CN114778432A - Method for testing corrosion resistance of low-tin-content tin plate - Google Patents
Method for testing corrosion resistance of low-tin-content tin plate Download PDFInfo
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- 230000007797 corrosion Effects 0.000 title claims abstract description 119
- 238000005260 corrosion Methods 0.000 title claims abstract description 119
- 239000005028 tinplate Substances 0.000 title claims abstract description 63
- 238000012360 testing method Methods 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims abstract description 41
- 230000010287 polarization Effects 0.000 claims abstract description 44
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 15
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 12
- 238000007747 plating Methods 0.000 claims description 11
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 10
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 9
- 238000010998 test method Methods 0.000 claims description 7
- 239000011780 sodium chloride Substances 0.000 claims description 6
- ZOMNIUBKTOKEHS-UHFFFAOYSA-L dimercury dichloride Chemical class Cl[Hg][Hg]Cl ZOMNIUBKTOKEHS-UHFFFAOYSA-L 0.000 claims description 5
- 239000004519 grease Substances 0.000 claims description 5
- 229910052697 platinum Inorganic materials 0.000 claims description 5
- 239000003792 electrolyte Substances 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 239000011247 coating layer Substances 0.000 claims description 3
- 238000006056 electrooxidation reaction Methods 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 14
- 239000010410 layer Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000000840 electrochemical analysis Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- NNIPDXPTJYIMKW-UHFFFAOYSA-N iron tin Chemical compound [Fe].[Sn] NNIPDXPTJYIMKW-UHFFFAOYSA-N 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 238000012113 quantitative test Methods 0.000 description 2
- 238000010187 selection method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000012085 test solution Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
- G01N17/006—Investigating resistance of materials to the weather, to corrosion, or to light of metals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
- G01N17/02—Electrochemical measuring systems for weathering, corrosion or corrosion-protection measurement
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Abstract
Description
技术领域technical field
本申请涉及耐蚀性测试领域,尤其涉及一种镀锡板耐蚀性的测试方法。The present application relates to the field of corrosion resistance testing, and in particular, to a method for testing the corrosion resistance of tin-plated plates.
背景技术Background technique
ASTM标准A623-2010《一般要求的锡轧制产品的标准规格》,公开了锡合金电偶电流测定法(ATC)和铁地溶出值测定法(ISV),ATC试验通过测试纯锡与锡铁合金的电位差以评价镀锡板的耐蚀性,ISV试验通过测试一定面积的镀锡薄板在一定温度的酸液中保持一定时间浸出的铁的数量以评价镀锡板的耐蚀性。两者虽为定量测试,但检测时间超过24h,且操作难度大,仅用于实验研究。ASTM Standard A623-2010 "Standard Specifications for Tin Rolled Products for General Requirements", discloses tin alloy galvanometry (ATC) and iron stripping value (ISV), ATC test by testing pure tin and tin-iron alloys To evaluate the corrosion resistance of the tinplate, the ISV test evaluates the corrosion resistance of the tinplate by measuring the amount of iron leached out of a certain area of the tinplate in an acid solution at a certain temperature for a certain period of time. Although the two are quantitative tests, the detection time exceeds 24 hours and the operation is difficult, so they are only used for experimental research.
《电镀溶液与镀层性能测试》第二版,公开了用Tafel曲线测试镀层耐蚀性的方法,若测得的腐蚀电位越正,则该镀层体系在腐蚀介质中的耐蚀性越好;若测得的腐蚀电流密度小,或是腐蚀电阻大,则说明镀层的耐蚀性能好。但该法受镀锡板表面形貌和镀层厚度的影响,Tafel区间内不能生成直线段求解腐蚀电流密度,所以不适用于低锡量镀锡板耐蚀性的测试。The second edition of "Electroplating Solution and Coating Performance Test" discloses the method of testing the corrosion resistance of the coating with the Tafel curve. If the measured corrosion potential is more positive, the corrosion resistance of the coating system in the corrosive medium is better; if The measured corrosion current density is small, or the corrosion resistance is large, indicating that the corrosion resistance of the coating is good. However, this method is affected by the surface morphology and coating thickness of the tin-plated plate, and a straight line segment cannot be generated in the Tafel interval to solve the corrosion current density, so it is not suitable for the test of the corrosion resistance of the tin-plated plate with low tin content.
专利CN1677083A,“镀锡板耐蚀性快速检测方法”,介绍了一种通过脱锡处理后使用白度仪测试镀锡板合金层的白度值,以评估其耐蚀性等级的方法。但对于低锡量镀锡板,其合金层并不能完全覆盖在基板表面,耐蚀性主要依靠合金层、锡层和钝化层对基板的覆盖率。由于白度值仅表示合金层对基板的覆盖程度,所以无法测试低锡量镀锡板的耐蚀性。Patent CN1677083A, "Rapid Test Method for Corrosion Resistance of Tin-Plated Sheets", introduces a method to test the whiteness value of the alloy layer of tin-plated sheets with a whiteness meter after detinning treatment to evaluate its corrosion resistance grade. However, for the tin plate with low tin content, the alloy layer cannot completely cover the surface of the substrate, and the corrosion resistance mainly depends on the coverage of the alloy layer, tin layer and passivation layer on the substrate. Since the whiteness value only indicates the degree of coverage of the substrate by the alloy layer, the corrosion resistance of the low tin content tin plate cannot be tested.
专利CN108020500A,“一种快速检测镀锡钢板耐蚀性的测试液及其检测方法”,介绍了一种使用显色剂和促进剂为检测溶液,通过滤纸浸泡贴敷于镀锡板表面并计算蓝点孔隙率以评估镀锡板耐蚀性的方法。但对于不同镀层厚度的镀锡板需要不同的贴敷时间,且孔隙大小不一,难于统计蓝点个数。在实际应用中仅能定性分析镀锡板的耐蚀程度,仍不能应用于镀锡板出厂检验的定量测试。Patent CN108020500A, "A test solution for rapid detection of corrosion resistance of tin-plated steel sheet and its detection method", introduces a method of using color developer and accelerator as the detection solution, soaked in filter paper and applied to the surface of tin-plated steel plate and calculated. Blue Dot Porosity as a method for evaluating the corrosion resistance of tinplate. However, for tin-plated plates with different coating thicknesses, different application times are required, and the pore sizes are different, so it is difficult to count the number of blue dots. In practical application, it can only qualitatively analyze the corrosion resistance of tinplate, but it can not be applied to quantitative test of tinplate factory inspection.
专利CN105241806A,“一种镀锡板耐腐蚀性能的快速评价试验方法”,介绍了一种以2%的NaCl和一定浓度的NaHSO3溶液为腐蚀介质,通过盐雾试验箱实现镀锡板耐蚀性指标的量化评级的方法。但对于低锡量镀锡板而言腐蚀速度过快,且实验结果趋于一致,难于区分镀锡板耐蚀性的好坏。Patent CN105241806A, "A Test Method for Rapid Evaluation of Corrosion Resistance of Tinplate", introduces a method of using 2% NaCl and a certain concentration of NaHSO 3 solution as the corrosive medium to achieve corrosion resistance of tinplate through a salt spray test chamber A method for quantitative rating of sexuality indicators. However, the corrosion rate is too fast for the low tin content tin plate, and the experimental results tend to be consistent, and it is difficult to distinguish the corrosion resistance of the tin plate.
发明内容SUMMARY OF THE INVENTION
本申请提供了一种镀锡板耐蚀性的测试方法,以解决低锡量镀锡板的耐蚀性无法准确检测的技术问题。The present application provides a method for testing the corrosion resistance of a tin-plated plate, so as to solve the technical problem that the corrosion resistance of a tin-plated plate with low tin content cannot be accurately detected.
第一方面,本申请提供了一种镀锡板耐蚀性的测试方法,所述方法包括以下步骤:In a first aspect, the application provides a method for testing the corrosion resistance of a tinplate, the method comprising the following steps:
将待测镀锡板作为测试电极,得到三电极体系;The tin-plated plate to be tested is used as the test electrode to obtain a three-electrode system;
通过所述三电极体系对所述测试电极进行电化学腐蚀,检测得到所述待测镀锡板的Tafel曲线;The test electrode is electrochemically corroded by the three-electrode system, and the Tafel curve of the tin-plated plate to be tested is obtained by detection;
根据所述动电位极化曲线中的腐蚀电位求得两组点值,分别得到两条直线;Two sets of point values are obtained according to the corrosion potential in the potentiodynamic polarization curve, and two straight lines are obtained respectively;
根据所述两条直线的交叉点的纵坐标,得到所述待测镀锡板的腐蚀电流密度;According to the ordinate of the intersection of the two straight lines, the corrosion current density of the tin-plated plate to be measured is obtained;
通过所述腐蚀电流密度,评价所述待测镀锡板的耐蚀性;Evaluate the corrosion resistance of the tinplate to be tested by the corrosion current density;
其中,所述待测镀锡板的至少一表面包括镀层,所述两组点值分别位于所述动电位极化曲线的近极化区,所述两组点值中每组点值的横坐标值分别位于一个近极化区。Wherein, at least one surface of the tin-plated plate to be tested includes a coating layer, the two groups of point values are respectively located in the near-polarization region of the potentiodynamic polarization curve, and the horizontal value of each group of point values in the two groups of point values The coordinate values are respectively located in a near-polarization region.
可选的,所述通过所述腐蚀电流密度,评价所述待测镀锡板的耐蚀性,具体包括:Optionally, evaluating the corrosion resistance of the tin-plated plate to be tested by the corrosion current density specifically includes:
得到多个所述腐蚀电流密度;obtaining a plurality of the corrosion current densities;
通过多个所述腐蚀电流密度,得到所述腐蚀电流密度的平均值;Through a plurality of the corrosion current densities, the average value of the corrosion current densities is obtained;
若所述平均值小于预设电流密度密度,则所述待测镀锡板的耐蚀性达标。If the average value is less than the preset current density density, the corrosion resistance of the tin-plated plate to be tested meets the standard.
可选的,若电解质为1~5%质量分数NaCl溶液,检测试面积0.5~1cm2,所述预设电流密度为0.8×10-7A/cm2,所述平均值<0.8×10-7A/cm2,则所述待测镀锡板的耐蚀性达标。Optionally, if the electrolyte is a 1-5% mass fraction NaCl solution, the detection area is 0.5-1 cm 2 , the preset current density is 0.8×10 -7 A/cm 2 , and the average value is less than 0.8×10 - 7 A/cm 2 , the corrosion resistance of the tin-plated plate to be tested meets the standard.
可选的,所述镀锡量≤2.8g/m2。Optionally, the amount of tin plating is less than or equal to 2.8 g/m 2 .
可选的,所述检测的条件包括:扫描速率为0.5~5mV/s,扫描范围-1~+1V。Optionally, the detection conditions include: a scanning rate of 0.5-5 mV/s, and a scanning range of -1-+1V.
可选的,所述将待测镀锡板作为测试电极,得到三电极体系,之前包括:去除待测镀锡板表面油脂和杂质。Optionally, the three-electrode system is obtained by using the tin-plated plate to be tested as a test electrode, which includes: removing grease and impurities on the surface of the tin-plated plate to be tested.
可选的,所述将待测镀锡板作为测试电极,得到三电极体系,具体包括:将待测镀锡板作为测试电极,将饱和甘汞电极作为参比电极和将铂电极作为辅助电极,得到三电极体系。Optionally, using the tin-plated plate to be tested as a test electrode to obtain a three-electrode system, specifically including: using the tin-plated plate to be tested as a test electrode, using a saturated calomel electrode as a reference electrode, and using a platinum electrode as an auxiliary electrode , a three-electrode system is obtained.
可选的,所述动电位极化曲线的近极化的区间位于(εcorr-0.11V)~(εcorr-0.01V)或(εcorr+0.01V)~(εcorr+0.11V),其中εcorr代表腐蚀电位。Optionally, the near-polarization interval of the potentiodynamic polarization curve is located between (εcorr-0.11V)~(εcorr-0.01V) or (εcorr+0.01V)~(εcorr+0.11V), where εcorr represents corrosion potential.
可选的,所述两组点值其中一组为(εcorr-0.01V)的固定点和(εcorr-0.02V)~(εcorr-0.03V)范围内任取一点,另一组为(εcorr+0.01V)的固定点和(εcorr+0.02V)~(εcorr+0.03V)范围内任取一点,且所述两组点值的在横坐标上的距离相等。Optionally, one of the two sets of point values is a fixed point of (εcorr-0.01V) and any point within the range of (εcorr-0.02V)~(εcorr-0.03V), and the other group is (εcorr+ A fixed point of 0.01V) and any point within the range of (εcorr+0.02V)~(εcorr+0.03V), and the distances on the abscissa of the two sets of point values are equal.
第二方面,本申请提供了一种镀锡板耐蚀性的测试方法的应用,将第一方面所述的方法用于待测镀锡板的检验或评估待测镀锡板点锈风险中。In the second aspect, the present application provides an application of a method for testing the corrosion resistance of a tin-plated sheet, and the method described in the first aspect is used in the inspection of the tin-plated sheet to be tested or in evaluating the risk of rusting of the tin-plated sheet to be tested. .
本申请实施例提供的上述技术方案与现有技术相比具有如下优点:本申请实施例提供的该方法,将待测镀锡板作为测试电极,得到三电极体系;通过所述三电极体系对所述测试电极进行电化学腐蚀,检测得到所述待测镀锡板的动电位极化曲线;根据所述动电位极化曲线中的腐蚀电位求得两组点值,分别得到两条直线;根据所述两条直线的交叉点的纵坐标,得到所述待测镀锡板的腐蚀电流密度;通过所述腐蚀电流密度,评价所述待测镀锡板的耐蚀性;所述两组点值分别位于所述动电位极化曲线的近极化区,所述两组点值中一组点值的横坐标值位于阴极极化曲线的近极化区,剩余的一组点值的横坐标值位于阳极极化曲线的近极化区;该方法可以更准确、便捷地评价待测镀锡板的耐蚀性,通过定点测试腐蚀电流密度,整个过程只需15分钟左右,可求得精准的测试数值,并给出了鉴别低锡量镀锡板耐蚀性的腐蚀电流密度数值,对待测镀锡板的耐蚀性做出快速的评价,也可判断产品出现点锈的可能性。Compared with the prior art, the above technical solutions provided by the embodiments of the present application have the following advantages: the method provided by the embodiments of the present application uses the tin-plated plate to be tested as the test electrode to obtain a three-electrode system; The test electrode is electrochemically corroded, and the potentiodynamic polarization curve of the tin-plated plate to be tested is obtained by detection; two sets of point values are obtained according to the corrosion potential in the potentiodynamic polarization curve, and two straight lines are obtained respectively; According to the ordinate of the intersection of the two straight lines, the corrosion current density of the tin-plated plate to be tested is obtained; the corrosion resistance of the tin-plated plate to be tested is evaluated by the corrosion current density; the two groups of The point values are respectively located in the near-polarization region of the potentiodynamic polarization curve, the abscissa value of a group of point values in the two groups of point values is located in the near-polarization region of the cathodic polarization curve, and the remaining group of point values are in the near-polarization region of the cathodic polarization curve. The abscissa value is located in the near-polarization area of the anodic polarization curve; this method can more accurately and conveniently evaluate the corrosion resistance of the tinplate to be tested. Accurate test values are obtained, and the corrosion current density value to identify the corrosion resistance of low-tin tin-plated plates is given, and the corrosion resistance of the tin-plated plates to be tested can be quickly evaluated, and the possibility of spot rust can also be judged. sex.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. In other words, on the premise of no creative labor, other drawings can also be obtained from these drawings.
图1为本申请实施例提供的一种镀锡板耐蚀性的测试方法的流程示意图;1 is a schematic flowchart of a method for testing the corrosion resistance of a tin-plated plate provided by an embodiment of the application;
图2为本申请待测镀锡板的动电位极化曲线测试结果;Fig. 2 is the potentiodynamic polarization curve test result of the tinplate to be tested of the application;
图3为腐蚀电流密度的求值方式图;Figure 3 is a diagram of the evaluation method of corrosion current density;
图4为本申请待测镀锡板A的腐蚀电流密度测试结果;Fig. 4 is the corrosion current density test result of the tinplate A to be tested of the application;
图5为本申请待测镀锡板B的腐蚀电流密度测试结果;Fig. 5 is the corrosion current density test result of the tinplate B to be tested of the application;
图6为本申请待测镀锡板C的腐蚀电流密度测试结果;Fig. 6 is the corrosion current density test result of the tinplate C to be tested of the application;
图7为本申请中三种待测镀锡板的动电位极化曲线图。FIG. 7 is a graph of potentiodynamic polarization curves of three types of tin-plated plates to be tested in the application.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.
第一方面,本申请提供了一种镀锡板耐蚀性的测试方法,如图1所示,所述方法包括以下步骤:In the first aspect, the present application provides a method for testing the corrosion resistance of a tinplate, as shown in FIG. 1 , the method includes the following steps:
S1.将待测镀锡板作为测试电极,得到三电极体系;S1. Use the tin-plated plate to be tested as the test electrode to obtain a three-electrode system;
S2.通过所述三电极体系对所述测试电极进行电化学腐蚀,检测得到所述待测镀锡板的动电位极化曲线;S2. carry out electrochemical corrosion to the test electrode by the three-electrode system, and detect the potentiodynamic polarization curve of the tin-plated plate to be tested;
本申请实施例中,可以配制电解液,将三电极体系置于电解液中,使用电化学测试系统,按照设定扫描速率和扫描范围进行检测,可以使用碱洗液或有机溶剂去除待测镀锡板表面油脂和杂质。In the examples of this application, an electrolyte solution can be prepared, the three-electrode system can be placed in the electrolyte solution, an electrochemical test system can be used, and the detection can be performed according to the set scanning rate and scanning range, and an alkaline washing solution or an organic solvent can be used to remove the plating to be tested. Grease and impurities on the surface of the tin plate.
S3.根据所述动电位极化曲线中的腐蚀电位求得两组点值,分别得到两条直线;S3. According to the corrosion potential in the potentiodynamic polarization curve, two groups of point values are obtained, and two straight lines are obtained respectively;
本申请实施例中,每组点值各由两个点组成,一组点值的横坐标值位于阴极极化曲线的近极化区,剩余的一组点值的横坐标值位于阳极极化曲线的近极化区,两组点值总每组点值得到一条直线。In the embodiment of the present application, each group of point values consists of two points, the abscissa value of a group of point values is located in the near-polarization region of the cathodic polarization curve, and the abscissa values of the remaining group of point values are located in the anode polarization In the near-polarized region of the curve, a straight line is obtained from each group of point values.
S4.根据所述两条直线的交叉点的纵坐标,得到所述待测镀锡板的腐蚀电流密度;S4. according to the ordinate of the intersection of the two straight lines, obtain the corrosion current density of the tinplate to be measured;
本申请实施例中,具体包括:取点方式如下:两组点值其中一组为(εcorr-0.01V)的固定点和(εcorr-0.02V)~(εcorr-0.03V)范围内任取一点,另一组为(εcorr+0.01V)的固定点和(εcorr+0.02V)~(εcorr+0.03V)范围内任取一点,且所述两组点值的在横坐标上的距离相等。两组点值各做一条直线,使两条直线相交,交点对应的纵坐标即为腐蚀电流密度icorr。S5.通过所述腐蚀电流,评价所述待测镀锡板的耐蚀性。In the embodiment of the present application, it specifically includes: the point selection method is as follows: one of the two groups of point values is a fixed point of (εcorr-0.01V) and any point within the range of (εcorr-0.02V)~(εcorr-0.03V) , the other group is a fixed point of (εcorr+0.01V) and any point within the range of (εcorr+0.02V)~(εcorr+0.03V), and the distances of the two groups of point values on the abscissa are equal. Make a straight line for each of the two sets of point values, so that the two straight lines intersect, and the ordinate corresponding to the intersection point is the corrosion current density icorr. S5. Evaluate the corrosion resistance of the tin-plated plate to be tested through the corrosion current.
其中,所述两组点值分别位于所述动电位极化曲线的近极化区,所述两组点值中每组点值的横坐标值分别位于一个近极化区。具体地,所述两组点值中一组点值的横坐标值位于阴极极化曲线的近极化区,剩余的一组点值的横坐标值位于阳极极化曲线的近极化区。Wherein, the two groups of point values are respectively located in the near-polarization region of the potentiodynamic polarization curve, and the abscissa value of each group of point values in the two groups of point values is respectively located in a near-polarization region. Specifically, the abscissa values of a group of point values in the two groups of point values are located in the near-polarization region of the cathodic polarization curve, and the abscissa values of the remaining group of point values are located in the near-polarization region of the anodic polarization curve.
本申请实施例中,近极化区的区间位于(εcorr-0.11V)~(εcorr-0.01V)或(εcorr+0.01V)~(εcorr+0.11V),其中εcorr代表腐蚀电位。In the embodiments of the present application, the range of the near-polarization region is between (εcorr-0.11V)~(εcorr-0.01V) or (εcorr+0.01V)~(εcorr+0.11V), where εcorr represents the corrosion potential.
具体地,配制1~5%质量分数的NaCl溶液,使用处理后的镀锡板为测试电极,测试面积0.5~1cm2,使用饱和甘汞电极做参比电极,使用铂电极做辅助电极,搭建三电极体系;使用电化学测试系统测试动电位极化曲线,设定扫描速率0.5~5mV/s和扫描范围-1~+1V或更小范围,动电位极化曲线测试结果如图2,其中,横坐标为电极电位/V,纵坐标为log电流密度(i)/mA·cm2;左侧曲线为阴极极化曲线,右侧曲线为阳极极化曲线;阴阳极极化曲线的交点对应的电极电位为腐蚀电位εcorr;Specifically, a NaCl solution with a mass fraction of 1-5% was prepared, the treated tin-plated plate was used as the test electrode, the test area was 0.5-1 cm 2 , the saturated calomel electrode was used as the reference electrode, and the platinum electrode was used as the auxiliary electrode. Three-electrode system; use the electrochemical test system to test the potentiodynamic polarization curve, set the scanning rate to 0.5~5mV/s and the scanning range to -1~+1V or less. The test result of the potentiodynamic polarization curve is shown in Figure 2, where , the abscissa is the electrode potential/V, and the ordinate is the log current density (i)/mA·cm 2 ; the curve on the left is the cathodic polarization curve, and the curve on the right is the anodic polarization curve; the intersection of the cathodic and anodic polarization curves corresponds to The electrode potential is the corrosion potential ε corr ;
A区域为极化区,其区间范围为(εcorr-0.01V)~(εcorr+0.01V);B区域为近极化区,其区间范围为(εcorr-0.11V)~(εcorr-0.01V)或(εcorr+0.01V)~(εcorr+0.11V);C区域为钝化区。Area A is a polarized area, and its interval is (ε corr -0.01V)~(ε corr +0.01V); B area is a near-polarized area, and its interval is (ε corr -0.11V)~(ε corr -0.01V) or (ε corr +0.01V)~(ε corr +0.11V); the C area is the passivation area.
选择B区域(近极化区)取点求得腐蚀电流密度icorr。取点方法为:在阴极极化曲线上取横坐标(εcorr-0.01V)对应曲线点为点1,在阴极极化曲线的B区域中(εcorr-0.02V)~(εcorr-0.03V)任取一点为点2,连接点1和点2做一条直线。在阳极极化曲线上取横坐标(εcorr+0.01V)对应曲线点为点3,在阳极极化曲线的B区域中(εcorr+0.02V)~(εcorr+0.03V)取点4使点3、4的横轴距离等于点1、2的横轴距离,连接点3和点4做一条直线。使两条直线相交,交点对应的纵坐标即为腐蚀电流密度icorr。如图3。The corrosion current density i corr is obtained by selecting points in the B region (near polarization region). The point selection method is: on the cathode polarization curve, take the abscissa (ε corr -0.01V) corresponding to the curve point as
作为一种可选的实施方式,所述通过所述腐蚀电流密度,评价所述待测镀锡板的耐蚀性,具体包括:As an optional embodiment, evaluating the corrosion resistance of the tin-plated plate to be tested by the corrosion current density specifically includes:
得到多个所述腐蚀电流密度;obtaining a plurality of the corrosion current densities;
通过多个所述腐蚀电流密度,得到所述腐蚀电流密度的平均值;Through a plurality of the corrosion current densities, the average value of the corrosion current densities is obtained;
若所述平均值小于预设腐蚀电流密度,则所述待测镀锡板的耐蚀性达标。If the average value is less than the preset corrosion current density, the corrosion resistance of the tin-plated plate to be tested meets the standard.
作为一种可选的实施方式,若电解质为0.5~10%质量分数NaCl溶液,检测试面积0.5~1cm2,所述预设电流密度为0.8×10-7A/cm2,所述平均值<0.8×10-7A/cm2,则所述待测镀锡板的耐蚀性达标。As an optional embodiment, if the electrolyte is a 0.5-10% mass fraction NaCl solution, the test area is 0.5-1 cm 2 , the preset current density is 0.8×10 -7 A/cm 2 , and the average value is <0.8×10 −7 A/cm 2 , the corrosion resistance of the tin-plated plate to be tested meets the standard.
作为一种可选的实施方式,所述镀锡量≤2.8g/m2。优选的,所述镀锡量≤1.1g/m2,所述镀锡量≤1.0g/m2 As an optional embodiment, the amount of tin plating is less than or equal to 2.8 g/m 2 . Preferably, the amount of tin plating≤1.1g/m 2, the amount of tin plating≤1.0g/m 2
本申请实施例中,可以对所述镀锡量≤2.8g/m2的镀锡板进行检测;且检测耐蚀性结果准确的原因是克服了锡层过薄导致难以覆盖基板表面形貌对耐蚀性测试产生的影响,而镀锡量如果为5.6g/m2、11.2g/m2,属于高锡铁,使用常规镀锡板耐蚀性检测方法即可测试。In the embodiment of the present application, the tin-plated plate with the amount of tin plating less than or equal to 2.8 g/m 2 can be detected; and the reason for the accurate corrosion resistance detection result is to overcome the difficulty of covering the surface morphology of the substrate due to the thin tin layer. The effect of corrosion resistance test, and if the amount of tin plating is 5.6g/m 2 or 11.2g/m 2 , it belongs to high tin iron, and can be tested by using the conventional tin plate corrosion resistance testing method.
本申请实施例中,每次测试仅需15min即可取得精确的实验数据,达到定量测试的目的。由于镀锡量为1.1g/m2的镀锡板镀层厚度约为0.15μm,而基板的粗糙度已经是0.4μm,镀层对基板的覆盖不均,会出现微小的点锈缺陷,对低锡量1.1g/m2的待测镀锡板具有非常有效的管控作用,可防控待测镀锡板在运输和使用过程中出现点锈。In the embodiment of the present application, it only takes 15 minutes for each test to obtain accurate experimental data, so as to achieve the purpose of quantitative testing. Since the thickness of the tin-plated plate with a tin plating amount of 1.1g/m 2 is about 0.15μm, and the roughness of the substrate is already 0.4μm, the coating layer covers the substrate unevenly, and there will be tiny point rust defects. The tinplate to be tested with a weight of 1.1g/m 2 has a very effective control function, which can prevent and control the spot rust of the tinplate to be tested during transportation and use.
作为一种可选的实施方式,所述检测的条件包括:扫描速率为1mV/s,扫描范围-0.25~+0.25V。As an optional implementation manner, the detection conditions include: a scan rate of 1 mV/s, and a scan range of -0.25 to +0.25V.
本申请实施例中,采用检测的条件为1mV/s的原因是扫描速率越低,曲线越精准,扫描范围-0.25~+0.25V的原因是扫描范围便于近极化区和极化区的观察分析。In the embodiment of the present application, the reason why the detection condition is 1 mV/s is that the lower the scanning rate, the more accurate the curve, and the reason why the scanning range is -0.25 to +0.25 V is that the scanning range is convenient for the observation of the near-polarized area and the polarized area. analyze.
作为一种可选的实施方式,所述将待测镀锡板作为测试电极,得到三电极体系,之前包括:去除待测镀锡板表面油脂和杂质。As an optional embodiment, the tin-plated plate to be tested is used as a test electrode to obtain a three-electrode system, which includes: removing grease and impurities on the surface of the tin-plated plate to be tested.
作为一种可选的实施方式,所述将待测镀锡板作为测试电极,得到三电极体系,具体包括:将待测镀锡板作为测试电极,将饱和甘汞电极作为参比电极和将铂电极作为辅助电极,得到三电极体系。As an optional embodiment, the tin-plated plate to be tested is used as the test electrode to obtain a three-electrode system, which specifically includes: using the tin-plated plate to be tested as the test electrode, the saturated calomel electrode as the reference electrode and the A platinum electrode was used as the auxiliary electrode to obtain a three-electrode system.
第二方面,本申请提供了一种镀锡板耐蚀性的测试方法的应用,将第一方面所述的方法用于待测镀锡板的检验或评估待测镀锡板点锈风险中。In the second aspect, the present application provides an application of a method for testing the corrosion resistance of a tin-plated sheet, and the method described in the first aspect is used in the inspection of the tin-plated sheet to be tested or in evaluating the risk of rusting of the tin-plated sheet to be tested. .
下面将结合实施例、对比例及实验数据对本发明的方法进行详细说明。The method of the present invention will be described in detail below in conjunction with examples, comparative examples and experimental data.
使用本申请的方法对测试某公司生产的待测镀锡板,待测镀锡板的镀锡量为1.1g/m2,选择耐蚀性良好(待测镀锡板A)、轻微点锈(待测镀锡板B)和锈蚀严重(待测镀锡板C)的三种待测镀锡板进行动电位极化曲线测试。测试方法包括以下步骤:Use the method of this application to test the tinplate to be tested produced by a company. The amount of tin plating of the tinplate to be tested is 1.1g/m 2 , and the selected tinplate has good corrosion resistance (tinplate A to be tested) and slight rust. (The tinplate to be tested B) and the three tinplates to be tested with severe corrosion (the tinplate to be tested C) were tested for potentiodynamic polarization curves. The test method includes the following steps:
S1.分别取样面积0.785cm2,使用碱洗液去除待测镀锡板表面油脂后,将待测镀锡板作为测试电极,得到三电极体系;S1. The sampling area is 0.785cm 2 respectively, after removing the grease on the surface of the tin-plated plate to be tested with an alkaline washing solution, the tin-plated plate to be tested is used as a test electrode to obtain a three-electrode system;
S2.通过所述三电极体系对所述测试电极进行电化学腐蚀,检测得到所述待测镀锡板的动电位极化曲线;具体包括:配制3.5%NaCl溶液为电解液,使用处理后的待测镀锡板为测试电极(被测面积0.785cm2),使用饱和甘汞电极为参比电极,使用铂电极为辅助电极,搭建三电极体系。使用电化学测试系统设定参数,扫描速率1mV/s,扫描范围-0.25~+0.25V。S2. carry out electrochemical corrosion to the test electrode by the three-electrode system, and detect the potentiodynamic polarization curve of the tin-plated plate to be tested; specifically include: preparing a 3.5% NaCl solution as an electrolyte, using the treated The tin-plated plate to be tested is the test electrode (measured area is 0.785 cm 2 ), the saturated calomel electrode is used as the reference electrode, and the platinum electrode is used as the auxiliary electrode to build a three-electrode system. Use the electrochemical test system to set the parameters, the scan rate is 1mV/s, and the scan range is -0.25 to +0.25V.
S3.根据所述动电位极化曲线中的腐蚀电位求得两组点值,分别得到两条直线;S3. According to the corrosion potential in the potentiodynamic polarization curve, two groups of point values are obtained, and two straight lines are obtained respectively;
S4.根据所述两条直线的交叉点的纵坐标,得到所述待测镀锡板的腐蚀电流密度;S4. according to the ordinate of the intersection of the two straight lines, obtain the corrosion current density of the tinplate to be measured;
其中,所述两组点值分别位于所述动电位极化曲线的近极化区,所述两组点值中每组点值的横坐标值分别位于一个近极化区。测试使用某公司生产的镀锡板,镀锡量为1.1g/m2,选择耐蚀性良好(镀锡板A)、轻微点锈(镀锡板B)和锈蚀严重(镀锡板C)的三种镀锡板进行测试。测试方法如下:Wherein, the two groups of point values are respectively located in the near-polarization region of the potentiodynamic polarization curve, and the abscissa value of each group of point values in the two groups of point values is respectively located in a near-polarization region. The test uses a tin plate produced by a company, the amount of tin plating is 1.1g/m 2 , selects good corrosion resistance (tin plate A), slight rust (tin plate B) and severe rust (tin plate C) Three tinplates were tested. The test method is as follows:
曲线绘制完成后,在阴极极化曲线上以横坐标(εcorr-0.01V)对应曲线点为点1,以横坐标(εcorr-0.02V)对应曲线点为点2,使点1、点2之间生成一条直线。在阳极极化曲线上以横坐标(εcorr+0.01V)对应曲线点为点3,以横坐标(εcorr+0.02V)对应曲线点为点4,使点3、点4之间生成一条直线。两条直线相交于一点,对应的纵坐标为所求的腐蚀电流密度icorr。After the curve is drawn, take the abscissa (ε corr -0.01V) corresponding curve point as
对待测镀锡板A)、轻微点锈(待测镀锡板B)和锈蚀严重(待测镀锡板C)的测试动电位极化曲线如图4、图5和图6,其中,横坐标为电极电位/V,纵坐标为log[电流密度/(A/cm2)],反映了待测镀锡板A、待测镀锡板B和锡板C各自的耐腐蚀特性,可以预设电流密度为0.8×10-7A/cm2来判断待测镀锡板的耐蚀性;图7为三种待测镀锡板的动电位极化曲线,横坐标:电极电位,纵坐标:电流密度的对数,同时图2-6中,横坐标为电极电位,纵坐标为电流密度的对数。图7反映了个待测镀锡板的耐腐蚀性,通过动电位极化曲线,可以看出三种待测镀锡板的耐蚀性随着腐蚀电流密度的增加而降低;根据动电位极化曲线对待测镀锡板测得的腐蚀电流如表1所示。The test potentiodynamic polarization curves of the tinplate to be tested A), the slight spot rust (the tinplate to be tested B) and the severe rust (the tinplate to be tested C) are shown in Figure 4, Figure 5 and Figure 6, where the horizontal The coordinates are electrode potential/V, and the ordinate is log[current density/(A/cm 2 )], reflecting the respective corrosion resistance characteristics of the tinplate A, B and C to be tested, which can be predicted. Set the current density to be 0.8×10-7A/cm 2 to judge the corrosion resistance of the tinplate to be tested; Figure 7 shows the potentiodynamic polarization curves of the three tinplates to be tested, abscissa: electrode potential, ordinate: The logarithm of the current density, and in Figure 2-6, the abscissa is the electrode potential, and the ordinate is the logarithm of the current density. Figure 7 reflects the corrosion resistance of the tinplates to be tested. From the potentiodynamic polarization curves, it can be seen that the corrosion resistance of the three tinplates to be tested decreases with the increase of the corrosion current density; The corrosion current of the tinplate to be tested is shown in Table 1.
表1待测镀锡板A、待测镀锡板B和待测镀锡板C的腐蚀电流密度。Table 1 The corrosion current density of the tinplate A to be tested, the tinplate B to be tested, and the tinplate C to be tested.
S5.通过所述腐蚀电流密度,评价所述待测镀锡板的耐蚀性;S5. Evaluate the corrosion resistance of the tinplate to be tested by the corrosion current density;
由表1可知,根据腐蚀电流密度低于0.8×10-7A/cm2的测试标准,待测镀锡板A耐蚀性达标,待测镀锡板B和待测镀锡板C耐蚀性不达标,符合生产实际待测镀锡板的情况。It can be seen from Table 1 that according to the test standard that the corrosion current density is lower than 0.8×10 -7 A/cm 2 , the corrosion resistance of the tinplate A to be tested is up to the standard, and the corrosion resistance of the tinplate B to be tested and the tinplate C to be tested are corrosion resistant. The performance is not up to standard, which is in line with the actual production of the tinplate to be tested.
需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者任何其他变体意在涵盖非排他性地包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as "first" and "second" etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these There is no such actual relationship or sequence between entities or operations. Furthermore, the terms "comprising", "comprising" or any other variation are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also not expressly listed Other elements, or also include elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其他实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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