CN114798925A - Die adjusting device of numerical control section bar stretch bender and working method thereof - Google Patents
Die adjusting device of numerical control section bar stretch bender and working method thereof Download PDFInfo
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- CN114798925A CN114798925A CN202210410283.1A CN202210410283A CN114798925A CN 114798925 A CN114798925 A CN 114798925A CN 202210410283 A CN202210410283 A CN 202210410283A CN 114798925 A CN114798925 A CN 114798925A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
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Abstract
本发明公开了一种数控型材拉弯机模具调整装置及其工作方法,装置包括模架底座组件和模具支承板组件;模架底座组件为L形板,横板用于安装在拉弯机的主机架上,竖板的第一面设置有沿竖直方向布置的导轨;模具支承板组件包括带T形槽导轨和导板;导板用于以能够沿导轨上下滑动的方式安装在导轨上,并且与模架底座组件的竖板之间连接有升降传动机构;导板与带T形槽导轨固定连接,用于安装模具。模具支承板组件与模架底座组件通过导轨连接,在升降传动机构的带动下,模具支承板组件沿着竖直方向升降平稳;实现不同零件模具的快速安装和调整,且装置结构紧凑、使用方便、制造成本低。
The invention discloses a die adjustment device of a numerical control profile bending machine and a working method thereof. The device comprises a die base assembly and a die support plate assembly; On the main frame, the first surface of the vertical plate is provided with a guide rail arranged in a vertical direction; the die support plate assembly includes a guide rail with a T-shaped groove and a guide plate; the guide plate is used to be installed on the guide rail in a manner that can slide up and down along the guide rail, and A lift transmission mechanism is connected with the vertical plate of the mold base assembly; the guide plate is fixedly connected with the guide rail with T-shaped groove for installing the mold. The mold support plate assembly and the mold base base assembly are connected by guide rails. Driven by the lifting transmission mechanism, the mold support plate assembly rises and falls stably along the vertical direction; it realizes the rapid installation and adjustment of different parts molds, and the device has a compact structure and is easy to use. , Low manufacturing cost.
Description
技术领域technical field
本发明属于数控型材拉弯机制造领域,具体涉及一种数控型材拉弯机模具调整装置及其工作方法。The invention belongs to the manufacturing field of numerically controlled profile bending machines, in particular to a die adjustment device for a numerically controlled profile bending machine and a working method thereof.
背景技术Background technique
双臂数控型材拉弯机是一种用于各种截面形状型材拉伸弯曲成型的专用设备。可应用于扶梯配件、飞机钣金件、高铁、装饰型材等领域。如图1所示,双臂数控型材拉弯机设备主要由主机架2、一对转臂7、拉伸缸5及滑座6、液压单元及数字控制系统等组成。Double-arm CNC profile drawing and bending machine is a special equipment used for drawing and bending of various cross-sectional shapes. It can be used in escalator accessories, aircraft sheet metal parts, high-speed rail, decorative profiles and other fields. As shown in Figure 1, the double-arm CNC profile bending machine equipment is mainly composed of a main frame 2, a pair of rotating arms 7, a stretching cylinder 5 and a sliding seat 6, a hydraulic unit and a digital control system.
其工作原理为:主机架2上安装模具1,2个拉伸缸5上分别安装夹头4,夹头4夹持待拉伸型材3的两端,在程序的控制下,拉伸缸5对待拉伸型材3进行拉伸,同时转臂7带动拉伸缸5绕主机架2和模具1进行转动,在模具1的限制下,完成对待拉伸型材3的拉伸成型。The working principle is as follows: the mold 1 is installed on the main frame 2, the chucks 4 are respectively installed on the two stretching cylinders 5, and the chucks 4 clamp both ends of the profile 3 to be stretched. When the profile 3 to be stretched is stretched, the rotating arm 7 drives the stretching cylinder 5 to rotate around the main frame 2 and the die 1 , and under the restriction of the die 1 , the stretch forming of the profile 3 to be stretched is completed.
将各种截面形状型材拉伸成不同的构件需要由模具来保证,因此需要经常更换模具。为保证不同模具和拉弯机夹头的相对位置关系正确,需要可调的模具安装装置来进行模具位置的调整。The stretching of various cross-sectional shapes into different components needs to be guaranteed by the mold, so the mold needs to be replaced frequently. In order to ensure the correct relative positional relationship between different molds and the chuck of the stretch bender, an adjustable mold installation device is required to adjust the mold position.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种数控型材拉弯机模具调整装置及其工作方法,满足数控型材拉弯机不同零件模具的快速安装和调整。The purpose of the present invention is to provide a mold adjusting device and a working method of a CNC profile bending machine, which can satisfy the rapid installation and adjustment of different parts molds of the CNC profile bending machine.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
本发明实施例的第一方面,提供了一种数控型材拉弯机模具调整装置,包括模架底座组件和模具支承板组件;In a first aspect of the embodiments of the present invention, there is provided a mold adjustment device for a CNC profile bending machine, including a mold base assembly and a mold support plate assembly;
所述模架底座组件为L形板,横板用于安装在拉弯机的主机架上,竖板的第一面设置有沿竖直方向布置的导轨;The formwork base assembly is an L-shaped plate, the horizontal plate is used to be installed on the main frame of the stretch-bender, and the first surface of the vertical plate is provided with guide rails arranged in the vertical direction;
所述模具支承板组件包括带T形槽导轨和导板;所述导板用于以能够沿所述导轨上下滑动的方式安装在所述导轨上,并且与所述模架底座组件的竖板之间连接有升降传动机构;所述导板与所述带T形槽导轨固定连接,所述带T形槽导轨用于安装模具。The mold support plate assembly includes a guide rail with a T-shaped groove and a guide plate; the guide plate is used to be mounted on the guide rail in a way that can slide up and down along the guide rail, and is between the vertical plate of the mold base base assembly A lift transmission mechanism is connected; the guide plate is fixedly connected with the guide rail with T-shaped groove, and the guide rail with T-shaped groove is used for installing the mold.
作为本发明实施例的一种可选方案,所述模架底座组件的横板上设置有用于与主机架连接的连接螺钉孔。As an optional solution of the embodiment of the present invention, connecting screw holes for connecting with the main frame are provided on the horizontal plate of the mold base base assembly.
作为本发明实施例的一种可选方案,所述模架底座组件的横板上设置有用于与主机架连接的键槽。As an optional solution of the embodiment of the present invention, a keyway for connecting with the main frame is provided on the horizontal plate of the mold base base assembly.
作为本发明实施例的一种可选方案,所述模架底座组件的横板和竖板之间连接有斜向加固板。As an optional solution of the embodiment of the present invention, an oblique reinforcing plate is connected between the horizontal plate and the vertical plate of the formwork base assembly.
作为本发明实施例的一种可选方案,所述升降传动机构为调节丝杠组件,所述调节丝杠组件安装在所述模架底座组件的竖板上,所述导板安装在所述调节丝杠组件上并与所述导轨滑动配合。As an optional solution of the embodiment of the present invention, the lifting transmission mechanism is an adjusting screw assembly, the adjusting screw assembly is installed on the vertical plate of the mold base base assembly, and the guide plate is installed on the adjusting screw assembly. on the screw assembly and slidingly matched with the guide rail.
作为本发明实施例的一种可选方案,所述调节丝杠组件包括丝杠、丝杠固定座、夹紧块和推力球轴承;所述丝杠固定座同时固定在两个相邻的导轨顶部,所述丝杠设置于两个相邻的导轨之间,所述推力球轴承的外圈安装在所述丝杠固定座上且通过夹紧块固定夹紧,所述丝杠上部与所述推力球轴承的内圈固定连接,所述丝杠的底部螺纹连接有螺纹衬套;As an optional solution of the embodiment of the present invention, the adjusting screw assembly includes a screw, a screw fixing seat, a clamping block and a thrust ball bearing; the screw fixing seat is simultaneously fixed on two adjacent guide rails At the top, the lead screw is arranged between two adjacent guide rails, the outer ring of the thrust ball bearing is mounted on the lead screw fixing seat and is fixed and clamped by a clamping block, and the upper part of the lead screw is connected to the The inner ring of the thrust ball bearing is fixedly connected, and the bottom of the lead screw is threadedly connected with a threaded bushing;
所述导板的第一面与所述带T形槽导轨固定连接,所述导板的第二面上设置有连接块,所述连接块上设置有竖向的安装孔,所述安装孔用于连接所述螺纹衬套。The first surface of the guide plate is fixedly connected to the guide rail with the T-shaped groove, the second surface of the guide plate is provided with a connecting block, and the connecting block is provided with a vertical mounting hole, and the mounting hole is used for Connect the threaded bushing.
作为本发明实施例的一种可选方案,所述导轨为T形导轨,所述导板的第二面的两条竖边沿垂直方向延伸后向内扣合,形成扣合部,所述扣合部用于扣合安装在所述T形导轨上。As an optional solution of the embodiment of the present invention, the guide rail is a T-shaped guide rail, and the two vertical edges of the second surface of the guide plate extend in the vertical direction and then buckle inwardly to form a buckle portion. The part is used for snap-fit installation on the T-shaped rail.
作为本发明实施例的一种可选方案,两个相邻的导轨形成一组导轨组件,所述模架底座组件的竖板上安装有两组导轨组件。As an optional solution of the embodiment of the present invention, two adjacent guide rails form a set of guide rail assemblies, and two sets of guide rail assemblies are mounted on the vertical plate of the mold base base assembly.
作为本发明实施例的一种可选方案,所述带T形槽导轨的T形槽用于连接所述模具上的T型螺栓,完成模具的固定和初定位。As an optional solution of the embodiment of the present invention, the T-shaped groove with the T-shaped groove guide rail is used to connect the T-shaped bolts on the mold to complete the fixing and initial positioning of the mold.
基于同一个发明构思,本发明实施例的第二方面,提供了一种数控型材拉弯机模具调整装置的工作方法,包括如下步骤:Based on the same inventive concept, the second aspect of the embodiment of the present invention provides a working method of a die adjustment device for a CNC profile bending machine, including the following steps:
将模架底座组件安装于主机架上,通过模架底座组件上的键槽和连接螺钉孔与主机架连接牢固;Install the mold base assembly on the main frame, and connect it firmly with the main frame through the keyway and connecting screw holes on the mold base base assembly;
将两组模具支承板组件通过导轨与模架底座组件配合连接;The two groups of mold support plate assemblies are connected with the mold base base assembly through the guide rails;
将带T形槽导轨与模具上的T型螺栓连接,完成模具的固定和初定位;Connect the guide rail with T-shaped groove to the T-bolt on the mold to complete the fixation and initial positioning of the mold;
工作时旋转调节丝杠组件,模具支承板组件沿着模架底座8上竖直的导轨上下运动,从而带动模具进行上下运动,保证模具和拉弯机夹头的相对位置关系正确,满足拉弯机的工作要求。When working, the screw assembly is rotated and adjusted, and the mold support plate assembly moves up and down along the vertical guide rails on the
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1)本发明实施例提供的数控型材拉弯机模具调整装置,其中模具支承板组件与模架底座组件通过导轨连接,在升降传动机构的带动下,模具支承板组件沿着竖直方向升降平稳;实现不同零件模具的快速安装和调整,且装置结构紧凑,使用方便,制造成本低。1) The mold adjustment device of the numerical control profile bending machine provided by the embodiment of the present invention, wherein the mold support plate assembly and the mold base base assembly are connected by guide rails, and driven by the lifting transmission mechanism, the mold support plate assembly moves smoothly along the vertical direction. ; Realize the rapid installation and adjustment of different parts molds, and the device has a compact structure, is convenient to use, and has a low manufacturing cost.
2)本发明实施例提供的数控型材拉弯机模具调整装置,其中模架底座组件结构为L形,与主机架接触面积大,通过键进行定位,连接螺钉孔多,承载力大,安全牢靠。2) The mold adjustment device for the CNC profile bending machine provided by the embodiment of the present invention, wherein the mold base base assembly is L-shaped, has a large contact area with the main frame, is positioned by keys, has many connecting screw holes, has large bearing capacity, and is safe and reliable .
3)本发明实施例提供的数控型材拉弯机模具调整装置,其中模具支承板组件上设置有水平的带T形槽导轨,模具的固定和初定位采用T型螺栓,模具安装、更换操作方便。3) The mold adjustment device of the numerical control profile bending machine provided by the embodiment of the present invention, wherein the mold support plate assembly is provided with a horizontal guide rail with a T-shaped groove, and the mold is fixed and initially positioned using T-shaped bolts, which is convenient for mold installation and replacement. .
4)本发明实施例提供的数控型材拉弯机模具调整装置,其中丝杠固定座内设置推力球轴承,丝杠所受的轴向力传递到推力球轴承,使得模具位置调整不再费力。4) In the mold adjustment device for a CNC profile bending machine provided by the embodiment of the present invention, a thrust ball bearing is arranged in the screw fixing seat, and the axial force received by the screw is transmitted to the thrust ball bearing, so that the mold position adjustment is no longer laborious.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings forming a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1是现有数控型材拉弯机机械结构简图;Figure 1 is a schematic diagram of the mechanical structure of the existing CNC profile bending machine;
图2是本发明实施例数控型材拉弯机模具调整装置的结构示意图;Fig. 2 is the structural schematic diagram of the die adjustment device of the numerical control profile bending machine according to the embodiment of the present invention;
图3是本发明实施例中模架底座组件的结构示意图;3 is a schematic structural diagram of a mold base assembly in an embodiment of the present invention;
图4是本发明实施例中模具支承板组件的结构示意图;4 is a schematic structural diagram of a mold support plate assembly in an embodiment of the present invention;
图5是本发明实施例中调节丝杠组件的结构示意图;5 is a schematic structural diagram of an adjusting screw assembly in an embodiment of the present invention;
图中:1-模具;2-主机架;3-待拉伸型材;4-夹头;5-拉伸缸;6-滑座;7-转臂;8-模架底座组件;9-模具支承板组件;10-导轨;11-带T形槽导轨;12-调节丝杠组件;13-连接块;14-导板;15-夹紧块;16-推力球轴承;17-丝杠固定座;18-螺纹衬套;19-斜向加固板。In the picture: 1-mould; 2-main frame; 3-section to be drawn; 4-chuck; 5-drawing cylinder; 6-slide; 7-rotating arm; 8-mould base assembly; 9-mould Support plate assembly; 10-guide rail; 11-guide rail with T-shaped groove; 12-adjusting screw assembly; 13-connection block; 14-guide plate; 15-clamping block; 16-thrust ball bearing; 17-screw fixing seat ; 18-threaded bushing; 19- oblique reinforcement plate.
具体实施方式Detailed ways
下面将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict.
以下详细说明均是示例性的说明,旨在对本发明提供进一步的详细说明。除非另有指明,本发明所采用的所有技术术语与本申请所属领域的一般技术人员的通常理解的含义相同。本发明所使用的术语仅是为了描述具体实施方式,而并非意图限制根据本发明的示例性实施方式。The following detailed descriptions are all exemplary descriptions and are intended to provide further detailed descriptions of the present invention. Unless otherwise specified, all technical terms used in the present invention have the same meaning as commonly understood by those of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention.
如图1所示,本发明实施例的第一方面,提供了一种数控型材拉弯机模具调整装置,包括模架底座组件8和模具支承板组件9;模架底座组件8为L形板,横板用于安装在拉弯机的主机架2上合适的位置,竖板的第一面设置有沿竖直方向布置的导轨10;模具支承板组件9包括带T形槽导轨11和导板14;导板14用于以能够沿导轨10上下滑动的方式安装在导轨10上,并且与模架底座组件8的竖板之间连接有升降传动机构;导板14与带T形槽导轨11固定连接,用于安装模具1。As shown in FIG. 1, the first aspect of the embodiment of the present invention provides a mold adjustment device for a CNC profile bending machine, including a
通过上述设置,在升降传动机构的带动下,模具支承板组件沿着竖直方向升降平稳;实现不同零件模具的快速安装和调整。带T形槽导轨11与模具1上的T型螺栓连接,完成模具1的固定和初定位,实现模具的快速安装。Through the above arrangement, driven by the lifting transmission mechanism, the mold support plate assembly can be smoothly lifted and lowered along the vertical direction; the rapid installation and adjustment of different parts molds can be realized. The
如图3所示,应用于本发明的具体实施例,模架底座组件8的横板上设置有用于与主机架2连接的连接螺钉孔和键槽,通过其上的键槽和连接螺钉孔与主机架连接牢固。As shown in FIG. 3 , applied to the specific embodiment of the present invention, the horizontal plate of the
通过上述设置,模架底座组件结构为L形,与主机架接触面积大,通过键进行定位,连接螺钉孔多,承载力大,安全牢靠。Through the above arrangement, the structure of the mold base base assembly is L-shaped, the contact area with the main frame is large, the key is used for positioning, the connection screw holes are many, the bearing capacity is large, and it is safe and reliable.
如图3所示,本发明的一个优选实施例中,模架底座组件8的横板和竖板之间连接有斜向加固板19。进一步提升模架底座组件8的稳固性。As shown in FIG. 3 , in a preferred embodiment of the present invention, an
作为本发明实施例的一种示例,斜向加固板19设置有两个。As an example of the embodiment of the present invention, two
应用于本发明的具体实施例,升降传动机构为调节丝杠组件12,调节丝杠组件12安装在模架底座组件8的竖板上,导板14安装在调节丝杠组件12上并与导轨10滑动配合。Applied to the specific embodiment of the present invention, the lifting transmission mechanism is the adjusting
如图4和5所示,调节丝杠组件12包括丝杠、丝杠固定座17、夹紧块15和推力球轴承16;丝杠固定座17同时固定在两个相邻的导轨10顶部,丝杠设置于两个相邻的导轨10之间,推力球轴承16的外圈安装在丝杠固定座17上且通过夹紧块15固定夹紧,丝杠上部与推力球轴承16的内圈固定连接,丝杠的底部螺纹连接有螺纹衬套18;导板14的第一面与带T形槽导轨11固定连接,导板14的第二面上设置有连接块13,连接块13上设置有竖向的安装孔,安装孔用于连接螺纹衬套18。As shown in Figures 4 and 5, the adjusting
作为上述实施例的一种示例,导轨10为T形导轨,导板14的第二面的两条竖边沿垂直方向延伸后向内扣合,形成扣合部,扣合部用于扣合安装在所述T形导轨上。As an example of the above-mentioned embodiment, the
作为上述实施例的一种示例,两个相邻的导轨10形成一组导轨组件,模架底座组件8的竖板上安装有两组导轨组件,每组带T形槽导轨11对应一组导轨组件。As an example of the above embodiment, two
基于同一个发明构思,本发明实施例的第二方面,提供了一种上述数控型材拉弯机模具调整装置的工作方法,包括如下步骤:Based on the same inventive concept, the second aspect of the embodiment of the present invention provides a working method of the above-mentioned CNC profile bending machine die adjustment device, including the following steps:
将模架底座组件8安装于主机架2上,通过模架底座组件8上的键槽和连接螺钉孔与主机架2连接牢固;The
将两组模具支承板组件9通过导轨10与模架底座组件8配合连接;The two groups of mold
将带T形槽导轨11与模具1上的T型螺栓连接,完成模具1的固定和初定位;Connect the
工作时旋转调节丝杠组件12,模具支承板组件9沿着模架底座8上竖直的导轨10上下运动,从而带动模具1进行上下运动,保证模具和拉弯机夹头的相对位置关系正确,满足拉弯机的工作要求。Rotate and adjust the
由技术常识可知,本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。It is known from the technical common sense that the present invention can be realized by other embodiments without departing from its spirit or essential characteristics. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are encompassed by the present invention.
Claims (10)
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