CN114794179A - Walnut bag production line - Google Patents
Walnut bag production line Download PDFInfo
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- CN114794179A CN114794179A CN202210233425.1A CN202210233425A CN114794179A CN 114794179 A CN114794179 A CN 114794179A CN 202210233425 A CN202210233425 A CN 202210233425A CN 114794179 A CN114794179 A CN 114794179A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 235000009496 Juglans regia Nutrition 0.000 title claims abstract description 16
- 235000020234 walnut Nutrition 0.000 title claims abstract description 16
- 240000007049 Juglans regia Species 0.000 title 1
- 238000003825 pressing Methods 0.000 claims abstract description 242
- 238000007493 shaping process Methods 0.000 claims abstract description 52
- 238000004049 embossing Methods 0.000 claims abstract description 44
- 241000758789 Juglans Species 0.000 claims abstract description 15
- 238000004898 kneading Methods 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 39
- 238000005096 rolling process Methods 0.000 claims description 18
- 238000005520 cutting process Methods 0.000 claims description 14
- 238000009966 trimming Methods 0.000 claims description 13
- 238000010025 steaming Methods 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 235000013305 food Nutrition 0.000 description 6
- 239000010985 leather Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 235000006694 eating habits Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000015927 pasta Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000007920 subcutaneous administration Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/02—Embossing machines
- A21C11/08—Embossing machines with engraved moulds, e.g. rotary machines with die rolls
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/10—Machines or apparatus for shaping batches of dough before subdivision combined with dough-dividing apparatus
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
- A21C9/068—Tools for crimping or trimming of edges or rims, e.g. hand-operated
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Seeds, Soups, And Other Foods (AREA)
Abstract
Description
技术领域technical field
本发明一种核桃包生产线,属于食品加工机械技术领域。The invention relates to a walnut bag production line, which belongs to the technical field of food processing machinery.
背景技术Background technique
随着国家与社会的发展以及便利的交通方式带动人员的流通,南北方的饮食习惯逐渐在被互相融合接受,包子等面食逐渐被广泛喜爱,需求量逐渐的增大。因此传统的手工制作包子等面食的方法因其制作效率较慢,已经不能满足人们的需要。With the development of the country and society and the flow of people driven by convenient transportation, the eating habits of the north and the south are gradually being integrated and accepted. Therefore, the traditional method of making pasta such as steamed buns by hand can no longer meet people's needs because of its slow production efficiency.
发明内容SUMMARY OF THE INVENTION
本发明克服了现有技术存在的不足,提供了一种核桃包生产线,自动化加工,大大提高了加工效率。The present invention overcomes the deficiencies of the prior art, provides a walnut bun production line, can be processed automatically, and greatly improves the processing efficiency.
为了解决上述技术问题,本发明采用的技术方案为:一种核桃包生产线,包括面皮分割整形机、面皮压花翻面机、包子成型机、供馅机和捏花机,所述面皮分割整形机的出料口与面皮压花翻面机的入料口连接,所述面皮压花翻面机的出料口与包子成型机的入料口连接;In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: a walnut bun production line, comprising a dough skin dividing and shaping machine, a dough skin embossing and turning machine, a bun forming machine, a stuffing machine and a flower kneading machine, and the dough skin is divided and shaped. The discharging port of the machine is connected with the feeding port of the dough embossing and turning machine, and the discharging port of the dough embossing turning machine is connected with the feeding port of the bun forming machine;
所述面皮压花翻面机上设置有压花模具,所述压花模具用于在面皮表面上压制花纹,所述包子成型机上设置有供馅机,所述包子成型机的出料口设置有捏花机,通过所述捏花机完成包子的成型。The dough embossing and turning machine is provided with an embossing die, and the embossing die is used to press patterns on the surface of the dough. A flower-kneading machine, through which the buns are formed.
所述面皮分割整形机的结构为:包括死面压皮辊组件和面皮分割整形机,所述死面压皮辊组件设置在面皮分割整形机上侧,与面皮分割整形机或单独使用,或配合使用;The structure of the dough dividing and shaping machine is as follows: it includes a dead surface pressing roller assembly and a dough dividing and shaping machine. The dead surface pressing roller assembly is arranged on the upper side of the dough dividing and shaping machine, and can be used alone or in cooperation with the dough dividing and shaping machine. use;
所述死面压皮辊组件的结构为:包括压皮辊组件固定架、压皮辊固定座入料排轮组件、出料皮带组件、入料排轮组件支撑杆、上压辊、下压辊和压料辊间隙调节手轮,所述压皮辊固定座设置在压皮辊组件固定架上,所述上压辊和下压辊均平行设置在压皮辊固定座上,所述压皮辊固定座上设置有用于调节上压辊和下压辊之间间隙的压料辊间隙调节手轮,所述上压辊和下压辊入料口一侧的压皮辊固定座上通过入料排轮固定座设置有入料排轮组件,所述入料排轮组件和入料排轮固定座之间设置有入料排轮组件支撑杆,所述入料排轮组件支撑杆用于支撑及调整入料排轮组件的入料角度,所述上压辊和下压辊的出料口一侧的压皮辊固定座上水平设置有出料皮带组件,所述出料皮带组件和上压辊及下压辊均通过动力装置驱动进行动作;The structure of the dead surface pressing roller assembly is: including a pressing roller assembly fixing frame, a pressing roller fixing seat feeding and discharging wheel assembly, a discharging belt assembly, a supporting rod of the feeding and discharging wheel assembly, an upper pressing roller, a lower pressing A hand wheel for adjusting the gap between the roller and the pressing roller, the pressing roller fixing seat is arranged on the fixing frame of the pressing roller assembly, the upper pressing roller and the lower pressing roller are both arranged on the pressing roller fixing seat in parallel, The top roller fixing seat is provided with a pressing roller gap adjustment hand wheel for adjusting the gap between the upper pressing roller and the lower pressing roller. The feed wheel fixing seat is provided with a feed wheel assembly, and a support rod of the feed wheel assembly is arranged between the feed wheel assembly and the feed wheel fixed seat, and the support rod of the feed wheel assembly is used for In order to support and adjust the feeding angle of the feeding and discharging wheel assembly, a discharge belt assembly is horizontally arranged on the top pressing roller fixed seat on the discharge port side of the upper pressing roller and the lower pressing roller. And the upper and lower pressure rollers are driven by the power device to move;
面皮分割整形机的结构为:包括面皮分割整形机机架、压面辊组件、入料皮带固定架、入料皮带组件、入料皮带导向排轮、面皮分割刀组件和出料皮带组件;所述入料皮带组件设置在面皮分割整形机机架一侧的入料皮带固定座上,所述出料皮带组件设置在面皮分割整形机机架的另一侧,所述入料皮带固定架设置在入料皮带组件和入料皮带固定座之间,所述入料皮带固定架的一端设置在入料皮带固定座上,所述入料皮带固定架的另一端设置在入料皮带组件上,所述入料皮带固定架用于支撑固定入料皮带组件,所述入料皮带导向排轮设置在入料皮带组件的出料端,所述入料皮带导向排轮用于物料的导向,所述压面辊组件设置在入料皮带组件和出料皮带组件之间的面皮分割整形机机架上,所述压面辊组件的出料端设置有面皮分割刀组件,所述面皮分割刀组件用于物料修边整形,将物料参差不齐的部分切除以及对物料宽度进一步修整;The structure of the dough dividing and shaping machine is: including the frame of the dough dividing and shaping machine, the pressing roller assembly, the feeding belt fixing frame, the feeding belt assembly, the feeding belt guide wheel, the dough dividing knife assembly and the discharging belt assembly; The feeding belt assembly is set on the feeding belt fixing seat on one side of the frame of the dough splitting and shaping machine, the discharging belt assembly is set on the other side of the frame of the dough splitting and shaping machine, and the feeding belt fixing frame is set Between the feeding belt assembly and the feeding belt fixing base, one end of the feeding belt fixing frame is set on the feeding belt fixing base, and the other end of the feeding belt fixing frame is set on the feeding belt assembly, The feeding belt fixing frame is used to support and fix the feeding belt assembly, the feeding belt guide wheel is arranged at the discharge end of the feeding belt assembly, and the feeding belt guiding wheel is used for material guidance, so The pressing roller assembly is arranged on the frame of the dough dividing and shaping machine between the feeding belt assembly and the discharging belt assembly, and the discharging end of the pressing roller assembly is provided with a dough dividing knife assembly, and the dough dividing knife assembly is It is used for material trimming and shaping, cutting off the uneven part of the material and further trimming the width of the material;
所述压面辊组件的结构为:包括面皮上压辊、面皮下压辊、输送带主动辊、入料托辊、面皮压料辊和压料辊固定座,所述面皮上压辊、面皮下压辊、输送带主动辊、入料托辊和面皮压料辊均平行设置在压料辊固定座上,所述入料托辊位于入料口处,所述入料托辊与面皮上压辊和面皮下压辊之间设置有面皮宽度调整块和面皮宽度标尺,所述面皮宽度标尺平行于入料托辊设置,所述面皮宽度调整块活动设置在面皮宽度标尺上,所述面皮宽度调整块能沿面皮宽度标尺移动用于调整进入面皮上压辊和面皮下压辊时的宽度,所述输送带主动辊用于驱动输送带运动进行面皮的传输,所述面皮压料辊位于出料口处,且所述面皮压料辊设置在输送带的上侧,物料经入料托辊、面皮上压辊和面皮下压辊完成压面经面皮压料辊出料。The structure of the pressing roller assembly is as follows: it includes a pressing roller on the dough, a pressing roller below the dough, a driving roller of the conveyor belt, a feeding idler, a pressing roller for the dough and a pressing roller fixing seat. The subcutaneous pressing roller, the driving roller of the conveyor belt, the feeding roller and the dough pressing roller are all arranged in parallel on the fixing seat of the pressing roller. The feeding roller is located at the feeding port. A dough width adjustment block and a dough width scale are arranged between the pressing roller and the dough lower pressing roller. The dough width gauge is arranged parallel to the feeding roller, and the dough width adjustment block is movably arranged on the dough width gauge. The width adjustment block can move along the dough width scale to adjust the width when entering the dough upper pressing roller and the dough lower pressing roller. The conveyor belt driving roller is used to drive the conveyor belt to move the dough, and the dough pressing roller is located in At the discharge port, and the dough pressing roller is arranged on the upper side of the conveyor belt, the material is discharged through the feeding roller, dough upper pressing roller and dough lower pressing roller.
所述压皮辊固定座上分别设置有上压辊刮板和下压辊刮板,所述上压辊刮板和下压辊刮板的一端均固定设置在压皮辊固定座上,所述上压辊刮板的另一端贴合上压辊的表面设置,所述下压辊刮板的另一端贴合下压辊的表面设置。The upper pressing roller scraper and the lower pressing roller scraper are respectively arranged on the top pressing roller fixing seat, and one end of the upper pressing roller scraping plate and the lower pressing roller scraper is fixedly arranged on the pressing roller fixing seat, so the The other end of the scraper of the upper pressure roller is arranged in contact with the surface of the upper pressure roller, and the other end of the scraper of the lower pressure roller is arranged in contact with the surface of the lower pressure roller.
所述面皮压花翻面机的结构为:包括面皮翻面机机架、面皮压辊组件、下层输送组件和上层输送组件,所述面皮压辊组件设置在面皮翻面机机架的上侧一端,所述上层输送组件和下层输送组件平行设置在面皮翻面机机架上侧,且所述上层输送组件的进料端与面皮压辊组件的出料口连接,所述下层输送组件位于上层输送组件下方,且所述下层输送组件贯穿面皮压辊组件下侧设置,所述上层输送组件的出料口端短于下层输送组件的进料口端设置,所述下层输送组件和上层输送组件的传输方向相反,所述压花模具为压花辊,所述压花辊设置在上层输送组件上侧,所述压花辊与上层输送组件配合为面皮表面上压制花纹。The structure of the dough embossing and turning machine includes: a dough turning machine frame, a dough pressing roller assembly, a lower conveying assembly and an upper conveying assembly, and the dough pressing roller assembly is arranged on the upper side of the dough turning machine frame At one end, the upper conveying assembly and the lower conveying assembly are arranged in parallel on the upper side of the dough turning machine frame, and the feeding end of the upper conveying assembly is connected to the outlet of the dough pressing roller assembly, and the lower conveying assembly is located at Below the upper conveying assembly, and the lower conveying assembly is arranged through the underside of the dough pressing roller assembly, the outlet end of the upper conveying assembly is set shorter than the feeding port end of the lower conveying assembly, the lower conveying assembly and the upper conveying The conveying direction of the assembly is opposite, the embossing die is an embossing roller, the embossing roller is arranged on the upper side of the upper conveying assembly, and the embossing roller cooperates with the upper conveying assembly to emboss patterns on the surface of the dough.
所述包子成型机的结构为:包括包子成型机机架、包子皮压辊组件、输送组件、托料辊轮和面皮修边轮,所述输送组件设置在包子成型机机架上,所述包子皮压辊组件设置在输送组件进料端的包子成型机机架上,所述包子皮压辊组件出料端的包子成型机机架上设置有面皮修边轮,所述面皮修边轮的作用端位于输送组件的上侧,所述输送组件的末端设置有托料辊轮。The structure of the steamed bun forming machine is as follows: including a steamed steamed steamed steamed bun forming machine frame, a steamed steamed steamed bun pressing roller assembly, a conveying assembly, a material supporting roller and a dough trimming wheel, the conveying assembly is arranged on the frame of the steamed steamed steamed steamed steamed steamed bun, and the The steamed bun pressing roller assembly is arranged on the frame of the steamed bun forming machine at the feed end of the conveying assembly, and the frame of the steamed steamed bun forming machine at the discharging end of the steamed steamed bun skin pressing roller assembly is provided with a dough trimming wheel. The end is located on the upper side of the conveying assembly, and the end of the conveying assembly is provided with a supporting roller.
所述包子成型机机架设置有卷面轮组件;所述卷面轮组件的结构为:包括卷料轮固定架、卷料轮、电机、卷料轮位置调节滑块、卷料轮位置调节手轮、卷料轮固定支架一、卷料轮固定支架二和卷料轮固定块,所述卷料轮固定支架一和卷料轮固定支架二分别设置在输送带的两侧,所述卷料轮位置调节滑块固定设置在卷料轮固定支架上,所述卷料轮固定块滑动设置在卷料轮位置调节滑块上,且所述卷料轮固定块的滑槽垂直于输送带的输送方向设置,所述卷料轮固定架水平设置在卷料轮固定块上,所述电机设置在卷料轮固定架上,所述卷料轮位于卷料轮固定架的下侧,所述卷料轮与输送带的输送方向之间存在夹角,所述卷料轮的一端与电机的动力输出终端连接,所述卷料轮的另一端通过轴承安装在垂直设置于卷料轮固定架的安装板上,所述卷料轮能在电机的驱动下转动,所述卷料轮固定块与卷料轮固定支架二之间设置有调节丝杠,且所述调节丝杠的一端匹配旋拧在卷料轮固定块的螺纹孔内,所述调节丝杠的另一端通过轴承设置在卷料轮固定支架二上,所述卷料轮位置调节手轮固定设置在位于卷料轮固定支架二侧的调节丝杠端部,通过转动卷料轮位置调节手轮驱动调节丝杠转动,使得卷料轮随卷料轮固定架和卷料轮固定块沿调节滑块移动,达到卷料轮横向位置调整之目的。The frame of the bun forming machine is provided with a rolling wheel assembly; the structure of the rolling wheel assembly includes: a rolling wheel fixing frame, a rolling wheel, a motor, a rolling wheel position adjustment slider, and a rolling wheel position adjustment Handwheel, coiling
所述卷料轮固定架通过卷料轮调节架旋转销轴活动设置在卷料轮固定块上,所述卷料轮固定架的顶部设置有卷料轮位置固定把手,通过松开卷料轮位置固定把手可手动转动卷料轮固定架绕卷料轮调节架旋转销轴转动,且所述卷料轮位置固定把手能在卷料轮转动到位后将卷料轮固定架锁紧在卷料轮固定块上,实现对卷料轮卷料角度的调整。The coiling wheel fixing frame is movably arranged on the coiling wheel fixing block through the rotating pin shaft of the coiling wheel adjusting frame, and the top of the coiling wheel fixing frame is provided with a coiling wheel position fixing handle. By loosening the coiling wheel The position fixing handle can manually rotate the reeling wheel fixing frame to rotate around the rotating pin of the reeling wheel adjustment frame, and the reeling wheel position fixing handle can lock the reeling wheel fixing frame to the coiling material after the reeling wheel is rotated in place. On the wheel fixing block, the adjustment of the coiling angle of the coiling wheel is realized.
所述面皮分割刀组件的切料刀后侧设置有边角料导向板,所述边角料导向板与面皮分割刀组件的切料刀相对应,所述边角料导向板外侧的面皮分割整形机机架上设置有边角料接料盒,所述边角料接料盒用于收集通过面皮分割刀组件的切料刀切下的余料。The rear side of the cutting knife of the dough splitting knife assembly is provided with a scrap guide plate, the scrap guide plate is corresponding to the cutting knife of the dough splitting knife assembly, and the outer side of the scrap guide plate is provided on the frame of the dough splitting and shaping machine. There is a leftover material receiving box, and the leftover material receiving box is used to collect the residual material cut by the cutting knife of the dough dividing knife assembly.
所述面皮上压辊上设置有面皮压辊间隙调节手轮,所述面皮压辊间隙调节手轮用于调节面皮上压辊和面皮下压辊之间的间隙,该面皮压辊间隙调节手轮通过链条传动结构同步调整面皮上压辊两端的位置,保证面皮上压辊和面皮下压辊之间保持平行状态。The dough upper pressing roller is provided with a dough pressing roller gap adjustment handwheel, and the dough pressing roller gap adjusting handwheel is used to adjust the gap between the dough upper pressing roller and the dough lower pressing roller. The wheel adjusts the position of both ends of the dough upper pressing roller synchronously through the chain drive structure to ensure the parallel state between the upper dough pressing roller and the lower dough pressing roller.
本发明与现有技术相比具有以下益效果。Compared with the prior art, the present invention has the following beneficial effects.
第一,本发明通过手动将和好的死面放到入料排轮组件上,并用手推到面团至上压辊和下压辊入料口,通过上压辊和下压辊将面团挤压成所需的面饼坯料,然后通过出料皮带组件将面饼坯料运送至下一个加工工位,与后续食品加工机械匹配使用,为后续加工提供坯料,提高了坯料的准备效率。First, the present invention manually puts the reconciled dead surface on the feeding wheel assembly, and manually pushes the dough to the feeding openings of the upper and lower pressing rollers, and squeezes the dough through the upper and lower pressing rollers. The required dough cake blanks are formed, and then the dough cake blanks are transported to the next processing station through the discharge belt assembly, and matched with the subsequent food processing machinery to provide blanks for subsequent processing and improve the preparation efficiency of blanks.
第二,本发明通过面皮宽度调整块调节进入压辊的面皮宽度,而面皮宽度调整块又能参照面皮宽度标尺的刻度进行精准调节,通过调节压辊的间隙实现对面皮厚度的调节,出料时面皮压料辊将压好的面皮压在输送带上,方便后续的操作,本发明实现面皮的自动化、精准化压面,大大提高的加工效率。Second, the present invention adjusts the width of the dough entering the pressing roller through the dough width adjusting block, and the dough width adjusting block can accurately adjust with reference to the scale of the dough width scale, and adjust the thickness of the dough by adjusting the gap between the pressing rollers and discharging When the dough pressing roller presses the pressed dough on the conveyor belt, the subsequent operation is convenient. The present invention realizes the automatic and precise pressing of the dough, and greatly improves the processing efficiency.
第三,本发明通过丝杠滑块结构来调整卷料轮的横向位置,松开卷料轮位置固定把手手动调节卷料轮转动,使得卷料轮能适应不同品类的食品加工,大大提高了设备的加工效率。Thirdly, the present invention adjusts the lateral position of the coiling wheel through the screw-slider structure, and manually adjusts the rotation of the coiling wheel by loosening the position fixing handle of the coiling wheel, so that the coiling wheel can adapt to different types of food processing, greatly improving the The processing efficiency of the equipment.
附图说明Description of drawings
下面结合附图对本发明做进一步的说明。The present invention will be further described below with reference to the accompanying drawings.
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明的前视结构示意图。FIG. 2 is a schematic front view of the structure of the present invention.
图3为本发明的俯视结构示意图。FIG. 3 is a schematic top view of the structure of the present invention.
图4为本发明中带死面压皮辊组件的面皮分割整形机的结构示意图。FIG. 4 is a schematic structural diagram of a dough splitting and shaping machine with a dead dough pressing roller assembly in the present invention.
图5为本发明中带死面压皮辊组件的面皮分割整形机的前视结构示意图。FIG. 5 is a schematic front view of the structure of the dough splitting and shaping machine with a dead dough pressing roller assembly according to the present invention.
图6为本发明中带死面压皮辊组件的面皮分割整形机的侧视结构示意图。6 is a schematic side view of the structure of the dough splitting and shaping machine with a dead dough pressing roller assembly in the present invention.
图7为本发明中带死面压皮辊组件的面皮分割整形机的俯视结构示意图。FIG. 7 is a schematic top view of the structure of the dough splitting and shaping machine with a dead dough pressing roller assembly in the present invention.
图8为本发明中面皮分割整形机的结构示意图。FIG. 8 is a schematic structural diagram of a dough splitting and shaping machine in the present invention.
图9为本发明中面皮分割整形机的俯视结构示意图。FIG. 9 is a schematic top view of the structure of the dough splitting and shaping machine in the present invention.
图10为本发明中压面辊组件的立体结构示意图。FIG. 10 is a schematic three-dimensional structure diagram of the middle pressing roller assembly of the present invention.
图11为本发明中压面辊组件的前面结构示意图。Fig. 11 is a schematic diagram of the front structure of the middle pressure surface roller assembly of the present invention.
图12为本发明中压面辊组件的侧面剖视结构示意图。Figure 12 is a schematic side sectional view of the structure of the middle pressing roller assembly of the present invention.
图13为本发明中压面辊组件的俯视结构示意图。Figure 13 is a schematic top view of the structure of the middle pressure roller assembly of the present invention.
图14为本发明中死面压皮辊组件的结构示意图。FIG. 14 is a schematic structural diagram of the dead-face top roller assembly in the present invention.
图15为本发明中死面压皮辊组件的前视结构示意图。Figure 15 is a schematic front view of the structure of the dead-face top roller assembly in the present invention.
图16为本发明中死面压皮辊组件的侧视结构示意图。Fig. 16 is a schematic side view of the structure of the dead-face top roller assembly in the present invention.
图17为本发明中死面压皮辊组件的俯视结构示意图。Fig. 17 is a schematic top view of the structure of the dead surface top roller assembly in the present invention.
图18为本发明中面皮压花翻面机的立体结构示意图。FIG. 18 is a schematic three-dimensional structure diagram of the dough embossing and turning machine of the present invention.
图19为本发明中面皮压花翻面机的正视结构示意图。Figure 19 is a schematic front view of the structure of the dough embossing and turning machine of the present invention.
图20为本发明中包子成型机的结构示意图。FIG. 20 is a schematic structural diagram of the steamed bun forming machine in the present invention.
图21为本发明中包子成型机的前视结构示意图。FIG. 21 is a schematic front view of the structure of the steamed bun forming machine according to the present invention.
图22为本发明中包子成型机的俯视结构示意图。FIG. 22 is a schematic top view of the structure of the steamed bun forming machine according to the present invention.
图23为本发明中卷面轮组件的立体结构示意图。FIG. 23 is a schematic three-dimensional structure diagram of the rolling wheel assembly in the present invention.
图中:1为面皮分割整形机、11为死面压皮辊组件、111为压皮辊组件固定架、112为入料排轮组件、113为出料皮带组件、114为入料排轮组件支撑杆、115为上压辊、116为下压辊、117为压料辊间隙调节手轮、118为上压辊刮板、119为下压辊刮板、1110为防护罩、1111为调节螺栓、1112为入料排轮固定座、1113为压皮辊固定座、12为面皮分割整形机、121为面皮分割整形机机架、122为压面辊组件、1221为面皮上压辊、1222为面皮下压辊、1223为输送带主动辊、1224为入料托辊、1225为面皮压料辊、1226为压料辊固定座、1227为面皮宽度调整块、1228为面皮宽度标尺、1229为面皮挡板、12210为面皮压辊间隙调节手轮、123为入料皮带固定架、124为入料皮带组件、125为入料皮带导向排轮、126为面皮分割刀组件、127为出料皮带组件、128为边角料导向板、129为边角料接料盒、1210为压皮辊组件、1211为入料皮带存料检测光电传感器、1212为入料皮带固定座、2为面皮压花翻面机、21为面皮翻面机机架、22为面皮压辊组件、23为下层输送组件、24为上层输送组件、25为压花辊、3为包子成型机、31为包子成型机机架、32为包子皮压辊组件、33为输送组件、35为托料辊轮、36为面皮修边轮、37为卷面轮组件、371为卷料轮固定架、372为卷料轮、373为电机、374为卷料轮位置调节滑块、375为卷料轮位置显示刻度标尺、376为卷料轮位置调节手轮、377为卷料轮固定支架一、378为卷料轮固定块、379为卷料轮位置固定把手、3710为卷料轮位置指针、3711为卷料轮固定支架二、3712为调节丝杠、3713为卷料轮调节架旋转销轴、38为控制箱、4为供馅机、5为捏花机。In the figure: 1 is the dough dividing and shaping machine, 11 is the dead surface pressing roller assembly, 111 is the pressing roller assembly fixing frame, 112 is the feeding and discharging wheel assembly, 113 is the discharging belt assembly, and 114 is the feeding and discharging wheel assembly. Support rod, 115 is the upper pressing roller, 116 is the lower pressing roller, 117 is the pressing roller gap adjustment handwheel, 118 is the upper pressing roller scraper, 119 is the lower pressing roller scraper, 1110 is the protective cover, 1111 is the adjusting bolt , 1112 is the feed wheel fixing seat, 1113 is the pressing roller fixing seat, 12 is the dough dividing and shaping machine, 121 is the dough dividing and shaping machine frame, 122 is the pressing roller assembly, 1221 is the dough pressing roller, 1222 is the Dough pressing roller, 1223 is the conveyor belt driving roller, 1224 is the feeding roller, 1225 is the dough pressing roller, 1226 is the pressing roller fixing seat, 1227 is the dough width adjustment block, 1228 is the dough width ruler, 1229 is the dough Baffle, 12210 is the dough roller gap adjustment hand wheel, 123 is the feeding belt fixing frame, 124 is the feeding belt assembly, 125 is the feeding belt guide wheel, 126 is the dough dividing knife assembly, 127 is the discharging belt assembly , 128 is the leftover material guide plate, 129 is the leftover material receiving box, 1210 is the pressing roller assembly, 1211 is the photoelectric sensor for the material storage detection of the feeding belt, 1212 is the feeding belt fixing seat, 2 is the dough embossing and turning machine, 21 It is the frame of the dough turning machine, 22 is the dough pressing roller assembly, 23 is the lower conveying assembly, 24 is the upper conveying assembly, 25 is the embossing roller, 3 is the bun forming machine, 31 is the bun forming machine frame, 32 is the bun Leather pressing roller assembly, 33 is the conveying assembly, 35 is the supporting roller, 36 is the dough trimming wheel, 37 is the rolling wheel assembly, 371 is the rolling wheel fixing frame, 372 is the rolling wheel, 373 is the motor, 374 375 is the reel position adjustment slider, 375 is the reel position display scale, 376 is the reel position adjustment handwheel, 377 is the reel fixing bracket 1, 378 is the reel fixing block, 379 is the reel Wheel position fixing handle, 3710 is the position pointer of the coiling wheel, 3711 is the fixing bracket of the coiling wheel, 3712 is the adjusting screw, 3713 is the rotating pin of the coiling wheel adjustment frame, 38 is the control box, 4 is the filling machine, 5 is the flower kneading machine.
具体实施方式Detailed ways
如图1~图23所示,本发明一种核桃包生产线,包括面皮分割整形机1、面皮压花翻面机2、包子成型机3、供馅机4和捏花机5,所述面皮分割整形机1的出料口与面皮压花翻面机2的入料口连接,所述面皮压花翻面机2的出料口与包子成型机3的入料口连接;As shown in Figures 1 to 23, a walnut bun production line of the present invention includes a dough dividing and shaping
所述面皮压花翻面机2上设置有压花模具,所述压花模具用于在面皮表面上压制花纹,所述包子成型机3上设置有供馅机4,所述包子成型机3的出料口设置有捏花机5,通过所述捏花机5完成包子的成型。The dough embossing and turning
所述面皮分割整形机1的结构为:包括死面压皮辊组件11和面皮分割整形机12,所述死面压皮辊组件11设置在面皮分割整形机12上侧,与面皮分割整形机12或单独使用,或配合使用;The structure of the dough splitting and shaping
所述死面压皮辊组件11的结构为:包括压皮辊组件固定架111、压皮辊固定座1113入料排轮组件112、出料皮带组件113、入料排轮组件支撑杆114、上压辊115、下压辊116和压料辊间隙调节手轮117,所述压皮辊固定座1113设置在压皮辊组件固定架111上,所述上压辊115和下压辊116均平行设置在压皮辊固定座1113上,所述压皮辊固定座1113上设置有用于调节上压辊115和下压辊116之间间隙的压料辊间隙调节手轮117,所述上压辊115和下压辊116入料口一侧的压皮辊固定座1113上通过入料排轮固定座1112设置有入料排轮组件112,所述入料排轮组件112和入料排轮固定座1112之间设置有入料排轮组件支撑杆114,所述入料排轮组件支撑杆114用于支撑及调整入料排轮组件112的入料角度,所述上压辊115和下压辊116的出料口一侧的压皮辊固定座1113上水平设置有出料皮带组件113,所述出料皮带组件113和上压辊115及下压辊116均通过动力装置驱动进行动作;The structure of the dead surface pressing
面皮分割整形机12的结构为:包括面皮分割整形机机架121、压面辊组件122、入料皮带固定架123、入料皮带组件124、入料皮带导向排轮125、面皮分割刀组件126和出料皮带组件127;所述入料皮带组件124设置在面皮分割整形机机架121一侧的入料皮带固定座1212上,所述出料皮带组件127设置在面皮分割整形机机架121的另一侧,所述入料皮带固定架123设置在入料皮带组件124和入料皮带固定座1212之间,所述入料皮带固定架123的一端设置在入料皮带固定座1212上,所述入料皮带固定架123的另一端设置在入料皮带组件124上,所述入料皮带固定架123用于支撑固定入料皮带组件124,所述入料皮带导向排轮125设置在入料皮带组件124的出料端,所述入料皮带导向排轮125用于物料的导向,所述压面辊组件122设置在入料皮带组件124和出料皮带组件127之间的面皮分割整形机机架121上,所述压面辊组件122的出料端设置有面皮分割刀组件126,所述面皮分割刀组件126用于物料修边整形,将物料参差不齐的部分切除以及对物料宽度进一步修整;The structure of the dough splitting and shaping
所述压面辊组件122的结构为:包括面皮上压辊1221、面皮下压辊1222、输送带主动辊1223、入料托辊1224、面皮压料辊1225和压料辊固定座1226,所述面皮上压辊1221、面皮下压辊1222、输送带主动辊1223、入料托辊1224和面皮压料辊1225均平行设置在压料辊固定座1226上,所述入料托辊1224位于入料口处,所述入料托辊1224与面皮上压辊1221和面皮下压辊1222之间设置有面皮宽度调整块1227和面皮宽度标尺1228,所述面皮宽度标尺1228平行于入料托辊1224设置,所述面皮宽度调整块1227活动设置在面皮宽度标尺1228上,所述面皮宽度调整块1227能沿面皮宽度标尺1228移动用于调整进入面皮上压辊1221和面皮下压辊1222时的宽度,所述输送带主动辊1223用于驱动输送带运动进行面皮的传输,所述面皮压料辊1225位于出料口处,且所述面皮压料辊1225设置在输送带的上侧,物料经入料托辊1224、面皮上压辊1221和面皮下压辊1222完成压面经面皮压料辊1225出料。The structure of the pressing roller assembly 122 is as follows: it includes a pressing roller 1221 on the dough, a pressing roller 1222 below the dough, a driving roller 1223 for a conveyor belt, a feeding roller 1224, a pressing roller 1225 for the dough and a pressing roller fixing seat 1226, so the The dough upper pressing roller 1221, the dough lower pressing roller 1222, the conveyor belt driving roller 1223, the feeding roller 1224 and the dough pressing roller 1225 are all arranged in parallel on the pressing roller fixing seat 1226, and the feeding roller 1224 is located in At the feeding port, a dough width adjusting block 1227 and a dough width scale 1228 are arranged between the feeding roller 1224 and the dough upper pressing roller 1221 and the dough lower pressing roller 1222, and the dough width gauge 1228 is parallel to the feeding support The roller 1224 is set, the dough width adjustment block 1227 is movably arranged on the dough width scale 1228, and the dough width adjustment block 1227 can move along the dough width scale 1228 to adjust the time when entering the dough upper pressing roller 1221 and the dough lower pressing roller 1222 The conveyor belt driving roller 1223 is used to drive the conveyor belt to move the dough, the dough pressing roller 1225 is located at the discharge port, and the dough pressing roller 1225 is arranged on the upper side of the conveyor belt, The material is discharged through the dough pressing roller 1225 through the feeding roller 1224, the upper pressing roller 1221 and the lower pressing roller 1222.
所述压皮辊固定座1113上分别设置有上压辊刮板118和下压辊刮板119,所述上压辊刮板118和下压辊刮板119的一端均固定设置在压皮辊固定座1113上,所述上压辊刮板118的另一端贴合上压辊115的表面设置,所述下压辊刮板119的另一端贴合下压辊116的表面设置。The upper
所述面皮压花翻面机2的结构为:包括面皮翻面机机架21、面皮压辊组件22、下层输送组件23和上层输送组件24,所述面皮压辊组件22设置在面皮翻面机机架21的上侧一端,所述上层输送组件24和下层输送组件23平行设置在面皮翻面机机架21上侧,且所述上层输送组件24的进料端与面皮压辊组件22的出料口连接,所述下层输送组件23位于上层输送组件24下方,且所述下层输送组件23贯穿面皮压辊组件22下侧设置,所述上层输送组件24的出料口端短于下层输送组件23的进料口端设置,所述下层输送组件23和上层输送组件24的传输方向相反,所述压花模具为压花辊25,所述压花辊25设置在上层输送组件24上侧,所述压花辊25与上层输送组件24配合为面皮表面上压制花纹。The structure of the dough embossing and turning
所述包子成型机3的结构为:包括包子成型机机架31、包子皮压辊组件32、输送组件33、托料辊轮35和面皮修边轮36,所述输送组件33设置在包子成型机机架31上,所述包子皮压辊组件32设置在输送组件33进料端的包子成型机机架31上,所述包子皮压辊组件32出料端的包子成型机机架31上设置有面皮修边轮36,所述面皮修边轮36的作用端位于输送组件33的上侧,所述输送组件33的末端设置有托料辊轮35。The structure of the steamed
所述包子成型机机架31设置有卷面轮组件37;所述卷面轮组件37的结构为:包括卷料轮固定架371、卷料轮372、电机373、卷料轮位置调节滑块374、卷料轮位置调节手轮376、卷料轮固定支架一377、卷料轮固定支架二3711和卷料轮固定块378,所述卷料轮固定支架一377和卷料轮固定支架二3711分别设置在输送带的两侧,所述卷料轮位置调节滑块374固定设置在卷料轮固定支架377上,所述卷料轮固定块378滑动设置在卷料轮位置调节滑块374上,且所述卷料轮固定块378的滑槽垂直于输送带的输送方向设置,所述卷料轮固定架371水平设置在卷料轮固定块378上,所述电机373设置在卷料轮固定架371上,所述卷料轮372位于卷料轮固定架371的下侧,所述卷料轮372与输送带的输送方向之间存在夹角,所述卷料轮372的一端与电机373的动力输出终端连接,所述卷料轮372的另一端通过轴承安装在垂直设置于卷料轮固定架371的安装板上,所述卷料轮372能在电机373的驱动下转动,所述卷料轮固定块378与卷料轮固定支架二3711之间设置有调节丝杠3712,且所述调节丝杠3712的一端匹配旋拧在卷料轮固定块378的螺纹孔内,所述调节丝杠3712的另一端通过轴承设置在卷料轮固定支架二3711上,所述卷料轮位置调节手轮376固定设置在位于卷料轮固定支架二3711侧的调节丝杠3712端部,通过转动卷料轮位置调节手轮376驱动调节丝杠3712转动,使得卷料轮372随卷料轮固定架371和卷料轮固定块378沿调节滑块374移动,达到卷料轮372横向位置调整之目的。The bun forming
所述卷料轮固定架371通过卷料轮调节架旋转销轴3713活动设置在卷料轮固定块378上,所述卷料轮固定架371的顶部设置有卷料轮位置固定把手379,通过松开卷料轮位置固定把手379可手动转动卷料轮固定架371绕卷料轮调节架旋转销轴3713转动,且所述卷料轮位置固定把手379能在卷料轮372转动到位后将卷料轮固定架371锁紧在卷料轮固定块378上,实现对卷料轮372卷料角度的调整。The reeling
所述面皮分割刀组件126的切料刀后侧设置有边角料导向板128,所述边角料导向板128与面皮分割刀组件126的切料刀相对应,所述边角料导向板128外侧的面皮分割整形机机架121上设置有边角料接料盒129,所述边角料接料盒129用于收集通过面皮分割刀组件126的切料刀切下的余料。A
所述面皮上压辊1221上设置有面皮压辊间隙调节手轮12210,所述面皮压辊间隙调节手轮12210用于调节面皮上压辊1221和面皮下压辊1222之间的间隙,该面皮压辊间隙调节手轮12210通过链条传动结构同步调整面皮上压辊1221两端的位置,保证面皮上压辊1221和面皮下压辊1222之间保持平行状态。The dough upper
所述面皮压辊组件22、包子皮压辊组件32的结构与压面辊组件122的结构相同,大小及局部结构可根据实际情况略有不同。The structure of the dough pressing
本发明中压花辊25根据实际需求更换不同花纹的压花辊。In the present invention, the
所述出料皮带组件113和上压辊115及下压辊116的动力装置为同一个动力装置。The power device of the discharging
所述压皮辊固定座1113的两侧均设置有防护罩1110。Protective covers 1110 are provided on both sides of the top
所述出料皮带组件113的被动辊上的两端设置有用于张紧皮带的调节螺栓1111。Adjusting
所述出料皮带组件127上设置有压皮辊组件1210,所述压皮辊组件1210的压辊位于出料皮带组件127的皮带上侧,用于配合皮带将物料压紧。The discharging
所述入料皮带组件124和压面辊组件122之间设置有入料皮带存料检测光电传感器1211,所述入料皮带存料检测光电传感器1211用于检测入料皮带组件124与压面辊组件122之间的存料余量。A
所述面皮上压辊1221的两侧均设置有面皮挡板1229,所述面皮挡板1229垂直于面皮上压辊1221轴心线设置。Both sides of the dough upper
本发明通过手动将和好的死面放到入料排轮组件112上,并用手推到面团至上压辊115和下压辊116入料口,通过上压辊115和下压辊116将面团挤压成所需的面饼坯料,然后通过出料皮带组件113将面饼坯料运送至下一个加工工位,本发明通过与后续食品加工机械匹配使用,为后续加工提供坯料,提高了坯料的准备效率。In the present invention, the reconciled dead surface is manually placed on the
本发明在所述皮上压辊1221和面皮下压辊1222上均设置有刮料板,防止面皮粘接在压辊上。In the present invention, scraping plates are provided on both the upper
本发明中皮上压辊1221和面皮下压辊1222以及输送带主动辊1223、入料皮带组件124、出料皮带组件127均设置有驱动装置,该驱动装置为现有技术,在此不在赘述,其余压辊为被动辊,随面皮运动而转动。In the present invention, the upper
本发明通过面皮宽度调整块1227调节进入压辊的面皮宽度,而面皮宽度调整块1227又能参照面皮宽度标尺1228的刻度进行精准调节,通过调节压辊的间隙实现对面皮厚度的调节,出料时面皮压料辊1225将压好的面皮压在输送带上,方便后续的操作,本发明实现面皮的自动化、精准化压面,大大提高的加工效率。In the present invention, the width of the dough entering the pressing roller is adjusted by the dough
所述包子成型机机架31上设置有控制箱38,所述控制箱38用于控制各动力部件的动作。A
所述卷料轮固定架371上设置有弧形长孔,所述卷料轮位置固定把手379贯穿弧形长孔后连接在卷料轮固定块378上,所述弧形长孔用于卷料轮372转动时的导向及限位。The coiling
沿所述弧形长孔外侧设置有弧形的卷料轮位置显示刻度标尺375,所述卷料轮固定块378上设置有卷料轮位置指针3710,所述卷料轮位置指针3710用于实时指示料轮位置显示刻度标尺375的数值。An arc-shaped reel
本发明在卷料轮固定架371的安装板上设置有能绕竖直方向转动的挡边轮组件,用于辅助加工其他类型的食品。In the present invention, the mounting plate of the reeling
本发明通过丝杠滑块结构来调整卷料轮的横向位置,松开卷料轮位置固定把手379手动调节卷料轮372转动,使得卷料轮能适应不同品类的食品加工,大大提高了设备的加工效率。The present invention adjusts the lateral position of the reeling wheel through the screw-slider structure, loosens the
本发明中供馅机4和捏花机5为现有技术,在此不再进行赘述。In the present invention, the filling
上面结合附图对本发明的实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various kind of change.
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