CN114753479A - Intelligent ejector capable of rotating at any angle - Google Patents
Intelligent ejector capable of rotating at any angle Download PDFInfo
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- CN114753479A CN114753479A CN202210353880.5A CN202210353880A CN114753479A CN 114753479 A CN114753479 A CN 114753479A CN 202210353880 A CN202210353880 A CN 202210353880A CN 114753479 A CN114753479 A CN 114753479A
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- elbow
- ejector
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- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000002347 injection Methods 0.000 claims abstract description 15
- 239000007924 injection Substances 0.000 claims abstract description 15
- 239000003921 oil Substances 0.000 claims description 14
- 239000010720 hydraulic oil Substances 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 210000001503 joint Anatomy 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 15
- 239000000243 solution Substances 0.000 description 9
- 230000009471 action Effects 0.000 description 5
- 238000011010 flushing procedure Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000005273 aeration Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F9/00—Arrangements or fixed installations methods or devices for cleaning or clearing sewer pipes, e.g. by flushing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/043—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump having pump readily separable from container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/10—Collecting-tanks; Equalising-tanks for regulating the run-off; Laying-up basins
- E03F5/105—Accessories, e.g. flow regulators or cleaning devices
Landscapes
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Jet Pumps And Other Pumps (AREA)
Abstract
本发明公开了一种可任意角度旋转的智能喷射器,其衔接直管固定在喷射器支座底部,一端与潜水泵对接,另一端与衔接弯管对接;衔接弯管上端通过喷射器旋转机构与旋转臂管对接;旋转臂管的另一端与升降臂管对接,升降臂管的另一端与法兰弯管对接;法兰弯管的另一端与喷射管对接;喷射器一级升降机构的两端分别与旋转臂管和升降臂管铰接;喷射器二级升降机构的一端固定在升降臂管上,另一端与法兰弯管铰接。本发明的出水口能够在水平方向360°旋转,在垂直方式180°旋转,进而能够对调蓄池的底部、侧墙和顶部进行立体式的全方位有效冲洗,且充气范围更大。
The invention discloses an intelligent ejector that can be rotated at any angle. The connecting straight pipe is fixed on the bottom of the ejector support, one end is connected with the submersible pump, and the other end is connected with the connecting elbow; the upper end of the connecting elbow is connected by the ejector rotating mechanism The other end of the rotating arm pipe is butted with the lifting arm pipe, and the other end of the lifting arm pipe is butted with the flange elbow; the other end of the flange elbow is butted with the injection pipe; The two ends are respectively hinged with the rotating arm pipe and the lifting arm pipe; one end of the secondary lifting mechanism of the ejector is fixed on the lifting arm pipe, and the other end is hinged with the flange elbow. The water outlet of the present invention can rotate 360° in the horizontal direction and 180° in the vertical mode, so that the bottom, side walls and top of the regulating tank can be effectively flushed in a three-dimensional and all-round manner, and the inflation range is larger.
Description
技术领域technical field
本发明涉及污水处理设备技术领域,特别涉及一种可任意角度旋转的智能喷射器。The invention relates to the technical field of sewage treatment equipment, in particular to an intelligent ejector that can be rotated at any angle.
背景技术Background technique
在城市污水处理过程中,会用到各种调蓄池,然而调蓄池在使用过程中会产生大量的沉积物,所以需要定期进行清理。传统的清洗方式是人工用高压水枪对池底进行冲洗,然而这种方式不仅人工成本高,而且清洗效率低下。因此,就诞生了用于冲洗调蓄池用的喷射器装置。该装置通常被固定安装在调蓄池的中部,当水位下降至预设位置后,喷射器自动开启开始冲洗调蓄池或溢流池、澄清池等。它不仅使用方便冲洗灵活,而且还可以净化水质,因此得到越来越多城市环保部门的青睐。In the process of urban sewage treatment, various storage tanks will be used. However, a large amount of sediment will be generated in the storage tank during use, so it needs to be cleaned regularly. The traditional cleaning method is to manually flush the bottom of the pool with a high-pressure water gun. However, this method not only has high labor costs, but also has low cleaning efficiency. Therefore, the ejector device for flushing the reservoir was born. The device is usually fixedly installed in the middle of the adjustment tank. When the water level drops to a preset position, the ejector automatically opens to start flushing the adjustment tank, overflow tank, clarifier, etc. It is not only easy to use and flush, but also can purify water, so it is favored by more and more urban environmental protection departments.
然而,现有的喷射器主要通过电动执行器使喷水管旋转喷射清洗调蓄池,虽然能够旋转一定角度清洗,但由于高度其是固定的,清洗范围是较为有限,对于面积较大的池体来说,不能高效清洗池底污泥,这大大降低了喷射器的效率。此外,现有喷射器的喷水角度只能水平旋转,无法对池底、池壁乃至池顶进行立体式的全方位冲洗。However, the existing sprayer mainly uses the electric actuator to rotate the spray pipe to spray and clean the reservoir. Although it can be rotated at a certain angle for cleaning, the cleaning range is relatively limited due to the fixed height. For large pools In general, the sludge at the bottom of the tank cannot be cleaned efficiently, which greatly reduces the efficiency of the ejector. In addition, the water spraying angle of the existing sprayer can only be rotated horizontally, and the three-dimensional and all-round flushing of the pool bottom, the pool wall and even the pool top cannot be performed.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术的不足,本发明的目的是:提出一种可任意角度旋转的智能喷射器,其出水口能够在水平方向360°旋转,在垂直方式180°旋转,进而能够对调蓄池的底部、侧墙和顶部进行立体式的全方位有效冲洗,且充气范围更大。In view of the above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide an intelligent injector that can be rotated at any angle. The bottom, side walls and top of the machine can be effectively flushed in all directions in a three-dimensional manner, and the inflation range is larger.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
一种可任意角度旋转的智能喷射器,包括:潜水泵、衔接直管、衔接弯管、喷射器支座、喷射器旋转机构、旋转臂管、升降臂管、法兰弯管、喷射管、喷射器一级升降机构和喷射器二级升降机构;所述衔接直管的管体固定在所述喷射器支座的底部,其一端与所述潜水泵对接,另一端与所述衔接弯管的下端对接;所述衔接弯管的上端通过所述喷射器旋转机构与所述旋转臂管对接;所述旋转臂管的另一端通过第二旋转接头与所述升降臂管对接,所述升降臂管的另一端通过第三旋转接头与所述法兰弯管对接;所述法兰弯管的另一端与所述喷射管对接;所述喷射器一级升降机构的两端分别与所述旋转臂管和所述升降臂管铰接;所述喷射器二级升降机构的一端固定在所述升降臂管上,另一端与所述法兰弯管铰接。An intelligent injector that can be rotated at any angle, comprising: a submersible pump, a connecting straight pipe, a connecting elbow, an injector support, an injector rotating mechanism, a rotating arm pipe, a lifting arm pipe, a flange elbow, a spray pipe, The first-level lifting mechanism of the ejector and the second-level lifting mechanism of the ejector; the pipe body connecting the straight pipe is fixed at the bottom of the ejector support, one end of which is connected with the submersible pump, and the other end is connected with the connecting elbow The lower end of the connecting elbow is butted with the rotating arm pipe through the injector rotating mechanism; the other end of the rotating arm pipe is butted with the lifting arm pipe through the second rotating joint, and the lifting The other end of the arm pipe is connected to the flange elbow through a third rotary joint; the other end of the flange elbow is connected to the injection pipe; The rotating arm tube is hinged with the lifting arm tube; one end of the secondary lifting mechanism of the ejector is fixed on the lifting arm tube, and the other end is hinged with the flange elbow.
进一步优选技术方案,所述喷射器旋转机构包括:摆动油缸、第一齿轮、第二齿轮、第一旋转接头和对焊环板式法兰;所述摆动油缸垂直向上安装在所述喷射器支座上;所述第一齿轮安装在所述摆动油缸的输出轴上;所述第一旋转接头安装在所述衔接弯管的上端,所述对焊环板式法兰的下端与所述第一旋转接头对接,上端与所述旋转臂管对接;所述第二齿轮固定在所述第一旋转接头上,且与所述第一齿轮相啮合。In a further preferred technical solution, the injector rotating mechanism includes: a swing oil cylinder, a first gear, a second gear, a first rotary joint and a butt welding ring plate flange; the swing oil cylinder is vertically installed on the injector support The first gear is installed on the output shaft of the swing oil cylinder; the first rotary joint is installed on the upper end of the connecting elbow, and the lower end of the butt welded ring plate flange is connected to the first rotation The joint is butted, and the upper end is butted with the rotating arm tube; the second gear is fixed on the first rotating joint and meshes with the first gear.
进一步优选技术方案,所述喷射器一级升降机构包括第一液压油缸,所述第一液压油缸的缸体通过铰接座与所述旋转臂管铰接在一起,其活塞杆通过铰接座与所述升降臂管铰接在一起。In a further preferred technical scheme, the first-stage lifting mechanism of the injector includes a first hydraulic oil cylinder, the cylinder of the first hydraulic oil cylinder is hinged with the rotating arm pipe through a hinge seat, and the piston rod is connected with the said rotary arm pipe through a hinge seat. The lift arm tubes are hinged together.
进一步优选技术方案,所述喷射器二级升降机构包括固定板、第二液压油缸、第一连杆和第二连杆;所述固定板的一端固定在所述升降臂管上,且该端通过铰接座与所述第二液压油缸的缸体铰接,所述固定板的另一端与所述第一连杆的一端铰接,所述第一连杆的另一端与所述第二液压油缸的活塞杆共同与所述第二连杆的一端铰接在一起,所述第二连杆的另一端与所述法兰弯管铰接在一起。In a further preferred technical solution, the injector secondary lifting mechanism includes a fixed plate, a second hydraulic cylinder, a first connecting rod and a second connecting rod; one end of the fixed plate is fixed on the lifting arm pipe, and the end of the The other end of the fixing plate is hinged with one end of the first connecting rod, and the other end of the first connecting rod is hinged with the cylinder body of the second hydraulic oil cylinder through the hinge seat. The piston rod is hinged together with one end of the second connecting rod, and the other end of the second connecting rod is hinged with the flange elbow.
进一步优选技术方案,所述喷射器支座的外部设有定罩壳和动罩壳,所述定罩壳罩住并固定在所述喷射器支座上,所述动罩壳位于所述定罩壳顶部,罩住所述第一齿轮和所述第二齿轮,所述动罩壳通过一转动盘与所述旋转臂管固定连接,能够跟随所述旋转臂管一起转动。A further preferred technical solution is that a fixed cover and a movable cover are provided outside the injector support, the fixed cover covers and is fixed on the injector support, and the movable cover is located on the fixed cover. The top of the casing covers the first gear and the second gear, and the movable casing is fixedly connected with the rotating arm tube through a rotating disk, and can rotate together with the rotating arm tube.
进一步优选技术方案,所述动罩壳上垂直固定有一通气管,所述通气管的底部通过软管与所述喷射管连通。In a further preferred technical solution, a ventilation pipe is vertically fixed on the movable cover, and the bottom of the ventilation pipe is communicated with the injection pipe through a hose.
本发明的有益效果是:通过本技术方案,利用泵站或调蓄池自有水源,对泵站或调蓄池底部、侧墙面乃至顶部进行有效冲洗,立体全方位冲洗无死角,设备在水平方向的运动角度可达360°,在垂直方向的运动角度接近180°,设备整体配合泵站或调蓄池排水泵运行,使泵站或调蓄池沉淀物最终能够被冲刷的更加彻底,提高工作效率,降低工作人员的劳动强度,提高工作安全性,实现立体全方位冲洗自动化。The beneficial effects of the present invention are: through the technical scheme, the pump station or the self-owned water source of the adjustment and storage tank is used to effectively flush the bottom, side walls and even the top of the pumping station or the adjustment and storage tank, and the three-dimensional and all-round washing has no dead ends. The movement angle in the horizontal direction can reach 360°, and the movement angle in the vertical direction is close to 180°. The equipment as a whole cooperates with the pump station or the drainage pump of the adjustment and storage tank, so that the sediment in the pump station or the adjustment and storage tank can be washed more thoroughly. Improve work efficiency, reduce labor intensity of staff, improve work safety, and realize three-dimensional and all-round flushing automation.
附图说明Description of drawings
图1是本发明不带罩壳的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention without a cover.
图2是本发明带罩壳的整体结构示意图。FIG. 2 is a schematic diagram of the overall structure of the belt cover of the present invention.
图3是喷射器一级升降机构伸展时的状态图。Fig. 3 is a state diagram of the ejector primary lift mechanism when extended.
图4是喷射器一级升降机构收缩时的状态图。Fig. 4 is a state diagram when the ejector primary lift mechanism is retracted.
图5是本发明的喷射器旋转机构的剖视结构图。5 is a cross-sectional structural view of the ejector rotation mechanism of the present invention.
图6是图5中A部分的放大图。FIG. 6 is an enlarged view of part A in FIG. 5 .
图中:1-潜水泵、2-喷射器支座、3-衔接直管、4-衔接弯管、5-喷射器旋转机构、6-旋转臂管、7-第二旋转接头、8-升降臂管、9-第三旋转接头、10-法兰弯管、11-喷射管、12-软管、13-通气管、14-喷射器一级升降机构、15-喷射器二级升降机构;21-定罩壳、22-动罩壳、23-转动盘、51-摆动油缸、52-第一齿轮、53-第一旋转接头、54-第二齿轮、55-对焊环板式法兰;151-固定板、152-第一连杆、153-第二连杆、154-第二液压油缸。In the picture: 1- submersible pump, 2- ejector support, 3- connecting straight pipe, 4- connecting elbow, 5- ejector rotating mechanism, 6- rotating arm pipe, 7- second rotating joint, 8- lifting Arm pipe, 9-third rotary joint, 10-flange elbow, 11-injection pipe, 12-hose, 13-vent pipe, 14-injector first-level lifting mechanism, 15-injector second-level lifting mechanism; 21-fixed cover, 22-movable cover, 23-rotating disc, 51-oscillating oil cylinder, 52-first gear, 53-first rotary joint, 54-second gear, 55-butt welding ring plate flange; 151-fixed plate, 152-first connecting rod, 153-second connecting rod, 154-second hydraulic cylinder.
具体实施方式Detailed ways
以下结合附图,详细讲解本发明的各部分结构及工作原理。The structure and working principle of each part of the present invention will be explained in detail below with reference to the accompanying drawings.
本发明的主体结构如图1所示,潜水泵1与衔接直管3对接,衔接直管3固定在喷射器支座2的底部,衔接直管3的另一端与衔接弯管4的下端对接,衔接弯管4的上端通过喷射器旋转机构5的转接部分与旋转臂管6对接,所以,旋转臂管6能够在喷射器旋转机构5的控制下实现旋转。The main structure of the present invention is shown in FIG. 1 , the
旋转臂管6的另一端通过第二旋转接头7与升降臂管8的一端对接,因此升降臂管8能够相对旋转臂管6进行旋转。The other end of the
升降臂管8的另一端通过第三旋转接头9与法兰弯管10对接,法兰弯管10的另一端与喷射管11固定连接,因此法兰弯管10和喷射管11能够一起相对升降臂管8进行旋转。The other end of the
为了实现曝气功能,在喷射管11的侧壁上设有一软管12,该软管12与一通气管13连通,通气管13竖直设置,使用中,通气管13顶部的管口要高于水面。In order to realize the aeration function, a
如图2所示,在喷射器支座2上设有定罩壳21,该定罩壳21罩住并固定在喷射器支座2上,在定罩壳21的顶部设有动罩壳22,该动罩壳22罩住喷射器旋转机构5的顶部,动罩壳22通过一转动盘23(如图5中)与旋转臂管6固定连接,能够跟随旋转臂管6一起转动。此外,通气管13固定在动罩壳22上,也能够随其一起转动。As shown in FIG. 2 , a
如图3和4所示,为了实现喷射管的升降调整,在旋转臂管6和升降臂管8之间安装有喷射器一级升降机构14,具体的讲,该喷射器一级升降机构14为第一液压油缸,该第一液压油缸的缸体通过铰接座与旋转臂管6的中部铰接,其活塞杆通过铰接座与升降臂管8的中部铰接,因此当第一液压油缸的活塞杆运动时,升降臂管8能够相对于旋转臂管6转动。As shown in FIGS. 3 and 4 , in order to realize the lifting adjustment of the ejector pipe, a first-level
如图1所示,喷射器二级升降机构15的一端固定在升降臂管8上,另一端与法兰弯管10铰接。具体的讲,如图3和4所示,喷射器二级升降机构15包括固定板151、第二液压油缸154、第一连杆152和第二连杆153。其中,固定板151的一端固定在升降臂管8上,且该端通过铰接座与第二液压油缸154的缸体铰接,固定板151的另一端与第一连杆152的一端铰接,第一连杆152的另一端与第二液压油缸154的活塞杆共同与第二连杆153的一端铰接在一起,第二连杆153的另一端与法兰弯管10铰接在一起。As shown in FIG. 1 , one end of the ejector
喷射器旋转机构5的具体结构如图5和6所示,喷射器旋转机构5包括:摆动油缸51、第一齿轮52、第二齿轮54、第一旋转接头53和对焊环板式法兰55。其中,摆动油缸51垂直向上安装在喷射器支座2上;第一齿轮52安装在摆动油缸51的输出轴上;第一旋转接头53安装在衔接弯管4的上端,对焊环板式法兰55的下端与第一旋转接头53对接,上端与旋转臂管6对接。第二齿轮54固定在第一旋转接头53上,且与第一齿轮52相啮合。摆动油缸51输出轴转动时,带动第一齿轮52和第二齿轮54转动,进一步带动与第一旋转接头53固定连接的旋转臂管6一起旋转。The specific structure of the
本发明中机械运动的实现过程是由控制程序控制摆动油缸51、第一液压油缸(即喷射器一级升降机构14)和第二液压油缸154共同运动下,并且配合采用软管12连接前端通气管13和喷射管11,以达到喷射管11可分别实现上下摆动动作和360°水平旋转动作。The realization process of the mechanical movement in the present invention is that the control program controls the swinging
本发明在工作时,潜水泵1运行抽吸调蓄池内现有水源,为喷射器提供强大的高速水流,同时控制系统会控制摆动油缸51的旋转运动、以及控制第一液压油缸(即喷射器一级升降机构14)和第二液压油缸154的伸缩运动,从而控制喷射器的喷射管11的旋转运动、上下运动以及各个运动方向的速度。When the present invention is in operation, the
本发明在工作时,如图3所示,当第一液压油缸向外伸出时,在顶推力的作用下,使升降臂管8的前端实现一级向下摆动动作,即喷射管11的一级向下摆动动作。当第一液压油缸的行程用完后,喷射管11的位置没达到理想位置,此时可配合第二液压油缸154向内收缩,在拉力的作用下,此时喷射管11可实现二级向下摆动动作,从而实现对泵站或调蓄池底部进行冲洗。反之,第一液压油缸向内收缩,第二液压油缸154向外伸出时,可实现喷射管11的一级、二级向上摆动动作,从而实现对泵站或调蓄池墙面或顶盖进行冲洗;同时在喷射管11上下摆动的任意位置,可配合控制摆动油缸51的旋转运动,从而实现喷射管11的360°水平往复旋转运动。When the present invention is in operation, as shown in FIG. 3 , when the first hydraulic cylinder extends outward, under the action of the jacking force, the front end of the lifting
本发明在实际工程应用中,可以根据实际工况,将本技术方案的智能旋转喷射器多个设置在相对应的工作区域中,并且组合成一个网络系统,以达到实现最佳的工作效率和最经济的作业方式。In the actual engineering application of the present invention, according to the actual working conditions, a plurality of intelligent rotary ejectors of the technical solution can be arranged in the corresponding working areas, and combined into a network system, so as to achieve the best working efficiency and The most economical way to work.
以上显示和描述了本方案的基本原理和主要特征和本方案的优点。本行业的技术人员应该了解,本方案不受上述实施例的限制,上述实施例和说明书中描述的只是说明本方案的原理,在不脱离本方案精神和范围的前提下,本方案还会有各种变化和改进,这些变化和改进都落入要求保护的本方案范围内。本方案要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the scheme and the advantages of the scheme are shown and described above. It should be understood by those skilled in the art that this solution is not limited by the above-mentioned embodiments. What is described in the above-mentioned embodiments and the specification is only to illustrate the principle of this solution. Without departing from the spirit and scope of this solution, this solution will also have Various changes and improvements fall within the scope of the claimed invention. The scope of protection claimed in this scheme is defined by the appended claims and their equivalents.
Claims (6)
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