CN114775516A - Assembly type abutment structure for wharf engineering and using method thereof - Google Patents
Assembly type abutment structure for wharf engineering and using method thereof Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B3/00—Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
- E02B3/04—Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
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Abstract
Description
技术领域technical field
本发明属于建筑物结构构件设计领域,具体涉及一种用于码头工程的装配式墩台结构及其使用方法。The invention belongs to the field of building structural component design, in particular to a prefabricated pier structure for wharf engineering and a method for using the same.
背景技术Background technique
常规的码头工程墩台结构主要包括预制桩基及现浇墩台,但常规墩台存在着大量的问题,如:(1)上部墩台采用大体积现浇混凝土;该结构在施工时,需依托桩基搭建围囹系统、架设整体式底模及侧模进行浇筑,耗费时间长,承重抱箍、木方、模板等措施费用较高;(2)墩台混凝土浇筑时,在水位变动区及浪溅区施工时需要等待潮位,施工窗口期受限,新浇筑混凝土存在被潮水淹没的风险;(3)大体积墩台涉及分层浇筑,每层浇筑完成后需等待强度才能浇筑上一层混凝土,工期拖沓;(4)上下层混凝土之间易产生涨缩裂缝,影响结构整体质量及耐久性;(5)附属设施安装涉及各类预埋螺栓、钢构件等,水上施工定位难度大、危险性高,在水环境下易在施工期就发生腐蚀,影响使用。The conventional pier and abutment structures of wharf projects mainly include prefabricated pile foundations and cast-in-place piers, but there are a lot of problems with conventional piers, such as: (1) The upper piers are made of large-volume cast-in-place concrete; Relying on the pile foundation to build the fence system, erecting the integral bottom form and side form for pouring, it takes a long time, and the measures such as load-bearing hoop, wood, formwork and other measures are expensive; It is necessary to wait for the tide level during construction and the splash zone, and the construction window period is limited, and the newly poured concrete has the risk of being submerged by the tide; (3) The large-volume piers involve layered pouring, and each layer needs to wait for the strength to be poured after the completion of the pouring. (4) Expansion and shrinkage cracks are prone to occur between the upper and lower concrete, which affects the overall quality and durability of the structure; (5) The installation of auxiliary facilities involves various embedded bolts, steel components, etc., and it is difficult to locate on the water. , High risk, easy to corrode during the construction period in the water environment, affecting the use.
基于常规的码头工程墩台结构的相关缺陷,工程技术人员应考虑充分依托陆上预制厂专业化的制作能力及优良的养护条件,将墩台进行模块化预制,再通过船吊进行装配化水上安装,做到结构整体的高质耐久及施工的快速装配化。Based on the related defects of the pier and abutment structure of conventional wharf engineering, engineers and technicians should consider fully relying on the specialized production capacity and excellent maintenance conditions of the onshore prefabrication plant, modular prefabrication of the pier and abutment, and then assembled on the water by ship crane. Installation, to achieve high quality and durability of the overall structure and rapid assembly of construction.
中国专利CN102943482A公开了一种预制墩台预紧式止水围堰,它包括由墩身和墩座构成预制墩台,在预制墩台上连接有围堰壁体,预制墩台上设有环向圈梁,预制墩台和环向圈梁之间设有膨胀止水条;围堰壁体由围堰块相互拼装而成,围堰壁体横向通过对拉系统拉紧;围堰壁体内壁和预制墩台的墩身之间设有多个内支撑系统,围堰壁体底部内壁和预制墩台的墩座之间设有底部收紧装置;围堰壁体纵向通过竖向吊挂装置拉紧。其中围堰壁体是通过各种预紧结构达到自稳后抱紧在预制墩台上的,围堰壁体为工具式的拼装组合,松弛各预紧装置后,可整体拆除钢围堰,检查修复后可再次重复周转使用,这样就大大降低了劳动强度,有效加快了施工进度,更进一步降低了施工成本。Chinese patent CN102943482A discloses a prefabricated pier pre-tightened water-stop cofferdam, which comprises a prefabricated pier composed of a pier body and a pier base, a cofferdam wall is connected to the prefabricated pier, and a ring is arranged on the prefabricated pier Expansion waterstops are arranged between the ring beam, the prefabricated abutment and the ring beam; the cofferdam wall is assembled from cofferdam blocks, and the cofferdam wall is tensioned horizontally by the tension system; A plurality of internal support systems are arranged between the wall and the pier body of the prefabricated abutment, and a bottom tightening device is arranged between the inner wall of the bottom of the cofferdam wall and the pier seat of the prefabricated abutment; the cofferdam wall is vertically suspended vertically. The device is tightened. Among them, the cofferdam wall is self-stabilized by various pre-tightening structures and then held on the prefabricated pier. The cofferdam wall is a tool-type assembly combination. After relaxing the pre-tightening devices, the steel cofferdam can be dismantled as a whole. After inspection and repair, it can be used again and again, which greatly reduces the labor intensity, effectively speeds up the construction progress, and further reduces the construction cost.
中国专利CN114354625A公开了一种预制墩台检测装置。该装置包括:旋转系统,所述旋转系统上有一用于放置预制墩台的安装区域,旋转系统用于驱使预制墩台旋转;检测系统,包括用于获取预制墩台侧面与顶面的外形图像的结构光成像子系统,和用于获取预制墩台红外图像的红外成像子系统,均位于旋转系统的上方、安装区域的外侧;控制系统,其与旋转系统、检测系统相连。其提供了一种预制墩台检测装置,可以对预制墩台进行外型尺寸、表面缺陷及内部缺陷的全面检测,以确保预制墩台满足出厂要求。Chinese patent CN114354625A discloses a prefabricated abutment detection device. The device includes: a rotating system, on which there is an installation area for placing a prefabricated pier, the rotating system is used to drive the prefabricated pier to rotate; a detection system, including a profile image for acquiring the side surface and the top surface of the prefabricated pier The structured light imaging subsystem and the infrared imaging subsystem for acquiring the infrared image of the prefabricated pier are located above the rotating system and outside the installation area; the control system is connected with the rotating system and the detection system. It provides a prefabricated abutment detection device, which can comprehensively detect the external dimensions, surface defects and internal defects of the prefabricated abutment, so as to ensure that the prefabricated abutment meets the factory requirements.
虽然上述专利给予了使用预制墩台的技术方法,但是也衍生出的相关关键技术问题,需重点攻克,主要包括:(1)码头工程的墩台需承受巨大的船舶荷载,下部受力桩基数量多,墩台平面尺度一般较大,一般的起重船设备难以进行该预制墩台的起吊安装,故应该进行拆分,将墩台按实际使用要求及起重能力拆分为多个模块分别预制安装;(2)常规的现浇墩台内部设置有上下左右各个方向的钢筋,混凝土在平面上为连续浇筑,使得整个墩台在局部受力时,其余部分通过墩台内部传力,一同参与承受荷载,并将荷载传递到所有桩基上,然而对墩台进行模块化拆分并分别预制后,钢筋的连续铺设已不可能实现,故应采用创新手段将多个模块连接起来;(3)常规现浇墩台的钢管桩伸入现浇墩台内,并通过桩芯钢筋笼及桩芯混凝土使得上下部可靠连接,当采用装配式墩台时,桩基与预制墩台一般只能通过预留桩孔后灌浆连接,受限于预留桩孔尺度,桩基需采用创新手段与预制墩台进行连接加强;同时,为了提高建设功效,发挥装配式的优点,应尽量避免桩芯结构这道工序。Although the above-mentioned patents give the technical method of using prefabricated piers, there are also related key technical problems that need to be overcome, mainly including: (1) The piers of the wharf project need to bear huge ship loads, and the lower pile foundation The number of piers is large, and the plane size of the piers is generally large. It is difficult for general crane equipment to lift and install the prefabricated piers. Therefore, it should be split, and the piers should be divided into multiple modules according to the actual use requirements and lifting capacity. Prefabricated and installed separately; (2) The conventional cast-in-place piers are provided with steel bars in all directions, up, down, left, and right, and the concrete is continuously poured on the plane, so that when the entire pier is partially stressed, the rest of the pier transmits force through the inside of the pier. Participate in bearing the load together and transfer the load to all the pile foundations. However, after the piers are divided into modules and prefabricated separately, the continuous laying of steel bars is impossible, so innovative methods should be used to connect multiple modules; (3) The steel pipe piles of the conventional cast-in-situ piers are extended into the cast-in-place piers, and the upper and lower parts are connected reliably through the pile core reinforcement cage and the pile core concrete. When the fabricated piers are used, the pile foundation and the precast piers Generally, it can only be connected by grouting after reserved pile holes. Due to the size of the reserved pile holes, the pile foundation needs to be connected and strengthened with prefabricated piers by innovative means. Avoid this process of pile core structure.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,以求实现桩基与预制墩台的加强连接,预制墩台的多模块连接,进而提高构件质量,加快施工进度的技术效果。In order to solve the above problems, in order to realize the strengthening connection between the pile foundation and the prefabricated abutment, and the multi-module connection of the prefabricated abutment, the technical effect of improving the quality of the components and speeding up the construction progress is achieved.
为达到上述效果,本发明设计一种用于码头工程的装配式墩台结构及其使用方法。In order to achieve the above effects, the present invention designs a prefabricated pier structure for wharf engineering and a method of using the same.
一种用于码头工程的装配式墩台结构,其包括桩基、开槽式模块化墩台、连接钢架、附属设施;A prefabricated pier structure for wharf engineering, comprising a pile foundation, a slotted modular pier, a connecting steel frame and ancillary facilities;
所述桩基与开槽式模块化墩台下端相连;the pile foundation is connected with the lower end of the slotted modular abutment;
所述连接钢架位于开槽式模块化墩台上端的槽口中;The connecting steel frame is located in the slot on the upper end of the slotted modular pier;
所述附属设施预制在开槽式模块化墩台上。The ancillary facilities are prefabricated on slotted modular abutments.
优选地,所述开槽式模块化墩台包括靠船模块和系缆模块;Preferably, the slotted modular abutment includes a ship docking module and a mooring module;
所述槽口位于靠船模块和系缆模块连接处;the notch is located at the connection between the berthing module and the mooring module;
所述槽口由靠船模块预制槽口及系缆模块预制槽口组成;The notch is composed of a prefabricated notch for the berthing module and a prefabricated notch for the mooring module;
所述槽口均匀分布在开槽式模块化墩台上。The slots are evenly distributed on the slotted modular abutment.
优选地,所述桩基包括钢管桩和波纹钢管;Preferably, the pile foundation comprises steel pipe piles and corrugated steel pipes;
所述波纹钢管焊接在钢管桩桩顶。The corrugated steel pipe is welded on the top of the steel pipe pile.
优选地,所述波纹钢管的直径等于钢管桩的直径;所述波纹钢管的高度不小于钢管桩的直径。Preferably, the diameter of the corrugated steel pipe is equal to the diameter of the steel pipe pile; the height of the corrugated steel pipe is not less than the diameter of the steel pipe pile.
优选地,所述开槽式模块化墩台底部设置有预留桩孔,所述预留桩孔的数量与桩基的数量相同。Preferably, the bottom of the slotted modular abutment is provided with reserved pile holes, and the number of the reserved pile holes is the same as that of the pile foundation.
优选地,所述预留桩孔的直径大于桩基的直径,预留桩孔的深度不小于波纹钢管的高度。Preferably, the diameter of the reserved pile hole is larger than the diameter of the pile foundation, and the depth of the reserved pile hole is not less than the height of the corrugated steel pipe.
优选地,所述附属设施包括橡胶护舷和系船柱;所述橡胶护舷预制安装在靠船模块侧面;所述系船柱预制安装在系缆模块上。Preferably, the auxiliary facilities include rubber fenders and bollards; the rubber fenders are prefabricated and installed on the side of the ship-berthing module; the bollards are prefabricated and installed on the mooring module.
优选地,所述连接钢架的外形及尺度与开槽式模块化墩台的槽口外形及尺度相匹配。Preferably, the shape and size of the connecting steel frame match the shape and size of the slot of the slotted modular abutment.
优选地,所述连接钢架是钢管组合钢架、型钢组合钢架或高强钢棒组合钢架。Preferably, the connecting steel frame is a steel pipe combined steel frame, a profiled steel combined steel frame or a high-strength steel bar combined steel frame.
一种用于码头工程的装配式墩台结构的使用方法,其包括以下步骤:A method for using an assembled pier structure for dock engineering, comprising the following steps:
S1、制备桩基,将钢管桩与波纹钢管连接成一体;S1. Prepare the pile foundation, and connect the steel pipe pile and the corrugated steel pipe into one;
S2、采用打桩船沉桩;S2. Use piling ship to sink piles;
S3、预制靠船模块及系缆模块,同时将附属设施同步一次性安装到位;S3. Prefabricate the ship berthing module and mooring module, and simultaneously install the auxiliary facilities in place at one time;
S4、将靠船模块及系缆模块吊装在桩基上部,预留桩孔直接支撑在桩基顶面;S4. Hoist the ship-berthing module and the mooring module on the upper part of the pile foundation, and the reserved pile holes are directly supported on the top surface of the pile foundation;
S5、通过灌浆方式,将桩基与靠船模块及系缆模块连接形成整体,底部模板采用简易的吊模工艺;S5. Through grouting, the pile foundation is connected with the ship-berthing module and the mooring module to form a whole, and the bottom formwork adopts a simple hanging formwork process;
S6、将连接钢架吊装至槽口内;S6, hoist the connecting steel frame into the slot;
S7、在槽口内灌浆,使得靠船模块及系缆模块连成整体,即形成开槽式模块化墩台。S7, grouting in the notch, so that the berthing module and the mooring module are connected as a whole, that is, a slotted modular pier is formed.
本申请的优点和效果如下:The advantages and effects of the present application are as follows:
1、开槽式模块化墩台为装配式结构,不再需要现场搭建围囹系统、架设模板及浇筑大体积墩台混凝土,可提高构件质量、加快施工进度、降低措施费用。1. The slotted modular pier is a prefabricated structure, and it is no longer necessary to build a fence system, erect a formwork and pour a large-volume pier concrete on site, which can improve the quality of components, speed up the construction progress, and reduce the cost of measures.
2、通过连接钢架及槽口内后浇带将模块化墩台的不同模块连接成为一体,确保了墩台结构的整体性及传力有效性。2. The different modules of the modular pier and abutment are connected into one by connecting the steel frame and the post-casting belt in the slot, which ensures the integrity of the pier and abutment structure and the effectiveness of force transmission.
3、连接钢架仅需吊装在开槽式模块化墩台的槽口内,槽口内后浇带施工也不需要架设模板,施工便利性优越。3. The connecting steel frame only needs to be hoisted in the slot of the slotted modular pier, and the post-casting belt construction in the slot does not need to erect the template, and the construction convenience is superior.
4、钢管桩通过波纹钢管与开槽式模块化墩台进行加强连接,不需要现场施工桩芯钢筋笼及桩芯混凝土,直接节省了工序。4. The steel pipe pile is strengthened and connected to the slotted modular abutment through corrugated steel pipe, which does not require on-site construction of the pile core reinforcement cage and the pile core concrete, which directly saves the process.
5、橡胶护舷及系船柱在均在预制厂内安装在靠船模块与系缆模块上,不需要水上安装,提高了精度及施工安全性。5. The rubber fenders and bollards are installed on the berthing module and the mooring module in the prefabricated factory, and do not need to be installed on the water, which improves the accuracy and construction safety.
6、本申请设计的一种用于码头工程的装配式墩台结构的使用方法,步骤简单,方便使用,在现实的施工工程中,能够明显的加快施工进度、降低施工整体所需费用。6. A method of using a prefabricated pier structure for a wharf project designed in this application has simple steps and is easy to use. In a real construction project, it can significantly speed up the construction progress and reduce the overall construction cost.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,从而可依照说明书的内容予以实施,并且为了让本申请的上述和其他目的、特征和优点能够更明显易懂,以下以本申请的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solution of the present application, in order to be able to understand the technical means of the present application more clearly, so that it can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present application more clearly understandable , the preferred embodiments of the present application and the accompanying drawings are described in detail below.
根据下文结合附图对本申请具体实施例的详细描述,本领域技术人员将会更加明了本申请的上述及其他目的、优点和特征。The above and other objects, advantages and features of the present application will be more apparent to those skilled in the art from the following detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。在所有附图中,类似的元件或部分一般由类似的附图标记标识。附图中,各元件或部分并不一定按照实际的比例绘制。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are For some embodiments of the present application, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. In the drawings, each element or section is not necessarily drawn to actual scale.
图1为本发明提供的装配式墩台整体安装图;Fig. 1 is the overall installation diagram of the prefabricated abutment provided by the present invention;
图2为本发明提供的桩基制作图;Fig. 2 is pile foundation fabrication drawing provided by the present invention;
图3为本发明提供的靠船模块结构图;Fig. 3 is the structure diagram of the berthing module provided by the present invention;
图4为本发明提供的系缆模块结构图;4 is a structural diagram of a mooring module provided by the present invention;
图5为本发明提供的墩台拼接平面图;Figure 5 is a plan view of abutment splicing provided by the present invention;
图6为本发明提供的连接钢架结构图;6 is a structural diagram of a connecting steel frame provided by the present invention;
图7为本发明提供的连接钢架安放平面图;7 is a plan view of the connection steel frame provided by the present invention;
图8为本发明提供的桩基墩台连接图;8 is a connection diagram of a pile foundation abutment provided by the present invention;
附图标记:1、桩基;11、钢管桩;12、波纹钢管;2、开槽式模块化墩台;21、靠船模块;22、系缆模块;23、槽口;23a、靠船模块预制槽口;23b、系缆模块预制槽口;24、预留桩孔;3、连接钢架。Reference numerals: 1, pile foundation; 11, steel pipe pile; 12, corrugated steel pipe; 2, slotted modular abutment; 21, berth module; 22, mooring module; 23, notch; Ship module prefabricated slot; 23b, mooring module prefabricated slot; 24, reserved pile hole; 3, connecting steel frame.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。在下面的描述中,提供诸如具体的配置和组件的特定细节仅仅是为了帮助全面理解本申请的实施例。因此,本领域技术人员应该清楚,可以对这里描述的实施例进行各种改变和修改而不脱离本申请的范围和精神。另外,为了清楚和简洁,实施例中省略了对已知功能和构造的描述。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of the present application, but not all of the embodiments. In the following description, specific details such as specific configurations and components are provided merely to assist in a comprehensive understanding of embodiments of the present application. Accordingly, it should be apparent to those skilled in the art that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the present application. Also, descriptions of well-known functions and constructions are omitted in the embodiments for clarity and conciseness.
应该理解,说明书通篇中提到的“一个实施例”或“本实施例”意味着与实施例有关的特定特征、结构或特性包括在本申请的至少一个实施例中。因此,在整个说明书各处出现的“一个实施例”或“本实施例”未必一定指相同的实施例。此外,这些特定的特征、结构或特性可以任意适合的方式结合在一个或多个实施例中。It should be understood that reference throughout the specification to "one embodiment" or "the present embodiment" means that a particular feature, structure or characteristic associated with the embodiment is included in at least one embodiment of the present application. Thus, appearances of "one embodiment" or "this embodiment" in various places throughout this specification are not necessarily necessarily referring to the same embodiment. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
此外,本申请可以在不同例子中重复参考数字和/或字母。这种重复是为了简化和清楚的目的,其本身并不指示所讨论各种实施例和/或设置之间的关系。Furthermore, this application may repeat reference numerals and/or letters in different instances. This repetition is for the purpose of simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed.
本文中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,单独存在B,同时存在A和B三种情况,本文中术语“/和”是描述另一种关联对象关系,表示可以存在两种关系,例如,A/和B,可以表示:单独存在A,单独存在A和B两种情况,另外,本文中字符“/”,一般表示前后关联对象是一种“或”关系。The term "and/or" in this article is only an association relationship to describe associated objects, indicating that there can be three kinds of relationships, for example, A and/or B, which can mean: A alone exists, B alone exists, and A and B exist simultaneously. There are three cases of B. In this article, the term "/and" is to describe another related object relationship, which means that there can be two relationships, for example, A/ and B, which can mean that A exists alone, and A and B exist alone. , In addition, the character "/" in this text generally indicates that the related objects are an "or" relationship.
本文中术语“至少一种”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和B的至少一种,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。The term "at least one" in this paper is only an association relationship to describe the associated objects, which means that there can be three kinds of relationships, for example, at least one of A and B, it can mean that A exists alone, A and B exist at the same time, There are three cases of B alone.
还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含。It should also be noted that in this document, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply those entities or operations There is no such actual relationship or order between them. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion.
实施例1Example 1
本实施例主要介绍一种用于码头工程的装配式墩台结构的设计;具体结构请参考图1,图1为本发明提供的装配式墩台整体安装图。This embodiment mainly introduces the design of a prefabricated pier structure for wharf engineering; please refer to FIG. 1 for the specific structure, which is an overall installation diagram of the prefabricated pier provided by the present invention.
一种用于码头工程的装配式墩台结构,其包括桩基1、开槽式模块化墩台2、连接钢架3、附属设施;A prefabricated pier structure for wharf engineering, comprising a
所述桩基1与开槽式模块化墩台2下端相连;The
所述连接钢架3位于开槽式模块化墩台2上端的槽口23中;The connecting
所述附属设施预制在开槽式模块化墩台2上。The auxiliary facilities are prefabricated on the slotted
进一步的,所述开槽式模块化墩台2包括靠船模块21和系缆模块22;靠船模块21和系缆模块22具体结构请参考图3和图4;图3为本发明提供的靠船模块结构图;图4为本发明提供的系缆模块结构图。Further, the slotted
所述槽口23位于靠船模块21和系缆模块22连接处;The
所述槽口23由靠船模块预制槽口23a及系缆模块预制槽口23b组成;The
所述槽口23均匀分布在开槽式模块化墩台2上。The
进一步的,所述桩基1包括钢管桩11和波纹钢管12;Further, the
所述波纹钢管12焊接在钢管桩11桩顶;桩基制作图请参考图2。The
进一步的,所述波纹钢管12的直径等于钢管桩11的直径;所述波纹钢管12的高度不小于钢管桩11的直径。Further, the diameter of the
进一步的,所述开槽式模块化墩台2底部设置有预留桩孔24,所述预留桩孔24的数量与桩基1的数量相同。Further, the bottom of the slotted
进一步的,所述预留桩孔24的直径大于桩基1的直径,预留桩孔24深度不小于波纹钢管12的高度。Further, the diameter of the reserved pile hole 24 is larger than the diameter of the
进一步的,所述附属设施包括橡胶护舷和系船柱;所述橡胶护舷预制安装在靠船模块21侧面;所述系船柱预制安装在系缆模块22上。Further, the auxiliary facilities include rubber fenders and bollards; the rubber fenders are prefabricated and installed on the side of the
进一步的,所述连接钢架3的外形及尺度与开槽式模块化墩台2的槽口23外形及尺度相匹配;连接钢架结构图请参考图6。Further, the shape and size of the connecting
进一步的,连接钢架3是钢管组合钢架、型钢组合钢架或高强钢棒组合钢架;连接钢架安放平面图请参考图7。Further, the connecting
根据《码头结构设计规范》,钢管桩进入上部结构(墩台、桩帽或横梁)1倍桩径的情况下,可不设置桩芯结构。但是国内水运行业码头工程,均在钢管桩进入上部结构1倍桩径后同步设置了桩芯结构作为“加强锁”,主要还是为了增强钢管桩与上部混凝土的结合能力。然而,桩芯结构施工较为复杂,需在桩径内部设置封底模板,制作钢筋笼,吊装钢筋笼,采用微膨胀混凝土浇筑,等待混凝土强度增长达到设计要求(一般为80%)后,方能进行上部结构的施工。即该工序与桩基工程、上部墩台工程存在明显的“紧前紧后”工序关系,施工期较为拖沓。基于上述情况,在首先满足规范要求的前提下,本发明创新使用了波纹钢管与钢管桩连接后,内置于上部墩台内,可通过波纹与混凝土(或灌浆料)产生咬合力,有效增强钢管桩与上部结构混凝土(或灌浆料)的结合能力,确保连接安全,同步即可省略桩芯结构这道“加强锁”,节约了工期,加快了建设。According to the "Wharf Structural Design Specification", if the steel pipe pile enters the superstructure (pier, pile cap or beam) 1 times the pile diameter, the pile core structure may not be set. However, in the domestic water transportation industry wharf projects, the pile core structure is simultaneously set as a "reinforcing lock" after the steel pipe pile enters the superstructure with 1 times the pile diameter, mainly to enhance the bonding ability of the steel pipe pile and the upper concrete. However, the construction of the pile core structure is relatively complicated. It is necessary to set a back cover template inside the pile diameter, make a steel cage, hoist the steel cage, and pour it with micro-expanded concrete. Wait for the increase of the concrete strength to meet the design requirements (generally 80%) before proceeding. Construction of the superstructure. That is to say, there is an obvious "before and after" process relationship between this process and the pile foundation project and the upper pier project, and the construction period is relatively protracted. Based on the above situation, on the premise of first meeting the requirements of the specification, the present invention innovatively uses the corrugated steel pipe to be connected with the steel pipe pile, and then built into the upper pier. The ability of the steel pipe pile to combine with the superstructure concrete (or grouting material) ensures the safety of the connection, and the "reinforcing lock" of the pile core structure can be omitted in synchronization, which saves the construction period and speeds up the construction.
常规技术方案下的现浇墩台,钢筋连续铺设并浇筑混凝土,混凝土之间主要依靠钢筋传递剪力、拉力及弯矩作用。为了有效保障预制墩台模块间的传力,本发明创新使用了连接钢架结构。连接钢架主要可采用钢管组合钢架、型钢组合钢架或高强钢棒组合钢架,与传统钢筋笼相比,具有强度高、刚度大、吊运方便、不易变形的特点,可用于替代钢筋传力,做到可靠及有效。连接钢架的制作也可充分依托专业化预制厂或钢管桩生产厂家完成,可一次性完成制作、连接、探伤、防腐等工作,产品质量高,也可省去现场施工人员的钢筋焊接、绑扎、热弯成型等作业,提高生产效率的同时提高水上作业人员的安全性。For the cast-in-place pier under the conventional technical scheme, the steel bars are continuously laid and concrete is poured, and the concrete mainly relies on the steel bars to transmit the shear force, tensile force and bending moment. In order to effectively ensure the force transmission between the prefabricated pier modules, the present invention innovatively uses a connecting steel frame structure. The connecting steel frame mainly adopts steel pipe combination steel frame, profile steel combination steel frame or high-strength steel rod combination steel frame. Compared with traditional steel cages, it has the characteristics of high strength, high rigidity, convenient lifting and transportation, and is not easy to deform. It can be used to replace steel bars. Power transmission, to be reliable and effective. The production of the connecting steel frame can also be completed by fully relying on professional prefabricated factories or steel pipe pile manufacturers. It can complete the production, connection, flaw detection, anti-corrosion and other work at one time. The product quality is high, and it can also save on-site construction personnel. Banding, hot bending and other operations, improve production efficiency and improve the safety of water operators.
现浇墩台的施工,首先需要在桩基上架设钢抱箍,用于承担上部结构的全部重量,因此需要较大规格、较大摩擦阻力的钢抱箍系统。钢抱箍系统上需架设围囹、底模和侧模,措施工程量巨大,费用较高。当钢抱箍系统或围囹系统质量不过关时,易发生垮塌等安全事故,当模板质量不过关时,又易发生混凝土漏浆等环保事故,均为重大隐患。本发明提供的装配式墩台结构,可直接吊装支撑在钢管桩上,钢管桩即为施工期的支撑系统,完全省去了钢抱箍、围囹及模板,具有施工简便、经济优越的技术特点。For the construction of cast-in-place piers, first of all, steel hoops need to be erected on the pile foundation to bear the full weight of the upper structure. Therefore, steel hoop systems with larger specifications and greater frictional resistance are required. The steel hoop system needs to erect fences, bottom molds and side molds. The measures are huge and the cost is high. When the quality of the steel hoop system or the enclosure system is not good enough, safety accidents such as collapse are likely to occur. When the quality of the formwork is not good enough, environmental protection accidents such as concrete leakage are likely to occur, which are all major hidden dangers. The prefabricated pier structure provided by the invention can be directly hoisted and supported on the steel pipe pile, which is the support system during the construction period. technical characteristics.
本实施例设计的开槽式模块化墩台为装配式结构,不再需要现场搭建围囹系统、架设模板及浇筑大体积墩台混凝土,提高构件质量、加快施工进度、降低措施费用。The slotted modular abutment designed in this embodiment is a prefabricated structure, which eliminates the need to build a fence system, erect a formwork, and pour a large-volume pier concrete on site, thereby improving the quality of components, speeding up the construction progress, and reducing the cost of measures.
本实施例通过连接钢架及槽口内后浇带将模块化墩台的不同模块连接成为一体,确保了墩台结构的整体性及传力有效性。In this embodiment, different modules of the modular abutment are connected into one by connecting the steel frame and the post-casting belt in the slot, which ensures the integrity of the abutment structure and the effectiveness of force transmission.
实施例2Example 2
基于上述实施例1,本实施例主要介绍一种用于码头工程的装配式墩台结构的最优设计。Based on the
一种用于码头工程的装配式墩台结构其包括:桩基1、开槽式模块化墩台2、连接钢架3、附属设施。A prefabricated pier structure for wharf engineering includes: pile
作为本发明的一种优选技术方案:桩基1由钢管桩11及波纹钢管12组成。开槽式模块化墩台2可根据实际需求及施工起吊能力拆分为靠船模块21及系缆模块22。开槽式模块化墩台2内部设置有槽口23及预留桩孔24。As a preferred technical solution of the present invention, the
作为本发明的一种优选技术方案:沉桩完成后,将靠船模块21及系缆模块22分别吊装在桩基1上部,桩基1顶部的波纹钢管12正好置于开槽式模块化墩台2的预留桩孔24内;在预留桩孔24内灌浆,形成桩基1与靠船模块21及系缆模块22的连接。As a preferred technical solution of the present invention: after the pile driving is completed, the ship-receiving
作为本发明的一种优选技术方案:桩基1与靠船模块21及系缆模块22连接完成后,将连接钢架3置于开槽式模块化墩台2的槽口23内,并在槽口23内灌浆,形成靠船模块21与系缆模块22的整体连接;墩台拼接平面图请参考图5。As a preferred technical solution of the present invention: after the
作为本发明的一种优选技术方案:附属设施包括橡胶护舷及系船柱,均在预制厂内安装在靠船模块21与系缆模块22上。As a preferred technical solution of the present invention, the auxiliary facilities include rubber fenders and bollards, all of which are installed on the
作为本发明的一种优选技术方案:钢管桩11制作时,波纹钢管12焊接在桩顶,形成一体式的桩基1。波纹钢管12的直径等于钢管桩11的直径。波纹钢管12的高度不小于钢管桩11的直径。As a preferred technical solution of the present invention, when the
作为本发明的一种优选技术方案:预留桩孔24与桩基1的位置及数量一致,预留桩孔24的直径大于桩基1的直径,预留桩孔24深度不小于波纹钢管12的高度。As a preferred technical solution of the present invention: the positions and quantities of the reserved pile holes 24 are consistent with those of the
作为本发明的一种优选技术方案:预留桩孔24内灌浆可采用细石混凝土或其他高强灌浆料;桩基墩台连接图请参考图8。As a preferred technical solution of the present invention, fine stone concrete or other high-strength grouting materials can be used for grouting in the reserved pile holes 24; please refer to FIG. 8 for the connection diagram of the pile foundation and abutment.
作为本发明的一种优选技术方案:开槽式模块化墩台2内部设置的槽口23由靠船模块21预制时设置的槽口23a及系缆模块22预制时设置的槽口23b组合而成。As a preferred technical solution of the present invention, the
作为本发明的一种优选技术方案:连接钢架3可以是钢管组合钢架、型钢组合钢架或高强钢棒组合钢架。As a preferred technical solution of the present invention, the connecting
作为本发明的一种优选技术方案:连接钢架3的外形及尺度与开槽式模块化墩台2的槽口23外形及尺度相匹配。As a preferred technical solution of the present invention, the shape and size of the connecting
作为本发明的一种优选技术方案:槽口23内灌浆可采用细石混凝土或其他高强灌浆料。As a preferred technical solution of the present invention, fine stone concrete or other high-strength grouting materials can be used for grouting in the
本申请设计的连接钢架仅需吊装在开槽式模块化墩台的槽口内,槽口内后浇带施工也不需要架设模板,施工便利性优越。The connecting steel frame designed in the present application only needs to be hoisted in the slot of the slotted modular pier, and the post-casting belt construction in the slot does not require erecting a template, and the construction is convenient.
本申请设计的钢管桩通过波纹钢管与开槽式模块化墩台进行加强连接,不需要现场施工桩芯钢筋笼及桩芯混凝土,直接节省了工序。The steel pipe pile designed in the present application is reinforced and connected to the slotted modular pier through corrugated steel pipe, which does not require on-site construction of the pile core reinforcement cage and the pile core concrete, which directly saves the process.
本申请设计的橡胶护舷及系船柱在均在预制厂内安装在靠船模块与系缆模块上,不需要水上安装,提高了精度及施工安全性。The rubber fenders and bollards designed in the present application are installed on the berthing module and the mooring module in the prefabrication factory, and do not need to be installed on the water, which improves the accuracy and construction safety.
实施例3Example 3
基于上述实施例1-2,本实施例主要介绍一种用于码头工程的装配式墩台结构的使用方法,其包括以下步骤:Based on the above-mentioned Embodiments 1-2, this embodiment mainly introduces a method for using a prefabricated pier structure for wharf engineering, which includes the following steps:
S1、制备桩基1,将钢管桩11与波纹钢管12连接成一体;S1, prepare the
S2、采用打桩船沉桩;S2. Use piling ship to sink piles;
S3、预制靠船模块21及系缆模块22,同时将附属设施同步一次性安装到位;S3. Prefabricate the
S4、将靠船模块21及系缆模块22吊装在桩基1上部,预留桩孔24直接支撑在桩基1顶面;S4, hoist the ship-
S5、通过灌浆方式,将桩基1与靠船模块21及系缆模块22连接形成整体,底部模板可采用简易的吊模工艺;S5. Connect the
S6、将连接钢架3吊装至槽口23内;S6, hoist the connecting
S7、在槽口23内灌浆,使得靠船模块21及系缆模块22连成整体,即形成开槽式模块化墩台2。S7, grouting in the
本申请设计的一种用于码头工程的装配式墩台结构的使用方法,步骤简单,方便使用,在现实的施工工程中,能够明显的加快施工进度、降低施工整体所需费用。A method of using a prefabricated pier structure for a wharf project designed in this application has simple steps and is convenient to use, and in a real construction project, it can significantly speed up the construction progress and reduce the overall construction cost.
以上所述仅为本发明的优选实施例而已,其并非因此限制本发明的保护范围,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,通过常规的替代或者能够实现相同的功能在不脱离本发明的原理和精神的情况下对这些实施例进行变化、修改、替换、整合和参数变更均落入本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, which are not intended to limit the protection scope of the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any changes, modifications, substitutions, integrations and parameter changes to these embodiments without departing from the principles and spirit of the present invention, through conventional substitutions or capable of achieving the same function within the spirit and principles of the present invention, all fall within the scope of the present invention. into the protection scope of the present invention.
Claims (10)
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CN111074840A (en) * | 2019-12-25 | 2020-04-28 | 中交第三航务工程勘察设计院有限公司 | Assembled beamless thick-plate high-pile wharf structure and construction method thereof |
CN212534740U (en) * | 2020-04-15 | 2021-02-12 | 广东博意建筑设计院有限公司 | Two-way superimposed sheet structure |
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JPH08184120A (en) * | 1994-12-28 | 1996-07-16 | Maeda Corp | Precast flooring joint structure |
CN203716188U (en) * | 2014-01-07 | 2014-07-16 | 南京市测绘勘察研究院有限公司 | Connection structure of prestressed concrete support pipe pile and top beam |
CN111074840A (en) * | 2019-12-25 | 2020-04-28 | 中交第三航务工程勘察设计院有限公司 | Assembled beamless thick-plate high-pile wharf structure and construction method thereof |
CN212534740U (en) * | 2020-04-15 | 2021-02-12 | 广东博意建筑设计院有限公司 | Two-way superimposed sheet structure |
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