CN114797639A - Polyester resin stirring device convenient to clean and stirring method thereof - Google Patents
Polyester resin stirring device convenient to clean and stirring method thereof Download PDFInfo
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- CN114797639A CN114797639A CN202210592933.9A CN202210592933A CN114797639A CN 114797639 A CN114797639 A CN 114797639A CN 202210592933 A CN202210592933 A CN 202210592933A CN 114797639 A CN114797639 A CN 114797639A
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- 238000003756 stirring Methods 0.000 title claims abstract description 71
- 229920001225 polyester resin Polymers 0.000 title claims abstract description 47
- 239000004645 polyester resin Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims abstract description 74
- 238000002156 mixing Methods 0.000 claims abstract description 61
- 239000002994 raw material Substances 0.000 claims abstract description 44
- 230000005540 biological transmission Effects 0.000 claims description 61
- 239000007788 liquid Substances 0.000 claims description 46
- 238000003825 pressing Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 230000003670 easy-to-clean Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 230000007246 mechanism Effects 0.000 description 9
- 239000007921 spray Substances 0.000 description 5
- 229920006337 unsaturated polyester resin Polymers 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明公开了一种便于清理的聚酯树脂用搅拌装置及其搅拌方法,包括旋转轴,其设置有抬升筒内部的中间位置处,且旋转轴的下端延伸至底座的内部,所述旋转轴的外部焊接固定有螺旋抬升叶片,且螺旋抬升叶片的边缘与抬升筒的内壁相贴合;还包括固定板,其设置在网筒外部的四角处,且固定板令网筒悬空在搅拌筒的内腔中,所述固定板的外部设置有搅拌杆,搅拌杆设置有若干个,且搅拌杆依次等距分布,所述抬升筒的外壁设置有螺旋下压叶片,且螺旋下压叶片的边缘与网筒的内壁相贴近,通过这种方式依次往复,聚酯树脂原料在不断的垂直循环中,参与搅拌以及摩擦,在确保聚酯树脂原料混合充分的前提下提高了整体效率。
The invention discloses a stirring device for polyester resin and a stirring method thereof, which is convenient for cleaning, comprising a rotating shaft, which is arranged at a middle position inside a lifting cylinder, and the lower end of the rotating shaft extends to the inside of the base, and the rotating shaft The outside of the mesh cylinder is welded and fixed with a helical lifting blade, and the edge of the helical lifting blade is attached to the inner wall of the lifting cylinder; it also includes a fixing plate, which is arranged at the four corners of the outside of the mesh cylinder, and the fixing plate makes the mesh cylinder suspend in the mixing cylinder. In the inner cavity, the outside of the fixed plate is provided with stirring rods, and there are several stirring rods, and the stirring rods are distributed at equal distances in turn. It is close to the inner wall of the mesh cylinder, and in this way, it reciprocates in turn, and the polyester resin raw materials participate in stirring and friction in the continuous vertical circulation, which improves the overall efficiency on the premise of ensuring that the polyester resin raw materials are fully mixed.
Description
技术领域technical field
本发明涉及聚酯树脂加工设备技术领域,具体为一种便于清理的聚酯树脂用搅拌装置及其搅拌方法。The invention relates to the technical field of polyester resin processing equipment, in particular to a stirring device for polyester resin and a stirring method thereof which is convenient for cleaning.
背景技术Background technique
聚酯树脂是由二元醇或二元酸或多元醇和多元酸缩聚而成的高分子化合物的总称。聚酯树脂分为饱和聚酯树脂和不饱和聚酯树脂。不饱和聚酯胶粘剂主要由不饱和聚酯树脂、颜填料、引发剂等助剂组成,在制备的过程中需要使用到搅拌装置,将残余反应的原料按照设定配比加入至搅拌装置,在搅拌杆的作用下令多种原料在理想环境下进行混合反应。Polyester resin is a general term for polymer compounds formed by polycondensation of diols or diacids or polyols and polyacids. Polyester resins are classified into saturated polyester resins and unsaturated polyester resins. Unsaturated polyester adhesives are mainly composed of unsaturated polyester resins, pigments and fillers, initiators and other auxiliary agents. During the preparation process, a stirring device needs to be used, and the residual reaction raw materials are added to the stirring device according to the set ratio. The action of the stirring rod makes a variety of raw materials mix and react in an ideal environment.
例如公告CN211026300U的中国授权专利《一种不饱和聚酯树脂搅拌混料装置》,包括装置本体,所述装置本体内部安装有第一搅拌机构,所述第一搅拌机构是由第一主轴和第一副轴,且第一副轴安装在第一主轴表面,所述第一主轴顶端贯穿装置本体顶部表面与伺服电机输出端固定,所述第一主轴底端表面安装有转换箱。本实用新型中,在装置本体内部安装有两个搅拌机构,通过设置搅拌机构便于对装置本体内部的混合原料进行搅拌,同时在其中一个搅拌机构内部的主轴底端安装有转换箱,在转换箱内部位于主轴表面安装有斜齿轮,同时在斜齿轮一端与另一个搅拌机构转动连接,在装置本体开始工作时,工作人员通过控制器启动伺服电机,使伺服电机带动底端第一搅拌机构转。For example, the Chinese authorized patent "An unsaturated polyester resin stirring and mixing device" published in CN211026300U includes a device body, and a first stirring mechanism is installed inside the device body, and the first stirring mechanism is composed of a first main shaft and a second A secondary shaft is installed on the surface of the first main shaft, the top end of the first main shaft penetrates the top surface of the device body and is fixed to the output end of the servo motor, and a conversion box is installed on the bottom surface of the first main shaft. In the utility model, two stirring mechanisms are installed inside the device body, which facilitates stirring the mixed raw materials inside the device body by disposing the stirring mechanisms. A helical gear is installed on the surface of the main shaft, and one end of the helical gear is rotatably connected with another stirring mechanism. When the device body starts to work, the staff starts the servo motor through the controller, so that the servo motor drives the first stirring mechanism at the bottom to rotate.
上述现有技术虽然采用多个搅拌机构实现对聚酯树脂原料的混合,在原料的运动轨迹上较为复杂,但是由于原料中存在颗粒状结构,仅仅通过多向搅拌无法实现与其他原料的快速混合,因此不满足现有的需求,对此我们提出了一种便于清理的聚酯树脂用搅拌装置及其搅拌方法。Although the above-mentioned prior art adopts multiple stirring mechanisms to realize the mixing of polyester resin raw materials, the motion trajectory of the raw materials is relatively complicated, but due to the existence of granular structures in the raw materials, rapid mixing with other raw materials cannot be achieved only by multi-directional stirring. , therefore does not meet the existing needs, we propose a polyester resin stirring device and stirring method which are easy to clean.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种便于清理的聚酯树脂用搅拌装置及其搅拌方法,以解决上述背景技术中提出的搅拌装置如何在高效搅拌的前提下令颗粒状原料快速混合的问题。The purpose of the present invention is to provide a stirring device for polyester resin and a stirring method thereof, which is easy to clean, so as to solve the problem of how the stirring device proposed in the above-mentioned background technology can quickly mix the granular raw materials under the premise of efficient stirring.
为实现上述目的,本发明提供如下技术方案:一种便于清理的聚酯树脂用搅拌装置及其搅拌方法,包括底座,所述底座的上端面安装有搅拌筒,所述搅拌筒底部的中间位置处安装有第一旋转台,且第一旋转台与搅拌筒的底部通过轴承连接,所述第一旋转台的上端面设置有网筒,所述第一旋转台的内部转动安装有第二旋转台,所述第二旋转台的上端面设置有抬升筒,包括旋转轴,其设置有抬升筒内部的中间位置处,且旋转轴的下端延伸至底座的内部,所述旋转轴的外部焊接固定有螺旋抬升叶片,且螺旋抬升叶片的边缘与抬升筒的内壁相贴合;In order to achieve the above purpose, the present invention provides the following technical solutions: a stirring device for polyester resin and a stirring method thereof that is easy to clean, comprising a base, a stirring drum is installed on the upper end surface of the base, and a middle position at the bottom of the stirring drum is provided. A first rotary table is installed at the place, and the bottom of the first rotary table is connected with the bottom of the mixing drum through a bearing, the upper end surface of the first rotary table is provided with a mesh cylinder, and the inside of the first rotary table is rotated and installed with a second rotary table. The upper end surface of the second rotating table is provided with a lifting cylinder, including a rotating shaft, which is provided at a middle position inside the lifting cylinder, and the lower end of the rotating shaft extends to the inside of the base, and the outside of the rotating shaft is welded and fixed There is a helical lifting blade, and the edge of the helical lifting blade is in contact with the inner wall of the lifting cylinder;
还包括固定板,其设置在网筒外部的四角处,且固定板令网筒悬空在搅拌筒的内腔中,所述固定板的外部设置有搅拌杆,搅拌杆设置有若干个,且搅拌杆依次等距分布,所述抬升筒的外壁设置有螺旋下压叶片,且螺旋下压叶片的边缘与网筒的内壁相贴近;It also includes a fixing plate, which is arranged at the four corners of the outside of the mesh cylinder, and the fixing plate makes the mesh cylinder suspend in the inner cavity of the mixing cylinder. The rods are equally spaced in sequence, the outer wall of the lifting cylinder is provided with a spiral downward pressing blade, and the edge of the spiral downward pressing blade is close to the inner wall of the net cylinder;
还包括驱动腔,其设置在底座的内部,所述第一旋转台的底部焊接固定有从动齿轮,所述第二旋转台的底部焊接固定有第一驱动齿轮,所述驱动腔的下端固定安装有第一电机,且第一电机的输出轴与第一驱动齿轮通过联轴器传动连接,所述第一驱动齿轮的一侧啮合连接有第一传动齿轮,所述第一传动齿轮的一侧啮合连接有第二传动齿轮,且第二传动齿轮的上端部分与从动齿轮啮合连接。It also includes a drive cavity, which is arranged inside the base, a driven gear is welded and fixed to the bottom of the first rotary table, a first drive gear is welded and fixed to the bottom of the second rotary table, and the lower end of the drive cavity is fixed A first motor is installed, and the output shaft of the first motor is connected with the first drive gear through a coupling, one side of the first drive gear is meshed and connected with the first drive gear, The side is meshed with a second transmission gear, and the upper end portion of the second transmission gear is meshed with the driven gear.
在进一步的实施例中,所述搅拌筒的内腔上端安装有清洁装置,所述清洁装置的外部安装有转动环,且转动环与清洁装置转动连接,所述转动环内侧的下端设置有齿环,所述清洁装置内部的两侧均固定安装有第二电机,所述第二电机的输出轴安装有第二驱动齿轮,且第二驱动齿轮与第二电机的输出轴通过联轴器传动连接,所述第二驱动齿轮与齿环啮合连接,所述转动环的外部粘连固定有毛刷,且毛刷与搅拌筒的内壁相贴合。In a further embodiment, a cleaning device is installed on the upper end of the inner cavity of the mixing drum, a rotating ring is installed on the outside of the cleaning device, and the rotating ring is rotatably connected with the cleaning device, and the lower end of the inner side of the rotating ring is provided with teeth Ring, both sides inside the cleaning device are fixedly installed with a second motor, the output shaft of the second motor is installed with a second drive gear, and the second drive gear and the output shaft of the second motor are driven by a coupling The second driving gear is meshed and connected with the gear ring, and a brush is adhered and fixed on the outside of the rotating ring, and the brush is attached to the inner wall of the mixing drum.
在进一步的实施例中,所述搅拌筒的上方固定安装有传动装置,所述搅拌筒两侧的内壁中设置有滑动腔,所述滑动腔的内部均转动安装有螺纹传动杆,所述螺纹传动杆的外部均安装有滑动块,滑动块与螺纹传动杆螺纹配合,且滑动块的内侧与清洁装置边缘的上下端固定,所述螺纹传动杆的上端均设置有传动轴,且传动轴的上端延伸至传动装置的内部,所述传动轴之间通过皮带传动,所述传动装置上端的一侧安装有电机,电机的输出轴与其中一个传动轴传动连接。In a further embodiment, a transmission device is fixedly installed above the mixing drum, sliding cavities are provided in the inner walls on both sides of the mixing drum, and threaded transmission rods are rotatably installed inside the sliding cavities. A sliding block is installed on the outside of the transmission rod, the sliding block is threaded with the threaded transmission rod, and the inner side of the sliding block is fixed with the upper and lower ends of the edge of the cleaning device, the upper end of the threaded transmission rod is provided with a transmission shaft, and the transmission shaft is The upper end extends to the inside of the transmission device, the transmission shafts are driven by belts, a motor is installed on one side of the upper end of the transmission device, and the output shaft of the motor is drivingly connected to one of the transmission shafts.
在进一步的实施例中,所述滑动腔内侧的滑槽与搅拌筒之间设置有弹性波纹橡胶,用于阻隔滑动腔与搅拌筒的内腔。In a further embodiment, elastic corrugated rubber is provided between the sliding groove inside the sliding cavity and the mixing drum, for blocking the sliding cavity and the inner cavity of the mixing drum.
在进一步的实施例中,所述清洁装置内部的上端设置有集液管,且集液管呈环形结构,所述集液管的内侧以及上端均设有六个环形等距分布的清洁液喷头,且清洁液喷头均延伸至清洁装置的外部,上端清洁液喷头呈倾斜结构,所述集液管的上端密封安装有清洁液输送管,且清洁液输送管延伸至搅拌筒外部的一侧,所述清洁液输送管位于搅拌筒外部的一端安装有加压水泵,加压水泵的一端连接至清洁液水箱。In a further embodiment, a liquid collecting pipe is arranged at the upper end inside the cleaning device, and the liquid collecting pipe has an annular structure, and the inner side and the upper end of the liquid collecting pipe are provided with six ring-shaped and equally spaced cleaning liquid nozzles , and the cleaning liquid nozzles all extend to the outside of the cleaning device, the upper cleaning liquid nozzles are in an inclined structure, the upper end of the liquid collecting pipe is sealed with a cleaning liquid delivery pipe, and the cleaning liquid delivery pipe extends to one side outside the mixing drum, A pressurized water pump is installed at one end of the cleaning liquid delivery pipe located outside the mixing drum, and one end of the pressurized water pump is connected to the cleaning liquid water tank.
在进一步的实施例中,所述清洁装置内部的下端设置有集气管,且集气管呈环形结构,所述集气管的内侧以及上端均设有六个环形等距分布的蒸汽喷头,且蒸汽喷头均延伸至清洁装置的外部,上端蒸汽喷头呈倾斜结构,所述集气管的下端密封安装有蒸汽输送管,且蒸汽输送管延伸至搅拌筒外部的另一侧。In a further embodiment, the lower end inside the cleaning device is provided with a gas collecting pipe, and the gas collecting pipe is in an annular structure, and the inner side and the upper end of the gas collecting pipe are provided with six annularly equidistantly distributed steam nozzles, and the steam nozzles Both extend to the outside of the cleaning device, the upper steam spray head is in an inclined structure, the lower end of the gas collecting pipe is sealed and installed with a steam conveying pipe, and the steam conveying pipe extends to the other side outside the mixing drum.
在进一步的实施例中,所述搅拌筒的另一侧设置有蒸汽箱,所述蒸汽箱的内部安装有加热装置,所述蒸汽箱内部的上端固定安装有加压气泵,且加压气泵的输气端与蒸汽输送管的另一端密封连接。In a further embodiment, a steam box is provided on the other side of the mixing drum, a heating device is installed inside the steam box, a pressurized air pump is fixedly installed on the upper end of the inside of the steam box, and the The gas delivery end is sealedly connected with the other end of the steam delivery pipe.
在进一步的实施例中,所述抬升筒底部的前后端均设置有第一通口,所述固定板之间形成有第二通口,聚酯树脂原料通过第二通口和第一通口进入抬升筒参与垂直循环。In a further embodiment, both the front and rear ends of the bottom of the lifting cylinder are provided with a first through opening, a second through opening is formed between the fixing plates, and the polyester resin raw material passes through the second through opening and the first through opening. Enter the lifting cylinder to participate in the vertical circulation.
在进一步的实施例中,相邻所述搅拌杆之间呈错位分布。In a further embodiment, the adjacent stirring rods are distributed in dislocation.
一种搅拌方法,包括如下步骤:A stirring method, comprising the steps:
步骤一、将聚酯树脂原料按照配比添加至搅拌筒的内部;Step 1, adding the polyester resin raw material to the interior of the mixing drum according to the proportion;
步骤二、开启第一电机,令抬升筒内部装有螺旋抬升叶片的旋转轴发生旋转,聚酯树脂的原料通过第一通口进入,在螺旋抬升叶片的旋转下朝上方对其抬升,从而在搅拌筒的内部形成聚酯树脂原料的垂直循环,移动至最上方时,落入至螺旋下压叶片的最上端;Step 2: Turn on the first motor, so that the rotating shaft with the spiral lifting blade inside the lifting cylinder rotates, the raw material of the polyester resin enters through the first port, and lifts it upwards under the rotation of the spiral lifting blade, so that the The interior of the mixing drum forms a vertical circulation of the polyester resin raw material, and when it moves to the top, it falls to the top end of the spiral downward pressing blade;
步骤三、在第一传动齿轮和第二传动齿轮的传动下带动装有从动齿轮的第一旋转台进行转动,进而实现网筒的转动,此时网筒与装有螺旋下压叶片的抬升筒运动方向相反,不断对上方原料挤压下降,在滤网的作用下,颗粒原料被阻隔在内侧,逐渐移动至螺旋下压叶片边缘与网筒之间,螺旋下压叶片边缘的磨纹结构能够快速对颗粒原料进行粉碎;Step 3: Drive the first rotary table equipped with the driven gear to rotate under the transmission of the first transmission gear and the second transmission gear, so as to realize the rotation of the mesh cylinder. The cylinder moves in the opposite direction and continuously squeezes and descends the raw material above. Under the action of the filter screen, the granular raw material is blocked on the inside and gradually moves between the edge of the spiral lowering blade and the mesh cylinder. It can quickly pulverize granular raw materials;
步骤四、依次往复,聚酯树脂原料在不断的垂直循环中,参与搅拌以及摩擦。Step 4: Reciprocating in turn, the polyester resin raw material participates in stirring and friction in the continuous vertical circulation.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明通过在搅拌筒的内部分别设置有网筒和抬升筒,利用二者的互为反向运动实现对聚酯树脂原料的高效混合,通过开启第一电机,其输出轴带动装有第一驱动齿轮的第二旋转台旋转,从而令抬升筒内部装有螺旋抬升叶片的旋转轴发生旋转,聚酯树脂的原料通过第一通口进入,在螺旋抬升叶片的旋转下朝上方对其抬升,从而在搅拌筒的内部形成聚酯树脂原料的垂直循环,移动至最上方时,落入至螺旋下压叶片的最上端,由于第一驱动齿轮与第一传动齿轮啮合,在第一传动齿轮和第二传动齿轮的传动下带动装有从动齿轮的第一旋转台进行转动,进而实现网筒的转动,此时网筒与装有螺旋下压叶片的抬升筒运动方向相反,而螺旋下压叶片之间的间距由上至下依次递减,不断对上方原料挤压下降,在滤网的作用下,颗粒原料被阻隔在内侧,逐渐移动至螺旋下压叶片边缘与网筒之间,螺旋下压叶片边缘的磨纹结构能够快速对颗粒原料进行粉碎,从而促进与原料的混合,通过这种方式依次往复,聚酯树脂原料在不断的垂直循环中,参与搅拌以及摩擦,在确保聚酯树脂原料混合充分的前提下提高了整体效率。1. In the present invention, a mesh cylinder and a lifting cylinder are respectively arranged inside the mixing cylinder, and the mutual opposite motion of the two is used to realize the efficient mixing of the polyester resin raw materials. By turning on the first motor, the output shaft drives the The second rotary table of the first driving gear rotates, so that the rotating shaft with the spiral lifting blade inside the lifting cylinder rotates, and the raw material of polyester resin enters through the first port, and the rotation of the spiral lifting blade is directed upward. It lifts up to form a vertical circulation of the polyester resin material inside the mixing drum. When it moves to the top, it falls to the top end of the helical pressing blade. Since the first driving gear meshes with the first transmission gear, the The transmission of the gear and the second transmission gear drives the first rotary table equipped with the driven gear to rotate, thereby realizing the rotation of the mesh cylinder. The spacing between the lower pressing blades decreases sequentially from top to bottom, and continuously squeezes the raw material above. The grinding grain structure on the edge of the spiral downward pressing blade can quickly pulverize the granular raw materials, thereby promoting the mixing with the raw materials. In this way, the polyester resin raw materials participate in stirring and friction in the continuous vertical circulation, and ensure the polymerization. The overall efficiency is improved under the premise that the ester resin raw materials are fully mixed.
2、本发明通过在搅拌筒内腔的上端安装有清洁装置,利用清洁装置外部的转动环对搅拌筒的内腔进行清洁,在搅拌筒完成对聚酯树脂原料的混合后,待聚酯树脂排出,开启第二电机,其输出轴带动下端的第二驱动齿轮进行转动,进而在啮合作用下带动装有齿环的转动环进行转动,转动过程中转动环外部的毛刷与搅拌筒的内壁相接触,因此在摩擦力的作用下可令聚酯树脂原料残渣与内壁发生分离,同时开启传动装置上方的电机,在皮带的传动下令两个装有传动轴的螺纹传动杆同步旋转,在滑动块与螺纹传动杆的摩擦配合下将旋转运动转化为直线运动,从而带动清洁装置在搅拌筒的内腔做垂直移动,利用毛刷完成内部整体的清洁。通过这种方式,清洁效果好,速度快,有效降低工作人员的工作负担。2. In the present invention, a cleaning device is installed on the upper end of the inner cavity of the mixing drum, and the rotating ring outside the cleaning device is used to clean the inner cavity of the mixing drum. After the mixing drum completes the mixing of the polyester resin raw materials, wait for the polyester resin Discharge, turn on the second motor, its output shaft drives the second drive gear at the lower end to rotate, and then drives the rotating ring equipped with the gear ring to rotate under the action of meshing. During the rotation process, the brush outside the rotating ring and the inner wall of the mixing drum Therefore, under the action of friction, the polyester resin raw material residue can be separated from the inner wall, and the motor above the transmission device is turned on at the same time. Under the frictional cooperation between the block and the threaded transmission rod, the rotary motion is converted into a linear motion, thereby driving the cleaning device to move vertically in the inner cavity of the mixing drum, and using the brush to complete the overall cleaning of the interior. In this way, the cleaning effect is good, the speed is fast, and the workload of the staff is effectively reduced.
3、本发明通过在清洁装置的内部还设有集气管和集液管,蒸汽箱用于产生高温蒸汽,在加热装置的作用下快速令内部水热达到沸点,从而产生大量高温蒸汽,在加压气泵的作用下,令高温蒸汽通过蒸汽输送管进入至集气管,并通过集气管外部的喷头朝搅拌筒内壁以及网筒进行喷射,在高温蒸汽的作用下,难以清洁的残渣快速软化,配合毛刷实现残渣与搅拌筒内壁的分离,另一方面在加压水泵的作用下,将外部的清洁液通过清洁液输送管输送至集液管,并通过集液管外部的喷头朝搅拌筒内壁以及网筒进行喷射,喷射区域已经过毛刷处理,配合清洁液附着在残渣上,在水流重力的作用下排出外部,在毛刷、蒸汽喷头和清洁液喷头的作用下,完成对搅拌筒内部的清理。3. In the present invention, a gas collecting pipe and a liquid collecting pipe are also arranged inside the cleaning device, and the steam box is used to generate high-temperature steam. Under the action of the heating device, the internal water heat can quickly reach the boiling point, thereby generating a large amount of high-temperature steam. Under the action of the air compressor, the high-temperature steam enters the gas collecting pipe through the steam conveying pipe, and is sprayed toward the inner wall of the mixing drum and the mesh cylinder through the nozzle outside the gas collecting pipe. The brush realizes the separation of the residue and the inner wall of the mixing drum. On the other hand, under the action of the pressurized water pump, the external cleaning liquid is transported to the liquid collecting pipe through the cleaning liquid delivery pipe, and is directed toward the inner wall of the mixing drum through the nozzle outside the liquid collecting pipe. And the mesh cylinder is sprayed, the spray area has been brushed, and the cleaning liquid is attached to the residue, and is discharged to the outside under the action of the gravity of the water flow. cleaning.
附图说明Description of drawings
图1为本发明的内部结构示意图;Fig. 1 is the internal structure schematic diagram of the present invention;
图2为本发明的图1中A区域局部放大图;Fig. 2 is a partial enlarged view of region A in Fig. 1 of the present invention;
图3为本发明的搅拌机构立体图;3 is a perspective view of a stirring mechanism of the present invention;
图4为本发明的搅拌机构拆分结构立体图;4 is a perspective view of the disassembled structure of the stirring mechanism of the present invention;
图5为本发明的图1中B区域局部放大图;Fig. 5 is a partial enlarged view of region B in Fig. 1 of the present invention;
图6为本发明的清洁装置内部结构俯视图。FIG. 6 is a top view of the internal structure of the cleaning device of the present invention.
图中:1、底座;2、搅拌筒;3、传动装置;4、蒸汽箱;5、网筒;6、搅拌杆;7、抬升筒;8、旋转轴;9、螺旋抬升叶片;10、螺旋下压叶片;11、第一旋转台;12、驱动腔;13、第一电机;14、清洁装置;15、滑动腔;16、螺纹传动杆;17、滑动块;18、加热装置;19、加压气泵;20、蒸汽输送管;21、清洁液输送管;22、加压水泵;23、第一通口;24、第二旋转台;25、从动齿轮;26、第一驱动齿轮;27、第一传动齿轮;28、第二传动齿轮;29、固定板;30、第二通口;31、第二电机;32、第二驱动齿轮;33、转动环;34、毛刷;35、齿环;36、集液管;37、集气管;38、传动轴;39、皮带。In the figure: 1. Base; 2. Mixing drum; 3. Transmission device; 4. Steam box; 5. Net drum; 6. Stirring rod; 7. Lifting drum; 8. Rotating shaft; 9. Spiral lifting blade; 11. First rotary table; 12. Driving chamber; 13. First motor; 14. Cleaning device; 15. Sliding chamber; 16. Threaded transmission rod; 17. Slide block; 18. Heating device; 19 , pressurized air pump; 20, steam delivery pipe; 21, cleaning liquid delivery pipe; 22, pressurized water pump; 23, first port; 24, second rotary table; 25, driven gear; 26, first drive gear ; 27, the first transmission gear; 28, the second transmission gear; 29, the fixed plate; 30, the second port; 31, the second motor; 32, the second drive gear; 33, the rotating ring; 34, the brush; 35, gear ring; 36, liquid collector; 37, gas collector; 38, drive shaft; 39, belt.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
请参阅图1-4,本发明提供的一种实施例:一种便于清理的聚酯树脂用搅拌装置及其搅拌方法,包括底座1,底座1的上端面安装有搅拌筒2,搅拌筒2底部的中间位置处安装有第一旋转台11,且第一旋转台11与搅拌筒2的底部通过轴承连接,第一旋转台11的上端面设置有网筒5,第一旋转台11的内部转动安装有第二旋转台24,第二旋转台24的上端面设置有抬升筒7,包括旋转轴8,其设置有抬升筒7内部的中间位置处,且旋转轴8的下端延伸至底座1的内部,旋转轴8的外部焊接固定有螺旋抬升叶片9,且螺旋抬升叶片9的边缘与抬升筒7的内壁相贴合;Please refer to FIGS. 1-4, an embodiment provided by the present invention: a stirring device for polyester resin and a stirring method thereof for easy cleaning, comprising a base 1, and a stirring
还包括固定板29,其设置在网筒5外部的四角处,且固定板29令网筒5悬空在搅拌筒2的内腔中,固定板29的外部设置有搅拌杆6,搅拌杆6设置有若干个,且搅拌杆6依次等距分布,抬升筒7的外壁设置有螺旋下压叶片10,且螺旋下压叶片10的边缘与网筒5的内壁相贴近;Also includes a fixing
还包括驱动腔12,其设置在底座1的内部,第一旋转台11的底部焊接固定有从动齿轮25,第二旋转台24的底部焊接固定有第一驱动齿轮26,驱动腔12的下端固定安装有第一电机13,且第一电机13的输出轴与第一驱动齿轮26通过联轴器传动连接,第一驱动齿轮26的一侧啮合连接有第一传动齿轮27,第一传动齿轮27的一侧啮合连接有第二传动齿轮28,且第二传动齿轮28的上端部分与从动齿轮25啮合连接。It also includes a
请参阅图1、图5和图6,搅拌筒2的内腔上端安装有清洁装置14,清洁装置14的外部安装有转动环33,且转动环33与清洁装置14转动连接,转动环33内侧的下端设置有齿环35,清洁装置14内部的两侧均固定安装有第二电机31,第二电机31的输出轴安装有第二驱动齿轮32,且第二驱动齿轮32与第二电机31的输出轴通过联轴器传动连接,第二驱动齿轮32与齿环35啮合连接,转动环33的外部粘连固定有毛刷34,且毛刷34与搅拌筒2的内壁相贴合,第二电机31的输出轴带动下端的第二驱动齿轮32进行转动,进而在啮合作用下带动装有齿环35的转动环33进行转动,转动过程中转动环33外部的毛刷34与搅拌筒2的内壁相接触,因此在摩擦力的作用下可令聚酯树脂原料残渣与内壁发生分离。Please refer to FIGS. 1 , 5 and 6 , a
请参阅图1,搅拌筒2的上方固定安装有传动装置3,搅拌筒2两侧的内壁中设置有滑动腔15,滑动腔15的内部均转动安装有螺纹传动杆16,螺纹传动杆16的外部均安装有滑动块17,滑动块17与螺纹传动杆16螺纹配合,且滑动块17的内侧与清洁装置14边缘的上下端固定,螺纹传动杆16的上端均设置有传动轴38,且传动轴38的上端延伸至传动装置3的内部,传动轴38之间通过皮带39传动,传动装置3上端的一侧安装有电机,电机的输出轴与其中一个传动轴38传动连接,开启传动装置3上方的电机,在皮带39的传动下令两个装有传动轴38的螺纹传动杆16同步旋转,在滑动块17与螺纹传动杆16的摩擦配合下将旋转运动转化为直线运动,从而带动清洁装置14在搅拌筒2的内腔做垂直移动,利用毛刷34完成内部整体的清洁。Please refer to FIG. 1 , a transmission device 3 is fixedly installed on the top of the mixing
滑动腔15内侧的滑槽与搅拌筒2之间设置有弹性波纹橡胶,用于阻隔滑动腔15与搅拌筒2的内腔。An elastic corrugated rubber is arranged between the sliding groove inside the sliding
请参阅图1和图6,清洁装置14内部的上端设置有集液管36,且集液管36呈环形结构,集液管36的内侧以及上端均设有六个环形等距分布的清洁液喷头,且清洁液喷头均延伸至清洁装置14的外部,上端清洁液喷头呈倾斜结构,集液管36的上端密封安装有清洁液输送管21,且清洁液输送管21延伸至搅拌筒2外部的一侧,清洁液输送管21位于搅拌筒2外部的一端安装有加压水泵22,加压水泵22的一端连接至清洁液水箱,在加压水泵22的作用下,将外部的清洁液通过清洁液输送管21输送至集液管36,并通过集液管36外部的喷头朝搅拌筒2内壁以及网筒5进行喷射,喷射区域已经过毛刷34处理,配合清洁液附着在残渣上,在水流重力的作用下排出外部。Please refer to FIG. 1 and FIG. 6 , the upper end of the
请参阅图1和图6,清洁装置14内部的下端设置有集气管37,且集气管37呈环形结构,集气管37的内侧以及上端均设有六个环形等距分布的蒸汽喷头,且蒸汽喷头均延伸至清洁装置14的外部,上端蒸汽喷头呈倾斜结构,集气管37的下端密封安装有蒸汽输送管20,且蒸汽输送管20延伸至搅拌筒2外部的另一侧,在加压气泵19的作用下,令高温蒸汽通过蒸汽输送管20进入至集气管37,并通过集气管37外部的喷头朝搅拌筒2内壁以及网筒5进行喷射,在高温蒸汽的作用下,难以清洁的残渣快速软化,配合毛刷34实现残渣与搅拌筒2内壁的分离。Please refer to FIG. 1 and FIG. 6 , the lower end of the
请参阅图1,搅拌筒2的另一侧设置有蒸汽箱4,蒸汽箱4的内部安装有加热装置18,蒸汽箱4内部的上端固定安装有加压气泵19,且加压气泵19的输气端与蒸汽输送管20的另一端密封连接,蒸汽箱4用于产生高温蒸汽,在加热装置18的作用下快速令内部水热达到沸点,从而产生大量高温蒸汽。Please refer to FIG. 1 , a steam box 4 is arranged on the other side of the mixing
请参阅图1-4,抬升筒7底部的前后端均设置有第一通口23,固定板29之间形成有第二通口30,聚酯树脂原料通过第二通口30和第一通口23进入抬升筒7参与垂直循环。Please refer to FIGS. 1-4 , the front and rear ends of the bottom of the
请参阅图1,相邻搅拌杆6之间呈错位分布。Referring to FIG. 1, the
一种搅拌方法,包括如下步骤:A stirring method, comprising the steps:
步骤一、将聚酯树脂原料按照配比添加至搅拌筒2的内部;Step 1, adding the polyester resin raw material to the interior of the mixing
步骤二、开启第一电机13,令抬升筒7内部装有螺旋抬升叶片9的旋转轴8发生旋转,聚酯树脂的原料通过第一通口23进入,在螺旋抬升叶片9的旋转下朝上方对其抬升,从而在搅拌筒2的内部形成聚酯树脂原料的垂直循环,移动至最上方时,落入至螺旋下压叶片10的最上端;Step 2: Turn on the
步骤三、在第一传动齿轮27和第二传动齿轮28的传动下带动装有从动齿轮25的第一旋转台11进行转动,进而实现网筒5的转动,此时网筒5与装有螺旋下压叶片10的抬升筒7运动方向相反,不断对上方原料挤压下降,在滤网的作用下,颗粒原料被阻隔在内侧,逐渐移动至螺旋下压叶片10边缘与网筒5之间,螺旋下压叶片10边缘的磨纹结构能够快速对颗粒原料进行粉碎;Step 3, under the transmission of the
步骤四、依次往复,聚酯树脂原料在不断的垂直循环中,参与搅拌以及摩擦。Step 4: Reciprocating in turn, the polyester resin raw material participates in stirring and friction in the continuous vertical circulation.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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CN115779760A (en) * | 2023-02-07 | 2023-03-14 | 云南领克新型材料有限公司 | Mixing equipment and method for anticorrosive and antibacterial powder coating |
CN115888959A (en) * | 2022-11-24 | 2023-04-04 | 临沂会宝岭铁矿有限公司 | Iron ore presses down dirt breaker |
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CN115888959A (en) * | 2022-11-24 | 2023-04-04 | 临沂会宝岭铁矿有限公司 | Iron ore presses down dirt breaker |
CN115779760A (en) * | 2023-02-07 | 2023-03-14 | 云南领克新型材料有限公司 | Mixing equipment and method for anticorrosive and antibacterial powder coating |
CN118454784A (en) * | 2024-06-12 | 2024-08-09 | 四川西南钒钛科技有限公司 | A vanadium-titanium ore pelletizing device and method |
CN119242436A (en) * | 2024-12-03 | 2025-01-03 | 广东真美食品股份有限公司 | A meat product fermentation enzymolysis device and enzymolysis method thereof |
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