Disclosure of Invention
The invention provides an air spring, which can improve riding comfort of an automobile.
According to one aspect of the invention, an air spring is proposed, comprising a piston and a damping spring, which is able to be in contact with the piston during a working stroke at the outer surface of the piston, which working stroke is between a lower limit point and an upper limit point, and a compensation point is provided above the upper limit point of the outer surface of the piston, between which is a compensation stroke, the slope of which is at least partially greater than the slope of the working stroke.
According to an aspect of the present invention, the length of the working stroke is determined by the height of the air spring.
According to the air spring provided by one aspect of the invention, the adjusting height of the air spring is determined by the height of the whole vehicle.
According to an aspect of the present invention, the slope of the compensation stroke is greater than the slope of the working stroke at the upper limit point.
According to an aspect of the present invention, the slope of the compensation stroke is greater than the slope of the working stroke.
According to an aspect of the invention, the slope of the compensation stroke is 1-30% greater than the slope of the working stroke at the upper limit point.
According to an aspect of the invention, the slope of the compensation stroke is 2-3% greater than the slope of the working stroke at the upper limit point.
According to the air spring provided by one aspect of the invention, the damping spring is a rubber leather bag.
The invention further relates to a shock absorber with such an air spring. Since the damper is provided with the air spring according to the present invention, it is possible to have the advantages as described above.
According to a shock absorber proposed in one aspect of the present invention, the shock absorber further comprises a shock absorber tube, and the air spring is disposed around the shock absorber tube.
The invention has the beneficial effects that the slope of the compensation stroke is set to be at least partially larger than that of the working stroke, so that the stiffness decline of the air spring caused by long-time use of the damping spring can be at least partially compensated, and the riding comfort of the automobile is improved.
Detailed Description
It is to be understood that, according to the technical solution of the present invention, those skilled in the art may propose various alternative structural modes and implementation modes without changing the true spirit of the present invention. Accordingly, the following detailed description and drawings are merely illustrative of the invention and are not intended to be exhaustive or to limit the invention to the precise form disclosed.
An embodiment according to the invention is shown in connection with fig. 1, in which it can be seen that the air spring comprises a piston 1 and a damping spring 2, which is able to come into contact with the piston during a working stroke at the outer surface of the piston, which is between a lower limit point a and an upper limit point B. And a compensation point C is arranged above the upper limit point of the outer surface of the piston, a compensation stroke is arranged between the upper limit point B and the compensation point C, and the slope of the compensation stroke is at least partially larger than that of the working stroke. In the cross section as shown, a coordinate system is established in this plane, set up to the positive x-axis direction and to the left to the positive y-axis direction, in which the "slope" herein is understood.
During operation of the air spring, the air spring changes relative position. Specifically, the free end of the damper spring moves the free end of the piston up and down along the damper cylinder of the damper, during which the damper spring contacts the outer surface of the piston, and the contact point is in a change. This process can also be understood as the "rolling" of the damping spring at the outer surface of the piston. The collection of the contact points of the damping spring and the piston at the outer surface of the piston is the working stroke. The lower limit point is the lowest contact point of the damping spring with the piston at the outer surface of the piston, and the upper limit point is the uppermost contact point of the damping spring with the piston at the outer surface of the piston. That is, the range of contact of the damping spring with the piston is between the upper and lower limit points at the outer surface of the piston.
It should be noted that the positions of the "upper limit point" and the "lower limit point" of the working stroke are defined corresponding to the orientations in the drawings, and they are relative concepts, so that the positions may be changed according to the positions. In other application scenarios, the relative positions of the "upper limit point" and the "lower limit point" may be interchanged, e.g. the "upper limit point" is below and the "lower limit point" is above. These and other directional terms should not be construed as limiting terms. Further, "above the upper limit point" may also be understood as a direction away from the lower limit point at the upper limit point.
Illustratively, the slope of the working stroke between the lower limit point a and the upper limit point B gradually increases from the lower limit point a to the upper limit point B, thereby at least partially compensating for the decrease in stiffness due to the shock absorbing spring being stretched or expanded.
According to one embodiment of the invention, the length of the working stroke is determined by the adjustment height of the air spring. In addition, the adjusting height of the air spring is determined by the height of the whole vehicle. One of the functions of the air spring is to adjust the height of the vehicle, the height of the vehicle is designed at first at the beginning of development of the vehicle, and the adjusting height of the air spring is determined after the target value of the height of the vehicle is determined, so that the working stroke of the air spring, namely the working stroke of the damping spring at the outer surface of the piston is also determined. That is, after the overall vehicle height is determined, the working stroke of the damper spring at the outer surface of the piston is unique and fixed. After this, design work, such as debug matching and bench verification, of the air spring is performed around the working stroke. Under the condition that the height requirement of the whole vehicle is unchanged, the working stroke is not changed.
The inventors have found during development that the shock absorbing springs are prone to ageing after prolonged use, for example as a decrease in elasticity, i.e. more deformation is required to produce the same elastic force than before. At the same force, the aging of the damper spring causes an increase in the volume of the air spring, which leads to a deterioration in the stiffness of the air spring and thus to a reduction in the ride comfort of the vehicle. There has been no good solution in the past for this.
The inventors have found during development that the damper springs roll beyond the range of the working stroke after ageing, i.e. the damper springs are in contact with the piston above the upper limit point at the outer surface of the piston. In the present invention, therefore, a compensation stroke is creatively established and the slope of the compensation stroke is set to be at least partially larger than that of the working stroke, so that the effective air pressure section diameter of the air spring is increased in the compensation stroke, and therefore, the stiffness of the air spring is improved, so that the stiffness decline of the air spring caused by the aging of the damping spring is compensated, and even the influence caused by the aging of the damping spring is completely counteracted, and the riding comfort of the automobile is improved.
The damping spring may be a rubber part, for example constructed as a rubber bellows. The rubber bellows is easily aged after a long period of use, and the air spring according to the invention is particularly suitable for the case where the damper spring is constructed as a rubber bellows.
According to one embodiment of the invention, the slope of the compensation stroke is greater than the slope of the working stroke at the upper limit point (i.e. the region of the working stroke close to the upper limit point). Further, the slope of the compensation stroke is greater than the slope of the working stroke, i.e., the slope of any point in the compensation stroke is greater than the slope of any point in the working stroke. In this way, the deterioration of the stiffness due to the aging of the damper spring can be compensated particularly effectively.
In one embodiment of the invention, the slope of the compensation stroke is 1-30% greater than the slope of the working stroke at the upper limit point, such as 1%, 5%, 10%, 15%, 20%, 25% and 30% greater. Further, the slope of the compensation stroke is 2-3% greater than the slope of the working stroke at the upper limit point, such as 2%, 2.5% and 3% greater.
The invention also includes a shock absorber with any one or more of the embodiments described above, which therefore has technical features and technical effects corresponding to those described above, and will not be described in detail herein.
According to one embodiment of the invention, the shock absorber further comprises a shock absorber tube, the air spring being disposed around the shock absorber tube. During operation of the shock absorber, the damper spring, piston and shock absorber tube form a closed air chamber.
Further, the shock absorber further includes a piston rod which is inserted into the shock absorber tube, and which is movable relative to the shock absorber tube. The upper end of the piston rod is also provided with a buffer block which interacts with an anti-collision cover sleeved on the shock absorber cylinder, so that the impact generated between the buffer block and the anti-collision cover is relieved. Through the mutual cooperation between the damping motion between the piston rod and the damper cylinder, the air chamber formed by the damper spring, the piston and the damper cylinder and the elasticity of the damper spring, the effects of buffering, damping and keeping the posture of the vehicle body stable are finally achieved.
The technical scope of the present application is not limited to the above description, and those skilled in the art may make various changes and modifications to the above-described embodiments without departing from the technical spirit of the present application, and these changes and modifications should be included in the scope of the present application.