CN114759271A - Method for manufacturing battery roll core, battery and electronic device - Google Patents
Method for manufacturing battery roll core, battery and electronic device Download PDFInfo
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- CN114759271A CN114759271A CN202210222158.8A CN202210222158A CN114759271A CN 114759271 A CN114759271 A CN 114759271A CN 202210222158 A CN202210222158 A CN 202210222158A CN 114759271 A CN114759271 A CN 114759271A
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- 238000000034 method Methods 0.000 title claims abstract description 81
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 73
- 238000004804 winding Methods 0.000 claims abstract description 110
- 239000011888 foil Substances 0.000 claims abstract description 77
- 239000000463 material Substances 0.000 claims abstract description 57
- 230000008569 process Effects 0.000 claims abstract description 54
- 238000005520 cutting process Methods 0.000 claims abstract description 48
- 238000003466 welding Methods 0.000 claims abstract description 48
- 238000007730 finishing process Methods 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910000570 Cupronickel Inorganic materials 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 239000011127 biaxially oriented polypropylene Substances 0.000 claims description 3
- 229920006378 biaxially oriented polypropylene Polymers 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 239000011889 copper foil Substances 0.000 claims description 3
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 claims description 3
- 239000002390 adhesive tape Substances 0.000 claims 3
- 239000000758 substrate Substances 0.000 description 11
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 239000007773 negative electrode material Substances 0.000 description 3
- 239000007774 positive electrode material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HMDDXIMCDZRSNE-UHFFFAOYSA-N [C].[Si] Chemical compound [C].[Si] HMDDXIMCDZRSNE-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- QHGJSLXSVXVKHZ-UHFFFAOYSA-N dilithium;dioxido(dioxo)manganese Chemical compound [Li+].[Li+].[O-][Mn]([O-])(=O)=O QHGJSLXSVXVKHZ-UHFFFAOYSA-N 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012956 testing procedure Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Secondary Cells (AREA)
Abstract
本发明公开了一种电池卷芯的制造方法、电池及电子设备,其中电池卷芯的制造方法包括焊接工序、卷绕工序及裁切工序。焊接工序包括将多个第一箔材焊接在第一卷材的展开部上,且每个第一箔材一次性地焊接在第一卷材上;卷绕工序包括将焊接有所述第一箔材的第一卷材的展开部分、隔膜及第二卷材的展开部分进行卷绕形成卷芯,裁切工序包括将第一卷材的展开部分、隔膜及第二卷材的展开部分切断;每次对第一卷材的展开部分进行裁切时,从第一箔材处将第一卷材的展开部分切断,同时将第一箔材裁切成两个第一极耳。本发明提供的电池卷芯的制造方法,在制造具有两个负极耳或两个正极耳的卷芯时,可以减少负极耳或正极耳的焊接次数,提高生产效率。
The invention discloses a manufacturing method of a battery winding core, a battery and an electronic device, wherein the manufacturing method of the battery winding core comprises a welding process, a winding process and a cutting process. The welding process includes welding a plurality of first foils on the unwinding portion of the first coil, and each first foil is welded on the first coil at one time; the winding process includes welding the first foils on the first coil. The unrolled part of the first coil, the diaphragm and the unrolled part of the second coil of the foil material are wound to form a core, and the cutting process includes cutting the unrolled part of the first coil, the diaphragm and the unrolled part of the second coil. ; Each time the unrolled portion of the first roll is cut, the unrolled portion of the first roll is cut off from the first foil, and the first foil is cut into two first tabs at the same time. The manufacturing method of the battery core provided by the present invention can reduce the welding times of the negative electrode or the positive electrode and improve the production efficiency when manufacturing the core with two negative electrodes or two positive electrodes.
Description
技术领域technical field
本发明涉及电池技术领域,特别涉及一种电池卷芯的制造方法、电池及电子设备。The present invention relates to the technical field of batteries, and in particular, to a method for manufacturing a battery winding core, a battery and an electronic device.
背景技术Background technique
目前,一些电池为了降低其内阻,其卷芯的负极片连接有两个负极耳,两个负极耳与电池的外壳电连接,或者卷芯的正极片连接有两个正极耳,正极耳与电池的极柱电连接。现有技术中,与生产具有单个正极耳与单个负极耳的卷芯相比,生产具有两个负极耳或两个正极耳的电池时,每生产一个卷芯前,均需要在负极片上焊接两个负极耳或者在正极片上焊接两个正极耳,相当于每个卷芯在生产过程中均需进行两次焊接负极耳或正极耳,每个卷芯需要焊接负极耳或正极耳的次数增加,导致生产效率降低。At present, in order to reduce the internal resistance of some batteries, the negative tab of the winding core is connected with two negative tabs, and the two negative tabs are electrically connected to the outer shell of the battery, or the positive tab of the winding core is connected with two positive tabs, and the positive tab is connected to the outer shell of the battery. The poles of the battery are electrically connected. In the prior art, compared with the production of winding cores with a single positive electrode tab and a single negative electrode tab, when producing a battery with two negative electrode tabs or two positive electrode tabs, it is necessary to weld two electrodes on the negative electrode sheet before each production of a winding core. One negative lug or two positive lugs are welded on the positive plate, which is equivalent to the need to weld the negative lug or positive lug twice for each winding core during the production process. lead to reduced production efficiency.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种电池卷芯的制造方法,在制造具有两个负极耳或两个正极耳的卷芯时,可以有效减少负极耳或正极耳的焊接次数,提高生产效率。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a method for manufacturing a battery winding core, which can effectively reduce the welding times of the negative electrode or positive electrode ears and improve production efficiency when manufacturing a winding core with two negative electrode tabs or two positive electrode tabs.
本发明还提出一种卷芯由上述的制造方法制造的电池。The present invention also provides a battery whose winding core is manufactured by the above-mentioned manufacturing method.
本发明还提出一种具有上述电池的电子设备。The present invention also provides an electronic device having the above-mentioned battery.
根据本发明的第一方面实施例的电池卷芯的制造方法,包括焊接工序、卷绕工序及裁切工序。所述焊接工序包括将多个第一箔材焊接在第一卷材的展开部上,且每个所述第一箔材一次性地焊接在第一卷材上;所述卷绕工序包括将焊接有所述第一箔材的第一卷材的展开部分、隔膜及第二卷材的展开部分进行卷绕形成卷芯,在所述卷绕工序过程中进行所述裁切工序,所述裁切工序包括对所述第一卷材的展开部分、隔膜及第二卷材的展开部分进行裁切,将所述第一卷材的展开部分、隔膜及第二卷材的展开部分切断;或者,所述裁切工序包括对焊接有所述第一箔材的所述第一卷材的展开部分、第二卷材的展开部分进行裁切工序,将所述第一卷材的展开部分切断形成第一极片,将所述第二卷材切断形成第二极片,所述卷绕工序包括将所述第一极片、隔膜及所述第二极片卷绕形成卷芯;其中,每次对所述第一卷材的展开部分进行裁切时,从所述第一箔材处将所述第一卷材的展开部分切断,同时将所述第一箔材裁切成两个第一极耳,以使每个所述卷芯具有两个第一极耳。The method for manufacturing a battery core according to the embodiment of the first aspect of the present invention includes a welding process, a winding process and a cutting process. The welding process includes welding a plurality of first foils on the unwinding portion of the first coil, and each of the first foils is welded on the first coil at one time; the winding process includes welding The unrolled portion of the first coil, the diaphragm and the unrolled portion of the second coil to which the first foil is welded, are wound to form a core, and the cutting process is performed during the winding process. The cutting process includes cutting the unrolled portion of the first coil material, the diaphragm and the unrolled portion of the second coil material, and cutting the unrolled portion of the first coil material, the diaphragm and the unrolled portion of the second coil material; Alternatively, the cutting step includes a step of cutting the unrolled portion of the first coil material and the unrolled portion of the second coil material to which the first foil material is welded, and the unrolled portion of the first coil material is cut. Cutting to form a first pole piece, cutting the second coil material to form a second pole piece, and the winding process includes winding the first pole piece, the diaphragm and the second pole piece to form a core; wherein , each time the unrolled portion of the first roll is cut, the unrolled portion of the first roll is cut from the first foil, and the first foil is cut into two pieces at the same time. and first tabs so that each of the winding cores has two first tabs.
根据本发明实施例的电池卷芯的制造方法,至少具有如下有益效果:在裁切工序中,每次对第一卷材展开部分进行裁切时,均从第一箔材处将第一卷材的展开部分切断,同时将所述第一箔材裁切成两个第一极耳,于是,在批量生产卷芯的过程中,可以使得制造出的卷芯具有两个第一极耳,且对于每个卷芯而言,相当于只需焊接一次第一箔材即可得到两个第一极耳,其中,第一卷材为负极卷材或正极卷材,则第一极耳为负极耳或正极耳,即制造出的卷芯具有两个负极耳或正极耳,如此,本发明提供的电池卷芯的制造方法,可以有效减少负极耳或正极耳的焊接次数,提高生产效率。The method for manufacturing a battery core according to an embodiment of the present invention has at least the following beneficial effects: in the cutting process, each time the unrolled portion of the first roll is cut, the first roll is cut from the first foil. The unfolded part of the material is cut off, and the first foil is cut into two first tabs at the same time, so in the process of mass production of the core, the manufactured core can have two first tabs, And for each coil core, it is equivalent to welding the first foil once to obtain two first tabs, where the first coil is a negative coil or a positive coil, then the first tab is Negative tabs or positive tabs, that is, the manufactured winding core has two negative tabs or positive tabs. In this way, the method for manufacturing a battery reel core provided by the present invention can effectively reduce the welding times of the negative tabs or the positive tabs and improve production efficiency.
根据本发明的一些实施例,所述第一卷材为负极卷材,所述第二卷材为正极卷材,由所述第一箔材裁切形成的所述第一极耳为负极耳。According to some embodiments of the present invention, the first coil is a negative electrode coil, the second coil is a positive electrode coil, and the first tab formed by cutting the first foil is a negative electrode tab .
根据本发明的一些实施例,所述第一卷材为正极卷材,所述第二卷材为负极卷材,由所述第一箔材裁切形成的所述第一极耳为正极耳。According to some embodiments of the present invention, the first coil is a positive electrode coil, the second coil is a negative electrode coil, and the first tab formed by cutting the first foil is a positive electrode tab .
根据本发明的一些实施例,每个所述第一箔材通过超声焊设备或排焊设备一次性地焊接在所述第一卷材上。According to some embodiments of the present invention, each of the first foils is welded on the first coil at one time by ultrasonic welding equipment or row welding equipment.
根据本发明的一些实施例,所述第一箔材为铜箔、镍箔、或铜镍复合箔。According to some embodiments of the present invention, the first foil is copper foil, nickel foil, or copper-nickel composite foil.
根据本发明的一些实施例,在完成所述焊接工序后、进行所述卷绕工序前,在所述第一箔材与所述第一卷材相焊接处贴绝缘胶。According to some embodiments of the present invention, after the welding process is completed and before the winding process is performed, an insulating adhesive is attached to the welding place of the first foil material and the first coil material.
根据本发明的一些实施例,所述绝缘胶为PET绝缘胶纸、PP绝缘胶纸、BOPP绝缘胶纸中的一种或多种According to some embodiments of the present invention, the insulating glue is one or more of PET insulating tape, PP insulating tape, and BOPP insulating tape
根据本发明的一些实施例,还包括收尾工序及测试工序。所述收尾工序在完成所述卷绕工序及所述裁切工序后进行,所述收尾工序包括在所述卷芯的尾端贴终止胶;所述测试工序在完成收尾工序后进行,所述测试工序包括对所述卷芯进行短路测试。According to some embodiments of the present invention, a finishing process and a testing process are also included. The finishing process is performed after the winding process and the cutting process are completed, and the finishing process includes sticking a termination glue on the tail end of the core; the testing process is performed after the finishing process is completed, and the finishing process is performed. The testing procedure includes short circuit testing the core.
根据本发明的第二方面实施例的电池,包括卷芯,所述卷芯通过上述的电池卷芯的制造方法制造。The battery according to the embodiment of the second aspect of the present invention includes a winding core, and the winding core is manufactured by the above-mentioned manufacturing method of a battery winding core.
根据本发明实施例的电池,至少具有如下有益效果:电池的卷芯通过上述的电池卷芯的制造方法制造,卷芯具有两个负极耳或正极耳,从而降低电池内阻,且在批量生产卷芯过程中,可以有效减少负极耳或正极耳的焊接次数,有效提高卷芯的生产效率。The battery according to the embodiment of the present invention has at least the following beneficial effects: the winding core of the battery is manufactured by the above-mentioned manufacturing method of the battery winding core, and the winding core has two negative electrodes or positive electrodes, thereby reducing the internal resistance of the battery, and in mass production In the process of winding the core, the welding times of the negative electrode ear or the positive electrode ear can be effectively reduced, and the production efficiency of the winding core can be effectively improved.
根据本发明的第三方面实施例的电子设备,包括上述的电池。An electronic device according to an embodiment of the third aspect of the present invention includes the above-mentioned battery.
根据本发明实施例的电子设备,至少具有如下有益效果:通过采用上述的电池,可以降低电池的内阻,提高电池的卷芯的生产效率。The electronic device according to the embodiment of the present invention has at least the following beneficial effects: by using the above-mentioned battery, the internal resistance of the battery can be reduced, and the production efficiency of the winding core of the battery can be improved.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1为现有技术的生产具有两个负极耳或两个正极耳的卷芯的部分原理示意图;1 is a partial schematic diagram of the prior art for producing a winding core with two negative electrode tabs or two positive electrode tabs;
图2为本发明实施例的电池卷芯的制造方法(焊接工序及裁切工序)的原理示意图;2 is a schematic diagram of a manufacturing method (welding process and cutting process) of a battery core according to an embodiment of the present invention;
图3为通过图2示出的电池卷芯的制造方法制造的卷芯(第一卷材为负极卷材,卷芯具有两个负极耳)的示意图;3 is a schematic diagram of a winding core (the first winding material is a negative electrode winding material, and the winding core has two negative electrode tabs) manufactured by the method for manufacturing a battery winding core shown in FIG. 2 ;
图4为图3中A处的放大图;Fig. 4 is the enlarged view of A place in Fig. 3;
图5为图3示出的卷芯另一方向上的示意图。FIG. 5 is a schematic view of the winding core shown in FIG. 3 in another direction.
附图标记:Reference number:
卷芯100、第一卷材110、第一极片110a、第一箔材120、第一极耳121、隔膜140、第二卷材130、第二极片130a、第二箔材、第二极耳151、终止胶160。
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the azimuth description, such as the azimuth or position relationship indicated by up, down, front, rear, left, right, etc., is based on the azimuth or position relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meaning of the above words in the present invention in combination with the specific content of the technical solution.
为了方便本领域的技术人员理解,图1示出了现有技术中的一种生产具有两个负极耳或两个正极耳的卷芯100的原理,生产过程中,先从第一卷材110上裁切出第一极片110a,然后在第一极片110a上焊接两个第一极耳121,焊接完成后,将第一极片110a、隔膜140及第二极片130a卷绕形成卷芯100。其中第一卷材110为负极卷材时,第一极片110a为负极片,第一极耳121为负极耳,于是卷芯100具有两个负极耳;同理,第一卷材110为正极卷材时,第一极片110a为正极片,第一极耳121为正极耳,于是卷芯100具有两个正极耳。与生产具有单个负极耳与单个正极耳的卷芯100相比,现有技术中生产具有两个负极耳或两个正极耳的卷芯100时,每个卷芯100需要焊接第一极耳121的次数增加,导致生产效率降低。In order to facilitate the understanding of those skilled in the art, FIG. 1 shows a principle of producing a
参照图2至图4,本发明的实施例提供的电池卷芯的制造方法,包括焊接工序、卷绕工序及裁切工序。焊接工序包括将多个第一箔材120焊接在第一卷材110的展开部上,且每个第一箔材120一次性地焊接在第一卷材110上。对于某个卷芯100的制造过程而言,其卷绕工序包括将焊接有第一箔材120的第一卷材110的展开部分、隔膜140及第二卷材的展开部分进行卷绕形成卷芯100,然后在卷绕工序过程中进行裁切工序,即第一卷材110的展开部分、隔膜140及第二卷材的展开部卷绕一部分后,进行裁切工序,裁切工序包括对焊接有第一箔材120的第一卷材110的展开部分、隔膜140及第二卷材的展开部分进行裁切,将第一卷材110的展开部分、隔膜140及第二卷材的展开部分切断,使第一卷材110、第二卷材与卷芯100断开,然后继续将卷芯100未卷绕的部分卷绕,于是可以生产出卷芯100,在批量生产过程中,则可以将上述的卷绕工序及裁切工序连续不断循环,从而批量生产出卷芯100。其中,每次对第一卷材110的展开部分进行裁切时,从第一箔材120处将第一卷材110的展开部分切断,同时将第一箔材120裁切成两个第一极耳121,即在焊接工序中将第一箔材120焊接在第一卷材110的裁切位置处,于是,在批量生产卷芯100的过程中,可以使得制造出的卷芯100具有两个第一极耳121,且制造出的卷芯100总量与焊接的第一箔材120的总量基本相同,对于每个卷芯100而言,相当于每个卷芯100只需焊接一次第一箔材120即可得到两个第一极耳121,其中,第一卷材110为负极卷材时,第一极耳121为负极耳,第一卷材110为正极卷材时,则第一极耳121为正极耳,如此制造出的卷芯100具有两个负极耳或两个正极耳,如此,与现有的制造具有两个负极耳或两个正极耳的卷芯100的方法相比,本发明提供的电池卷芯的制造方法,可以有效减少负极耳或正极耳的焊接次数,提高生产效率。2 to 4 , a method for manufacturing a battery core provided by an embodiment of the present invention includes a welding process, a winding process, and a cutting process. The welding process includes welding a plurality of
参照图2至图4,当然,在一些实施例中,对于某个卷芯100的制造过程而言,其卷绕工序也可以在裁切工序后进行,具体而言,裁切工序包括对焊接有第一箔材120的第一卷材110的展开部分、第二卷材的展开部分进行裁切工序,将第一卷材110的展开部分切断形成第一极片110a,将第二卷材切断形成第二极片130a,卷绕工序包括将第一极片110a、隔膜140及第二极片130a卷绕形成卷芯100,于是可以生产出一个卷芯100,在批量生产过程中,裁切工序与卷绕工序可以连续进行然后不断循环。当然,裁切工序与卷绕工序也可以分开进行,即通过裁切工序制造出一批第一极片110a及二极片,然后再通过卷绕工序将这些第一极片110a、第二极片130a与隔膜140卷绕形成一批卷芯100。由于每次对第一卷材110的展开部分进行裁切时,从第一箔材120处将第一卷材110的展开部分切断,同时将第一箔材120裁切成两个第一极耳121,因此,在批量生产过程中,卷绕工序也可以在裁切工序后进行时,仍然可以使得制造出的卷芯100具有两个第一极耳121,且制造出的卷芯100总量与焊接的第一箔材120的总量也基本相同,即相当于每个卷芯100只需焊接一次第一箔材120即可得到两个第一极耳121。Referring to FIGS. 2 to 4 , of course, in some embodiments, for the manufacturing process of a certain winding
现有的生产线批量生产单个正极耳与单个负极耳的卷芯100时,制造出的卷芯100总量与焊接的负极耳(或正极耳)总量基本相同。利用现有的方法制造具有两个负极耳或两个正极耳的电池时,由于焊接次数增加,制造卷芯100的效率降低,为了提高卷芯100的制造效率,一个可行的办法是改造生产线,增加焊接设备或者改进焊接设备。When the existing production line mass-produces winding
容易想象得到的是,本发明提供的电池卷芯的制造方法应用于现有的生产线中时,利用现有生产线批量生产具有两个负极耳或者两个正极耳的卷芯100过程中,可以通过调整第一箔材120的焊接位置,将第一箔材120焊接在第一卷材110的裁切位置处,然后可以生产出具有两个负极耳或者两个正极耳的卷芯100,在生产卷芯100的数量相同的条件下,本方法中第一箔材120的焊接次数与生产具有单个正极耳与单个负极耳的卷芯100时焊接负极耳的次数一致,即本方法不会导致生产效率降低,换而言之,与现有的生产具有两个负极耳或两个正极耳的卷芯100相比,本方法提高了制造具有两个负极耳或两个正极耳的卷芯100的效率,且无需对生产线进行改造,省去生产线改造成本。It is easy to imagine that, when the method for manufacturing a battery winding core provided by the present invention is applied to an existing production line, during the mass production of the winding
此外,第一极耳121由第一箔材120裁切形成,而箔材的厚度通常比较薄,方便焊接以及裁切。在将卷芯100包装进电池外壳内时,方便对第一极耳121进行弯折。In addition, the
参照图3及图4,可以想象得到的是,在一些实施例中,第一卷材110为负极卷材,第二卷材为正极卷材,由第一箔材120裁切形成的第一极耳121为负极耳,如此,在批量生产过程中,按照上述的电池卷芯的制造方法,制造出的卷芯100具有两个负极耳。Referring to FIGS. 3 and 4 , it is conceivable that, in some embodiments, the
可以想象得到的是,在一些实施例中,第一卷材110为正极卷材,第二卷材为负极卷材,由第一箔材120裁切形成的第一极耳121为正极耳,如此,在批量生产过程中,按照上述的电池卷芯的制造方法,制造出的卷芯100具有两个正极耳。It is conceivable that, in some embodiments, the
参照图3至图5,在具体实施过程中,第二卷材的展开部上焊接有第二箔材,其中可以将一个第二箔材焊接在第二卷材的展开部上的相邻两个裁切位置之间,于是,第二卷材的展开部进行裁切工序时,第二箔材不会被裁切,第二卷材的展开部完成卷绕工序及裁切工序后,由第二箔材形成第二极耳151,而制造出的卷芯100可以具有一个第二极耳151。当然,容易想象得到的是,在一些实施例中,参照第一箔材120的设置方式,也可以将第二箔材焊接在第二卷材的展开部的裁切位置处,于是,第二卷材进行裁切工序时,从第二箔材处将第二卷材的展开部切断,同时将第二箔材裁切形成两个第二极耳151,如此,通过上述方法制造出的卷芯100可以具有两个第二极耳151。3 to 5 , in a specific implementation process, a second foil is welded on the unrolled portion of the second coil, wherein one second foil can be welded to two adjacent two on the unrolled portion of the second coil. Therefore, when the unwinding part of the second coil performs the cutting process, the second foil will not be cut. After the unwinding part of the second coil completes the winding process and the cutting process, the The second foil forms the
可以想象得到的是,在一些实施例中,在焊接工序中,每个第一箔材120通过超声焊设备或排焊设备或其他焊接设备一次性地焊接在第一卷材110上。It is conceivable that, in some embodiments, during the welding process, each
可以想象得到的是,在一些实施例中,第一卷材110为负极卷材、由第一箔材120裁切形成的第一极耳121为负极耳时,第一箔材120为铜箔、镍箔、或铜镍复合箔等箔材。其中,第一箔材120的厚度为4.0μm~20μm,第一箔材120的厚度薄,可以方便对第一箔材120进行焊接、裁切等操作,在将卷芯100包装进电池外壳内时,方便对负极耳弯折,然后将负极耳与电池外壳连接。It is conceivable that, in some embodiments, when the
可以想象得到的是,在一些实施例中,上述的正极耳可以为铝箔、压延镍箔等箔材,此时,正极耳的厚度可以为4.0μm~20μm。It is conceivable that, in some embodiments, the above-mentioned positive electrode tabs may be foils such as aluminum foil, rolled nickel foil, etc. In this case, the thickness of the positive electrode tabs may be 4.0 μm˜20 μm.
可以想象得到的是,在一些实施例中,在完成焊接工序后、进行卷绕工序前,在第一箔材120与第一卷材110相焊接处贴绝缘胶,以防止第一箔材120与第一卷材110之间在焊接过程中产生的毛刺将隔膜140刺破,从而减少卷芯100短路的情况。It is conceivable that, in some embodiments, after the welding process is completed and before the winding process, an insulating adhesive is applied to the welding place of the
可以想象得到的是,在一些实施例中,绝缘胶为PET绝缘胶纸、PP绝缘胶纸、BOPP绝缘胶纸中的一种或多种。It is conceivable that, in some embodiments, the insulating adhesive is one or more of PET insulating adhesive paper, PP insulating adhesive paper, and BOPP insulating adhesive paper.
可以想象得到的是,在一些实施例中,上述的负极卷材包括负极基材,负极基材的表面设置有负极活性物质。其中,负极活性物质可以是石墨、钛酸锂、硅碳等物质中的一种或几种。在具体实施过程中,负极基材的表面于焊接负极耳的位置留空,即负极基材的表面于焊接正极耳的位置没有负极活性物质,以保证负极耳更好地焊接在负极基材上,保证负极耳与负极基材电连接良好。It is conceivable that, in some embodiments, the above-mentioned negative electrode coil includes a negative electrode substrate, and the surface of the negative electrode substrate is provided with a negative electrode active material. Wherein, the negative electrode active material may be one or more of materials such as graphite, lithium titanate, and silicon carbon. In the specific implementation process, the surface of the negative electrode substrate is left blank at the position where the negative electrode tab is welded, that is, the surface of the negative electrode substrate is free from the negative electrode active material at the position where the positive electrode tab is welded, so as to ensure that the negative electrode tab is better welded on the negative electrode substrate. , to ensure a good electrical connection between the negative electrode tab and the negative electrode substrate.
可以想象得到的是,在一些实施例中,上述的正极卷材包括正极基材,正极基材的表面设置有正极活性物质,其中,正极活性物质可以是钴酸锂、锰酸锂、磷酸铁锂等物质中的一种或几种。在具体实施过程中,正极基材的表面于焊接正极耳的位置留空,正极基材的表面于焊接正极耳的位置没有正极活性物质,以保证正极耳更好地焊接在正极基材上。It is conceivable that, in some embodiments, the above-mentioned positive electrode coil includes a positive electrode substrate, and the surface of the positive electrode substrate is provided with a positive electrode active material, wherein the positive electrode active material can be lithium cobaltate, lithium manganate, iron phosphate One or more of lithium and other substances. In the specific implementation process, the surface of the positive electrode substrate is left blank at the position where the positive electrode lug is welded, and the surface of the positive electrode substrate is free from the positive active material at the position where the positive electrode lug is welded, so as to ensure that the positive electrode lug is better welded on the positive electrode substrate.
容易想象得到的是,与现有技术相比,利用本发明提供的电池卷芯的制造方法制造具有两个负极耳或两个正极耳的卷芯100时,第一卷材110上需要留空的位置更少,可以降低第一卷材110的制造难度。It is easy to imagine that, compared with the prior art, when the winding
参照图3至图5,可以想象得到的是,在一些实施例中,上述的电池卷芯的制造方法还包括收尾工序及测试工序。收尾工序在完成卷绕工序及裁切工序后进行,收尾工序包括在卷芯100的尾端贴终止胶160,使卷芯100保持形状,避免卷芯100展开;测试工序在完成收尾工序后进行,测试工序包括对卷芯100进行短路测试,以检测卷芯100是否短路,对卷芯100的生产质量进行控制。Referring to FIGS. 3 to 5 , it is conceivable that, in some embodiments, the above-mentioned manufacturing method of a battery core further includes a finishing process and a testing process. The finishing process is carried out after the winding process and the cutting process are completed. The finishing process includes sticking the
可以想象得到的是,本发明的实施例提供的电池,包括卷芯100,卷芯100通过上述的电池卷芯的制造方法制造。电池的卷芯100通过上述的电池卷芯的制造方法制造,卷芯100具有两个负极耳或正极耳,从而降低电池内阻,且在批量生产卷芯100过程中,可以有效减少负极耳或正极耳的焊接次数,有效提高卷芯100的生产效率。It is conceivable that the battery provided by the embodiment of the present invention includes a winding
可以想象得到的是,本发明的实施例提供的电子设备,包括上述的电池。通过采用上述的电池,可以降低电池的内阻,提高电池的卷芯100的生产效率。It is conceivable that the electronic device provided by the embodiment of the present invention includes the above-mentioned battery. By using the above-mentioned battery, the internal resistance of the battery can be reduced, and the production efficiency of the winding
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the technical field, various modifications can be made without departing from the purpose of the present invention. kind of change.
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