CN114753075A - Preparation device and preparation method of anti-static low-impedance wiping dust-free cloth - Google Patents
Preparation device and preparation method of anti-static low-impedance wiping dust-free cloth Download PDFInfo
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- CN114753075A CN114753075A CN202210492845.1A CN202210492845A CN114753075A CN 114753075 A CN114753075 A CN 114753075A CN 202210492845 A CN202210492845 A CN 202210492845A CN 114753075 A CN114753075 A CN 114753075A
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- 239000004744 fabric Substances 0.000 title claims abstract description 94
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 238000007493 shaping process Methods 0.000 claims abstract description 63
- 238000007670 refining Methods 0.000 claims abstract description 49
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000006835 compression Effects 0.000 claims description 19
- 238000007906 compression Methods 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000000523 sample Substances 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 239000003814 drug Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 238000001704 evaporation Methods 0.000 claims description 5
- 230000008020 evaporation Effects 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 239000000428 dust Substances 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 3
- 238000012938 design process Methods 0.000 abstract 1
- 238000011068 loading method Methods 0.000 description 8
- 238000004513 sizing Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 6
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/10—Ultraviolet radiation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/02—Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/26—Textiles, e.g. towels, beds, cloths
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a device and a method for preparing anti-static low-impedance wiping dust-free cloth, wherein the device comprises a refining barrel and a shaping box, the refining barrel and the shaping box are arranged above a base, a stirring motor is arranged above the refining barrel, and a first electric heater is arranged inside a shell of the refining barrel; the material conveying roller is arranged inside the shaping box, heating bins are arranged inside the shaping box, second electric heaters are arranged inside the two heating bins, and blowers are arranged above and on one side of the shaping box; the objective table, its setting is in one side of design case, the top of objective table is provided with cuts out the frame, the inboard of cutting out the frame is provided with the cutter, the cutter with cut out and be provided with third electric telescopic handle between the frame, this preparation facilities has optimized design and cutting process for the dustless cloth of preparation can be stereotyped fast, and more has the required accurate cutting that carries on, cleans dustless cloth preparation demand, improves dustless cloth preparation efficiency.
Description
Technical Field
The invention relates to the technical field of anti-static low-impedance wiping dust-free cloth, in particular to a device and a method for preparing the anti-static low-impedance wiping dust-free cloth.
Background
The dust-free cloth is formed by double weaving of 100% polyester fiber, the surface is soft, sensitive surfaces are easy to wipe, friction is not caused to remove fibers, the dust-free cloth has good water absorption and cleaning efficiency, and cleaning and packaging of products are finished in an ultra-clean workshop. The dust-free cloth is a wiping material widely applied to clean rooms and is used for removing pollution particles or liquid, and the excellent degree of the dust-free cloth is mainly measured by three aspects of dust removal performance, cleanliness and liquid absorption performance.
The Chinese patent publication No. CN111705402U, granted bulletin date of 09 and 25 in 2020, discloses a low-static low-impedance wiping dust-free cloth which is prepared by the working procedures of knitting, refining, sizing, cutting, cleaning, drying and the like. The low-static low-impedance dust-free cloth wiping process is reasonable in design, the knitted fabric is soft, the surface hand feeling is good, the generation of self static electricity can be reduced in the wiping process, the impedance of the fabric is low, the service life of the dust-free cloth is prolonged, and the cost is saved.
At present, the anti-static low-impedance wiping dust-free cloth realizes the anti-static low-impedance performance by means of knitting and refining, a comparison document mainly discloses a refined technical process, a processing device required by the dust-free cloth in the preparation process is not disclosed in detail, the sizing and cutting processes can also determine the prepared anti-static low-impedance wiping dust-free cloth, the sizing efficiency is low, the cutting size cannot be adjusted, and the use requirement cannot be met.
Aiming at the problems, innovative design is urgently needed on the basis of the original preparation device and preparation method of the anti-static low-impedance wiping dust-free cloth.
Disclosure of Invention
The invention aims to provide a device and a method for preparing anti-static low-impedance wiping dust-free cloth, which are used for solving the problems that the anti-static low-impedance wiping dust-free cloth prepared by the sizing and cutting processes in the background art is low in sizing efficiency, the cutting size cannot be adjusted, and the using requirements cannot be met.
In order to achieve the purpose, the invention provides the following technical scheme: a device for preparing anti-static low-impedance wiping dust-free cloth comprises a base;
the refining barrel and the shaping box are arranged above the base, the stirring motor is arranged above the refining barrel and is connected with the refining barrel through screws, the first electric heaters are arranged inside the shell of the refining barrel, the number of the first electric heaters is four, the four first electric heaters are arranged inside the shell of the refining barrel at equal intervals, and the first electric heaters and the shell of the refining barrel are connected into an integral structure;
the heating device comprises a shaping box, a material conveying roller, two heating bins, air outlets, air blowers and a shaping box, wherein the material conveying roller is arranged inside the shaping box and is rotatably connected with the shaping box;
the objective table, it sets up one side of design case, the upper end of base is provided with the spout, and the spout is provided with two, and two spouts set up the both sides at the objective table, the top of objective table is provided with tailors the frame, and tailors the inside that the one end of frame extended to the spout, tailor frame and base sliding connection, the inboard of tailorring the frame is provided with the cutter, the cutter with tailor and be provided with third electric telescopic handle between the frame, and third electric telescopic handle and cutter with tailor the frame and pass through the screw connection.
Preferably, the inside of design case is provided with the crane, and the crane is provided with two, and two cranes setting at the both ends of design case, the one end department of design case is provided with the material loading roller, and the material loading roller rotates with the design case to be connected, one side of design case is provided with first motor, and first motor passes through the screw connection with the design case, the output and the material loading roller of first motor are connected structure as an organic whole, the top of material loading roller is provided with first compression roller, and just first compression roller rotates with the crane to be connected, the top of design case is provided with first electric telescopic handle, and first electric telescopic handle passes through the screw connection with design case and crane.
Preferably, the one end department of design case is provided with the unloading roller, and the unloading roller rotates with the design case to be connected, one side of design case is provided with the second motor, and the second motor passes through the screw connection with the design case, the output of second motor is connected structure as an organic whole with the unloading roller, the top of unloading roller is provided with the second compression roller, and the second compression roller rotates with the crane to be connected, the top of design case is provided with second electric telescopic handle, and second electric telescopic handle passes through the screw connection with design case and crane.
Preferably, the inside of case of finalizing the design is provided with the ultraviolet lamp subassembly, and ultraviolet lamp subassembly is provided with two sets ofly, and two sets of ultraviolet lamp subassemblies set up the both sides at the heated warehouses, ultraviolet lamp subassembly passes through bolted connection with the case of finalizing the design.
Preferably, a fourth motor is arranged below the objective table and connected with the base through screws, and the output end of the fourth motor is in joggle joint with the objective table.
Preferably, one side of base is provided with the third motor, and the third motor is provided with two, and the third motor passes through screw connection, two with the base the inside of spout all is provided with the threaded rod, and the one end of threaded rod is connected as an organic whole structure with the output of third motor, the threaded rod with tailor a threaded connection, and the threaded rod rotates with the base and is connected.
Preferably, the both sides of cutter all are provided with infrared positioning probe, and infrared positioning probe passes through the screw connection with the cutter, infrared positioning probe's below is provided with the pressure disk, and the pressure disk is provided with four, and four pressure disks are in the bilateral symmetry setting of cutter, be provided with the spring part between pressure disk and the cutter, and the both ends of spring part respectively with pressure disk and cutter elastic connection.
A preparation method of a preparation device of anti-static low-impedance wiping dust-free cloth comprises the following steps:
step 1: putting the white blank cloth into a refining barrel, adding a low-impedance medicament and pure water into the refining barrel, and starting a first electric heater to heat the refining barrel so as to heat the water body in the refining barrel to the required temperature at a certain speed;
step 2: taking the prepared dust-free cloth out of the refining barrel, and putting the dust-free cloth into a shaping box for shaping treatment;
and 3, step 3: driving a first electric telescopic rod to adjust the distance between the feeding roller and the first compression roller, starting a first motor to drive the feeding roller to rotate, extruding water on the dust-free cloth along with the rotation of the feeding roller and conveying the dust-free cloth into a shaping box;
and 4, step 4: starting the air blower and the second electric heater, pressurizing and spraying hot air in the heating bin onto the dust-free cloth from the air outlet under the action of the air blower, and drying the dust-free cloth by utilizing the high-temperature evaporation effect;
and 5: driving a second electric telescopic rod to adjust the distance between the blanking roller and a second press roller, starting a second motor to drive the blanking roller to rotate, discharging the shaped dust-free cloth along with the rotation of the blanking roller, and removing wrinkles on the end face of the dust-free cloth by means of the second press roller;
and 6: and putting the dust-free cloth on the objective table, driving a third electric telescopic rod to drive the cutter to lift, and cutting the dust-free cloth.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the device, the stirring motor drives the stirring frame to rotate through the arrangement of the stirring motor, the first electric heater and the temperature sensor, the rotating stirring frame enables the blank cloth to fully react with the medicament, the dust-free cloth has low impedance performance, the first electric heater heats the refining barrel, the reaction temperature is adjusted, the temperature of the water body in the refining barrel is raised by a certain amount of plastic, the temperature sensor can measure the temperature of the water body in real time, and the problem that the reaction temperature cannot be accurately controlled is solved.
2. According to the device, through the arrangement of the first electric telescopic rod, the first motor, the air blower and the second electric heater, the first electric telescopic rod drives the first press roller to lift, the distance between the first press roller and the feeding roller is adjusted, the first motor drives the feeding roller to rotate, the dust-free cloth is input into the shaping box, water on the dust-free cloth is extruded out through the extrusion force between the first press roller and the feeding roller, the second electric heater enables the interior of the heating bin to form a high-temperature environment, hot air can be sprayed onto the dust-free cloth at a high speed under the action of the air blower, the dust-free cloth is dried through the high-temperature evaporation effect, and the problem that the dust-free cloth is not beneficial to shaping due to the fact that the water content of the dust-free cloth is too large is solved.
3. According to the device, the ultraviolet lamp assembly, the second electric telescopic rod and the second motor are arranged, the ultraviolet lamp assembly emits ultraviolet rays to irradiate the dust-free cloth, the ultraviolet rays are used for sterilizing the dust-free cloth, the second electric telescopic rod drives the second compression roller to lift, the distance between the second compression roller and the blanking roller is adjusted, the second motor drives the blanking roller to rotate, the shaped dust-free cloth is discharged, the end face of the dust-free cloth is wrinkle-removed through the second compression roller, the quality of the prepared dust-free cloth is improved, and the problem that the quality of the prepared dust-free cloth is poor is solved.
4. According to the device, through the arrangement of the third motor, the threaded rod, the fourth motor, the infrared positioning probe, the pressure plate and the spring part, the fourth motor drives the objective table to rotate, so that the dust-free cloth synchronously rotates, the third motor drives the threaded rod to move, the cutting frame indirectly moves, the cutting size can be changed, the infrared positioning probe can position the cutting point, the cutting precision is ensured, the dust-free cloth which can be cut by the pressure plate and the spring part is fixed, the dust-free cloth is prevented from being deviated in the cutting process, and the problem that the cutting requirements of the dust-free cloth with different specifications cannot be met is solved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of the area A of FIG. 1 in accordance with the present invention;
FIG. 3 is a cross-sectional view of a refining barrel of the present invention;
FIG. 4 is a cross-sectional view of the sizing box of the present invention;
FIG. 5 is a top plan view of the sizing box section of the present invention;
FIG. 6 is a diagram showing the connection between the stage and the cutting frame and the base according to the present invention.
In the figure: 1. a base; 2. a refining barrel; 3. an electric control mechanism; 4. a stirring motor; 5. a shaping box; 6. a blower; 7. a first electric telescopic rod; 8. a second electric telescopic rod; 9. a first motor; 10. a second motor; 11. an object stage; 12. a third motor; 13. cutting frame; 14. a cutter; 15. a third electric telescopic rod; 16. a chute; 17. an infrared positioning probe; 18. pressing a plate; 19. a spring member; 20. a first electric heater; 21. a stirring frame; 22. a temperature sensor; 23. a heating chamber; 24. a second electric heater; 25. an air outlet; 26. a delivery roller; 27. an ultraviolet lamp assembly; 28. a lifting frame; 29. a feeding roller; 30. a blanking roller; 31. a first press roll; 32. a second press roll; 33. a baffle; 34. a water receiving hopper; 35. a fourth motor; 36. a ball bearing; 37. a threaded rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, an embodiment of the present invention is shown: a device for preparing anti-static low-impedance wiping dust-free cloth comprises a base 1;
a refining barrel 2 and a shaping box 5 which are arranged above a base 1, wherein the refining barrel 2 and the shaping box 5 are both connected with the base 1 through screws, one side of the refining barrel 2 is provided with an electric control mechanism 3, a stirring motor 4 is arranged above the refining barrel 2, the stirring motor 4 is connected with the refining barrel 2 through screws, a stirring frame 21 is arranged inside the refining barrel 2, the stirring frame 21 is connected with the output end of the stirring motor 4 into an integral structure, the stirring motor 4 drives the stirring frame 21 to rotate, the rotating stirring frame 21 enables the blank cloth to fully react with the medicament, a first electric heater 20 is arranged inside a shell of the refining barrel 2, four first electric heaters 20 are arranged inside the shell of the refining barrel 2 at equal intervals, the first electric heaters 20 are connected with the shell of the refining barrel 2 into an integral structure, the first electric heaters 20 heat the refining barrel 2, the temperature of water is increased at a certain speed, the bottom of the refining barrel 2 is provided with a temperature sensor 22, the temperature sensor 22 is connected with the refining barrel 2 through a screw, the temperature sensor 22 measures real-time temperature, and the standby temperature is accurately controlled;
a material conveying roller 26 which is arranged inside the shaping box 5, the material conveying roller 26 is rotationally connected with the shaping box 5, a heating chamber 23 is arranged inside the shaping box 5, two heating chambers 23 are arranged, two heating bins 23 are arranged above and below the material conveying roller 26, the heating bins 23 are connected with the shaping box 5 through screws, second electric heaters 24 are arranged inside the two heating bins 23, the second electric heater 24 is connected with the heating bins 23 through screws, air outlet holes 25 are arranged on the two heating bins 23, blowers 6 are arranged above and at one side of the shaping box 5, the blower 6 is connected with the shaping box 5 through screws, the blower 6 is connected with the heating chamber 23 into an integral structure, the second electric heater 24 enables the interior of the heating chamber 23 to form a high-temperature environment, the hot gas is sprayed out from the air outlet 25 at high speed under the action of the blower 6, and the dust-free cloth is dried by utilizing the high-temperature evaporation effect;
objective table 11, it sets up in one side of stereotyping case 5, base 1's upper end is provided with spout 16, spout 16 is provided with two, and two spout 16 sets up the both sides at objective table 11, objective table 11's top is provided with cuts out frame 13, and the one end of cutting out frame 13 extends to the inside of spout 16, cut out frame 13 and base 1 sliding connection, the inboard of cutting out frame 13 is provided with cutter 14, cutter 14 and cut out and be provided with third electric telescopic handle 15 between the frame 13, and third electric telescopic handle 15 passes through the screw connection with cutter 14 and cuts out frame 13, third electric telescopic handle 15 drives cutter 14 and goes up and down, utilize cutter 14 to cut into the regulation size with dustless cloth.
Referring to fig. 4, a lifting frame 28 is arranged inside the shaping box 5, two lifting frames 28 are arranged, the two lifting frames 28 are arranged at two ends of the shaping box 5, a feeding roller 29 is arranged at one end of the shaping box 5, the feeding roller 29 is rotatably connected with the shaping box 5, a first motor 9 is arranged at one side of the shaping box 5, the first motor 9 is connected with the shaping box 5 through screws, the output end of the first motor 9 is connected with the feeding roller 29 into an integral structure, a first pressure roller 31 is arranged above the feeding roller 29, the first pressure roller 31 is rotatably connected with the lifting frame 28, a first electric telescopic rod 7 is arranged above the shaping box 5, the first electric telescopic rod 7 is connected with the shaping box 5 and the lifting frame 28 through screws, a water receiving hopper 34 is arranged at one side of the shaping box 5, a guide plate 33 is arranged at one side of the feeding roller 29, and the guide plate 33 is connected with the shaping box 5 through screws, guide plate 33 sets up in the inside of stereotyped case 5, drive first compression roller 31 through first electric telescopic handle 7 and go up and down, adjust the interval between first compression roller 31 and the material loading roller 29, first motor 9 drives the material loading roller 29 and rotates, along with the rotation of material loading roller 29 can be with dustless cloth input in stereotyped case 5 the processing of stereotyping, can extrude the moisture on the dustless cloth with the help of the extrusion force between first compression roller 31 and the material loading roller 29, be convenient for follow-up drying and typing.
Referring to fig. 4, a discharging roller 30 is disposed at one end of the shaping box 5, the discharging roller 30 is rotatably connected with the shaping box 5, a second motor 10 is disposed at one side of the shaping box 5, the second motor 10 is connected with the shaping box 5 through screws, the output end of the second motor 10 is connected with the blanking roller 30 into an integral structure, a second press roller 32 is arranged above the blanking roller 30, the second compression roller 32 is rotationally connected with the lifting frame 28, the second electric telescopic rod 8 is arranged above the shaping box 5, the second electric telescopic rod 8 is connected with the shaping box 5 and the lifting frame 28 through screws, the second electric telescopic rod 8 drives the second compression roller 32 to lift, the distance between the second compression roller 32 and the discharging roller 30 is adjusted, the second motor 10 drives the discharging roller 30 to rotate, the shaped dustless cloth can be discharged along with the rotation of the discharging roller 30, and the wrinkles of the end face of the dustless cloth can be removed by means of the second compression roller 32.
Referring to fig. 4, the ultraviolet lamp assemblies 27 are disposed inside the shaping box 5, two groups of ultraviolet lamp assemblies 27 are disposed on two sides of the heating chamber 23, the ultraviolet lamp assemblies 27 are connected with the shaping box 5 through screws, and the ultraviolet lamp assemblies 27 emit ultraviolet rays to irradiate the dust-free cloth, so that the sterilization and disinfection effects are achieved.
Referring to fig. 6, a fourth motor 35 is disposed below the object stage 11, the fourth motor 35 is connected to the base 1 through screws, an output end of the fourth motor 35 is joggled with the object stage 11, balls 36 are disposed at an upper end of the base 1, six balls 36 are disposed, the six balls 36 are disposed outside the fourth motor 35 at equal intervals, the balls 36 are connected to the object stage 11 in a rolling manner, the balls 36 are connected to the object stage 11 in a sliding manner, the object stage 11 is driven to rotate by the fourth motor 35, the dust-free cloth is rotated synchronously along with the rotation of the object stage 11, and a placing angle of the dust-free cloth is changed.
Referring to fig. 1 and 6, one side of the base 1 is provided with two third motors 12, the third motors 12 are connected to the base 1 through screws, threaded rods 37 are arranged inside the two sliding grooves 16, one end of each threaded rod 37 is connected to the output end of the corresponding third motor 12 to form an integral structure, the threaded rods 37 are in threaded connection with the cutting frame 13, the threaded rods 37 are rotatably connected to the base 1, the threaded rods 37 are driven by the third motors 12 to rotate, the cutting frame 13 is driven to move along the sliding grooves 16 along with the rotation of the threaded rods 37, and the cutting size can be changed.
Referring to fig. 1 and 2, infrared positioning probes 17 are arranged on two sides of a cutting knife 14, the infrared positioning probes 17 are connected with the cutting knife 14 through screws, pressure plates 18 are arranged below the infrared positioning probes 17, the number of the pressure plates 18 is four, the four pressure plates 18 are symmetrically arranged on two sides of the cutting knife 14, spring pieces 19 are arranged between the pressure plates 18 and the cutting knife 14, two ends of each spring piece 19 are respectively and elastically connected with the pressure plates 18 and the cutting knife 14, infrared positioning can be performed on cutting points through the infrared positioning probes 17, the spring pieces 19 and the pressure plates 18 can fix dust-free cloth to be cut, deviation of the dust-free cloth in the cutting process is prevented, and the quality of the cut dust-free cloth can be ensured.
A preparation method of a preparation device of anti-static low-impedance wiping dust-free cloth comprises the following steps:
step 1: putting the white gray cloth into the refining barrel 2, adding a low-impedance medicament and pure water into the refining barrel 2, and starting the first electric heater 20 to heat the refining barrel 2, so that the water in the refining barrel 2 is heated to a required temperature at a certain speed;
step 2: taking the prepared dust-free cloth out of the refining barrel 2 and putting the dust-free cloth into a shaping box 5 for shaping treatment;
and step 3: the first electric telescopic rod 7 is driven to adjust the distance between the feeding roller 29 and the first pressing roller 31, the first motor 9 is started to drive the feeding roller 29 to rotate, and water on the dust-free cloth is extruded out along with the rotation of the feeding roller 29 and is conveyed into the shaping box 5;
and 4, step 4: starting the air blower 6 and the second electric heater 24, pressurizing and spraying hot air in the heating bin 23 onto the dust-free cloth from the air outlet 25 under the action of the air blower 6, and drying the dust-free cloth by utilizing the high-temperature evaporation effect;
and 5: the second electric telescopic rod 8 is driven to adjust the distance between the blanking roller 30 and the second pressing roller 32, the second motor 10 is started to drive the blanking roller 30 to rotate, the shaped dust-free cloth is discharged along with the rotation of the blanking roller 30, and the wrinkles of the end face of the dust-free cloth are removed by means of the second pressing roller 32;
and 6: and (3) putting the dust-free cloth on the objective table 11, driving the third electric telescopic rod 15 to drive the cutter 14 to ascend and descend, and cutting the dust-free cloth.
Those not described in detail in this specification are well within the skill of the art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a prevent static low impedance and clean dustless cloth preparation facilities, includes base (1), its characterized in that:
the refining barrel (2) and the shaping box (5) are arranged above the base (1), the stirring motor (4) is arranged above the refining barrel (2), the stirring motor (4) is connected with the refining barrel (2) through screws, the first electric heaters (20) are arranged inside the shell of the refining barrel (2), the number of the first electric heaters (20) is four, the four first electric heaters (20) are arranged in the shell of the refining barrel (2) at equal intervals, and the first electric heaters (20) and the shell of the refining barrel (2) are connected into an integral structure;
a material conveying roller (26) which is arranged inside the shaping box (5), the material conveying roller (26) is rotatably connected with the shaping box (5), the interior of the shaping box (5) is provided with two heating chambers (23), two heating bins (23) are arranged above and below the material conveying roller (26), the heating bins (23) are connected with the shaping box (5) through screws, second electric heaters (24) are arranged in the two heating bins (23), the second electric heater (24) is connected with the heating bins (23) through screws, air outlet holes (25) are arranged on the two heating bins (23), the upper part and one side of the shaping box (5) are both provided with an air blower (6), the air blower (6) is connected with the shaping box (5) through screws, and the air blower (6) is connected with the heating bin (23) into an integral structure;
objective table (11), it sets up one side of design case (5), the upper end of base (1) is provided with spout (16), and spout (16) are provided with two, and two spout (16) set up the both sides in objective table (11), the top of objective table (11) is provided with cuts out frame (13), and cuts out the inside that the one end of frame (13) extended to spout (16), cut out frame (13) and base (1) sliding connection, the inboard of cutting out frame (13) is provided with cutter (14), cutter (14) and cut out and be provided with third electric telescopic handle (15) between frame (13), and third electric telescopic handle (15) and cutter (14) and cut out frame (13) and pass through the screw connection.
2. The device for preparing the anti-static low-impedance wiping dust-free cloth according to claim 1, is characterized in that: the shaping box (5) is internally provided with two lifting frames (28), the lifting frames (28) are arranged, two lifting frames (28) are arranged at two ends of the shaping box (5), a feeding roller (29) is arranged at one end of the shaping box (5), and the feeding roller (29) is rotationally connected with the shaping box (5), one side of the shaping box (5) is provided with a first motor (9), and the first motor (9) is connected with the shaping box (5) through screws, the output end of the first motor (9) is connected with the feeding roller (29) into an integral structure, a first compression roller (31) is arranged above the feeding roller (29), and the first compression roller (31) is rotationally connected with the lifting frame (28), a first electric telescopic rod (7) is arranged above the shaping box (5), and the first electric telescopic rod (7) is connected with the shaping box (5) and the lifting frame (28) through screws.
3. The device for preparing the anti-static low-impedance wiping dust-free cloth according to claim 2, is characterized in that: one end department of design case (5) is provided with unloading roller (30), and unloading roller (30) rotates with design case (5) and is connected, one side of design case (5) is provided with second motor (10), and second motor (10) and design case (5) pass through the screw connection, the output of second motor (10) is connected structure as an organic whole with unloading roller (30), the top of unloading roller (30) is provided with second compression roller (32), and second compression roller (32) rotate with crane (28) and be connected, the top of design case (5) is provided with second electric telescopic handle (8), and second electric telescopic handle (8) and design case (5) and crane (28) pass through the screw connection.
4. An apparatus for manufacturing a static electricity preventing low impedance wiping dust free cloth as claimed in claim 3, wherein: the inside of case (5) is provided with ultraviolet lamp subassembly (27) to finalize the design, and ultraviolet lamp subassembly (27) are provided with two sets ofly, and two sets of ultraviolet lamp subassemblies (27) set up the both sides in heated warehouses (23), ultraviolet lamp subassembly (27) pass through the screw connection with finalizing the design case (5).
5. The apparatus as claimed in claim 1, wherein the apparatus comprises: the lower part of the objective table (11) is provided with a fourth motor (35), the fourth motor (35) is connected with the base (1) through screws, and the output end of the fourth motor (35) is in joggle joint with the objective table (11).
6. The apparatus as claimed in claim 1, wherein the apparatus comprises: one side of base (1) is provided with third motor (12), and third motor (12) are provided with two, and third motor (12) pass through screw connection, two with base (1) the inside of spout (16) all is provided with threaded rod (37), and the one end of threaded rod (37) is connected structure as an organic whole with the output of third motor (12), threaded rod (37) with tailor frame (13) threaded connection, and threaded rod (37) rotate with base (1) and be connected.
7. The apparatus as claimed in claim 1, wherein the apparatus comprises: the both sides of cutter (14) all are provided with infrared positioning probe (17), and infrared positioning probe (17) pass through screw connection with cutter (14), the below of infrared positioning probe (17) is provided with pressure disk (18), and pressure disk (18) are provided with four, and four pressure disks (18) are in the bilateral symmetry setting of cutter (14), be provided with spring part (19) between pressure disk (18) and cutter (14), and the both ends of spring part (19) respectively with pressure disk (18) and cutter (14) elastic connection.
8. The manufacturing method of the device for manufacturing the anti-static low-impedance wiping dust-free cloth according to claim 4 is characterized in that: the method comprises the following steps:
step 1: putting the white blank cloth into a refining barrel (2), adding a low-impedance medicament and pure water into the refining barrel (2), and starting a first electric heater (20) to heat the refining barrel (2) so as to heat the water body in the refining barrel (2) to a required temperature at a certain speed;
step 2: taking the prepared dust-free cloth out of the refining barrel (2) and putting the dust-free cloth into a shaping box (5) for shaping treatment;
and step 3: the first electric telescopic rod (7) is driven to adjust the distance between the feeding roller (29) and the first pressing roller (31), the first motor (9) is started to drive the feeding roller (29) to rotate, and water on the dust-free cloth is extruded out along with the rotation of the feeding roller (29) and is conveyed into the shaping box (5);
and 4, step 4: starting the air blower (6) and the second electric heater (24), pressurizing and spraying hot air in the heating bin (23) onto the dust-free cloth from the air outlet (25) under the action of the air blower (6), and drying the dust-free cloth by utilizing the high-temperature evaporation effect;
and 5: a second electric telescopic rod (8) is driven to adjust the distance between the blanking roller (30) and a second pressing roller (32), a second motor (10) is started to drive the blanking roller (30) to rotate, the shaped dust-free cloth is discharged along with the rotation of the blanking roller (30), and the end face of the dust-free cloth is wrinkle-removed by means of the second pressing roller (32);
and 6: the dust-free cloth is placed on the object stage (11), the third electric telescopic rod (15) is driven to drive the cutter (14) to lift, and the dust-free cloth is cut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210492845.1A CN114753075A (en) | 2022-05-07 | 2022-05-07 | Preparation device and preparation method of anti-static low-impedance wiping dust-free cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210492845.1A CN114753075A (en) | 2022-05-07 | 2022-05-07 | Preparation device and preparation method of anti-static low-impedance wiping dust-free cloth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114753075A true CN114753075A (en) | 2022-07-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210492845.1A Pending CN114753075A (en) | 2022-05-07 | 2022-05-07 | Preparation device and preparation method of anti-static low-impedance wiping dust-free cloth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114753075A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212025635U (en) * | 2020-01-22 | 2020-11-27 | 山东宏业纺织股份有限公司 | Enzyme soaks uses device in cotton fabric refining |
| CN214359348U (en) * | 2020-12-18 | 2021-10-08 | 武汉华世达防护用品有限公司 | Dustless cloth cutting device with flattening function |
| CN214938506U (en) * | 2020-12-19 | 2021-11-30 | 晋江市灿群服装织造有限公司 | Two-sided setting device that irones of cloth |
-
2022
- 2022-05-07 CN CN202210492845.1A patent/CN114753075A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212025635U (en) * | 2020-01-22 | 2020-11-27 | 山东宏业纺织股份有限公司 | Enzyme soaks uses device in cotton fabric refining |
| CN214359348U (en) * | 2020-12-18 | 2021-10-08 | 武汉华世达防护用品有限公司 | Dustless cloth cutting device with flattening function |
| CN214938506U (en) * | 2020-12-19 | 2021-11-30 | 晋江市灿群服装织造有限公司 | Two-sided setting device that irones of cloth |
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