CN114769213A - A space multi-dimensional dust removal device for electrical engineering - Google Patents
A space multi-dimensional dust removal device for electrical engineering Download PDFInfo
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- CN114769213A CN114769213A CN202210517211.7A CN202210517211A CN114769213A CN 114769213 A CN114769213 A CN 114769213A CN 202210517211 A CN202210517211 A CN 202210517211A CN 114769213 A CN114769213 A CN 114769213A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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Abstract
Description
技术领域technical field
本发明涉及电气工程技术领域,具体是一种电气工程用空间多维度除尘装置。The invention relates to the technical field of electrical engineering, in particular to a spatial multi-dimensional dust removal device for electrical engineering.
背景技术Background technique
电气工程是现代科技领域中的核心学科之一,更是当今电气工程高新技术领域中不可或缺的关键学科,例如正是电子技术的巨大进步才推动了以计算机网络为基础的信息时代的到来,并将改变人类的生活工作模式等等。Electrical engineering is one of the core disciplines in the field of modern science and technology, and it is also an indispensable key discipline in the high-tech field of electrical engineering. For example, it is the great progress of electronic technology that promotes the arrival of the information age based on computer networks. , and will change the way of life and work of human beings and so on.
因此对于电力的需求和消耗日益增加,这就意味着电气工程设备的稳定运行与日常用电维护密切相关,特别是对于电气工程设备而言,其本身为电力器具,在日常使用的过程中不可避免的会比别的设备器材更容易沾染上粉尘,不仅如此,粉尘粒子很容易与电气分子迸发出炽热微小粒子或火花而形成粉尘的点火源,一旦燃烧,由于粉尘与空气混合较充分,粉尘即可爆炸,对于电气设备的除尘工作首要解决的是粉尘残留问题,即由于静电附着效应,除尘除不干净,残余的粉尘会使电力安全难于保证。Therefore, the demand and consumption of electricity are increasing day by day, which means that the stable operation of electrical engineering equipment is closely related to the daily maintenance of electricity consumption, especially for electrical engineering equipment, which is an electrical appliance and cannot be used in daily use. It is easier to avoid being contaminated with dust than other equipment and equipment. Not only that, dust particles are easy to burst out with electrical molecules to form hot tiny particles or sparks to form an ignition source of dust. Once burned, due to the sufficient mixing of dust and air, dust It can explode. For the dust removal work of electrical equipment, the first problem to be solved is the problem of dust residue, that is, due to the electrostatic adhesion effect, the dust removal is not clean, and the residual dust will make it difficult to ensure power safety.
基于上述存在的问题,专利2019112199979公开了一种电气工程设备用除尘机,其利用高速气流来吸收设备表面存在的粉尘的原理,通过卷轴风嘴对于已经被静电吸附效应影响的顽固性粉尘则依靠卷轴风嘴上的旋卷轴体来进行清除,其结构独特的三角叶片形状能够利用往外延伸的尖角顶端将结构探入设备的缝隙中将缝隙中的粉尘卷入,在旋转时粉尘会与螺旋轴片产生直接接触并通过结构上的材料特性与静电吸附作用力停留在螺旋轴片表面,对粉尘进行吸附与收集,即可清除附着在电力设备两面的粉尘微粒以满足后续电力作业的安全要求;其专利虽然具有很好的除尘效果,但其使用范围受限,只适合具有一些平整的表面进行除尘,其除尘的使用范围受限,而且在使用过程中基本上是通过人工手持进行除尘,自动化强度低,特别是对于大型电气工程,其全靠人工操作,费时费力,除尘效率低。Based on the above existing problems, Patent 2019112199979 discloses a dust collector for electrical engineering equipment, which utilizes the principle of high-speed airflow to absorb the dust existing on the surface of the equipment. The rotating reel body on the reel tuyere is used for cleaning. Its unique triangular blade shape can use the pointed tip extending outward to penetrate the structure into the gap of the equipment and entrain the dust in the gap. During rotation, the dust will be mixed with the spiral. The shaft sheet is in direct contact and stays on the surface of the screw shaft sheet through the material properties of the structure and the electrostatic adsorption force, and the dust is adsorbed and collected, and the dust particles attached to both sides of the power equipment can be removed to meet the safety requirements of subsequent power operations. ; Although its patent has a good dust removal effect, its scope of use is limited, and it is only suitable for dust removal with some flat surfaces. The automation intensity is low, especially for large-scale electrical projects, which rely on manual operation, which is time-consuming and labor-intensive, and has low dust removal efficiency.
针对上述存在的缺陷,专利202021034450X一种电气工程除尘装置,其公开了一种移动式的除尘装置,需先规划好滑轨的方向,再将装置的驱动轮7和从动轮滑动连接在滑轨上,通电开启电机和吸尘器,实现了自行清理装置内部,且通过滑轨移动自动进行除尘工作,但其移动方式只能实现横向的移动,而对于电气工程中的硬件来说,其空间方向架设,各个方向都会有,从而导致使用受限。而且该申请中通过转动的清理刷清理吸尘腔内壁,防止关闭装置后吸尘腔内壁堆积的灰尘从吸尘腔中掉出,造成再次污染,操作比较麻烦,除尘效果不佳。本申请提供了一种电气工程用空间多维度除尘装置。In view of the above-mentioned defects, patent 202021034450X is an electrical engineering dust removal device, which discloses a mobile dust removal device. It is necessary to plan the direction of the slide rail first, and then slide the
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有技术存在的缺陷和不足,提供一种电气工程用空间多维度除尘装置,解决了现有技术中存在的种种问题。The purpose of the present invention is to overcome the defects and deficiencies of the prior art, and provide a spatial multi-dimensional dust removal device for electrical engineering, which solves various problems existing in the prior art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种电气工程用空间多维度除尘装置,包括有底座,所述底座的底端四个对角处分别安装有支撑行走组件,所述底座的上端面中部安装有竖向导向组件,所述竖向导向组件的端部安装有横向导向组件,所述横向导向组件上安装有可移动的纵向导向组件,所述纵向导向组件上安装有移动座一,所述移动座一上安装有除尘机械臂组件,所述除尘机械臂组件包括有转动安装在移动座一上的基座,所述基座上转动安装有第一臂杆,所述第一臂杆的端部安装有第二臂杆,所述第二臂杆的端部安装有清理单元,所述清理单元中分别设置有两个隔开的腔室,一侧腔室对应的清理单元前端上安装有吹风头,另一侧腔室对应的清理单元前端上安装有吸尘头,所述清理单元的后端分别安装有通气软管,所述通气软管的另一端分别连接至集尘箱和鼓风机的出风口。A space multi-dimensional dust removal device for electrical engineering, comprising a base, supporting walking assemblies are respectively installed at four diagonal corners of the bottom end of the base, vertical guide assemblies are installed in the middle of the upper end surface of the base, and the vertical A lateral guide assembly is installed at the end of the guide assembly, a movable longitudinal guide assembly is installed on the lateral guide assembly, a movable seat 1 is installed on the longitudinal guide assembly, and a dust removal mechanical arm is installed on the movable seat 1 The dust removal mechanical arm assembly includes a base that is rotatably mounted on the first moving base, a first arm rod is rotatably mounted on the base, and a second arm rod is installed at the end of the first arm rod, A cleaning unit is installed at the end of the second arm, and two separate chambers are respectively arranged in the cleaning unit. A blower is installed on the front end of the cleaning unit corresponding to one side chamber, and the other side chamber is installed with a blower. A dust suction head is installed on the front end of the corresponding cleaning unit, and ventilation hoses are respectively installed at the rear ends of the cleaning units, and the other ends of the ventilation hoses are respectively connected to the dust collecting box and the air outlet of the blower.
所述支撑行走组件包括有支座,所述支座为横置的槽形结构,所述支座的上端面安装在底座的底端,所述支座中安装有可升降的底板,所述底板上安装有驱动电机,所述驱动电机的伸出端安装有行走轮,所述行走轮位于支座的外侧,所述底板的升降通过丝杆驱动,所述支座中偏离行走轮的一端转动安装有丝杆,所述底板上安装有与丝杆导向移动的导套,所述支座中靠近行走轮的一端安装有导向轴。The supporting walking assembly includes a support, the support is a horizontal groove-shaped structure, the upper end surface of the support is installed at the bottom end of the base, and a liftable bottom plate is installed in the support, and the A drive motor is installed on the bottom plate, and a traveling wheel is installed on the protruding end of the drive motor. The traveling wheel is located on the outside of the support. The lifting and lowering of the bottom plate is driven by a screw rod. One end of the support is deviated from the traveling wheel. A screw rod is rotatably installed, a guide sleeve that guides and moves with the screw rod is installed on the bottom plate, and a guide shaft is installed at one end of the support that is close to the traveling wheel.
所述竖向导向组件包括有立板,所述立板的底端固定安装在底座上,所述立板上安装有可升降的竖向移动板,竖向移动板的后端面两侧分别设有导槽,所述立板上设有与导槽导向配合的导轨,所述立板的中部分布有齿条,所述竖向移动板的中部安装有移动齿轮一,移动齿轮一的通过其一侧的电机驱动。The vertical guide assembly includes a vertical plate, the bottom end of the vertical plate is fixedly installed on the base, the vertical moving plate that can be lifted and lowered is installed on the vertical plate, and two sides of the rear end surface of the vertical moving plate are respectively provided. There is a guide groove, the vertical plate is provided with a guide rail that guides and cooperates with the guide groove, a rack is arranged in the middle part of the vertical plate, and a moving gear is installed in the middle of the vertical moving plate, and the moving gear one passes through it. Motor drive on one side.
所述竖向移动板上设置有二级竖向升降座,所述二级竖向升降座的后端面两侧分别设有导槽,所述竖向移动板上设有与导槽导向配合的导轨,所述竖向移动板的中部分布有齿条二,所述二级竖向升降座的中部安装有移动齿轮二,移动齿轮二的通过其一侧的电机驱动。The vertical moving plate is provided with a secondary vertical lifting seat, and guide grooves are respectively provided on both sides of the rear end surface of the secondary vertical lifting seat. The guide rail, the middle part of the vertical moving plate is arranged with the second rack, the middle part of the secondary vertical lift seat is installed with the second moving gear, and the second moving gear is driven by a motor on one side thereof.
所述横向导向组件包括有横置安装在二级竖向升降座顶部的横向导向梁,所述横向导向梁上导向安装有横向导向座,所述横向导向座的上下端分别设有与横向导向梁卡装导向移动的卡边,所述横向导向梁的中部分布有齿条一,所述横向导向座上安装有与齿条一导向配合的移动齿轮,所述移动齿轮固定安装在驱动电机输出轴的端部。The lateral guide assembly includes a lateral guide beam installed horizontally on the top of the secondary vertical lifting seat, the lateral guide beam is guided and installed with a lateral guide seat, and the upper and lower ends of the lateral guide seat are respectively provided with a lateral guide. The beam is clamped to guide the moving clamping edge, the middle part of the lateral guide beam is equipped with a rack, and the lateral guide seat is installed with a moving gear that guides and cooperates with the rack, and the moving gear is fixedly installed on the output of the drive motor. end of the shaft.
所述纵向导向组件包括有通过轴承座转动安装在横向导向座后方的移动丝杆,所述移动丝杆一侧设有与其配合的导杆一,所述移动座一上设有与移动丝杆一旋合的螺纹孔和与导杆一配合的导向孔,所述移动丝杆的转动通过端部的电机驱动。The longitudinal guide assembly includes a moving screw rod that is rotatably installed behind the lateral guide base through a bearing seat, one side of the moving screw rod is provided with a guide rod 1 matched with it, and the first moving seat is provided with a moving screw rod. A screwed threaded hole and a guide hole matched with the guide rod, and the rotation of the moving screw rod is driven by the motor at the end.
所述基座的端面上安装有耳板,所述第一臂杆的安装端设有与耳板配合的耳座一,所述耳座一与耳板之间通过转轴连接,且第一臂杆的摆动浮动通过转轴的电机驱动,所述第一臂杆的另一端设有用于连接第二臂杆的耳座二,所述第二臂杆的端部设有连接耳板,连接耳板与耳座二之间通过转轴连接,且转轴通过端部的电机驱动。An ear plate is installed on the end surface of the base, and the first arm is provided with an ear seat matched with the ear plate. The first ear seat and the ear plate are connected by a rotating shaft, and the first arm The swinging and floating of the rod is driven by the motor of the rotating shaft. The other end of the first arm rod is provided with an ear seat 2 for connecting the second arm rod. The end of the second arm rod is provided with a connecting ear plate, which is connected to the ear plate. It is connected with the second ear base through a rotating shaft, and the rotating shaft is driven by a motor at the end.
所述第二臂杆的前端部为中空的结构,所述清理单元的后端部中部设有与第二臂杆连接固定的连接凸台,所述第二臂杆和对应的连接凸台上开设有相互对应的连接孔,且通过锁紧螺栓连接固定。The front end of the second arm rod is a hollow structure, and the middle part of the rear end of the cleaning unit is provided with a connection boss that is connected and fixed with the second arm rod, and the second arm rod and the corresponding connection boss are on the Corresponding connection holes are provided, which are connected and fixed by locking bolts.
所述第一臂杆、第二臂杆上分别设有通过供通气软管穿过的导向轮,所述竖向导向组件的二级竖向升降座的一侧安装有供通气软管导向的导向环,所述底座上架设有用于收集通气软管的收紧架,所述收紧架包括有立柱,所述立柱上导向安装有撑开通气管道底部的张紧轮,所述张紧轮安装在横向螺杆的端部,所述横向螺杆的另一端穿过立柱,且伸出端安装有手轮。The first arm rod and the second arm rod are respectively provided with guide wheels for the ventilation hose to pass through, and one side of the secondary vertical lifting seat of the vertical guide assembly is installed with the ventilation hose guide. A guide ring, the base is provided with a tightening frame for collecting ventilation hoses, the tightening frame includes a vertical column, and a tensioning wheel that stretches the bottom of the ventilation duct is guided and installed on the vertical column. The tensioning wheel It is installed at the end of the transverse screw rod, the other end of the transverse screw rod passes through the upright column, and the extension end is provided with a hand wheel.
所述鼓风机安装在纵向导向组件的移动座一上端,所述集尘箱包括有箱体,所述箱体固定安装在底座上,所述箱体内的上端部安装有吸风机,所述箱体上开设有与进气口,所述进气口通过管道接头与吸风机进气口连接,所述吸风机的出气口通过分支管道连接至集尘袋,通过集尘袋及时灰尘进行收集过滤,集尘袋的下方设有集尘槽;所述集尘箱的一侧设有可手动打开的门板,门板的四周分布有密封胶圈以及与集尘箱四周卡紧固定的卡扣。The blower is installed on the upper end of the movable seat of the longitudinal guide assembly, the dust collecting box includes a box body, the box body is fixedly installed on the base, and a suction fan is installed on the upper end of the box body. The upper opening is provided with an air inlet, the air inlet is connected to the air inlet of the suction fan through a pipe joint, and the air outlet of the suction fan is connected to the dust collection bag through a branch pipe, and the dust is collected and filtered in time through the dust collection bag. A dust collecting groove is arranged under the dust collecting bag; one side of the dust collecting box is provided with a door panel that can be opened manually, and a sealing rubber ring and a buckle that is fastened and fixed with the surrounding of the dust collecting box are distributed around the door panel.
其原理是:改变了传统手持式操作不方便,人工参与劳动强度大,以及简易移动式操作空间受限,不能满足大型电气工程的除尘要求,同时通过吹风头对电气工程设备中的灰尘进行吹动,避免直接接触对工程设备表面的损伤或者对工程插件的破坏,采用吹动表面浮尘,更加合理,吹动之后再进行吸尘头进行吸尘,吸尘如除尘袋进行过滤,之后落入到集尘箱底端的集尘槽中,方便后期的清理,其具体的清理过程中,首先根据电气工程的空间位置,选择合适的起点,人工将该除尘装置推至靠近工程设备,首先通过电机驱动基座转动,确定除尘机械臂的朝向,然后根据除尘的深度,确定臂杆一和臂杆二的倾斜方向,确定好清理单元的朝向之后,然后通过竖向导向组件的移动满足清理单元高度上移动的位置,之后开启吹风头和吸尘头的驱动,对设备进行吹风和吸尘。The principle is: the traditional hand-held operation is inconvenient, the labor intensity of manual participation is high, and the simple mobile operation space is limited, which cannot meet the dust removal requirements of large-scale electrical engineering, and the dust in the electrical engineering equipment is blown by the blower. To avoid direct contact damage to the surface of the engineering equipment or damage to the engineering plug-in, it is more reasonable to use the floating dust on the surface. After blowing, the vacuum head is used to vacuum the dust. To the dust collecting tank at the bottom of the dust collecting box, it is convenient for later cleaning. In the specific cleaning process, first select a suitable starting point according to the spatial position of the electrical engineering, and manually push the dust removal device to the engineering equipment, first driven by the motor The base rotates to determine the direction of the dust removal mechanical arm, and then according to the depth of the dust removal, determine the inclination direction of the first arm and the second arm, and determine the direction of the cleaning unit, and then move the vertical guide assembly to meet the height of the cleaning unit. Move the position, and then turn on the drive of the hair dryer and the vacuum head to blow and vacuum the equipment.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明结构设计合理,通过竖向导向组件、横向导向组件和纵向导向组件以及除尘机械臂组件的结构,实现空间高度、宽度、深度的移动,采用吹动表面浮尘,更加合理,吹动之后再进行吸尘头进行吸尘,吸尘如除尘袋进行过滤,之后落入到集尘箱底端的集尘槽中,方便后期的清理,满足大型电气工程的除尘要求。The structure of the invention is reasonable in design. Through the structure of the vertical guide assembly, the horizontal guide assembly, the longitudinal guide assembly and the dust removal mechanical arm assembly, the movement of the height, width and depth of the space is realized, and the surface dust is blown, which is more reasonable. The dust collector is used for vacuuming, and the dust is filtered such as a dust bag, and then falls into the dust collecting tank at the bottom of the dust collecting box, which is convenient for later cleaning and meets the dust removal requirements of large-scale electrical projects.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为图1中A处的局部结构放大图FIG. 2 is an enlarged view of the partial structure at A in FIG. 1
图3为竖向导向组件的侧视图。Figure 3 is a side view of the vertical guide assembly.
图4为横向导向组件的俯视图。Figure 4 is a top view of the lateral guide assembly.
图5为图1中B处的局部结构放大图。FIG. 5 is an enlarged view of a part of the structure at B in FIG. 1 .
图6为图2中C处的局部结构放大图。FIG. 6 is an enlarged view of a part of the structure at C in FIG. 2 .
附图标记:Reference number:
1、底座;2、支撑行走组件;3、竖向导向组件;4、横向导向组件;6、纵向导向组件;7、除尘机械臂组件;7-1、基座;7-2、第一臂杆;7-3、第二臂杆;8、清理单元;9、吹风头;10、吸尘头;11、通气软管;2-1、支座;2-2、支座;2-3、驱动电机;2-4、行走轮;2-5、丝杆;2-6、导套;2-7、导向轴;3-1、立板;3-2、竖向移动板;3-3、导槽;3-4、导轨;3-5、齿条一;3-6、移动齿轮一;3-7、二级竖向升降座;3-8、齿条二;3-9、移动齿轮二;4-1、横向导向梁;4-2、横向导向座;4-3、卡边;4-4、齿条;4-5、移动齿轮;6-1、移动座一;6-2、移动丝杆;6-3、导杆一;12、耳板;13、耳座一;14、耳座二;15、连接耳板;16、导向轮;17、导向环;18、收紧架;18-1、立柱;18-2、张紧轮;18-3、横向螺杆;18-4、手轮;19、箱体;20、集尘袋;21、集尘槽;22、门板。1. Base; 2. Support walking assembly; 3. Vertical guide assembly; 4. Lateral guide assembly; 6. Longitudinal guide assembly; 7. Dust removal arm assembly; 7-1, Base; 7-2, First arm Rod; 7-3, second arm; 8, cleaning unit; 9, hair dryer; 10, vacuum head; 11, ventilation hose; 2-1, support; 2-2, support; 2-3 , drive motor; 2-4, walking wheel; 2-5, screw rod; 2-6, guide sleeve; 2-7, guide shaft; 3-1, vertical plate; 3-2, vertical moving plate; 3- 3. Guide groove; 3-4, guide rail; 3-5, rack one; 3-6, moving gear one; 3-7, secondary vertical lift seat; 3-8, rack two; 3-9, Moving gear two; 4-1, lateral guide beam; 4-2, lateral guide seat; 4-3, card edge; 4-4, rack; 4-5, moving gear; 6-1, moving seat one; 6 -2, moving screw; 6-3, guide rod one; 12, lug plate; 13, lug seat one; 14, lug seat two; 15, connecting lug plate; 16, guide wheel; 17, guide ring; 18, Tightening frame; 18-1, column; 18-2, tensioning wheel; 18-3, transverse screw; 18-4, hand wheel; 19, box body; 20, dust bag; 21, dust collecting tank; 22 , door panel.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
参见附图1-6;See Figures 1-6;
一种电气工程用空间多维度除尘装置,包括有底座1,底座1的底端四个对角处分别安装有支撑行走组件2,底座1的上端面中部安装有竖向导向组件3,竖向导向组件3的端部安装有横向导向组件4,横向导向组件4上安装有可移动的纵向导向组件6,纵向导向组件6上安装有移动座一6-1,移动座一6-1上安装有除尘机械臂组件7,除尘机械臂组件7包括有转动安装在移动座一上6-1的基座7-1,基座7-1上转动安装有第一臂杆7-2,第一臂杆7-2的端部安装有第二臂杆7-3,第二臂杆7-3的端部安装有清理单元8,清理单元8中分别设置有两个隔开的腔室,一侧腔室对应的清理单元前端上安装有吹风头9,另一侧腔室对应的清理单元前端上安装有吸尘头10,清理单元8的后端分别安装有通气软管11,通气软管11的另一端分别连接至集尘箱和鼓风机的出风口。A space multi-dimensional dust removal device for electrical engineering, comprising a base 1, supporting walking assemblies 2 are respectively installed at the four diagonal corners of the bottom end of the base 1, and a
进一步,支撑行走组件2包括有支座2-1,支座2-1为横置的槽形结构,支座2-1的上端面安装在底座1的底端,支座2-1中安装有可升降的底板2-2,底板2-2上安装有驱动电机2-3,驱动电机2-3的伸出端安装有行走轮2-4,行走轮2-4位于支座2-1的外侧,底板2-2的升降通过丝杆2-5驱动,支座2-1中偏离行走轮2-4的一端转动安装有丝杆2-5,底板2-2上安装有与丝杆导向移动的导套2-6,支座2-1中靠近行走轮的一端安装有导向轴2-7。通过可升降的行走轮结构设计,方便了整个装置大方向上的移动,实现装置中大方向的移动,在吸尘操作过程中,为了保证吸尘的节奏,其通过竖向导向组件、横向导向组件以及纵向导向组件,即可实现空间范围内的吸尘的需要,此时可使支座保证支撑固定的状态,只需要移动竖向导向组件、横向导向组件以及纵向导向组件即可。Further, the supporting walking assembly 2 includes a support 2-1, the support 2-1 is a horizontal groove-shaped structure, the upper end surface of the support 2-1 is installed on the bottom end of the base 1, and the support 2-1 is installed in the There is a liftable bottom plate 2-2, a driving motor 2-3 is installed on the bottom plate 2-2, a traveling wheel 2-4 is installed on the extension end of the driving motor 2-3, and the traveling wheel 2-4 is located on the support 2-1 The outer side of the bottom plate 2-2 is driven by the screw rod 2-5, the end of the support 2-1 that is deviated from the walking wheel 2-4 is rotated and installed with a screw rod 2-5, and the bottom plate 2-2 is installed with a screw rod 2-5. The guide sleeve 2-6 that guides the movement and the end of the support 2-1 close to the traveling wheel are provided with a guide shaft 2-7. Through the design of the liftable walking wheel structure, the movement of the whole device in the general direction is convenient, and the movement in the general direction of the device is realized. The assembly and the longitudinal guide assembly can meet the needs of vacuuming in the space. At this time, the support can be guaranteed to be supported and fixed, and only the vertical guide assembly, the lateral guide assembly and the longitudinal guide assembly need to be moved.
进一步,竖向导向组件3包括有立板3-1,立板3-1的底端固定安装在底座1上,立板3-1上安装有可升降的竖向移动板3-2,竖向移动板3-2的后端面两侧分别设有导槽,立板3-2上设有与导槽3-3导向配合的导轨3-4,立板3-2的中部分布有齿条一3-5,竖向移动板3-2的中部安装有移动齿轮一3-6,移动齿轮一3-6的通过其一侧的电机驱动。通过立板的结构,为竖向移动提供的基础,电机移动移动齿轮一转动,实现竖向移动板在竖向方向的升降,从而满足电气工程设备不同高度除尘的要求。竖向移动板3-2上设置有二级竖向升降座3-7,二级竖向升降座3-7的后端面两侧分别设有导槽,竖向移动板3-2上设有与导槽导向配合的导轨,竖向移动板3-2的中部分布有齿条二3-8,二级竖向升降座3-7的中部安装有移动齿轮二3-9,移动齿轮二3-9的通过其一侧的电机驱动。通过耳机竖向升降座的结构,可进一步对竖向方向进行升降,在保证设备整体高度的同时,最大限度的满足高度方向上的要求。Further, the
进一步,横向导向组件4包括有横置安装在二级竖向升降座3-7顶部的横向导向梁4-1,横向导向梁4-1上导向安装有横向导向座4-2,横向导向座4-2的上下端分别设有与横向导向梁4-1卡装导向移动的卡边4-3,横向导向梁4-1的中部分布有齿条4-4,横向导向座4-2上安装有与齿条4-4导向配合的移动齿轮4-5,移动齿轮4-5固定安装在驱动电机输出轴的端部。通过电机驱动该移动齿轮,从而实现横向导向座在横向导向梁的移动,从而满足边清理边移动,结合竖向导向组件,实现平面范围内整理的清理过程,避免底座需要随时移动,容易出现漏清理的地方。Further, the
进一步,纵向导向组件6包括有通过轴承座转动安装在横向导向座4-2后方的移动丝杆6-2,移动丝杆6-2一侧设有与其配合的导杆一6-3,移动座一6-1上设有与移动丝杆6-2一旋合的螺纹孔和与导杆一6-3配合的导向孔,移动丝杆6-2的转动通过端部的电机驱动。通过电机驱动移动丝杆转动,从而带动移动座一在移动丝杆上移动,从而实现纵向的移动,控制清理单元的进深,结合竖向导向组件和横向导向组件,实现空间范围内任意位置的清理要求。Further, the longitudinal guide assembly 6 includes a moving screw 6-2 that is rotatably installed behind the lateral guide base 4-2 through the bearing seat, and one side of the moving screw 6-2 is provided with a guide rod-6-3 that cooperates with it. The seat one 6-1 is provided with a threaded hole for screwing with the moving screw rod 6-2 and a guide hole for matching with the guide rod one 6-3. The rotation of the moving screw rod 6-2 is driven by the motor at the end. The moving screw is driven by the motor to rotate, so as to drive the moving base to move on the moving screw, so as to realize the longitudinal movement, control the depth of the cleaning unit, and combine the vertical guide assembly and the horizontal guide assembly to realize the cleaning of any position within the space. Require.
进一步,基座7-1的端面上安装有耳板12,第一臂杆7-2的安装端设有与耳板配合的耳座一13,耳座一13与耳板12之间通过转轴连接,且第一臂杆7-2的摆动浮动通过转轴的电机驱动,第一臂杆7-2的另一端设有用于连接第二臂杆7-3的耳座二14,第二臂杆7-3的端部设有连接耳板15,连接耳板15与耳座二14之间通过转轴连接,且转轴通过端部的电机驱动。第二臂杆7-3的前端部为中空的结构,清理单元8的后端部中部设有与第二臂杆7-3连接固定的连接凸台8-1,第二臂杆7-3和对应的连接凸台8-1上开设有相互对应的连接孔,且通过锁紧螺栓16连接固定。通过第一臂杆和第二臂杆的转动配合,可实现对空间上些倾斜、凸出、凹陷一些位置的清理需要,其第一臂杆、第二臂杆的结合,当空间狭小时,也可进入,首先将第一臂杆转动到一定的位置,避开障碍物,然后再对第二臂杆进行转动,从而满足使用要求,从而扩大了本发明的适用范围。Further, an
进一步,第一臂杆7-2、第二臂杆7-3上分别设有通过供通气软管11穿过的导向轮16,竖向导向组件3的二级竖向升降座的一侧安装有供通气软管导向的导向环17,底座1上架设有用于收集通气软管11的收紧架18,收紧架18包括有立柱18-1,立柱18-1上导向安装有撑开通气管道底部的张紧轮18-2,张紧轮18-2安装在横向螺杆18-3的端部,横向螺杆18-3的另一端穿过立柱18-1,且伸出端安装有手轮18-4。通过收紧架的结构,可对通气软管进行根据不同的需求进行导向,避免处于杂乱无章的现象,通过张紧轮可始终将通气管道始终处于张紧的状态,保证在除尘过程中的畅通性能。Further, the first arm rod 7-2 and the second arm rod 7-3 are respectively provided with
进一步,鼓风机安装在纵向导向组件3的移动座一上端,集尘箱包括有箱体19,箱体19固定安装在底座1上,箱体19内的上端部安装有吸风机,箱体19上开设有与进气口,进气口通过管道接头与吸风机进气口连接,吸风机的出气口通过分支管道连接至集尘袋20,通过集尘袋20及时灰尘进行收集过滤,集尘袋20的下方设有集尘槽21;集尘箱的一侧设有可手动打开的门板22,门板22的四周分布有密封胶圈以及与集尘箱四周卡紧固定的卡扣。设置专用的集尘箱,可用于存储大量的灰尘,从而满足大型电气工程除尘工作量的要求。Further, the blower is installed on the upper end of the movable seat of the
其具体过程是:首先进行吹风操作,为了保证自动化连续的进行以及有规律的操作,其并不是点对点的进行除尘操作,而且先通过吹风头在竖向导向组件和横向导向组件的驱动对空间位移上一个面的清理,清理一个面之后,再通过吸尘头对该平面内灰尘进行吸尘处理,此过程中吹风头对工程设备上附着的灰尘进行施加一定的吹力也是施加一个预动力,避免其由于静电吸尘而吸附在表面,很难吸附,之后再通过吸尘头对灰尘进行吸附,过程中竖向导向组件控制高度,高度确定好之后再通过横向导向组件进行横向的位置控制,通过纵向导向组件控制清理单元的进深,保证具有深度的设备腔室的除尘要求,通过臂杆一和臂杆二的转动从而确保机械臂的朝向和伸入长度,加上纵向导向组件进行导向移动,确定伸入的位置,满足了内置空间的除尘要求。The specific process is as follows: firstly, the blowing operation is performed. In order to ensure continuous automation and regular operation, it is not a point-to-point dust removal operation, and the spatial displacement is first driven by the blower in the vertical guide assembly and the horizontal guide assembly. The cleaning of the previous surface, after cleaning one surface, the dust in the plane is vacuumed by the cleaning head. During this process, the blowing head exerts a certain blowing force on the dust attached to the engineering equipment, which is also a pre-force. To avoid it being adsorbed on the surface due to electrostatic vacuuming, it is difficult to adsorb, and then the dust is adsorbed by the vacuum head. During the process, the vertical guide component controls the height. After the height is determined, the horizontal position control is performed by the horizontal guide component. The depth of the cleaning unit is controlled by the longitudinal guide assembly to ensure the dust removal requirements of the deep equipment chamber. The rotation of the arm rod 1 and the arm rod 2 ensures the orientation and extension length of the mechanical arm, and the longitudinal guide assembly is used to guide the movement. , determine the protruding position, and meet the dust removal requirements of the built-in space.
具体应用一:对电气工程设备表面的处理Specific application 1: surface treatment of electrical engineering equipment
调整好清理单元的朝向,先通过竖向导向组件驱动清理单元升高到一定的高度,打开鼓风机实现吹风头的鼓风吹动灰尘的操作,然后横向导向组件的移动实现对同一高度上表面的灰尘进行除尘,之后再通过竖向导向组件向下移动,对下方空间内的灰尘进行吹动,之后再打开吸尘头,重复上述横向移动和竖向移动的操作,对该平面进行吸尘,此种操作模式,可保证平面内电气工程设备表面的灰尘有规律的清除。Adjust the direction of the cleaning unit, first drive the cleaning unit to a certain height through the vertical guide assembly, turn on the blower to realize the operation of blowing the dust from the blowing head, and then move the horizontal guide assembly to achieve the same height. The dust is removed, and then moved down through the vertical guide assembly to blow the dust in the space below, and then open the dust suction head, repeat the above operations of lateral movement and vertical movement, and vacuum the plane. This operation mode can ensure the regular removal of dust on the surface of electrical engineering equipment in the plane.
具体应用二:对具有电气工程腔体结构的处理Specific application 2: Processing of cavity structures with electrical engineering
调整好清理单元的朝向,先通过竖向导向组件驱动清理单元升高到一定的高度,然后调整纵向导向组件,将除尘机械臂前端的清理单元伸入至空间内,打开鼓风机实现吹风头的鼓风吹动灰尘的操作,横向导向组件的移动实现对同一高度上表面的灰尘进行除尘,之后再通过竖向导向组件向下移动,对下方空间内的灰尘进行吹动,之后再打开吸尘头,重复上述横向移动和竖向移动的操作,对该平面进行吸尘,如遇到空间内器件的竖向方向上不在同一平面内的,可根据需要随时调整纵向导向组件,从而调整除尘机械臂的进深,此种操作模式,可保证空间内电气工程设备表面的灰尘有规律的清除。Adjust the orientation of the cleaning unit, first drive the cleaning unit to a certain height through the vertical guide assembly, and then adjust the vertical guide assembly to extend the cleaning unit at the front end of the dust removal mechanical arm into the space, and turn on the blower to realize the blowing of the blower. The operation of the wind blowing the dust, the movement of the horizontal guide assembly realizes the dust removal on the upper surface of the same height, and then moves down through the vertical guide assembly to blow the dust in the space below, and then open the vacuum head , Repeat the above-mentioned lateral movement and vertical movement, and vacuum the plane. If the vertical direction of the device in the space is not in the same plane, you can adjust the longitudinal guide assembly at any time as needed, so as to adjust the dust removal robot arm. This operation mode can ensure that the dust on the surface of electrical engineering equipment in the space is regularly removed.
虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。Although this specification is described in terms of embodiments, not every embodiment only includes an independent technical solution. This description in the specification is only for the sake of clarity. Those skilled in the art should take the specification as a whole. The technical solutions can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
故以上所述仅为本申请的较佳实施例,并非用来限定本申请的实施范围;即凡依本申请的权利要求范围所做的各种等同变换,均为本申请权利要求的保护范围。Therefore, the above is only a preferred embodiment of the present application, and is not intended to limit the scope of implementation of the present application; that is, all equivalent transformations made according to the scope of the claims of the present application are the protection scope of the claims of the present application. .
Claims (10)
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Application publication date: 20220722 |