Gear shifting executing device for electric automobile
Technical Field
The invention relates to the technical field of electric automobiles, in particular to a gear shifting execution device for an electric automobile.
Background
In order to cope with the continuously increasing problems of environmental pollution and energy shortage, government departments set out a series of policies encouraging the development of new energy vehicles. The most new energy automobiles in the market at present are pure electric automobiles, and in order to improve the dynamic property of future automobiles, reduce the power of automobile motors and promote energy conservation and emission reduction, the transmission matched with the pure electric automobiles is also rapidly developed. The existing gear shifting actuating mechanisms of the AMT are divided into an electric control pneumatic type, an electric control hydraulic type and an electric control electrodynamic type. The electro-pneumatic shifting actuator has the disadvantage of being bulky. The electric control hydraulic gear shifting actuating mechanism has the defects of high cost and difficult installation and maintenance. For pure electric vehicles, the gear shifting actuating mechanism most suitable for the pure electric vehicles is an electric control electrodynamic type gear shifting actuating mechanism in consideration of the volume and economic factors. At present, the existing electric control electric AMT gear shifting actuating mechanism applied to more pure electric vehicles has the following defects:
1. the gear shifting actuating mechanism has large volume, more parts, complex mechanism, difficult installation and low transmission efficiency;
2. shift position deviation can occur when the shift actuating mechanism performs shift operation;
3. the shift actuating mechanism has short service life, poor fatigue resistance and easy damage.
Therefore, it is necessary to design a gear shift actuating device for an electric vehicle to solve the above problems.
Disclosure of Invention
The invention aims to provide a gear shifting execution device for an electric automobile, aiming at the defects in the prior art.
The technical scheme for realizing the purpose of the invention is as follows: a gear shifting execution device for an electric automobile comprises a gear shifting seat and a gear shifting motor fixed at one end of the gear shifting seat; a gear shifting screw rod in transmission connection with an output shaft of a gear shifting motor is rotatably arranged in the gear shifting seat; the gear shifting screw rod is in threaded connection with a driving block; the gear shifting base is also rotatably connected with a gear shifting shaft perpendicular to the gear shifting screw rod; and a gear shifting finger in transmission connection with the driving block is fixed on the gear shifting shaft.
One end of the gear shifting shaft extends out of the gear shifting seat, and an angle sensor is fixed at one end of the gear shifting shaft extending out of the gear shifting seat.
One end of the gear shifting finger is arranged in an arc shape; one side of the driving block is in a rack shape; convex teeth meshed with one side of the rack-shaped driving block are uniformly distributed on the arc-shaped surface of the gear shifting finger.
And one end of the gear shifting finger, which is far away from the driving block, is provided with a connecting end head connected with a gear shifting groove of the gearbox.
And concave arc-shaped grooves are formed between the two side walls of the connecting end and the two side walls of the gear shifting finger.
The gear shifting screw rod is a 16-B42 gear shifting screw rod.
The gear shifting motor is a 24V direct current brush motor.
By adopting the technical scheme, the invention has the following beneficial effects: (1) the gear shifting motor is adopted to drive the driving block to move, so that the gear shifting finger is driven to swing to shift gears, a hydraulic device is not needed, the occupied space is small, the gear shifting time is short, the transmission efficiency is high, the cost is low, the installation is simple, the environment adaptability is good, and the gear shifting motor can be suitable for most pure electric vehicles.
(2) The gear shifting device is provided with the angle sensor, the gear shifting angle is detected, the detection precision is high, feedback can be better carried out, and the reliability and the accuracy of gear shifting are better ensured.
(3) The driving block and the gear shifting finger are driven in a mode that the rack is meshed with the convex teeth, and the problems of shift position deviation and short service life of a gear shifting part can be effectively solved.
(4) The gear shifting finger is provided with the connecting end head so as to be convenient for connecting the gear shifting finger with the gearbox.
(5) The concave arc-shaped grooves are formed between the two side walls of the connecting end and the two side walls of the gear shifting fingers, so that the gear shifting fingers can be matched with the gear shifting grooves of the gearbox more conveniently, and the arc-shaped grooves can play a role in positioning and limiting.
(6) The whole gear-shifting actuating mechanism adopts the screw rod transmission driving block, and the driving block and the gear-shifting fingers adopt a gear-rack transmission mode, so that the size of the gear-shifting actuating mechanism is reduced, the number of parts is reduced, and the stability of transmitted force can be improved.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the present disclosure taken in conjunction with the accompanying drawings, in which
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the transmission of the present invention after the transmission is driven.
The reference numbers in the drawings are:
the gear shifting device comprises a gear shifting base 1, a gear shifting motor 2, a gear shifting screw rod 3, a driving block 4, a gear shifting shaft 5, a gear shifting finger 6, a connecting end 6-1, an arc-shaped groove 6-2 and an angle sensor 7.
Detailed Description
(example 1)
Referring to fig. 1 and 2, the shift actuating device for an electric vehicle of the present embodiment includes a shift base 1 and a shift motor 2 fixed to one end of the shift base 1; a gear shifting screw rod 3 in transmission connection with an output shaft of a gear shifting motor 2 is rotatably arranged in the gear shifting seat 1; the gear shifting screw rod 3 is in threaded connection with a driving block 4; the gear shifting base 1 is also rotatably connected with a gear shifting shaft 5 which is vertical to the gear shifting screw rod 3; and a gear shifting finger 6 in transmission connection with the driving block 4 is fixed on the gear shifting shaft 5.
Furthermore, one end of the gear shifting shaft 5 extends out of the gear shifting base 1, and an angle sensor 7 is fixed at one end of the gear shifting shaft 5 extending out of the gear shifting base 1, so that a gear shifting signal is fed back to the vehicle control unit.
Furthermore, one end of the gear shifting finger 6 is arranged in an arc shape; one side of the driving block 4 is in a rack shape; the gear shifting finger 6 is uniformly distributed with convex teeth meshed with one side of the rack-shaped driving block 4 on the arc-shaped surface, and a gear and rack meshing mode is adopted, so that the transmission stability is high, the whole structure of the gear shifting finger can be simplified, and the whole volume of the gear shifting finger is reduced.
Furthermore, in order to facilitate the connection between the gear shifting finger 6 and the gearbox, a connecting end 6-1 connected with a gear shifting groove of the gearbox is arranged at one end of the gear shifting finger 6, which is far away from the driving block 4.
Furthermore, an inwards concave arc-shaped groove 6-2 is formed between two side walls of the connecting end 6-1 and two side walls of the gear shifting finger 6, and the arc-shaped groove 6-2 can play a role in positioning and limiting, so that the gear shifting finger 6 is more conveniently and stably connected with a gear shifting groove of a gearbox.
Preferably, the shift screw rod 3 is a 16-B42 shift screw rod 3, so that the quality is more reliable, and the transmission is more stable.
Preferably, the gear shifting motor 2 is a 24V dc brush motor, which not only can provide sufficient driving force, but also has low use cost.
The working principle of the invention is as follows: when a gear shifting operation is carried out, the vehicle control unit changes the rotating speed of the gear shifting motor 2 by adjusting the duty ratio of the gear shifting motor 2, the gear shifting motor 2 transmits power to the gear shifting screw rod 3, the gear shifting screw rod 3 rotates in the gear shifting seat 1 to drive the driving block 4 to linearly move on the gear shifting screw rod 3, meanwhile, one side wall rack of the rack-shaped driving block 4 is meshed with the convex teeth at the arc end of the gear shifting finger 6 to drive the gear shifting finger 6 to swing on the gear shifting shaft 5, the other end of the gear shifting finger 6 drives the gear shifting groove of the gearbox to swing, meanwhile, the gear shifting shaft 5 drives the internal elements of the angle sensor 7 to rotate, the angle sensor 7 transmits an angle change signal to the vehicle control unit and generates a real-time gear signal, when the gear shifting finger 6 successfully reaches a target position, the angle sensor 7 feeds back a signal to the vehicle control unit, and the vehicle control unit sends a command to control the gear shifting motor 2 to stop working, the shift is completed.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.