CN114737283B - Doubling winder - Google Patents
Doubling winder Download PDFInfo
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- CN114737283B CN114737283B CN202210422009.6A CN202210422009A CN114737283B CN 114737283 B CN114737283 B CN 114737283B CN 202210422009 A CN202210422009 A CN 202210422009A CN 114737283 B CN114737283 B CN 114737283B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/10—Tension devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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Abstract
本发明提出一种并纱机,此种并纱机的上具有张力调节机构,且能够根据绕线的位置实时调节饶卷张力,加工效率高。它包括底板,底板上依序设置有旋转座、张力调节机构、减速机构、导纱机构和绕卷机构,绕卷机构包括安装座、滚筒和第一电机;导纱机构包括安装板,安装板的上表面开设有滑槽,滑槽内水平设置有丝杠,丝杠上固定有滑块,滑块的顶部固定有导纱环,安装板的侧面固定有第二电机;减速机构包括底座、固定板、活动板和驱动组件;张力调节机构的数量为四个,分别呈两两对称分布。
The invention proposes a yarn doubling machine, which has a tension adjustment mechanism on the doubling machine, and can adjust the winding tension in real time according to the winding position, and has high processing efficiency. It includes a base plate, on which a rotating seat, a tension adjustment mechanism, a speed reduction mechanism, a yarn guiding mechanism and a winding mechanism are sequentially arranged. The winding mechanism includes a mounting seat, a roller and a first motor; the yarn guiding mechanism includes a mounting plate, a mounting plate A chute is opened on the upper surface of the chute, a lead screw is horizontally arranged in the chute, a slider is fixed on the lead screw, a yarn guide ring is fixed on the top of the slider, and a second motor is fixed on the side of the mounting plate; the deceleration mechanism includes a base, The fixed plate, the movable plate and the drive assembly; the number of the tension adjustment mechanism is four, which are distributed symmetrically in pairs.
Description
技术领域technical field
本发明属于纱线加工设备技术领域,具体涉及一种并纱机。The invention belongs to the technical field of yarn processing equipment, and in particular relates to a doubling machine.
背景技术Background technique
并纱机,用于将棉、毛、绢、化纤等宝塔筒子单丝及细纱管丝并成股纱供捻线用。并纱是指两条丝线以上合并为一股纱线的工作步骤。Yarn doubling machine is used to combine cotton, wool, silk, chemical fiber and other bobbin monofilaments and spun bobbins into strands for twisting. Yarn doubling refers to the working steps in which two or more silk threads are combined into one yarn.
目前市面上的并纱机在工作时,两根丝在合并过程中经常容易出现因张力不均而导致松紧不一致,使后道工序使用时产生小辫纱等不良现象,从而严重影响纺织产品的质量,给企业造成经济损失。At present, when the yarn doubling machines on the market are working, the two yarns are often prone to inconsistent tension due to uneven tension during the merging process, which will cause small pigtails and other undesirable phenomena in the subsequent process, which will seriously affect the quality of textile products. , causing economic loss to the enterprise.
发明内容Contents of the invention
本发明的目的在于克服现有技术的缺陷,提出一种并纱机,此种并纱机的上具有张力调节机构,且能够根据绕线的位置实时调节饶卷张力,加工效率高。The purpose of the present invention is to overcome the defects of the prior art, and propose a doubling machine, which has a tension adjustment mechanism on the doubling machine, and can adjust the winding tension in real time according to the winding position, and has high processing efficiency.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种并纱机,它包括底板,底板上依序设置有旋转座、张力调节机构、减速机构、导纱机构和绕卷机构,绕卷机构包括两个左右对称设置在底板上的安装座、转动连接在两安装座之间的滚筒和固定在安装座侧面用于驱动滚筒转动的第一电机;导纱机构包括安装板,安装板的上表面开设有滑槽,滑槽内水平设置有一根丝杠,丝杠的两端均套装有轴承,且通过轴承与滑槽的两端转动连接,在丝杠上固定有一滑块,滑块的两侧与滑槽的侧壁相抵,滑块的顶部固定有导纱环,安装板的侧面固定有能够驱动丝杠转动的第二电机;减速机构包括底座、固定板、活动板和驱动组件,固定板的下端与底座固定连接,活动板可滑动设置在固定板的背面,活动板上连接有驱动组件,驱动组件能够驱动活动板沿固定板平移,固定板和活动板上分别开设有第一通孔和第二通孔,且第一通孔和第二通孔相连通;张力调节机构的数量为四个,分别呈两两对称分布,底板上开设有供张力调节机构安装的安装槽,张力调节机构包括弹簧、限位块和导轮,导轮固定在限位块的上端,限位块的下端可滑动安装在安装槽内,且在限位块的前后两端均设置有弹簧,旋转座的数量为两个,分别设置在张力调节机构的丝线入口处的底板上。A yarn doubling machine, which includes a bottom plate, on which a rotating seat, a tension adjustment mechanism, a deceleration mechanism, a yarn guide mechanism and a winding mechanism are sequentially arranged on the bottom plate, and the winding mechanism includes two mounting seats symmetrically arranged on the bottom plate, Rotate the drum connected between the two mounting bases and the first motor fixed on the side of the mounting base to drive the rotation of the drum; Lead screw, both ends of the lead screw are equipped with bearings, and are connected to the two ends of the chute through the bearings, and a slider is fixed on the lead screw. The yarn guide ring is fixed on the top, and the second motor capable of driving the screw is fixed on the side of the mounting plate; the reduction mechanism includes a base, a fixed plate, a movable plate and a driving assembly, the lower end of the fixed plate is fixedly connected with the base, and the movable plate can slide It is arranged on the back of the fixed plate, and the movable plate is connected with a drive assembly, which can drive the movable plate to translate along the fixed plate. The fixed plate and the movable plate are respectively provided with a first through hole and a second through hole, and the first through hole It is connected with the second through hole; the number of tension adjustment mechanisms is four, which are symmetrically distributed in pairs, and the bottom plate is provided with installation grooves for the installation of tension adjustment mechanisms. The tension adjustment mechanisms include springs, limit blocks and guide wheels. The guide wheel is fixed on the upper end of the limit block, and the lower end of the limit block can be slidably installed in the installation groove, and springs are arranged at the front and rear ends of the limit block, and the number of rotating seats is two, which are respectively set on the tension adjustment Bottom plate at the wire entry point of the mechanism.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明通过旋转座、张力调节机构、减速机构、导纱机构和绕卷机构五个机构之间的配合,起到从丝线到并线再到绕卷整个流程上对丝线的张力和绕卷速度进行把控,从而提高纱线的绕卷质量,具体在加工时,先将两筒丝线放置到旋转座上,然后将丝线分别穿过同侧的两个张力调节机构的导轮上,然后将两根丝线依序穿过第一通孔、第二通孔再穿入到导纱环内,最终绕卷到滚筒上,在第一电机驱动下,通过转动的滚筒不断将并线后的纱线进行收卷,且导纱环会在第二电机驱动的滑块带动下沿丝杠来回移动,使整个滚筒均匀绕卷,并且,由于滚筒的转动速度是不变的,而导纱环在不断移动,两者之间形成速度差,这就导致纱线绕卷到滚筒中间时纱线的张力会变小,使绕卷变松,如此,在本发明中设计有减速机构,当导纱环向滚筒中间移动时,驱动组件驱动活动板沿固定板移动,将第一通孔和第二通孔形成局部错位,夹紧纱线,使纱线放线的速度变慢,从而保证滚筒中部纱线的张紧力,保证绕卷效果。The invention achieves the tension and winding speed of the silk thread in the whole process from silk thread to doubling and then to winding through the cooperation among the five mechanisms of rotating seat, tension adjustment mechanism, deceleration mechanism, yarn guide mechanism and winding mechanism Carry out control to improve the winding quality of the yarn. Specifically, during processing, first place the two tubes of silk on the rotating seat, then pass the silk through the guide wheels of the two tension adjustment mechanisms on the same side, and then place the The two silk threads pass through the first through hole and the second through hole in sequence, and then penetrate into the yarn guide ring, and finally wind up on the drum. Driven by the first motor, the doubling yarn is continuously drawn by the rotating drum. The thread is wound up, and the yarn guide ring will move back and forth along the lead screw driven by the slider driven by the second motor, so that the entire drum is evenly wound, and, because the rotation speed of the drum is constant, the yarn guide ring is Constantly moving, a speed difference is formed between the two, which causes the tension of the yarn to become smaller when the yarn is wound into the middle of the drum, so that the winding becomes loose. In this way, a deceleration mechanism is designed in the present invention. When the yarn guide When the hoop moves to the middle of the drum, the drive assembly drives the movable plate to move along the fixed plate, forming a partial dislocation between the first through hole and the second through hole, clamping the yarn, and slowing down the yarn pay-off speed, thus ensuring that the middle of the drum The tension of the yarn ensures the winding effect.
作为改进,驱动组件包括第三电机、齿条和齿轮组,齿条固定在活动板的下表面,第三电机安装固定在固定板的侧面,第三电机的输出轴通过齿轮组与齿条传动连接,在第三电机驱动下,活动板能够紧贴固定板移动,这样,通过第三电机驱动,在齿轮组的传动作用下,驱动齿轮组滑动,从而带动活动板紧贴固定板移动,从而使第一通孔和第二通孔之间逐渐错位,夹住纱线,从而保证其张力,齿轮组和齿条传动精度更高,有效提高绕卷的质量。As an improvement, the drive assembly includes a third motor, a rack and a gear set, the rack is fixed on the lower surface of the movable plate, the third motor is installed and fixed on the side of the fixed plate, and the output shaft of the third motor is driven by the gear set and the rack Connected, driven by the third motor, the movable plate can move close to the fixed plate, so, driven by the third motor, under the transmission action of the gear set, the drive gear set slides, thereby driving the movable plate to move close to the fixed plate, thus The position between the first through hole and the second through hole is gradually dislocated, and the yarn is clamped to ensure its tension. The transmission precision of the gear set and the rack is higher, and the winding quality is effectively improved.
作为改进,固定板的背面上设置有限位柱,活动板上开设有导向孔,所述限位柱的外端穿过导向孔后伸出,且在限位柱的外端上设置有限位凸起,这样,能够起到导向活动板移动方向的作用,使移动方向更加准确,保证精度。As an improvement, a limit column is provided on the back of the fixed plate, a guide hole is opened on the movable plate, the outer end of the limit column protrudes through the guide hole, and a limit protrusion is provided on the outer end of the limit column. In this way, it can play the role of guiding the moving direction of the movable plate, making the moving direction more accurate and ensuring the precision.
作为改进,限位柱和导向孔的横截面形状均为矩形,这样,防止其随意摆动,活动板移动的精度更高。As an improvement, the cross-sectional shapes of the limit post and the guide hole are both rectangular, so that they can be prevented from swinging randomly, and the movable plate can move with higher precision.
作为改进,第一通孔的入口处、第二通孔的出口处均设置有橡胶套管,丝线穿在橡胶套管内,这样,减少丝线与孔之间的摩擦,减少丝线断裂的可能,保证产品质量。As an improvement, a rubber sleeve is provided at the entrance of the first through hole and the exit of the second through hole, and the silk thread is passed through the rubber sleeve, so as to reduce the friction between the silk thread and the hole, reduce the possibility of breaking the silk thread, and ensure product quality.
作为改进,限位块的横截面形状为矩形,在安装槽的开口处设置有挡圈,限位块的中部设置有能够与挡圈相抵的凸台,这样,能够防止限位块从安装槽内脱出,并且矩形的形状能够起到导向限位块移动方向的作用。As an improvement, the cross-sectional shape of the limit block is rectangular, a retaining ring is provided at the opening of the installation groove, and a boss that can be offset against the retaining ring is provided in the middle of the limit block, so that the limit block can be prevented from moving from the installation groove. The inside protrudes, and the rectangular shape can play a role in guiding the moving direction of the limit block.
附图说明Description of drawings
图1为本发明一种并纱机的俯视图。Fig. 1 is a top view of a doubling machine of the present invention.
图2为本发明一种并纱机中减速机构的结构示意图。Fig. 2 is a structural schematic diagram of a deceleration mechanism in a doubling frame according to the present invention.
图3为本发明一种并纱机中固定板的后视图。Fig. 3 is a rear view of a fixing plate in a doubling machine according to the present invention.
图4为本发明一种并纱机中活动板的后视图。Fig. 4 is a rear view of a movable plate in a doubling machine according to the present invention.
图5为本发明一种并纱机中张力调节机构的横截面结构示意图。Fig. 5 is a cross-sectional structural schematic diagram of a tension adjustment mechanism in a doubling frame according to the present invention.
图中所示,1、安装座,2、滚筒,3、第一电机,4、安装板,5、丝杠,6、滑块,7、导纱环,8、第二电机,9、底座,10、固定板,11、活动板,12、第一通孔,13、第二通孔,14、安装槽,15、弹簧,16、限位块,17、导轮,18、第三电机,19、齿条,20、齿轮组,21、限位柱,22、导向孔,23、限位凸起,24、挡圈,25、凸台,26、底板,27、旋转座。As shown in the figure, 1. Mounting seat, 2. Roller, 3. First motor, 4. Mounting plate, 5. Lead screw, 6. Slider, 7. Guide ring, 8. Second motor, 9. Base , 10, fixed plate, 11, movable plate, 12, the first through hole, 13, the second through hole, 14, installation slot, 15, spring, 16, limit block, 17, guide wheel, 18, the third motor , 19, rack, 20, gear set, 21, limit column, 22, guide hole, 23, limit protrusion, 24, retaining ring, 25, boss, 26, base plate, 27, swivel seat.
具体实施方式Detailed ways
下面对本发明作进一步详细的说明:The present invention is described in further detail below:
一种并纱机,它包括底板26,底板26上依序设置有旋转座27、张力调节机构、减速机构、导纱机构和绕卷机构,绕卷机构包括两个左右对称设置在底板26上的安装座1、转动连接在两安装座1之间的滚筒2和固定在安装座1侧面用于驱动滚筒2转动的第一电机3;导纱机构包括安装板4,安装板4的上表面开设有滑槽,滑槽内水平设置有一根丝杠5,丝杠5的两端均套装有轴承,且通过轴承与滑槽的两端转动连接,在丝杠5上固定有一滑块6,滑块6的两侧与滑槽的侧壁相抵,滑块6的顶部固定有导纱环7,安装板4的侧面固定有能够驱动丝杠5转动的第二电机8;减速机构包括底座9、固定板10、活动板11和驱动组件,固定板10的下端与底座9固定连接,活动板11可滑动设置在固定板10的背面,活动板11上连接有驱动组件,驱动组件能够驱动活动板11沿固定板10平移,固定板10和活动板11上分别开设有第一通孔12和第二通孔13,且第一通孔12和第二通孔13相连通;张力调节机构的数量为四个,分别呈两两对称分布,底板26上开设有供张力调节机构安装的安装槽14,张力调节机构包括弹簧15、限位块16和导轮17,导轮17固定在限位块16的上端,限位块16的下端可滑动安装在安装槽14内,且在限位块16的前后两端均设置有弹簧15,旋转座27的数量为两个,分别设置在张力调节机构的丝线入口处的底板26上。本发明通过旋转座27、张力调节机构、减速机构、导纱机构和绕卷机构五个机构之间的配合,起到从丝线到并线再到绕卷整个流程上对丝线的张力和绕卷速度进行把控,从而提高纱线的绕卷质量,具体在加工时,先将两筒丝线放置到旋转座27上,然后将丝线分别穿过同侧的两个张力调节机构的导轮17上,然后将两根丝线依序穿过第一通孔12、第二通孔13再穿入到导纱环7内,最终绕卷到滚筒2上,在第一电机3驱动下,通过转动的滚筒2不断将并线后的纱线进行收卷,且导纱环7会在第二电机8驱动的滑块6带动下沿丝杠5来回移动,使整个滚筒2均匀绕卷,并且,由于滚筒2的转动速度是不变的,而导纱环7在不断移动,两者之间形成速度差,这就导致纱线绕卷到滚筒2中间时纱线的张力会变小,使绕卷变松,如此,在本发明中设计有减速机构,当导纱环7向滚筒2中间移动时,驱动组件驱动活动板11沿固定板10移动,将第一通孔12和第二通孔13形成局部错位,夹紧纱线,使纱线放线的速度变慢,从而保证滚筒2中部纱线的张紧力,保证绕卷效果。A yarn doubling machine, which includes a
本实施例中,驱动组件包括第三电机18、齿条19和齿轮组20,齿条19固定在活动板11的下表面,第三电机18安装固定在固定板10的侧面,第三电机18的输出轴通过齿轮组20与齿条19传动连接,在第三电机18驱动下,活动板11能够紧贴固定板10移动,这样,通过第三电机18驱动,在齿轮组20的传动作用下,驱动齿轮组20滑动,从而带动活动板11紧贴固定板10移动,从而使第一通孔12和第二通孔13之间逐渐错位,夹住纱线,从而保证其张力,齿轮组20和齿条19传动精度更高,有效提高绕卷的质量。In this embodiment, the drive assembly includes a
本实施例中,固定板10的背面上设置有限位柱21,活动板11上开设有导向孔22,所述限位柱21的外端穿过导向孔22后伸出,且在限位柱21的外端上设置有限位凸起23,这样,能够起到导向活动板11移动方向的作用,使移动方向更加准确,保证精度。In this embodiment, the back side of the
本实施例中,限位柱21和导向孔22的横截面形状均为矩形,这样,防止其随意摆动,活动板11移动的精度更高。In this embodiment, the cross-sectional shapes of the
本实施例中,第一通孔12的入口处、第二通孔13的出口处均设置有橡胶套管,丝线穿在橡胶套管内,这样,减少丝线与孔之间的摩擦,减少丝线断裂的可能,保证产品质量。In this embodiment, the entrance of the first through
本实施例中,限位块16的横截面形状为矩形,在安装槽14的开口处设置有挡圈24,限位块16的中部设置有能够与挡圈24相抵的凸台25,这样,能够防止限位块16从安装槽14内脱出,并且矩形的形状能够起到导向限位块16移动方向的作用。In this embodiment, the cross-sectional shape of the limiting
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (6)
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