CN114769279B - Electric motor car abandons lead accumulator breaker - Google Patents
Electric motor car abandons lead accumulator breaker Download PDFInfo
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- CN114769279B CN114769279B CN202210234649.4A CN202210234649A CN114769279B CN 114769279 B CN114769279 B CN 114769279B CN 202210234649 A CN202210234649 A CN 202210234649A CN 114769279 B CN114769279 B CN 114769279B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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Abstract
Description
技术领域Technical field
本发明属于破碎装置领域,具体地说是一种电动车报废铅蓄电池破碎装置。The invention belongs to the field of crushing devices, specifically a crushing device for scrapped lead-acid batteries of electric vehicles.
背景技术Background technique
铅蓄电池由正极板群、负极板群、电解液和容器等组成,目前铅蓄电池广泛应用于汽车、火车、拖拉机、摩托车、电动车以及通讯、电站、电力输送、仪器仪表、UPS电源和飞机、坦克、舰艇、雷达系统等领域;随着世界能源经济的发展和人民生活水平的日益提高,在二次电源使用中,铅蓄电池已占有85%以上的市场份额,铅蓄电池以技术成熟、成本低、大电流放电性能佳、适用温度范围广、安全性高,可做到完全回收利用等优点在汽车起动电池和电动车领域尚无法被其它电池取代;报废的废旧蓄电池如果不进行回收,会对环境造成较大的污染,蓄电池的回收过程需要将蓄电池粉碎然后才可以进行进一步的回收处理,现有的蓄电池破碎设备对蓄电池进行破碎时,一般只进行一次碾压,通常会造成蓄电池粉碎不彻底,碎片的大小不一,不方便进行后续处理,经常需要重新倒入破碎机内进行二次破碎,不仅操作麻烦,而且增加了工作人员的劳动强度,同时也有许多破碎装置不能够很好的将电解液分离出来。Lead-acid batteries are composed of positive plate groups, negative plate groups, electrolytes and containers. Currently, lead-acid batteries are widely used in cars, trains, tractors, motorcycles, electric vehicles, communications, power stations, power transmission, instrumentation, UPS power supplies and aircraft. , tanks, ships, radar systems and other fields; with the development of the world's energy economy and the increasing improvement of people's living standards, lead-acid batteries have occupied more than 85% of the market share in the use of secondary power sources. Lead-acid batteries have mature technology and low cost. It has the advantages of good low and high current discharge performance, wide applicable temperature range, high safety, and can be fully recycled. It cannot be replaced by other batteries in the field of automobile starting batteries and electric vehicles; if the scrapped used batteries are not recycled, they will It causes great pollution to the environment. The battery recycling process requires the battery to be crushed before further recycling. When the existing battery crushing equipment crushes the battery, it generally only performs one crushing, which usually results in the battery being crushed. Thoroughly, the sizes of the fragments are different, which is inconvenient for subsequent processing. It often needs to be poured back into the crusher for secondary crushing. It is not only troublesome to operate, but also increases the labor intensity of the staff. At the same time, many crushing devices cannot be used very well. Separate the electrolyte.
发明内容Contents of the invention
本发明提供一种电动车报废铅蓄电池破碎装置,用以解决现有技术中的缺陷。The invention provides a crushing device for scrapped lead-acid batteries of electric vehicles to solve the defects in the prior art.
本发明通过以下技术方案予以实现:The present invention is realized through the following technical solutions:
一种电动车报废铅蓄电池破碎装置,包括下端开口的圆柱形的壳体,壳体固定安装在地面上,壳体的内部上端设置破碎装置,壳体的顶面对应破碎装置处开设入料口,破碎装置能够将进入内部的物料破碎成小碎块,壳体的内壁上对应破碎装置的下方开设倾斜的第一通孔,第一通孔内设置研磨装置,所述的研磨装置包括辊筒,第一通孔内设置倾斜的辊筒,辊筒的上下两端均转动连接辊筒座,辊筒座均通过支撑杆固定安装在地面上,两个辊筒座的相对面上均开设第二通孔,对应辊筒上侧的第二通孔内设置内齿环,对应辊筒的下侧的第二通孔内设置球形铰接装置,球形铰接装置和内齿环均通过数根固定杆固定安装在辊筒座上,辊筒的内部设置圆锥形的碾压辊,碾压辊上端的辊轴通过齿轮与内齿环啮合,碾压辊的下端的辊轴连接球形铰接装置,壳体的内壁上对应内齿环处开设倾斜的第三通孔,第三通孔内转动连接倾斜的转轴,壳体的外壁上固定安装第一电机,第一电机通过第一齿轮组与转轴相连,内齿环的外侧面设置滚轮,转轴与滚轮的中心固定连接,碾压辊的上端的辊轴铰接连接连接轴,连接轴与滚轮的端面靠近外侧面处转动连接,辊筒的内壁上和碾压辊的侧面上均固定安装数个辊齿,破碎装置的下方设置倾斜的送料斗,送料斗的上侧固定安装在壳体的内壁上,送料斗的下侧通过第二通孔伸入辊筒内,辊筒的外侧设置过滤装置,过滤装置能够对物料进行过滤,壳体的内壁上对应研磨装置的上方固定安装第二电机,第二电机与辊筒之间通过第二齿轮组相连,第二电机与破碎装置之间通过第三齿轮组相连,过滤装置下方的地面上和对应研磨装置的出口处的地面上均设置回收容器。A crushing device for scrapped lead-acid batteries of electric vehicles, which includes a cylindrical shell with an open lower end. The shell is fixedly installed on the ground. A crushing device is provided at the upper end of the shell. The top surface of the shell is provided with a material feed position corresponding to the crushing device. The crushing device can break the materials entering the interior into small pieces. An inclined first through hole is opened on the inner wall of the shell corresponding to the lower part of the crushing device. A grinding device is provided in the first through hole. The grinding device includes a roller. cylinder, an inclined roller is set in the first through hole, and the upper and lower ends of the roller are rotated and connected to the roller seat. The roller seats are fixedly installed on the ground through support rods, and the opposite surfaces of the two roller seats are provided with openings. The second through hole corresponding to the upper side of the roller is provided with an internal toothed ring, and the second through hole corresponding to the lower side of the roller is provided with a spherical hinge device. The spherical hinge device and the internal toothed ring are fixed by several The rod is fixedly installed on the roller seat. A conical rolling roller is set inside the roller. The roller shaft at the upper end of the rolling roller meshes with the internal toothed ring through a gear. The roller shaft at the lower end of the rolling roller is connected to a spherical hinge device. The shell An inclined third through hole is opened on the inner wall of the body corresponding to the inner gear ring, and the inclined shaft is rotated and connected in the third through hole. The first motor is fixedly installed on the outer wall of the housing, and the first motor is connected to the rotating shaft through the first gear set. , a roller is set on the outer side of the internal gear ring, the rotating shaft is fixedly connected to the center of the roller, the roller shaft at the upper end of the rolling roller is hingedly connected to the connecting shaft, the connecting shaft is rotationally connected to the end face of the roller close to the outer side, and the inner wall of the roller is Several roller teeth are fixedly installed on the sides of the rolling rollers. An inclined feed hopper is set below the crushing device. The upper side of the feed hopper is fixedly installed on the inner wall of the housing. The lower side of the feed hopper extends through the second through hole. In the roller, a filter device is set outside the roller. The filter device can filter the materials. A second motor is fixedly installed on the inner wall of the shell corresponding to the grinding device. The second motor and the roller are connected through a second gear set. , the second motor and the crushing device are connected through a third gear set, and recovery containers are provided on the ground below the filter device and on the ground corresponding to the outlet of the grinding device.
如上所述的一种电动车报废铅蓄电池破碎装置,所述的过滤装置包括过滤孔,辊筒的侧面靠近上端开口处均匀开设数个过滤孔,辊筒的外侧套装防护筒,防护筒与第一通孔和下方的辊筒座固定连接,防护筒的内壁上对应过滤孔的侧面下方开设环形槽,防护筒的内壁上对应过滤孔的下方开设倾斜的直槽,环形槽与直槽相通,防护筒的侧面下方开设排液孔,排液孔与直槽相通。A device for crushing scrapped lead-acid batteries of electric vehicles as described above. The filter device includes filter holes. Several filter holes are evenly opened on the side of the roller near the upper end opening. A protective tube is installed on the outside of the roller. The protective tube is connected with the third A through hole is fixedly connected to the roller seat below. An annular groove is provided on the inner wall of the protective cylinder corresponding to the side of the filter hole. An inclined straight groove is provided on the inner wall of the protective cylinder corresponding to the lower part of the filter hole. The annular groove is connected with the straight groove. A drain hole is provided below the side of the protective tube, and the drain hole is connected with the straight groove.
如上所述的一种电动车报废铅蓄电池破碎装置,所述的破碎装置包括竖直的圆锥筒,壳体的内壁上靠近入料口处转动连接圆锥筒,圆锥筒的扩口对准入料口,壳体的顶面中心固定安装竖直的圆柱体,圆柱体位于圆锥筒内,圆锥筒的内壁上和圆柱体的外侧面上均固定安装数个破碎齿,圆锥筒通过第三齿轮组与第二电机相连。A crushing device for scrapped lead-acid batteries of electric vehicles as described above. The crushing device includes a vertical conical cylinder. The inner wall of the housing is rotatably connected to the conical cylinder near the material inlet. The expansion of the conical cylinder is aligned with the incoming material. mouth, a vertical cylinder is fixedly installed in the center of the top surface of the shell. The cylinder is located in the conical cylinder. Several crushing teeth are fixedly installed on the inner wall of the conical cylinder and the outer surface of the cylinder. The conical cylinder passes through the third gear set Connected to the second motor.
如上所述的一种电动车报废铅蓄电池破碎装置,所述的转轴的外侧面对应破碎装置的下方固定安装数个环形均布的矩形叶片,相连的矩形叶片之间均固定安装扇形的挡板,矩形叶片的侧面上靠近转轴和挡板处开设长条形的分料孔。A crushing device for scrapped lead-acid batteries of electric vehicles as described above. Several annular and evenly distributed rectangular blades are fixedly installed on the outer side of the rotating shaft corresponding to the lower part of the crushing device, and fan-shaped baffles are fixedly installed between the connected rectangular blades. , a long material distribution hole is opened on the side of the rectangular blade close to the rotating shaft and baffle.
如上所述的一种电动车报废铅蓄电池破碎装置,所述的滚轮的侧面上固定安装数个倾斜的沿周向分布的长条形的拨块。In the above-mentioned device for crushing scrapped lead-acid batteries of electric vehicles, a plurality of inclined long strip-shaped dial blocks distributed in the circumferential direction are fixedly installed on the side of the roller.
如上所述的一种电动车报废铅蓄电池破碎装置,所述的圆锥筒的底面上转动连接水平的支撑板,支撑板的顶面上对应圆锥筒的下端开口处开设第四通孔,支撑板通过水平的弹性伸缩杆固定安装在壳体的内壁上。According to the above-mentioned device for crushing scrapped lead-acid batteries of electric vehicles, the bottom surface of the conical cylinder is rotatably connected to a horizontal support plate, and a fourth through hole is opened on the top surface of the support plate corresponding to the opening of the lower end of the conical cylinder. The support plate It is fixedly installed on the inner wall of the shell through a horizontal elastic telescopic rod.
如上所述的一种电动车报废铅蓄电池破碎装置,所述的辊筒的内壁上和碾压辊上的辊齿沿螺旋向下分布。As described above, the scraped lead-acid battery crushing device for electric vehicles has the roller teeth on the inner wall of the roller and the rolling roller distributed along a spiral downward.
如上所述的一种电动车报废铅蓄电池破碎装置,所述的辊筒下方的辊筒座的侧面上固定安装弯曲的缓冲管。As described above, in the crushing device for scrapped lead-acid batteries of electric vehicles, a curved buffer tube is fixedly installed on the side of the roller seat below the roller.
如上所述的一种电动车报废铅蓄电池破碎装置,所述的入料口的外端固定安装漏斗。As described above, a scrapped lead-acid battery crushing device for electric vehicles has a funnel fixedly installed at the outer end of the feed inlet.
如上所述的一种电动车报废铅蓄电池破碎装置,所述的第一电机和第一齿轮组的外侧设置防护罩,防护罩固定安装在壳体的外侧面上。本发明的优点是:当本装置使用时,首先将第一电机和第二电机启动,第二电机通过第二齿轮组带动辊筒旋转,同时通过第三齿轮组带动破碎装置旋转,第一电机会通过第一齿轮组和转轴带动滚轮旋转,在滚轮作用下,碾压辊会围绕球形铰接装置在辊筒内搅动,从而使齿轮在内齿环内公转,同时在内齿环和齿轮的作用下,碾压辊会自转,然后将铅蓄电池从入料口投入破碎装置内,破碎装置会将铅蓄电池的外壳碾压成碎片,此时铅蓄电池内部的电解液和碎片会掉落在送料斗上,在重力的作用下,电解液和碎片会通过第二通孔进入辊筒内,在辊筒旋转产生的离心力和重力的双重作用下,电解液和碎片会沿着辊筒的内部呈螺旋轨迹向下移动,此时碾压辊和滚筒会通过辊齿对碎片进行反复的碾压和研磨,从而将电池碎片研磨成细小的颗粒,然后从下方的第二通孔排出,在碎片被碾压的同时,过滤装置会通过离心力将电解液过滤出来,从而方便对电解液进行回收利用;本发明首先通过破碎装置将铅蓄电池碾压成碎片,然后通过辊筒和碾压辊的相互配合将铅蓄电池碎片反复多次的碾压,使铅蓄电池一次性成为细小的颗粒,从而方便对铅蓄电池碎片进行后续处理,避免了需要将铅蓄电池碎片重新投入破碎装置进行破碎的麻烦,降低了工作人员的劳动强度,同时在过滤装置的作用下将电解液分离出来,方便后续回收利用。In the above-mentioned device for crushing scrapped lead-acid batteries of electric vehicles, a protective cover is provided on the outside of the first motor and the first gear set, and the protective cover is fixedly installed on the outer surface of the casing. The advantage of the present invention is: when the device is used, first the first motor and the second motor are started, the second motor drives the roller to rotate through the second gear set, and at the same time drives the crushing device to rotate through the third gear set, the first motor The roller will be driven to rotate through the first gear set and the rotating shaft. Under the action of the roller, the rolling roller will stir around the spherical hinge device in the roller, causing the gear to revolve in the internal gear ring. At the same time, the internal gear ring and the gear will Next, the rolling roller will rotate, and then the lead-acid battery will be put into the crushing device from the inlet. The crushing device will crush the outer shell of the lead-acid battery into pieces. At this time, the electrolyte and fragments inside the lead-acid battery will fall into the feeding hopper. On the top, under the action of gravity, the electrolyte and debris will enter the roller through the second through hole. Under the dual effects of the centrifugal force and gravity generated by the rotation of the roller, the electrolyte and debris will spiral along the inside of the roller. The trajectory moves downward. At this time, the crushing roller and the roller will repeatedly crush and grind the debris through the roller teeth, thereby grinding the battery debris into fine particles, and then discharge them from the second through hole below. After the debris is crushed While pressing, the filtering device will filter out the electrolyte through centrifugal force, thereby facilitating the recycling of the electrolyte; the present invention first crushes the lead-acid battery into pieces through the crushing device, and then crushes the lead-acid battery into pieces through the cooperation of the roller and the rolling roller. The lead-acid battery fragments are crushed repeatedly, so that the lead-acid battery becomes fine particles at once, which facilitates the subsequent processing of the lead-acid battery fragments, avoids the trouble of putting the lead-acid battery fragments back into the crushing device for crushing, and reduces the labor cost of the staff. The labor intensity is reduced, and at the same time, the electrolyte is separated under the action of the filtering device to facilitate subsequent recycling.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。图1为本发明的结构示意图;图2为图1中Ⅰ处的放大图;图3为图1中A处的向视图;图4为图2中沿B-B处的剖视图;图5为图1中C处的向视图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting any creative effort. Fig. 1 is a schematic structural diagram of the present invention; Fig. 2 is an enlarged view of position I in Fig. 1; Fig. 3 is a directional view of position A in Fig. 1; Fig. 4 is a cross-sectional view along B-B in Fig. 2; Fig. 5 is a view of Fig. 1 View from center C.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
一种电动车报废铅蓄电池破碎装置,如图所示,包括下端开口的圆柱形的壳体1,壳体1固定安装在地面100上,壳体1的内部上端设置破碎装置,壳体1的顶面对应破碎装置处开设入料口3,破碎装置能够将进入内部的物料破碎成小碎块,壳体1的内壁上对应破碎装置的下方开设倾斜的第一通孔4,第一通孔4内设置研磨装置,所述的研磨装置包括辊筒501,第一通孔4内设置倾斜的辊筒501,辊筒501的上下两端均转动连接辊筒座502,辊筒座502均通过支撑杆503固定安装在地面100上,两个辊筒座502的相对面上均开设第二通孔504,对应辊筒501上侧的第二通孔504内设置内齿环505,对应辊筒501的下侧的第二通孔504内设置球形铰接装置506,球形铰接装置506和内齿环505均通过数根固定杆507固定安装在辊筒座502上,辊筒501的内部设置圆锥形的碾压辊508,碾压辊508上端的辊轴通过齿轮509与内齿环505啮合,碾压辊508的下端的辊轴连接球形铰接装置506,壳体1的内壁上对应内齿环505处开设倾斜的第三通孔510,第三通孔510内转动连接倾斜的转轴511,壳体1的外壁上固定安装第一电机512,第一电机512通过第一齿轮组513与转轴511相连,内齿环505的外侧面设置滚轮514,转轴511与滚轮514的中心固定连接,碾压辊508的上端的辊轴铰接连接连接轴520,连接轴520与滚轮514的端面靠近外侧面处转动连接,辊筒501的内壁上和碾压辊508的侧面上均固定安装数个辊齿,破碎装置的下方设置倾斜的送料斗6,送料斗6的上侧固定安装在壳体1的内壁上,送料斗6的下侧通过第二通孔504伸入辊筒501内,辊筒501的外侧设置过滤装置7,过滤装置7能够对物料进行过滤,壳体1的内壁上对应研磨装置的上方固定安装第二电机8,第二电机8与辊筒501之间通过第二齿轮组9相连,第二电机8与破碎装置之间通过第三齿轮组10相连,过滤装置7下方的地面上和对应研磨装置的出口处的地面上均设置回收容器30。当本装置使用时,首先将第一电机512和第二电机8启动,第二电机8通过第二齿轮组9带动辊筒501旋转,同时通过第三齿轮组10带动破碎装置旋转,第一电机512会通过第一齿轮组513和转轴511带动滚轮514旋转,在滚轮作用下,碾压辊508会围绕球形铰接装置在辊筒501内搅动,从而使齿轮509在内齿环505内公转,同时在内齿环和齿轮的作用下,碾压辊会自转,然后将铅蓄电池从入料口3投入破碎装置内,破碎装置会将铅蓄电池的外壳碾压成碎片,此时铅蓄电池内部的电解液和碎片会掉落在送料斗6上,在重力的作用下,电解液和碎片会通过第二通孔504进入辊筒内,在辊筒旋转产生的离心力和重力的双重作用下,电解液和碎片会沿着辊筒的内部呈螺旋轨迹向下移动,此时碾压辊和滚筒会通过辊齿对碎片进行反复的碾压和研磨,从而将电池碎片研磨成细小的颗粒,然后从下方的第二通孔排出,在碎片被碾压的同时,过滤装置7会通过离心力将电解液过滤出来,从而方便对电解液进行回收利用;本发明首先通过破碎装置将铅蓄电池碾压成碎片,然后通过辊筒和碾压辊的相互配合将铅蓄电池碎片反复多次的碾压,使铅蓄电池一次性成为细小的颗粒,从而方便对铅蓄电池碎片进行后续处理,避免了需要将铅蓄电池碎片重新投入破碎装置进行破碎的麻烦,降低了工作人员的劳动强度,同时在过滤装置的作用下将电解液分离出来,方便后续回收利用。A crushing device for scrapped lead-acid batteries of electric vehicles, as shown in the figure, includes a cylindrical shell 1 with an open lower end. The shell 1 is fixedly installed on the ground 100. A crushing device is provided at the upper end of the shell 1. A material inlet 3 is provided on the top surface corresponding to the crushing device. The crushing device can break the materials entering the interior into small pieces. An inclined first through hole 4 is provided on the inner wall of the housing 1 corresponding to the bottom of the crushing device. A grinding device is provided in the hole 4. The grinding device includes a roller 501. An inclined roller 501 is provided in the first through hole 4. The upper and lower ends of the roller 501 are rotatably connected to the roller seat 502. The roller seat 502 is both The support rods 503 are fixedly installed on the ground 100. Second through holes 504 are opened on the opposite surfaces of the two roller seats 502. An internal toothed ring 505 is provided in the second through hole 504 on the upper side of the corresponding roller 501. A spherical hinge device 506 is provided in the second through hole 504 on the lower side of the barrel 501. The spherical hinge device 506 and the internal gear ring 505 are both fixedly installed on the roller seat 502 through several fixed rods 507. A cone is provided inside the roller 501. The roller shaft at the upper end of the roller 508 is meshed with the internal gear ring 505 through the gear 509. The roller shaft at the lower end of the roller 508 is connected to the spherical hinge device 506. The inner wall of the housing 1 corresponds to the internal gear ring. An inclined third through hole 510 is opened at 505. The inclined shaft 511 is rotatably connected in the third through hole 510. The first motor 512 is fixedly installed on the outer wall of the housing 1. The first motor 512 is connected to the rotating shaft 511 through the first gear set 513. Connected, a roller 514 is provided on the outer side of the internal gear ring 505, the rotating shaft 511 is fixedly connected to the center of the roller 514, the roller shaft at the upper end of the rolling roller 508 is hingedly connected to the connecting shaft 520, and the connecting shaft 520 is close to the outer side of the end surface of the roller 514. Rotating connection, several roller teeth are fixedly installed on the inner wall of the roller 501 and the side of the rolling roller 508. An inclined feeding hopper 6 is provided below the crushing device, and the upper side of the feeding hopper 6 is fixedly installed on the inner wall of the housing 1 On the top, the lower side of the feeding hopper 6 extends into the roller 501 through the second through hole 504. A filtering device 7 is provided outside the roller 501. The filtering device 7 can filter the materials. The inner wall of the housing 1 corresponds to the grinding device. The second motor 8 is fixedly installed above. The second motor 8 is connected to the roller 501 through the second gear set 9. The second motor 8 is connected to the crushing device through the third gear set 10. On the ground below the filtering device 7 A recovery container 30 is provided on the ground corresponding to the outlet of the grinding device. When this device is used, first the first motor 512 and the second motor 8 are started. The second motor 8 drives the roller 501 to rotate through the second gear set 9, and at the same time drives the crushing device to rotate through the third gear set 10. The first motor 8 512 will drive the roller 514 to rotate through the first gear set 513 and the rotating shaft 511. Under the action of the roller, the rolling roller 508 will stir around the spherical hinge device in the roller 501, thereby causing the gear 509 to revolve in the internal ring 505, and at the same time Under the action of the internal ring and gears, the rolling roller will rotate, and then the lead-acid battery will be put into the crushing device from the inlet 3. The crushing device will crush the shell of the lead-acid battery into pieces. At this time, the electrolysis inside the lead-acid battery will The liquid and debris will fall on the feeding hopper 6. Under the action of gravity, the electrolyte and debris will enter the roller through the second through hole 504. Under the dual effects of the centrifugal force and gravity generated by the rotation of the roller, the electrolyte will And the fragments will move downward along the inside of the roller in a spiral trajectory. At this time, the rolling roller and the roller will repeatedly crush and grind the fragments through the roller teeth, thereby grinding the battery fragments into fine particles, and then from below The second through hole is discharged, and while the fragments are crushed, the filtering device 7 will filter out the electrolyte through centrifugal force, thereby facilitating the recycling of the electrolyte; the present invention first crushes the lead-acid battery into fragments through the crushing device, Then, the lead-acid battery fragments are crushed repeatedly through the cooperation of the roller and the rolling roller, so that the lead-acid battery becomes fine particles at once, which facilitates the subsequent processing of the lead-acid battery fragments and avoids the need to re-process the lead-acid battery fragments. The trouble of putting in the crushing device for crushing reduces the labor intensity of the staff. At the same time, the electrolyte is separated under the action of the filter device to facilitate subsequent recycling.
具体而言,如图所示,本实施例所述的过滤装置7包括过滤孔701,辊筒501的侧面靠近上端开口处均匀开设数个过滤孔701,辊筒501的外侧套装防护筒702,防护筒702与第一通孔4和下方的辊筒座502固定连接,防护筒702的内壁上对应过滤孔701的侧面下方开设环形槽703,防护筒702的内壁上对应过滤孔701的下方开设倾斜的直槽704,环形槽703与直槽704相通,防护筒702的侧面下方开设排液孔705,排液孔705与直槽704相通。当蓄电池碎片和电解液进入辊筒501时,辊筒旋转产生的离心力会将电解液通过过滤孔701分离出来,此时电解液会甩在防护筒702的内壁上,在重力的作用下,电解液会沿着防护筒的内壁流入环形槽内或直槽内,然后在通过排液孔落入回收容器30内;该设计利用了离心力使电解液通过过滤孔而电池碎片不能通过过滤孔,从而达到碎片与电解液分离回收的目的,在离心力的作用下,电解液很难粘附在电池碎片上,电解液的分离效果较好。Specifically, as shown in the figure, the filter device 7 in this embodiment includes filter holes 701. Several filter holes 701 are evenly opened on the side of the roller 501 near the upper end opening. A protective tube 702 is installed on the outside of the roller 501. The protective cylinder 702 is fixedly connected to the first through hole 4 and the roller seat 502 below. An annular groove 703 is provided on the inner wall of the protective cylinder 702 corresponding to the lower side of the filter hole 701. The inner wall of the protective cylinder 702 is provided below the corresponding filter hole 701. The inclined straight groove 704 and the annular groove 703 communicate with the straight groove 704. A drain hole 705 is provided below the side of the protective cylinder 702. The drain hole 705 communicates with the straight groove 704. When the battery fragments and electrolyte enter the roller 501, the centrifugal force generated by the rotation of the roller will separate the electrolyte through the filter hole 701. At this time, the electrolyte will be thrown on the inner wall of the protective cylinder 702. Under the action of gravity, the electrolyte will The liquid will flow into the annular groove or the straight groove along the inner wall of the protective cylinder, and then fall into the recovery container 30 through the drain hole; this design uses centrifugal force to make the electrolyte pass through the filter hole, but the battery fragments cannot pass through the filter hole, thus To achieve the purpose of separating and recycling the fragments and the electrolyte, under the action of centrifugal force, the electrolyte is difficult to adhere to the battery fragments, and the electrolyte separation effect is better.
具体的,如图所示,本实施例所述的破碎装置包括竖直的圆锥筒201,壳体1的内壁上靠近入料口3处转动连接圆锥筒201,圆锥筒201的扩口对准入料口3,壳体1的顶面中心固定安装竖直的圆柱体202,圆柱体202位于圆锥筒201内,圆锥筒201的内壁上和圆柱体202的外侧面上均固定安装数个破碎齿203,圆锥筒201通过第三齿轮组10与第二电机8相连。当第二电机启动时,第二电机通过第三齿轮组带动圆锥筒在圆柱体外侧旋转,当蓄电池通过入料口投入圆锥筒201时,圆锥筒和圆柱体会通过破碎齿将蓄电池切割成碎片;该设计使蓄电池在向下移动的同时会被逐渐靠近的破碎齿逐步碾碎,从而使破碎装置的受力比较均匀,破碎装置不容易损坏,在保障破碎效果的同时,有效的提高了破碎装置的使用寿命。Specifically, as shown in the figure, the crushing device in this embodiment includes a vertical cone cylinder 201. The cone cylinder 201 is rotatably connected to the inner wall of the housing 1 near the feed inlet 3. The expansion of the cone cylinder 201 is aligned. Inlet 3, a vertical cylinder 202 is fixedly installed at the center of the top surface of the housing 1. The cylinder 202 is located in the cone 201. Several crushers are fixedly installed on the inner wall of the cone 201 and the outer surface of the cylinder 202. The teeth 203 and the conical cylinder 201 are connected to the second motor 8 through the third gear set 10 . When the second motor is started, the second motor drives the conical cylinder to rotate outside the cylinder through the third gear set. When the battery is put into the conical cylinder 201 through the material inlet, the conical cylinder and the cylinder will cut the battery into pieces through the crushing teeth; This design allows the battery to be gradually crushed by the gradually approaching crushing teeth while moving downward, so that the force of the crushing device is relatively uniform and the crushing device is not easily damaged. While ensuring the crushing effect, it effectively improves the crushing device. service life.
进一步的,如图所示,本实施例所述的转轴511的外侧面对应破碎装置的下方固定安装数个环形均布的矩形叶片11,相连的矩形叶片11之间均固定安装扇形的挡板12,矩形叶片11的侧面上靠近转轴511和挡板12处开设长条形的分料孔13。当第一电机512带动转轴旋转时,矩形叶片也会旋转,此时当破碎后的电池碎片掉落在矩形叶片之间时,比较细小的碎片会直接通过分料孔13掉落在送料斗6上,然后先一步进入研磨装置内,不能通过分料孔的碎片会在矩形叶片旋转至朝下时掉落在送料斗上,然后后一步进入研磨装置;该设计使研磨装置先研磨较小的碎片,后研磨较大的碎片,从而使电池碎片大小研磨得更加的均匀,从而方便后续处理,同时大小均匀的碎片会是研磨装置内部的受力更均匀,有效的延长研磨装置的使用寿命。Further, as shown in the figure, several annular uniformly distributed rectangular blades 11 are fixedly installed on the outer side of the rotating shaft 511 in this embodiment corresponding to the lower part of the crushing device, and sector-shaped baffles are fixedly installed between the connected rectangular blades 11 12. A long material distribution hole 13 is opened on the side of the rectangular blade 11 close to the rotating shaft 511 and the baffle 12 . When the first motor 512 drives the rotating shaft to rotate, the rectangular blades will also rotate. At this time, when the broken battery fragments fall between the rectangular blades, the smaller fragments will directly fall into the feeding hopper 6 through the material distribution hole 13 on the rectangular blade, and then enter the grinding device first. The fragments that cannot pass through the material distribution hole will fall on the hopper when the rectangular blade rotates downward, and then enter the grinding device one step later. This design allows the grinding device to grind smaller particles first. fragments, and then grind larger fragments, so that the battery fragments are ground more uniformly in size, thereby facilitating subsequent processing. At the same time, uniformly sized fragments will cause more uniform stress inside the grinding device, effectively extending the service life of the grinding device.
更进一步的,如图所示,本实施例所述的滚轮514的侧面上固定安装数个倾斜的沿周向分布的长条形的拨块14。当转轴511带动滚旋转时,拨块会推动送料斗6上的碎片向研磨装置内部移动,该设计能够辅助推动送料斗上的碎片向下移动,使碎片的移动更加的顺畅,有效的防止碎片在送料斗上堆积。Furthermore, as shown in the figure, several inclined elongated dial blocks 14 distributed in the circumferential direction are fixedly installed on the side of the roller 514 in this embodiment. When the rotating shaft 511 drives the roller to rotate, the dial will push the fragments on the feeding hopper 6 to move into the grinding device. This design can assist in pushing the fragments on the feeding hopper to move downward, making the movement of the fragments smoother and effectively preventing the fragments from moving. Accumulated on the feed hopper.
更进一步的,如图所示,本实施例所述的圆锥筒201的底面上转动连接水平的支撑板15,支撑板15的顶面上对应圆锥筒201的下端开口处开设第四通孔16,支撑板15通过水平的弹性伸缩杆17固定安装在壳体1的内壁上。该设计能够有效的提高圆锥筒201转动时的稳定性,同时弹性伸缩杆17能够有效的减少破碎装置产生的振动,从而降低了本装置损坏的风险,有效的提高本装置的使用寿命。Furthermore, as shown in the figure, the bottom surface of the conical cylinder 201 in this embodiment is rotatably connected to a horizontal support plate 15, and a fourth through hole 16 is opened on the top surface of the support plate 15 corresponding to the lower end opening of the conical cylinder 201. , the support plate 15 is fixedly installed on the inner wall of the housing 1 through a horizontal elastic telescopic rod 17. This design can effectively improve the stability of the cone cylinder 201 when it rotates. At the same time, the elastic telescopic rod 17 can effectively reduce the vibration generated by the crushing device, thereby reducing the risk of damage to the device and effectively increasing the service life of the device.
更进一步的,如图所示,本实施例所述的辊筒501的内壁上和碾压辊508上的辊齿沿螺旋向下分布。该设计能够引导电池碎片沿螺旋轨迹向下移动,同时也使电池碎片在研磨装置内被研磨的次数接近,从而使电池颗粒更加的均匀。Furthermore, as shown in the figure, the roller teeth on the inner wall of the roller 501 and the rolling roller 508 in this embodiment are distributed spirally downward. This design can guide the battery fragments to move downward along the spiral trajectory, and also allows the battery fragments to be ground the same number of times in the grinding device, thereby making the battery particles more uniform.
更进一步的,如图所示,本实施例所述的辊筒501下方的辊筒座502的侧面上固定安装弯曲的缓冲管18。当电池颗粒从研磨装置内排出时,由于惯性的作用下,电池颗粒仍然会沿着螺旋轨迹散射出来,缓冲管18能够使电池颗粒在缓冲管内壁上逐渐减速并缓慢的沿着内壁滑动并落入对应的回收容器30内,该设计能够防止电池颗粒因惯性太大而散落在地面上。Furthermore, as shown in the figure, a curved buffer tube 18 is fixedly installed on the side of the roller seat 502 below the roller 501 in this embodiment. When the battery particles are discharged from the grinding device, due to the action of inertia, the battery particles will still scatter along the spiral trajectory. The buffer tube 18 can gradually decelerate the battery particles on the inner wall of the buffer tube and slowly slide along the inner wall and fall. into the corresponding recycling container 30. This design can prevent battery particles from being scattered on the ground due to excessive inertia.
更进一步的,如图所示,本实施例所述的入料口3的外端固定安装漏斗19。该设计方便工作人员将待破碎的物料投入本装置内部。Furthermore, as shown in the figure, a funnel 19 is fixedly installed at the outer end of the feed inlet 3 in this embodiment. This design facilitates workers to put the materials to be crushed into the device.
更进一步的,如图所示,本实施例所述的第一电机512和第一齿轮组513的外侧设置防护罩20,防护罩固定安装在壳体1的外侧面上。该设计能够防止外界杂质进入第一齿轮组和第一电机内部,从而避免第一电机和第一齿轮组受损,有效的保证了第一电机和第一齿轮组的安全,同时也防止工作人员不小心碰到旋转的第一齿轮组,从而保证了工作人员的安全。最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Furthermore, as shown in the figure, a protective cover 20 is provided outside the first motor 512 and the first gear set 513 in this embodiment, and the protective cover is fixedly installed on the outer surface of the housing 1 . This design can prevent external impurities from entering the first gear set and the first motor, thereby avoiding damage to the first motor and the first gear set, effectively ensuring the safety of the first motor and the first gear set, and also preventing workers from Accidentally touching the rotating first gear set ensures the safety of the staff. Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be used Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent substitutions are made to some of the technical features; however, these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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| CN116219202A (en) * | 2022-12-27 | 2023-06-06 | 天能集团(濮阳)再生资源有限公司 | Tin alloy recovery device and method in reduced lead smelting process |
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