴73上位于第五传动齿轮75和第四传动齿轮74之间的位置设置有导向齿轮84,导向齿轮84上套设有滑动环85,滑动环85前后侧均设置有限位环86,第四传动齿轮74和第五传动齿轮75靠近滑动环85的一侧均设置有与滑动环85相配合的楔块87,机箱1内部设置有第二液压缸79,第二液压缸79的活塞杆上连接有拨杆80,拨杆80左侧设置有拨块88,拨块88位于两个限位环86之间。The driving mechanism includes a
第二液压缸79控制活塞杆伸缩,通过拨杆80带动拨块88移动,拨块88与限位环86接触从而带动滑动环85移动,使得滑动环85靠近第四传动齿轮74或第五传动齿轮75,滑动环85能够与第四传动齿轮74、第五传动齿轮75上的楔块87相配合来带动第四传动齿轮74或第五传动齿轮75一起转动,另一个则在第五转动轴73上空转。第五转动轴73分别带动第四传动齿轮74或第五传动齿轮75转动,再通过第四传动齿轮74与第三传动齿轮71的配合、第五传动齿轮75与第二传动齿轮70的配合带动第四转动轴67转动,使得第四转动轴67以不同的转速转动,继而带动转动座64以不同的转速转动,最终带动转动盘2以不同的转速转动,以适配不同尺寸的工件的打磨处理。较大尺寸的工件,需要较多的时间进行打磨,转动盘2以较慢的速度间歇转动;较小尺寸的工件,需要较少的时间进行打磨,转动盘2以较快的速度间歇转动。The second
机箱1上位于转动盘2下方的位置设置有支撑环8,支撑环8上部设置有若干支撑套35,支撑套35上连接有固定板34,固定板34通过螺栓与支撑环8的外周或内周相固定,支撑套35上部设置有第一滚珠36。支撑环8上部设置有限位环37,转动盘2下部开设有限位槽39,限位环37上端伸入限位槽39内设置,限位环37上端设置有第二滚珠38,限位环37位于限位槽39内部分的内侧和外侧均设置有第二滚珠38,限位环37内侧下部和外侧下部均连接有边板40,支撑套35、边板40和支撑环8之间通过螺栓相固定。The
支撑套35的设置,对转动盘2进行支撑,使得转动盘2能更稳定地进行转动,保证打磨过程中转动盘2不会晃动。限位环37和限位槽39的配合,能够限定转动盘2的转动位置,保证转动盘2转动时不会出现偏移。同时第二滚珠38的设置,确保了限位环37能够在限位槽39内顺畅的转动,更进一步限定转动盘2转动时的位置。The setting of the
固定夹具3包括设置于第二旋转轴43上端的支撑块41,支撑块41和转动盘2之间设置有推力球轴承42,,支撑块41内转动设置有收卷轴47,收卷轴47上设置有第一收卷轮54和第二收卷轮55,收卷轴47一端穿出支撑块41并与收卷电机46的电机轴相连接,支撑块41上部设置有安装块48,安装块48外周开设有若干凹槽49,凹槽49内部设置有第一抵紧块50,第一抵紧块50内侧和凹槽49侧壁之间连接有第一弹簧51,安装块48内部设置有空腔,空腔内设置有导向轮53,第一抵紧块50内侧连接有第一收卷绳52,第一收卷绳52绕过导向轮53与第一收卷轮54相连接,安装块48上部设置有若干第一铰接块57,第一铰接块57上铰接有第一铰接杆58,第一铰接杆58另一端铰接有第二抵紧块59,安装块48上方设置有连接板60,连接板60下部设置有第二铰接块61,第二铰接块61上铰接有第二铰接杆62,第二铰接杆62另一端与第二抵紧块59相铰接,连接板60和安装块48之间连接有第二弹簧63,连接板60下部连接有第二收卷绳56,第二收卷绳56另一端与第二收卷轮55相连接,第一收卷绳52与第二收卷绳56在第一收卷轮54和第二收卷轮55上的绕向相反。The fixing
第一收卷绳52与第二收卷绳56在第一收卷轮54和第二收卷轮55上的绕向相反,收卷轴47驱动第一收卷轮54和第二收卷轮55转动时,第一收卷轮54对第一收卷绳52进行收卷时,第二收卷轮55对第二收卷绳56进行放卷,反之亦然。The winding directions of the first winding
工件放置于支撑块41上时,收卷电机46驱动收卷轴47转动,第一收卷轮54对第一收卷绳52进行放卷,第一抵紧块50在第一弹簧51的弹力作用下外弹,第一抵紧块50抵住工件的孔壁对工件进行固定。同时第二收卷轮55对第二收卷绳56进行收卷,第二收卷绳56将连接板60向下拉,压缩第二弹簧63的同时使得第二抵紧块59向外扩开,第二抵紧块59抵住工件的孔壁对工件进行固定。通过第二抵紧块59和第一抵紧块50的共同作用,确保工件的装夹牢固度。When the workpiece is placed on the
安装块48上部连接有导向柱,导向柱上端穿过连接板60设置。设置导向柱,确保连接板60能够竖直升降不会偏斜。The upper part of the mounting block 48 is connected with a guide column, and the upper end of the guide column is arranged through the connecting
支撑块41侧面设置有棘轮限位机构96,棘轮限位机构96包括棘轮箱961,棘轮箱961内设置有棘轮962,棘轮962与收卷轴47相连接,棘轮箱961下部设置有两个棘爪963,两个棘爪963相对设置,棘爪963外侧与棘轮箱961之间连接有第三弹簧964,棘轮箱961内位于两个棘爪963中间的位置设置有换向块965,换向块965两侧为倾斜面、底部为弧形面,当换向块965一侧的倾斜面与对应侧的棘爪963的内侧面贴合时,换向块965的底部抵住另一侧的棘爪963的内侧面,使得其中一个棘爪963工作,限制棘轮962一个方向的转动。A
棘爪线961外侧设置有与换向块965同轴的换向杆967,换向杆967上开设有滑动槽968,棘轮箱961外侧设置有第三液压缸966,第三液压缸966的活塞杆上设置有转动柱969,转动柱969设置于滑动槽968内。第三液压缸966控制活塞杆伸缩来带动转动柱969在滑动槽968内移动的同时带动换向杆967转动,从而带动换向块965转动。通过换向块965位置才调节,使得其中一个棘爪963工作来限制棘轮962的转向。棘轮限位机构96与固定夹具3配合作用,使得固定夹具3能更好地对工件进行固定。A reversing
设置控制机构,对各器件进行控制,使各器件按预先编好的程序运行。Set up a control mechanism to control each device, so that each device runs according to the pre-programmed program.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims (5)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116944967A (en) * | 2023-07-25 | 2023-10-27 | 温州革新链轮制造有限公司 | Numerical control gear hobbing machine for sprocket production |
CN118875840A (en) * | 2024-08-21 | 2024-11-01 | 新昌县号翔轴承有限公司 | A bearing ring processing device |
-
2022
- 2022-04-27 CN CN202210448388.6A patent/CN114800146A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116944967A (en) * | 2023-07-25 | 2023-10-27 | 温州革新链轮制造有限公司 | Numerical control gear hobbing machine for sprocket production |
CN116944967B (en) * | 2023-07-25 | 2024-01-23 | 温州革新链轮制造有限公司 | Numerical control gear hobbing machine for sprocket production |
CN118875840A (en) * | 2024-08-21 | 2024-11-01 | 新昌县号翔轴承有限公司 | A bearing ring processing device |
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