CN114797636B - Diethyl toluene diamine apparatus for producing with accurate ratio function of material - Google Patents
Diethyl toluene diamine apparatus for producing with accurate ratio function of material Download PDFInfo
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Abstract
本发明的目的是提供一种具有物料精准配比功能的二乙基甲苯二胺生产装置,涉及二乙基甲苯二胺生产装置领域,包括有第一支撑架,第一支撑架上固接有混合舱,第一支撑架上设有定量配比机构,定量配比机构与混合舱连通,混合舱内设有搅拌机构,混合舱内设有内壁清理机构。本发明通过设置定量配比机构,避免了物料箱底部压力对进料的影响,同时避免了两种液体物料进料量不同,导致两种液体物料配比不精确,造成二乙基甲苯二胺生产品生产质量下降;通过设置搅拌机构,减少了对两种液体物料的搅拌的时间,提高了二乙基甲苯二胺的生产效率;通过设置内壁清理机构,避免了混合舱内壁的杂质影响下次对二乙基甲苯二胺制备,提高了二乙基甲苯二胺的质量。
The purpose of the present invention is to provide a diethyltoluenediamine production device with the function of accurate proportioning of materials, which relates to the field of diethyltoluenediamine production devices, and includes a first support frame, and the first support frame is fixed with a In the mixing chamber, a quantitative proportioning mechanism is arranged on the first support frame, the quantitative proportioning mechanism is communicated with the mixing chamber, a stirring mechanism is arranged in the mixing chamber, and an inner wall cleaning mechanism is arranged in the mixing chamber. By setting a quantitative proportioning mechanism, the invention avoids the influence of the bottom pressure of the material box on the feeding, and at the same time avoids the different feeding amounts of the two liquid materials, resulting in inaccurate proportioning of the two liquid materials and causing diethyltoluenediamine The production quality of raw products decreases; by setting the stirring mechanism, the stirring time of the two liquid materials is reduced, and the production efficiency of diethyltoluene diamine is improved; by setting the inner wall cleaning mechanism, the influence of impurities on the inner wall of the mixing chamber is avoided. The preparation of sub-p-diethyltoluenediamine improves the quality of diethyltoluenediamine.
Description
技术领域technical field
本发明涉及二乙基甲苯二胺生产装置领域,尤其涉及一种具有物料精准配比功能的二乙基甲苯二胺生产装置。The invention relates to the field of diethyltoluenediamine production devices, in particular to a diethyltoluenediamine production device with the function of accurate material proportioning.
背景技术Background technique
二乙基甲苯二胺主要用作防水涂料固化剂,而且二乙基甲苯二胺具有较强的腐蚀性会引起严重灼伤,现有的二乙基甲苯二胺在生产时,需要将原料按照一定的比例进行严格配比,通常以打开阀门的大小来改变原料在同一时间内的流动体积,然而这种方式不能准确的对比两个阀门开口大小,同时罐体下部的压力不同,也会导致两种物料的流速不同,人工配比导致配比不精确存在较大的误差,造成二乙基甲苯二胺生产品质造不佳。Diethyltoluenediamine is mainly used as a curing agent for waterproof coatings, and diethyltoluenediamine has strong corrosiveness and can cause serious burns. During the production of existing diethyltoluenediamine, it is necessary to use raw materials according to certain The proportion of the two valves is strictly matched, and the flow volume of the raw materials at the same time is usually changed by the size of the open valve. However, this method cannot accurately compare the opening sizes of the two valves, and the pressure at the lower part of the tank is different, which will also lead to two The flow rates of the various materials are different, and the artificial proportioning leads to inaccurate proportioning and there is a large error, resulting in poor production quality of diethyltoluenediamine.
同时在二乙基甲苯二胺生产过程中,会使反应釜和搅拌器上附着有大量的杂质,如果杂质不能及时清理会导致反应釜和搅拌器上的杂质层逐渐变厚,对后续清理造成困难,同时会影响到二乙基甲苯二胺的品质。At the same time, in the production process of diethyltoluenediamine, a large amount of impurities will be attached to the reactor and the agitator. If the impurities cannot be cleaned in time, the impurity layer on the reactor and the agitator will gradually become thicker, which will cause subsequent cleaning. Difficulty, at the same time will affect the quality of diethyltoluenediamine.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在问题,而提出的一种具有物料精准配比功能的二乙基甲苯二胺生产装置。The purpose of the present invention is to solve the problems existing in the prior art, and proposes a diethyltoluenediamine production device with the function of accurate material proportioning.
为实现以上目的,本发明通过以下技术方案予以实现:一种具有物料精准配比功能的二乙基甲苯二胺生产装置,包括有第一支撑架,第一支撑架上固接有混合舱,混合舱从下往上由圆形渐变成正方形,混合舱的底部嵌有排料管,且混合舱的排料管上安装有阀门,混合舱的上侧面固接有顶板,顶板的右部嵌有进气阀,顶板的左部嵌有进水管,且进水管的右端口安装有用于多角度喷水的喷头,第一支撑架的右部设有控制面板,第一支撑架上设有定量配比机构,定量配比机构与混合舱连通,定量配比机构将两种液体原料按照特定的比例混合生产二乙基甲苯二胺,混合舱内设有搅拌机构,搅拌机构用于对两种液体原料搅拌均匀混合,定量配比机构将两种液体原料排入到混合舱内部,由搅拌机构搅拌,使两种液体原料均匀接触反应生产二乙基甲苯二胺,混合舱内设有内壁清理机构,搅拌机构和内壁清理机构配合,生产完成的二乙基甲苯二胺排出混合舱,搅拌机构带动着内壁清理机构对混合舱进行清理,定量配比机构、搅拌机构和内壁清理机构均与控制面板电连接;In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a diethyltoluenediamine production device with a function of accurate material proportioning, comprising a first support frame, and a mixing chamber is fixedly connected to the first support frame, The mixing chamber gradually changes from a circle to a square from bottom to top. The bottom of the mixing chamber is embedded with a discharge pipe, and a valve is installed on the discharge pipe of the mixing chamber. The upper side of the mixing chamber is fixed with a top plate, and the right part of the top plate is The inlet valve is embedded, the left part of the top plate is embedded with a water inlet pipe, and the right port of the water inlet pipe is installed with a nozzle for multi-angle water spraying, the right part of the first support frame is provided with a control panel, and the first support frame is provided with The quantitative proportioning mechanism is connected with the mixing chamber. The quantitative proportioning mechanism mixes the two liquid raw materials according to a specific ratio to produce diethyltoluenediamine. The mixing chamber is provided with a stirring mechanism, which is used to The two liquid raw materials are stirred and mixed evenly, the quantitative proportioning mechanism discharges the two liquid raw materials into the mixing chamber, and the stirring mechanism stirs them to make the two liquid raw materials evenly contact and react to produce diethyltoluenediamine. The mixing chamber is provided with an inner wall The cleaning mechanism, the stirring mechanism and the inner wall cleaning mechanism cooperate, and the produced diethyltoluene diamine is discharged from the mixing chamber. The stirring mechanism drives the inner wall cleaning mechanism to clean the mixing chamber. The quantitative proportioning mechanism, the stirring mechanism and the inner wall cleaning mechanism are all related Control panel electrical connection;
定量配比机构包括有第二支撑架,第二支撑架固接于混合舱的后侧面,第二支撑架的上侧面固接有支撑柱,支撑柱的上部固接有两个物料箱,两个物料箱的上部均嵌有进料管,两个物料箱的下端均固接有第一分水管,两个物料箱分别与相邻的第一分水管连通,两个第一分水管的下端均固接有若干个圆柱壳,若干个圆柱壳与相邻的第一分水管之间分别安装有第一电磁阀,若干个圆柱壳的上部均嵌有弧形管,左右两侧的弧形管前端均嵌有第二分水管,若干个弧形管上均安装有第二电磁阀,若干个第一电磁阀和第二电磁阀分别与控制面板电连接,两个第二分水管分别通过导管与混合舱连通,若干个圆柱壳的内部均滑动连接有活塞板,若干个圆柱壳与其内部的活塞板密封滑动,若干个活塞板的下侧面均固接有第一连接杆,第一连接杆的下端固接有用于限位的圆板,圆柱壳的下部开设有圆形通孔,第一连接杆穿过圆柱壳的圆形通孔,两个物料箱的下部设有进料组件,进料组件用于调节两种液体原料的比例。The quantitative proportioning mechanism includes a second support frame, the second support frame is fixed on the rear side of the mixing cabin, a support column is fixed on the upper side of the second support frame, and two material boxes are fixed on the upper part of the support column. The upper part of each material box is embedded with a feeding pipe, the lower ends of the two material boxes are fixed with a first water distribution pipe, the two material boxes are respectively connected with the adjacent first water distribution pipe, and the lower ends of the two first water distribution pipes are respectively connected. Several cylindrical shells are fixedly connected, first solenoid valves are respectively installed between the several cylindrical shells and the adjacent first water distribution pipes, the upper parts of the several cylindrical shells are embedded with arc-shaped pipes, and the arc-shaped pipes on the left and right sides are The front ends of the pipes are all embedded with second water distribution pipes, and second solenoid valves are installed on several arc-shaped pipes. The conduit is communicated with the mixing chamber, the interiors of several cylindrical shells are all slidably connected with piston plates, the several cylindrical shells are sealed and slid with the piston plates inside, and the lower sides of several piston plates are fixedly connected with first connecting rods, and the first connection The lower end of the rod is fixed with a circular plate for limiting, the lower part of the cylindrical shell is provided with a circular through hole, the first connecting rod passes through the circular through hole of the cylindrical shell, and the lower part of the two material boxes is provided with a feeding component. The feed assembly is used to adjust the ratio of the two liquid feedstocks.
进一步地,进料组件包括有连接板,连接板滑动连接于若干个第一连接杆的下部,第二支撑架上嵌有第一电动推杆,第一电动推杆与控制面板电连接,第一电动推杆的推杆与连接板固接,若干根第一连接杆外侧面的左右两部分别固接有齿牙板,若干根第一连接杆外侧面前部均固接有滑轨,若干个滑轨的前侧面设置有刻度线,若干个滑轨上均滑动连接有滑动壳,若干个滑动壳的中部均转动连接有转轴,若干个转轴的前端均穿过相邻的滑动壳且与其转动连接,若干个转轴的前端均固接有转动轮,若干个转轴上均固接有第一齿轮,若干个第一齿轮均位于相邻滑动壳的内侧,若干个转轴外侧面的后部均环套有扭簧,若干个扭簧的两端分别固接于相邻的滑动壳和第一齿轮,若干个滑动壳左右两侧均滑动连接有齿条,若干个滑动壳内的两个齿条分别位于相邻第一齿轮的上下两侧且相互啮合,若干个滑动壳的左右两侧均滑动连接有齿牙块,相邻的两个齿牙块分别与相邻的齿牙板啮合,若干个齿牙块分别通过固定板与相邻的齿条固接,若干个滑动壳的下侧均固接有用于限位的圆板。Further, the feeding assembly includes a connecting plate, the connecting plate is slidably connected to the lower part of several first connecting rods, the second supporting frame is embedded with a first electric push rod, the first electric push rod is electrically connected with the control panel, and the first electric push rod is electrically connected to the control panel. The push rod of an electric push rod is fixedly connected with the connecting plate, the left and right parts of the outer side of several first connecting rods are respectively fixed with tooth plates, and the front parts of the outer sides of several first connecting rods are fixed with slide rails, and some A scale line is arranged on the front side of each sliding rail, sliding housings are slidably connected to several sliding rails, rotating shafts are rotatably connected to the middle parts of several sliding housings, and the front ends of several rotating shafts pass through adjacent sliding housings and are connected with them. Rotational connection, the front ends of several rotating shafts are fixed with rotating wheels, several rotating shafts are fixed with first gears, several first gears are located on the inner side of the adjacent sliding shell, and the rear parts of the outer sides of several rotating shafts are all fixed. The ring sleeve is provided with a torsion spring, the two ends of the several torsion springs are respectively fixed to the adjacent sliding shells and the first gear, the left and right sides of the several sliding shells are slidably connected with racks, and the two teeth in the several sliding shells are connected with each other. The bars are respectively located on the upper and lower sides of the adjacent first gears and mesh with each other, and the left and right sides of several sliding shells are slidably connected with tooth blocks, and the adjacent two tooth blocks are respectively meshed with the adjacent tooth plates. A plurality of tooth blocks are respectively fixed with the adjacent racks through a fixing plate, and circular plates used for position limit are fixed on the lower sides of the plurality of sliding shells.
进一步地,搅拌机构包括有转动壳,转动壳转动连接于混合舱的底部中心处,转动壳的下部穿过混合舱,转动壳与混合舱的连接处安装有密封件,转动壳的上部周向等间距开设有四个长条通孔,转动壳外侧面的下部固接有齿环,混合舱的底部通过安装座固接有第一伺服电机,第一伺服电机与控制面板电连接,第一伺服电机的输出轴上固接有第二齿轮,第二齿轮与齿环啮合,转动壳的外侧面周向等间距固接有四个搅动板,四个搅动板分别与四个长条通孔交错,转动壳的内侧面固接有密封板,密封板位于转动壳的长条通孔下侧,转动壳上设有清理组件,清理组件用于清理四个搅动板外侧面残留的二乙基甲苯二胺。Further, the stirring mechanism includes a rotating casing, the rotating casing is rotatably connected to the bottom center of the mixing chamber, the lower part of the rotating casing passes through the mixing chamber, a seal is installed at the connection between the rotating casing and the mixing chamber, and the upper part of the rotating casing is circumferentially arranged. There are four long through holes at equal intervals, the lower part of the outer side of the rotating shell is fixed with a gear ring, the bottom of the mixing chamber is fixed with a first servo motor through the mounting seat, the first servo motor is electrically connected with the control panel, and the first servo motor is electrically connected to the control panel. A second gear is fixed on the output shaft of the servo motor, and the second gear is meshed with the gear ring. The outer side of the rotating shell is fixed with four stirring plates at equal intervals in the circumferential direction, and the four stirring plates are respectively connected with four long through holes. Staggered, the inner side of the rotating shell is fixed with a sealing plate, the sealing plate is located on the lower side of the long through hole of the rotating shell, and the rotating shell is provided with a cleaning component, which is used to clean the residual diethyl alcohol on the outer sides of the four stirring plates Toluene diamine.
进一步地,清理组件包括有往复丝杠,往复丝杠转动连接于密封板的上侧面,转动壳内侧面的上部滑动连接有连接块,连接块的外侧面周向等间距设有四个方形凸起,连接块的四个方形凸起分别穿过转动壳的四个长条通孔且与其滑动连接,往复丝杠穿过连接块且与其螺纹连接,连接块的四个方形凸起处分别固接有清理板,清理板与相邻的两个搅动板滑动接触,顶板上通过安装座固接有第二伺服电机,第二伺服电机与控制面板电连接,第二伺服电机的输出轴穿过顶板且与其转动连接,第二伺服电机的输出轴的下端固接有连杆,连杆的下端与往复丝杠上端通过单向轴套连接。Further, the cleaning assembly includes a reciprocating screw, the reciprocating screw is rotatably connected to the upper side of the sealing plate, the upper part of the inner side of the rotating shell is slidably connected with a connecting block, and the outer side of the connecting block is provided with four square protrusions at equal intervals in the circumferential direction. From then on, the four square protrusions of the connecting block respectively pass through the four long through holes of the rotating shell and are slidably connected with it, the reciprocating screw passes through the connecting block and is threadedly connected with it, and the four square protrusions of the connecting block are respectively A cleaning plate is connected, the cleaning plate is in sliding contact with two adjacent stirring plates, a second servo motor is fixed on the top plate through the mounting seat, the second servo motor is electrically connected with the control panel, and the output shaft of the second servo motor passes through The top plate is rotatably connected with the top plate, a connecting rod is fixedly connected to the lower end of the output shaft of the second servo motor, and the lower end of the connecting rod is connected with the upper end of the reciprocating screw through a one-way bushing.
进一步地,内壁清理机构包括有第一滑动套,第一滑动套滑动连接于连杆的外侧面,第一滑动套的外环面固接有四个铰接座,顶板的上侧面通过安装座固接有第二电动推杆,第二电动推杆与控制面板电连接,第二电动推杆的推杆通过横向板与第一滑动套固接,四个搅动板的中部均开设有凹槽,四个搅动板的凹槽内均滑动连接有滑动板,四个搅动板的上侧面均开设有滑槽,四个搅动板的滑槽内均滑动连接有连接柱,四个连接柱的下端分别与相邻的滑动板固接,四个连接柱和第一滑动套上的四个铰接座之间分别铰接有伸缩杆,四个伸缩杆的外侧面均环套有第一弹簧,四个第一弹簧的两端分别固接于相邻伸缩杆的上下两部。Further, the inner wall cleaning mechanism includes a first sliding sleeve, the first sliding sleeve is slidably connected to the outer side of the connecting rod, the outer ring surface of the first sliding sleeve is fixed with four hinge seats, and the upper side of the top plate is fixed by the mounting seat. A second electric push rod is connected, the second electric push rod is electrically connected with the control panel, the push rod of the second electric push rod is fixedly connected with the first sliding sleeve through the transverse plate, and grooves are opened in the middle of the four stirring plates, The grooves of the four stirring plates are all slidably connected with sliding plates, the upper sides of the four stirring plates are all provided with sliding grooves, and the sliding grooves of the four stirring plates are all slidingly connected with connecting columns, and the lower ends of the four connecting columns are respectively It is fixedly connected with the adjacent sliding plate, and telescopic rods are respectively hinged between the four connecting columns and the four hinge seats on the first sliding sleeve. Two ends of a spring are respectively fixed to the upper and lower parts of the adjacent telescopic rods.
进一步地,四个滑动板的外端均固接有弹性拨片,四个滑动板上的弹性拨片用于对混合舱四个转角处清理。Further, the outer ends of the four sliding plates are all fixed with elastic paddles, and the elastic paddles on the four sliding plates are used for cleaning the four corners of the mixing chamber.
进一步地,还包括有过滤机构,过滤机构用于对二乙基甲苯二胺中的杂质进行清理,过滤机构包括有过滤壳,过滤壳滑动连接于转动壳的下部,密封板的左右两侧分别滑动连接有滑动杆,两根滑动杆与密封板之间安装有密封件,两根滑动杆的上端分别固接有用于限位的圆板,两根滑动杆的外侧面分别环套有第二弹簧,两个第二弹簧的两端分别固接于密封板和相邻的滑动杆,两根滑动杆的下端固接有第二滑动套,转动壳的下部周向等间距开设有若干个方形通孔,第二滑动套与转动壳滑动连接,第二滑动套用于密封转动壳下部的方形通孔,混合舱的底部通过安装座固接有排污管,排污管与第二滑动套滑动连接,过滤壳上设有防堵震动组件,防堵震动组件用于对过滤壳上的杂质进行清理。Further, it also includes a filter mechanism, which is used to clean the impurities in diethyltoluenediamine, and the filter mechanism includes a filter shell, the filter shell is slidably connected to the lower part of the rotating shell, and the left and right sides of the sealing plate are respectively A sliding rod is slidably connected, a seal is installed between the two sliding rods and the sealing plate, the upper ends of the two sliding rods are respectively fixed with circular plates for limiting, and the outer sides of the two sliding rods are respectively sleeved with a second ring. Springs, the two ends of the two second springs are respectively fixed to the sealing plate and the adjacent sliding rods, the lower ends of the two sliding rods are fixed to the second sliding sleeves, and the lower part of the rotating shell is provided with a number of squares at equal intervals in the circumferential direction a through hole, the second sliding sleeve is slidably connected with the rotating shell, the second sliding sleeve is used to seal the square through hole in the lower part of the rotating shell, the bottom of the mixing chamber is fixedly connected with a sewage pipe through the mounting seat, and the sewage pipe is slidably connected with the second sliding sleeve, An anti-blocking vibration component is arranged on the filter housing, and the anti-blocking vibration component is used to clean the impurities on the filter housing.
进一步地,过滤壳的形状为锥台形,过滤壳设置为锥台形,用于将其上部的杂质排出混合舱。Further, the shape of the filter shell is a truncated cone shape, and the filter shell is arranged in a truncated cone shape for discharging the impurities on the upper part of the filter shell into the mixing chamber.
进一步地,防堵震动组件包括有第三伺服电机,第三伺服电机通过安装座固接于混合舱底部的右侧,第三伺服电机与控制面板电连接,第三伺服电机的输出轴上固接有转动板,转动板的左侧面固接有连接柱,混合舱的底部滑动连接有第二连接杆,第二连接杆与混合舱之间安装有密封件,第二连接杆的下端固接有方形板,方形板的中部开设有滑槽,转动板的连接柱滑动连接于方形板的滑槽内,第二连接杆的上端固接有第一环形板,第一环形板与过滤壳下侧面固接,转动壳外侧面的下部固接有第二环形板,第二环形板位于转动壳四个方形通孔的上侧,第二环形板周向等间距滑动连接有三个花键杆,三个花键杆的上端均固接有用于限位的圆板,三个花键杆的下端均固接有刮板,三个刮板分别与过滤壳的上侧面滑动接触,三个花键杆的外侧面分别环套有第三弹簧,三个第三弹簧的两端分别固接于第二环形板和相邻的刮板。Further, the anti-blocking vibration assembly includes a third servo motor, the third servo motor is fixed on the right side of the bottom of the mixing chamber through the mounting seat, the third servo motor is electrically connected with the control panel, and the output shaft of the third servo motor is fixed on the bottom. A rotating plate is connected, a connecting column is fixed on the left side of the rotating plate, a second connecting rod is slidably connected to the bottom of the mixing chamber, a seal is installed between the second connecting rod and the mixing chamber, and the lower end of the second connecting rod is fixed. A square plate is connected, the middle of the square plate is provided with a chute, the connecting column of the rotating plate is slidably connected to the chute of the square plate, the upper end of the second connecting rod is fixedly connected with a first annular plate, the first annular plate and the filter shell The lower side is fixedly connected, the lower part of the outer side of the rotating shell is fixedly connected with a second annular plate, the second annular plate is located on the upper side of the four square through holes of the rotating shell, and the second annular plate is slidably connected with three spline rods at equal intervals in the circumferential direction , the upper ends of the three spline rods are fixed with circular plates for limiting, the lower ends of the three spline rods are fixed with scrapers, and the three scrapers are in sliding contact with the upper side of the filter shell, and the three The outer sides of the key rods are respectively sleeved with third springs, and two ends of the three third springs are respectively fixed to the second annular plate and the adjacent scraper.
与现有技术相比,本发明具有以下优点:本发明通过设置定量配比机构,经过对两侧滑动壳按照特定比例进行调节,使两种液体原料进入到混合舱内的量为定值,如此避免了物料箱底部压力对进料的影响,同时避免了两种液体物料进料量不同,导致两种液体物料配比不精确,造成二乙基甲苯二胺生产品生产质量下降;通过设置搅拌机构,两种液体物料在逆时针搅拌的过程中,不断冲击混合舱的转弯处,使两种液体物料碰撞混合,利用搅动板和混合舱配合使两种液体充分均匀混合,减少了对两种液体物料的搅拌的时间,提高了二乙基甲苯二胺的生产效率;往复丝杠通过螺纹带动着连接块和四个清理板沿转动壳向下移动,四个清理板对四个搅动板的外侧面残留的二乙基甲苯二胺和杂质进行刮除清理,减少四个搅动板上粘连的二乙基甲苯二胺和杂质,避免对下次制备二乙基甲苯二胺产生影响;通过设置内壁清理机构,利用四个滑动板对混合舱残留的二乙基甲苯二胺和杂质进行清理,避免混合舱内壁的杂质影响下次对二乙基甲苯二胺制备,提高了二乙基甲苯二胺的质量;通过设置过滤机构,利用二乙基甲苯二胺通过排料管和其上的导管进入到收集箱内,经过滤壳对二乙基甲苯二胺过滤,减少二乙基甲苯二胺内杂质的含量,提高了二乙基甲苯二胺的纯度;利用三个刮板对过滤壳不断清理,避免二乙基甲苯二胺内的杂质将过滤壳上的过滤孔堵塞,过滤壳为锥台形,使过滤壳上侧面的杂质向中部汇聚,第一环形板带动着过滤壳沿转动壳上下短距离往复移动,使杂质沿过滤壳的倾斜面向中部汇聚然后从转动壳下部的方形通孔排出,避免杂质粘连在过滤壳上使杂质难以从混合舱内排出,对下次制备二乙基甲苯二胺时造成影响。Compared with the prior art, the present invention has the following advantages: by setting a quantitative proportioning mechanism, the present invention adjusts the sliding shells on both sides according to a specific ratio, so that the amount of the two liquid raw materials entering the mixing chamber is a fixed value, In this way, the influence of the pressure at the bottom of the material box on the feeding is avoided, and at the same time, it is avoided that the feeding amounts of the two liquid materials are different, resulting in an inaccurate ratio of the two liquid materials, resulting in a decline in the production quality of raw diethyltoluenediamine; Stirring mechanism, the two liquid materials continuously impact the turning of the mixing chamber during the counterclockwise stirring process, so that the two liquid materials collide and mix, and the two liquids are fully and uniformly mixed by the combination of the stirring plate and the mixing chamber, reducing the need for two liquids. The stirring time of the liquid material improves the production efficiency of diethyltoluenediamine; the reciprocating screw drives the connecting block and the four cleaning plates to move down along the rotating shell through the thread, and the four cleaning plates are opposite to the four stirring plates. Scraping and cleaning the residual diethyltoluenediamine and impurities on the outer side of the machine to reduce the adhesion of diethyltoluenediamine and impurities on the four stirring plates, so as to avoid the impact on the next preparation of diethyltoluenediamine; The inner wall cleaning mechanism is set up, and four sliding plates are used to clean the residual diethyltoluenediamine and impurities in the mixing chamber, so as to avoid the impurities on the inner wall of the mixing chamber from affecting the next preparation of diethyltoluenediamine, and improve the diethyltoluenediamine production. The quality of diamine; by setting up a filter mechanism, diethyltoluenediamine is used to enter the collection box through the discharge pipe and the conduit on it, and the diethyltoluenediamine is filtered through the filter shell to reduce diethyltoluenediamine. The content of impurities in the amine improves the purity of diethyltoluenediamine; the filter shell is continuously cleaned by three scrapers to avoid the impurities in the diethyltoluenediamine from blocking the filter holes on the filter shell, and the filter shell is The conical shape makes the impurities on the upper side of the filter shell converge to the middle, and the first annular plate drives the filter shell to move up and down a short distance along the rotating shell, so that the impurities gather in the middle along the inclined surface of the filter shell and then pass from the square through hole in the lower part of the rotating shell. To avoid impurities sticking to the filter shell, it is difficult for impurities to be discharged from the mixing chamber, which will affect the next preparation of diethyltoluenediamine.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure.
图1为本发明的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明的侧视立体结构示意图。FIG. 2 is a schematic side view of the three-dimensional structure of the present invention.
图3为本发明的定量配比机构立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of the quantitative proportioning mechanism of the present invention.
图4为本发明的定量配比机构侧视立体结构示意图。FIG. 4 is a schematic side view of the three-dimensional structure of the quantitative proportioning mechanism of the present invention.
图5为本发明的定量配比机构部分剖视立体结构示意图。FIG. 5 is a partial cross-sectional three-dimensional schematic diagram of the quantitative proportioning mechanism of the present invention.
图6为本发明的进料组件部分剖视立体结构示意图。FIG. 6 is a partial cross-sectional three-dimensional schematic diagram of the feeding assembly of the present invention.
图7为本发明的搅拌机构立体结构示意图。FIG. 7 is a schematic three-dimensional structure diagram of the stirring mechanism of the present invention.
图8为本发明的搅拌机构局部放大立体结构示意图。FIG. 8 is a schematic diagram of a partially enlarged three-dimensional structure of the stirring mechanism of the present invention.
图9为本发明的清理组件俯视立体结构示意图。FIG. 9 is a schematic top view of the three-dimensional structure of the cleaning assembly of the present invention.
图10为本发明的内壁清理机构立体结构示意图。FIG. 10 is a schematic three-dimensional structure diagram of the inner wall cleaning mechanism of the present invention.
图11为本发明的过滤机构剖视立体结构示意图。FIG. 11 is a schematic cross-sectional three-dimensional structure diagram of the filtering mechanism of the present invention.
图12为本发明的过滤机构部分剖视立体结构示意图。FIG. 12 is a partial cross-sectional three-dimensional schematic diagram of the filter mechanism of the present invention.
附图标号:1-第一支撑架,2-混合舱,3-顶板,301-进气阀,4-进水管,5-控制面板,601-第二支撑架,602-支撑柱,603-物料箱,604-第一分水管,605-圆柱壳,606-第一电磁阀,607-弧形管,608-第二分水管,609-第二电磁阀,610-活塞板,611-第一连接杆,612-连接板,613-第一电动推杆,614-齿牙板,6141-滑轨,615-滑动壳,616-转轴,617-第一齿轮,618-扭簧,619-齿条,620-齿牙块,701-转动壳,702-齿环,703-第一伺服电机,7031-第二齿轮,704-搅动板,705-密封板,706-往复丝杠,707-连接块,708-清理板,709-第二伺服电机,710-连杆,801-第一滑动套,802-第二电动推杆,803-滑动板,804-伸缩杆,805-第一弹簧,901-过滤壳,902-滑动杆,903-第二弹簧,904-第二滑动套,905-排污管,906-第三伺服电机,907-转动板,908-第二连接杆,909-方形板,910-第一环形板,911-第二环形板,912-花键杆,913-刮板,914-第三弹簧。Reference number: 1-first support frame, 2-mixing chamber, 3-top plate, 301-inlet valve, 4-water inlet pipe, 5-control panel, 601-second support frame, 602-support column, 603- Material tank, 604-first water distribution pipe, 605-cylindrical shell, 606-first solenoid valve, 607-arc pipe, 608-second water distribution pipe, 609-second solenoid valve, 610-piston plate, 611-section A connecting rod, 612-connecting plate, 613-first electric push rod, 614-tooth plate, 6141-slide rail, 615-slide shell, 616-rotating shaft, 617-first gear, 618-torsion spring, 619- Rack, 620-tooth block, 701-rotating shell, 702-gear ring, 703-first servo motor, 7031-second gear, 704-stirring plate, 705-seal plate, 706-reciprocating screw, 707- Connection block, 708-cleaning plate, 709-second servo motor, 710-connecting rod, 801-first sliding sleeve, 802-second electric push rod, 803-sliding plate, 804- telescopic rod, 805-first spring , 901-Filter shell, 902-Sliding rod, 903-Second spring, 904-Second sliding sleeve, 905-Drain pipe, 906-Third servo motor, 907-Rotating plate, 908-Second connecting rod, 909- Square plate, 910-first annular plate, 911-second annular plate, 912-spline rod, 913-scraper, 914-third spring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
一种具有物料精准配比功能的二乙基甲苯二胺生产装置,如图1-图10所示,包括有第一支撑架1,第一支撑架1上螺栓连接有混合舱2,混合舱2从下往上由圆形渐变成正方形,混合舱2的底部嵌有排料管,且混合舱2的排料管上安装有阀门,混合舱2的上侧面螺栓连接有顶板3,顶板3的右部嵌有进气阀301,进气阀301进入空气,使二乙基甲苯二胺快速从混合舱2内排出,减少排料的时间,顶板3的左部嵌有进水管4,且进水管4的右端口安装有用于多角度喷水的喷头,利用进水管4右端的喷头使清洗液均匀喷洒到混合舱2内,第一支撑架1的右部设有控制面板5,第一支撑架1上设有定量配比机构,操作人员对定量配比机构设定,使两种液体原料进入到混合舱2的量为特定比例,提高了制备的二乙基甲苯二胺的质量,避免了两种液体原料混合比例不准确,定量配比机构与混合舱2连通,定量配比机构将两种液体原料按照特定的比例混合生产二乙基甲苯二胺,混合舱2内设有搅拌机构,搅拌机构用于对两种液体原料搅拌进行均匀混合,搅拌机构搅动两种液体原料在混合舱2内的四个转弯处不断激烈碰撞,在搅拌机构和混合舱2的配合下使两种液体原料充分搅拌,使两种液体原料充分接触反应,提高了二乙基甲苯二胺的生产效率,定量配比机构将两种液体原料排入到混合舱2内部,由搅拌机构搅拌,使两种液体原料均匀接触反应生产二乙基甲苯二胺,混合舱2内设有内壁清理机构,搅拌机构和内壁清理机构配合,生产完成的二乙基甲苯二胺排出混合舱2,搅拌机构带动着内壁清理机构对混合舱2进行清理,操作人员将清洗液通过进水管4泵送至混合舱2内,经过内壁清理机构不断对混合舱2内壁进行清理,以保障下次生产质量的稳定;定量配比机构、搅拌机构和内壁清理机构均与控制面板5电连接。A diethyltoluenediamine production device with the function of accurate proportioning of materials, as shown in Figure 1-Figure 10, includes a
在使用本装置时,操作人员将定量配比机构内装满制备二乙基甲苯二胺的原料,随后操作人员对定量配比机构设定,使两种液体原料进入到混合舱2的量为特定比例,提高了制备的二乙基甲苯二胺的质量,避免了两种液体原料混合比例不准确,随后操作人员按下控制面板5上的启动按键,随后控制面板5启动定量配比机构,定量配比机构将两种液体原料排入到混合舱2内,同时控制面板5启动搅拌机构,搅拌机构搅动两种液体原料在混合舱2内的四个转弯处不断激烈碰撞,在搅拌机构和混合舱2的配合下使两种液体原料充分搅拌,使两种液体原料充分接触反应,提高了二乙基甲苯二胺的生产效率,经过一段时间后,进入到混合舱2两种液体原料的总量到达指定值时,控制面板5关闭定量配比机构,然后经过搅拌机构搅拌一段时间后,控制面板5关闭搅拌机构,操作人员将混合舱2的排料管与二乙基甲苯二胺收集箱通过导管连通,随后操作人员打开混合舱2排料管上的阀门,使混合舱2内部的二乙基甲苯二胺沿导管进入到二乙基甲苯二胺收集箱内,同时进气阀301打开,使二乙基甲苯二胺快速从混合舱2内排出,当二乙基甲苯二胺全部排出后,操作人员关闭混合舱2排料管上的阀门,然后将二乙基甲苯二胺收集箱上的导管与混合舱2排料管断开连接,随后操作人员通过控制面板5启动搅拌机构和内壁清理机构,搅拌机构带动内壁清理机构对混合舱2内进行清理,同时操作人员将清洗液通过进水管4泵送至混合舱2内,经过内壁清理机构不断对混合舱2内壁进行清理,随后操作人员将清洗液和残留的二乙基甲苯二胺和杂质从混合舱2排料管排出,随后控制面板5关闭搅拌机构和内壁清理机构,方便本装置继续生产二乙基甲苯二胺。When using this device, the operator fills the quantitative proportioning mechanism with raw materials for preparing diethyltoluenediamine, and then the operator sets the quantitative proportioning mechanism so that the amount of the two liquid raw materials entering the mixing
实施例2Example 2
在实施例1的基础之上,如图3-图6所示,定量配比机构包括有第二支撑架601,第二支撑架601螺栓连接于混合舱2的后侧面,第二支撑架601的上侧面螺栓连接有支撑柱602,支撑柱602的上部螺栓连接有两个物料箱603,两个物料箱603的上部均嵌有进料管,操作人员将两个物料箱603上端的进料口分别与两种液体原料的供给箱连通,将两种液体原料泵送至两个物料箱603内,使两个物料箱603内始终充满液体原料,两个物料箱603的下端均焊接有第一分水管604,两个物料箱603分别与相邻的第一分水管604连通,两个第一分水管604的下端均焊接有若干个圆柱壳605,若干个圆柱壳605与相邻的第一分水管604之间分别安装有第一电磁阀606,若干个圆柱壳605的上部均嵌有弧形管607,左右两侧的弧形管607前端均嵌于第二分水管608,若干个弧形管607上均安装有第二电磁阀609,若干个第一电磁阀606和第二电磁阀609分别与控制面板5电连接,两个第二分水管608分别通过导管与混合舱2连通,若干个圆柱壳605的内部均滑动连接有活塞板610,若干个圆柱壳605与其内部的活塞板610密封滑动,活塞板610将圆柱壳605内的液体原料沿弧形管607推出,被推出的液体原料进入到第二分水管608内,随后两种液体原料便流入到混合舱2内,若干个活塞板610的下侧面均焊接有第一连接杆611,第一连接杆611的下端焊接有用于限位的圆板,圆柱壳605的下部开设有圆形通孔,第一连接杆611穿过圆柱壳605的圆形通孔,两个物料箱603的下部设有进料组件,进料组件用于调节两种液体原料的比例。On the basis of
如图5和图6所示,进料组件包括有连接板612,连接板612滑动连接于若干个第一连接杆611的下部,第二支撑架601上嵌有第一电动推杆613,当第一电动推杆613的推杆处于没有伸出状态时,所有的第一电磁阀606处于开启状态,当第一电动推杆613的推杆带动着连接板612向上移动时,控制面板5便开启所有的第二电磁阀609并关闭所有的第一电磁阀606,第一电动推杆613与控制面板5电连接,第一电动推杆613的推杆与连接板612焊接,若干根第一连接杆611外侧面的左右两部分别焊接有齿牙板614,若干根第一连接杆611外侧面前部均通过螺栓安装有滑轨6141,若干个滑轨6141的前侧面设置有刻度线,若干个滑轨6141上均滑动连接有滑动壳615,经过对两侧滑动壳615按照特定比例进行调节,使两种液体原料进入到混合舱2内的量为定值,如此避免了物料箱603底部压力对进料的影响,同时避免了两种液体物料进料量不同,导致两种液体物料配比不精确,造成二乙基甲苯二胺生产品生产质量下降,若干个滑动壳615的中部均转动连接有转轴616,若干个转轴616的前端均穿过相邻的滑动壳615且与其转动连接,若干个转轴616的前端均焊接有转动轮,若干个转轴616上均安装有第一齿轮617,若干个第一齿轮617均位于相邻滑动壳615的内侧,若干个转轴616外侧面的后部均环套有扭簧618,若干个扭簧618的两端分别固接于相邻的滑动壳615和第一齿轮617,若干个滑动壳615左右两侧均滑动连接有齿条619,若干个滑动壳615内的两个齿条619分别位于相邻第一齿轮617的上下两侧且相互啮合,若干个滑动壳615的左右两侧均滑动连接有齿牙块620,相邻的两个齿牙块620分别与相邻的齿牙板614啮合,若干个齿牙块620分别通过固定板与相邻的齿条619焊接,转轴616通过带动第一齿轮617逆时针转动使两个齿条619和其上部的其他部件相远离移动,扭簧618被旋紧,相邻的两个齿条619分别通过固定板带动其上的齿牙块620相远离移动,若干个滑动壳615的下侧均焊接有用于限位的圆板。As shown in FIG. 5 and FIG. 6 , the feeding assembly includes a connecting
如图7-图9所示,搅拌机构包括有转动壳701,转动壳701转动连接于混合舱2的底部中心处,转动壳701的下部穿过混合舱2,转动壳701与混合舱2的连接处安装有密封件,转动壳701的上部周向等间距开设有四个长条通孔,转动壳701外侧面的下部焊接有齿环702,混合舱2的底部通过安装座螺栓连接有第一伺服电机703,第一伺服电机703与控制面板5电连接,第一伺服电机703带有自锁功能,第一伺服电机703的输出轴上键连接有第二齿轮7031,第二齿轮7031与齿环702啮合,转动壳701的外侧面周向等间距焊接有四个搅动板704,两种液体物料在逆时针搅拌的过程中,不断冲击混合舱2的转弯处,使两种液体物料碰撞混合,利用搅动板704和混合舱2配合使两种液体充分均匀混合,减少了对两种液体物料的搅拌的时间,提高了二乙基甲苯二胺的生产效率,四个搅动板704分别与四个长条通孔交错,转动壳701的内侧面焊接有密封板705,密封板705位于转动壳701的长条通孔下侧,转动壳701上设有清理组件,清理组件用于清理四个搅动板704外侧面残留的二乙基甲苯二胺。As shown in FIG. 7-FIG. 9, the stirring mechanism includes a
如图9所示,清理组件包括有往复丝杠706,往复丝杠706转动连接于密封板705的上侧面,转动壳701内侧面的上部滑动连接有连接块707,连接块707的外侧面周向等间距设有四个方形凸起,连接块707的四个方形凸起分别穿过转动壳701的四个长条通孔且与其滑动连接,往复丝杠706穿过连接块707且与其螺纹连接,连接块707的四个方形凸起处分别焊接有清理板708,清理板708与相邻的两个搅动板704滑动接触,往复丝杠706通过螺纹带动着连接块707和四个清理板708沿转动壳701向下移动,四个清理板708对四个搅动板704的外侧面残留的二乙基甲苯二胺和杂质进行刮除清理,减少四个搅动板704上粘连的二乙基甲苯二胺和杂质,避免对下次制备二乙基甲苯二胺产生影响,顶板3上通过安装座螺栓有第二伺服电机709,第二伺服电机709与控制面板5电连接,第二伺服电机709的输出轴穿过顶板3且与其转动连接,第二伺服电机709的输出轴的下端通过联轴器连接有连杆710,连杆710的下端与往复丝杠706上端通过单向轴套连接,由于连杆710和往复丝杠706连接的单向轴套,此时转动壳701逆时针转动不会带动着连杆710转动。As shown in FIG. 9 , the cleaning assembly includes a
如图10所示,内壁清理机构包括有第一滑动套801,第一滑动套801滑动连接于连杆710的外侧面,第一滑动套801的外环面焊接有四个铰接座,顶板3的上侧面通过安装座螺栓有第二电动推杆802,第二电动推杆802与控制面板5电连接,第二电动推杆802的推杆通过横向板与第一滑动套801焊接,四个搅动板704的中部均开设有凹槽,四个搅动板704的凹槽内均滑动连接有滑动板803,四个滑动板803沿相邻搅动板704的凹槽向外侧滑动,四个滑动板803接触到混合舱2内壁,四个滑动板803的外端均固接有弹性拨片,利用四个滑动板803对混合舱2残留的二乙基甲苯二胺和杂质进行清理,避免混合舱2内壁的杂质影响下次对二乙基甲苯二胺制备,提高了二乙基甲苯二胺的质量,四个搅动板704的上侧面均开设有滑槽,四个搅动板704的滑槽内均滑动连接有连接柱,四个连接柱的下端分别与相邻的滑动板803焊接,四个连接柱和第一滑动套801上的四个铰接座之间分别铰接有伸缩杆804,第一滑动套801沿连杆710向下滑动,第一滑动套801带动着四个伸缩杆804的下端相远离移动,四个伸缩杆804的下端分别向外侧推动相邻的滑动板803,四个滑动板803沿相邻搅动板704的凹槽向外侧滑动,四个伸缩杆804的外侧面均环套有第一弹簧805,四个第一弹簧805的两端分别固接于相邻伸缩杆804的上下两部,当滑动板803的外端接触到混合舱2内壁转弯处时,在第一弹簧805弹力的作用下使伸缩杆804带动着滑动板803沿搅动板704向外侧滑动,使四个滑动板803始终与混合舱2内壁接触。As shown in Figure 10, the inner wall cleaning mechanism includes a first sliding
在使用本装置时,操作人员使用扶梯等工具攀爬到混合舱2的上部,然后操作人员逆时针转动其中一个转轴616上的转动轮,转轴616通过带动第一齿轮617逆时针转动使两个齿条619和其上部的其他部件相远离移动,扭簧618被旋紧,相邻的两个齿条619分别通过固定板带动其上的齿牙块620相远离移动,两个相邻的齿牙块620分别与相邻的齿牙板614失去啮合,随后操作人员将滑动壳615带动着其上的圆板沿滑轨6141向上滑动,当到达指定位置时,操作人员松开转轴616上的转动轮,随后在扭簧618扭力的作用下使两个齿条619带动着其上的齿牙块620复位,两个齿牙块620重新与相邻的齿牙板614啮合,使滑动壳615重新被固定,然后操作人员重复上述操作,对其他的滑动壳615位置重新固定,操作人员根据滑轨6141上的刻度线精准调节滑动壳615的位置,调整活塞板610每次向上移动的距离,随后操作人员将两个物料箱603上端的进料口分别与两种液体原料的供给箱连通,将两种液体原料泵送至两个物料箱603内,使两个物料箱603内始终充满液体原料,然后操作人员按下控制面板5的启动按键,控制面板5首先启动第一电动推杆613,当第一电动推杆613的推杆处于没有伸出状态时,所有的第一电磁阀606处于开启状态,当第一电动推杆613的推杆带动着连接板612向上移动时,控制面板5便开启所有的第二电磁阀609并关闭所有的第一电磁阀606,第一电动推杆613的推杆带动着连接板612向上移动,连接板612沿所有的第一连接杆611向上滑动,当连接板612挤压到滑动壳615下部的圆板时,连接板612便带动着第一连接杆611和活塞板610沿相邻的圆柱壳605内壁向上移动,活塞板610将圆柱壳605内的液体原料沿弧形管607推出,被推出的液体原料进入到第二分水管608内,位置偏上的滑动壳615使与其配合的活塞板610向上移动的距离较少,使圆柱壳605内的液体原料推入偏少,利用两侧的圆柱壳605每次推送的液体物料的体积不同来精准配比,随后两种液体原料便流入到混合舱2内,第一电动推杆613的推杆带动着连接板612向下移动,连接板612带动着所有的活塞板610和第一连接杆611复位,在活塞板610和第一连接杆611复位过程中,第一电磁阀606开启第二电磁阀609关闭,两种液体原料经两个第一分水管604进入到圆柱壳605内,经过对两侧的滑动壳615高度调节,使每个圆柱壳605每次推入到第二分水管608的液体原料均为定值,经过对两侧滑动壳615按照特定比例进行调节,使两种液体原料进入到混合舱2内的量为定值,如此避免了物料箱603底部压力对进料的影响,同时避免了两种液体物料进料量不同,导致两种液体物料配比不精确,造成二乙基甲苯二胺生产品生产质量下降。When using the device, the operator climbs to the upper part of the mixing
同时控制面板5启动第一伺服电机703,第一伺服电机703的输出轴带动着第二齿轮7031顺时针转动,第二齿轮7031通过齿环702带动着转动壳701和其上部的其他部件逆时针转动,转动壳701带动着往复丝杠706和连接块707转动,由于连杆710和往复丝杠706连接为单向轴套,此时转动壳701逆时针转动不会带动着连杆710转动,转动壳701带动着四个搅动板704逆时针转动,对进入到混合舱2内的两种液体物料进行搅动,两种液体物料在逆时针搅拌的过程中,不断冲击混合舱2内的转弯处,使两种液体物料碰撞混合,利用搅动板704和混合舱2配合使两种液体充分均匀混合,减少了对两种液体物料的搅拌的时间,提高了二乙基甲苯二胺的生产效率,经过一端时间后,控制面板5使第一电动推杆613复位并关闭,使两种液体物料停止进入混合舱2内,再经过一段时间的搅拌,二乙基甲苯二胺制备完成,控制面板5关闭第一伺服电机703,随后操作人员将二乙基甲苯二胺收集箱和混合舱2排料管通过导管连通,然后操作人员开启混合舱2排料管上的阀门,二乙基甲苯二胺经过排料管进入到二乙基甲苯二胺收集箱内,同时进气阀301进入空气,使二乙基甲苯二胺快速从混合舱2内排出,减少排料的时间,当二乙基甲苯二胺全部排出后,操作人员关闭排料管上的阀门,并将二乙基甲苯二胺的收集箱上的导管与排料管断开。At the same time, the
然后操作人员将清洗液通过进水管4泵送至混合舱2内,利用进水管4右端的喷头使清洗液均匀喷洒到混合舱2内壁和四个搅动板704上,随后操作人员通过控制面板5启动第二电动推杆802,第二电动推杆802的推杆带动着第一滑动套801沿连杆710向下滑动,第一滑动套801带动着四个伸缩杆804的下端相远离移动,四个伸缩杆804的下端分别向外侧推动相邻的滑动板803,四个滑动板803沿相邻搅动板704的凹槽向外侧滑动,当四个滑动板803接触到混合舱2内壁时,四根伸缩杆804向内压缩,同时第一弹簧805被压缩,随后操作人员通过控制面板5再次启第一伺服电机703,使转动壳701带动着四个搅动板704逆时针转动,四个搅动板704便带动其上的滑动板803沿混合舱2内壁逆时针转动,当滑动板803的外端接触到混合舱2内壁转弯处时,在第一弹簧805弹力的作用下使伸缩杆804带动着滑动板803沿搅动板704向外侧滑动,使四个滑动板803始终与混合舱2内壁接触,当滑动板803经过混合舱2转弯处时,滑动板803受到挤压后沿搅动板704向内移动,同时伸缩杆804收缩,第一弹簧805被压缩,利用四个滑动板803对混合舱2残留的二乙基甲苯二胺和杂质进行清理,避免混合舱2内壁的杂质影响下次对二乙基甲苯二胺制备,提高了二乙基甲苯二胺的质量。Then the operator pumps the cleaning liquid into the mixing
当对混合舱2内壁清理完毕后,控制面板5自动关闭第一伺服电机703,控制面板5使第二电动推杆802复位并关闭,四个滑动板803复位,在四个滑动板803复位的过程中,四个搅动板704分别对四个滑动板803的外侧面粘连的杂质进行清理,然后控制面板5启动第二伺服电机709,第二伺服电机709的输出轴带动连杆710顺时针转动,连杆710通过单向轴套带动着往复丝杠706顺时针转动,往复丝杠706通过螺纹带动着连接块707和四个清理板708沿转动壳701的长条通孔向下移动,四个清理板708对四个搅动板704的外侧面残留的二乙基甲苯二胺和杂质进行刮除清理,减少四个搅动板704上粘连的二乙基甲苯二胺和杂质,避免对下次制备二乙基甲苯二胺产生影响,当连接块707移动到往复丝杠706最下侧时,往复丝杠706再带动连接块707向上移动复位,当连接块707复位后,控制面板5随后关闭第二伺服电机709,随后操作人员再次打开排料管上的阀门,使清洗液从排料管排出,清洗液将混合舱2内部残留的二乙基甲苯二胺和杂质排出,然后操作人员关闭排料管上的阀门,方便本装置下次使用。After cleaning the inner wall of the mixing
实施例3Example 3
在实施例2的基础之上,如图11和图12所示,还包括有过滤机构,过滤机构用于对二乙基甲苯二胺中的杂质进行清理,过滤机构包括有过滤壳901,过滤壳901滑动连接于转动壳701的下部,过滤壳901的形状为锥台形,过滤壳901设置为锥台形用于将其上部的杂质排出混合舱2,使过滤壳901上侧面的杂质向中部汇聚,密封板705的左右两侧分别滑动连接有滑动杆902,两根滑动杆902与密封板705之间安装有密封件,两根滑动杆902的上端分别焊接有用于限位的圆板,两根滑动杆902的外侧面分别环套有第二弹簧903,两个第二弹簧903的两端分别固接于密封板705和相邻的滑动杆902,两根滑动杆902的下端焊接有第二滑动套904,转动壳701的下部周向等间距开设有若干个方形通孔,第二滑动套904与转动壳701滑动连接,第二滑动套904用于密封转动壳701下部的方形通孔,连接块707向下挤压两根滑动杆902,滑动杆902带动着第二滑动套904向下移动,两个第二弹簧903被压缩,第二滑动套904逐渐与转动壳701下端部的方形通孔失去密封,混合舱2的底部通过安装座螺栓连接有排污管905,排污管905与第二滑动套904滑动连接,过滤壳901上设有防堵震动组件,防堵震动组件用于对过滤壳901上的杂质进行清理。On the basis of Example 2, as shown in FIG. 11 and FIG. 12 , a filter mechanism is also included. The filter mechanism is used to clean the impurities in diethyltoluenediamine. The filter mechanism includes a
防堵震动组件包括有第三伺服电机906,第三伺服电机906通过安装座螺栓连接于混合舱2底部的右侧,第三伺服电机906与控制面板5电连接,第三伺服电机906的输出轴上键连接有转动板907,转动板907的左侧面焊接有连接柱,混合舱2的底部滑动连接有第二连接杆908,第二连接杆908与混合舱2之间安装有密封件,第二连接杆908的下端焊接有方形板909,方形板909的中部开设有滑槽,转动板907的连接柱滑动连接于方形板909的滑槽内,第二连接杆908的上端焊接有第一环形板910,第一环形板910与过滤壳901下侧面焊接,通过方形板909带动着第二连接杆908和第一环形板910上下往复移动,使杂质沿过滤壳901的倾斜面向中部汇聚,然后从转动壳701下部的方形通孔排出,避免杂质粘连在过滤壳901上使杂质难以从混合舱2内排出,对下次制备二乙基甲苯二胺时造成影响,转动壳701外侧面的下部焊接有第二环形板911,第二环形板911位于转动壳701四个方形通孔的上侧,第二环形板911周向等间距滑动连接有三个花键杆912,三个花键杆912的上端均焊接有用于限位的圆板,三个花键杆912的下端均焊接有刮板913,三个刮板913分别与过滤壳901的上侧面滑动接触,第二环形板911带动着三个花键杆912和其上部的刮板913沿过滤壳901上侧面转动,利用三个刮板913对过滤壳901不断清理,避免二乙基甲苯二胺内的杂质将过滤壳901上的过滤孔堵塞,三个花键杆912的外侧面分别环套有第三弹簧914,三个第三弹簧914的两端分别固接于第二环形板911和相邻的刮板913。The anti-blocking vibration assembly includes a
在二乙基甲苯二胺生产完成后,操作人员打开排料管上的阀门,使二乙基甲苯二胺通过排料管和其上的导管进入到二乙基甲苯二胺收集箱内,经过滤壳901对二乙基甲苯二胺过滤,减少二乙基甲苯二胺内杂质的含量,提高了二乙基甲苯二胺的纯度,当二乙基甲苯二胺从排料管排出时,控制面板5启动第一伺服电机703,使转动壳701带动第二环形板911逆时针转动,第二环形板911带动着三个花键杆912和其上部的刮板913沿过滤壳901上侧面转动,利用三个刮板913对过滤壳901不断清理,避免二乙基甲苯二胺内的杂质将过滤壳901上的过滤孔堵塞,且过滤壳901为锥台形,使过滤壳901上侧面的杂质向中部汇聚,当二乙基甲苯二胺全部排出后,通过进水管4向混合舱2内泵入定量的清洗液,然后对混合舱2和四个搅动板704上粘连的二乙基甲苯二胺和杂质进行清理,当往复丝杠706带动着连接块707向下移动时,连接块707向下挤压两根滑动杆902,滑动杆902带动着第二滑动套904向下移动,两个第二弹簧903被压缩,第二滑动套904逐渐与转动壳701的方形通孔失去密封,当连接块707移动到最底部时,控制面板5关闭第二伺服电机709,然后清洗液和混合舱2内部的杂质从转动壳701的方形通孔排出,经第二滑动套904和排污管905排出,在清洗液和混合舱2内部的杂质排出的过程中,控制面板5启动第三伺服电机906,第三伺服电机906的输出轴带动着转动板907和其上的连接柱转动,转动板907通过方形板909带动着第二连接杆908和第一环形板910上下往复移动,第一环形板910带动着过滤壳901沿转动壳701上下短距离往复移动,滤壳901带动着三个刮板913和三个花键杆912上下往复移动,同时三个第三弹簧914不断被压缩复位,使杂质沿过滤壳901的倾斜面向中部汇聚,然后从转动壳701的方形通孔排出,避免杂质粘连在过滤壳901上使杂质难以从混合舱2内排出,对下次制备二乙基甲苯二胺时造成影响,当清洗液和杂质全部排出后,控制面板5再次启动第二伺服电机709,使连接块707复位后控制面板5关闭第二伺服电机709,在两个第二弹簧903的弹力作用下使滑动杆902和第二滑动套904复位,第二滑动套904重新与转动壳701密封配合,同时控制面板5使第三伺服电机906的输出轴复位并关闭,方便本装置下次使用。After the production of diethyltoluenediamine is completed, the operator opens the valve on the discharge pipe, so that diethyltoluenediamine enters the diethyltoluenediamine collection box through the discharge pipe and the conduit on it.
实施例4Example 4
在实施例3的基础之上,在对两种液体物料的比例进行调节时,由于圆柱壳605的体积相同,操作人员根据所需两种液体物料的比例对左右两侧的圆柱壳605选择不同的个数,然后在配合调节滑动壳615的位置,对两种物料比例进行调节,当有几个圆柱壳605为不运行的状态,那么操作人员便通过控制面板5关闭没有运行圆柱壳605上相连的第一电磁阀606和第二电磁阀609,方便两种物料按照特定的比例进行进料。On the basis of Example 3, when adjusting the ratio of the two liquid materials, since the volume of the
本领域技术人员在考虑说明书及实践这里公开的公开后,将容易想到本公开的其它实施方案。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由下面的权利要求指出。Other embodiments of the present disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or techniques in the technical field not disclosed by the present disclosure . The specification and examples are to be regarded as exemplary only, with the true scope and spirit of the disclosure being indicated by the following claims.
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。It is to be understood that the present disclosure is not limited to the precise structures described above and illustrated in the accompanying drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
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