CN114727517A - A compression fittings for PCB production - Google Patents
A compression fittings for PCB production Download PDFInfo
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- CN114727517A CN114727517A CN202210282853.3A CN202210282853A CN114727517A CN 114727517 A CN114727517 A CN 114727517A CN 202210282853 A CN202210282853 A CN 202210282853A CN 114727517 A CN114727517 A CN 114727517A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
- H05K3/4638—Aligning and fixing the circuit boards before lamination; Detecting or measuring the misalignment after lamination; Aligning external circuit patterns or via connections relative to internal circuits
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Abstract
本发明公开了一种用于PCB生产的压合装置,涉及线路板生产技术领域。本发明包括底板,底板上表面中心位置的两侧均设置有夹紧组件,底板的上表面中心位置开设有安装槽和滑槽,滑槽和安装槽内分别设置有下料组件和制停组件;夹紧组件包括固定板和夹板,固定板的一侧外壁上通过第三液压推杆固定连接有夹板;下料组件包括推板和从动轴,从动轴的外壁上套设有推板;制停组件包括上安装板、复位弹簧、按钮开关和下安装板。本发明通过夹紧组件对板材的两侧进行夹紧,避免了滚筒对板材压紧过程中出现板材移位的现象,同时通过下料组件中的推板可以将压合完成后的板材推出,方便了下料,并通过制停组件可以在板材所受压力过大时关闭电源,对板材进行保护。
The invention discloses a pressing device for PCB production, which relates to the technical field of circuit board production. The invention includes a bottom plate. Clamping components are provided on both sides of the center position of the upper surface of the bottom plate. An installation groove and a chute are provided at the center of the upper surface of the bottom plate. ; The clamping assembly includes a fixed plate and a plywood, and the outer wall of one side of the fixed plate is fixedly connected with a plywood through a third hydraulic push rod; the blanking assembly includes a push plate and a driven shaft, and the outer wall of the driven shaft is sleeved with a push plate ; The brake and stop components include the upper mounting plate, the return spring, the button switch and the lower mounting plate. The invention clamps the two sides of the plate by the clamping assembly, so as to avoid the phenomenon that the plate is displaced in the process of pressing the plate by the roller, and at the same time, the plate after the pressing can be pushed out through the push plate in the blanking assembly. It is convenient for blanking, and the power supply can be turned off when the pressure of the plate is too large through the stop-stop component to protect the plate.
Description
技术领域technical field
本发明属于线路板生产技术领域,特别是涉及一种用于PCB生产的压合装置。The invention belongs to the technical field of circuit board production, and in particular relates to a pressing device for PCB production.
背景技术Background technique
随着科技和社会的发展,人们从最初的原始社会逐步进入到如今的科技社会,各种电子设备的出现使得人们的生活越来越便捷,电子设备是工业化的成果,但在早期,由于科技的落后,导致电子设备的体积一般较大,从而不方便使用,但随着集成技术的出现,解决了电子设备体积较大的问题,通过集成技术将各种电子元件浓缩在线路板上,从而大大减小了电子设备的体积,而PCB是集成技术中的关键,PCB的全称是印刷线路板,其主要作用对设备中各电子部件进行连接,是电子产品的一项至关重要的部件,PCB根据电路层数可分为单面板、双面板和多层板三种类型,而其中多层板是通过对多块单面板、双面板之间进行压合制造而成的,在PCB的压合过程中,常使用到压合装置。With the development of science and technology and society, people have gradually entered into today's technological society from the original primitive society. The emergence of various electronic devices has made people's lives more and more convenient. Electronic devices are the result of industrialization. The backwardness of electronic equipment leads to the large size of electronic equipment, which is inconvenient to use. However, with the emergence of integrated technology, the problem of large size of electronic equipment has been solved. Through integrated technology, various electronic components are concentrated on circuit boards, thereby The volume of electronic equipment is greatly reduced, and PCB is the key to integrated technology. The full name of PCB is printed circuit board. Its main function is to connect various electronic components in the equipment. It is a vital component of electronic products. PCBs can be divided into three types: single-sided, double-sided and multi-layered boards according to the number of circuit layers, and the multi-layered boards are made by pressing multiple single-sided and double-sided boards. During the bonding process, a pressing device is often used.
经检索,现有专利公告号为CN112235944A的文献中公开了一种PCB生产用压合装置,所述PCB生产用压合装置包括:底置板;四个支撑腿,四个所述支撑腿均固定安装在底置板的底部,四个所述支撑腿呈矩形列阵分布;两个竖立板,两个所述竖立板均固定安装在底置板的顶部;横向板,所述横向板固定安装在两个所述竖立板的顶部;两个U型杆,两个所述U型杆分别固定安装在两个所述竖立板相互靠近的一侧上;两个滑移块,两个所述滑移块分别滑动安装在对应的所述U型杆上;下压板,所述下压板设在底置板的上方,两个所述滑移块相互靠近的一侧均与下压板固定连接。After searching, the existing patent publication number CN112235944A discloses a pressing device for PCB production. The pressing device for PCB production includes: a bottom plate; four supporting legs, each of which is It is fixedly installed at the bottom of the bottom plate, and the four supporting legs are distributed in a rectangular array; two upright plates, both of which are fixedly installed on the top of the bottom plate; horizontal plate, the horizontal plate is fixed Installed on the top of the two vertical plates; two U-shaped rods, the two U-shaped rods are respectively fixed and installed on the sides of the two vertical plates close to each other; two sliding blocks, two The sliding blocks are respectively slidably installed on the corresponding U-shaped rods; the lower pressing plate is arranged above the bottom plate, and the sides of the two sliding blocks that are close to each other are fixedly connected with the lower pressing plate .
但它在实际使用中仍存在以下弊端:But it still has the following disadvantages in actual use:
1、文件中所出现的用于PCB生产的压合装置,在对PCB进行压合前,通常使用滚轮在板材的表面进行滚动,通过滚轮的滚动使得各板层之间的连接更加紧密,但在滚轮滚动时,滚轮与板材之间产生摩擦,在摩擦力的作用下,使得板材产生与滚轮运动方向相反的运动,从而导致上层板材的位置发生变化,从而影响到压合效果,因此不便于使用;1. The pressing device used for PCB production in the document usually uses rollers to roll on the surface of the board before pressing the PCB. The rolling of the rollers makes the connection between the layers more tightly, but When the roller is rolling, friction is generated between the roller and the plate. Under the action of the friction force, the plate moves in the opposite direction to the movement of the roller, which causes the position of the upper plate to change, thus affecting the pressing effect, so it is inconvenient. use;
2、文件中所出现的用于PCB生产的压合装置,对PCB压合完成后,工作人员需手动取下压合后的板材,从而增加了工作人员的工作量,且工作人员手动取料时,需要将设备关闭,从而导致在对板材进行连续压合时,需要反复关闭和开启设备,频繁的开关设备会影响到设备的使用寿命,因此不便于使用;2. For the pressing device used for PCB production that appears in the document, after the PCB pressing is completed, the staff needs to manually remove the pressed plate, which increases the workload of the staff, and the staff manually takes the material When the equipment is closed, the equipment needs to be turned off, which results in the need to repeatedly turn off and on the equipment when the plate is continuously pressed. Frequent switching of the equipment will affect the service life of the equipment, so it is not convenient to use;
3、文件中所出现的用于PCB生产的压合装置,压合过程中,由于板材的厚度较薄,导致在压合过程中如果压力过大则会导致板材断裂,文件中的用于PCB生产的压合装置并没有针对设备压力过大而采取措施,从而导致在压合过程中,如果第一电机工作过程中出现故障,导致下压板的压力过大时会导致板材断裂,从而降低了成品率,因此不便于使用。3. The pressing device used for PCB production appeared in the document. During the pressing process, due to the thin thickness of the plate, if the pressure is too large during the pressing process, the plate will be broken. The document used for PCB The produced pressing device did not take measures against the excessive pressure of the equipment, so that during the pressing process, if the first motor fails during the working process, the pressure of the lower pressing plate will be too high, which will cause the plate to break, thereby reducing the cost of the machine. Yield, so inconvenient to use.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于PCB生产的压合装置,通过第三液压推杆带动夹板进行运动,并通过夹板与板材的接触对板材的两侧进行限位,从而避免了滚筒对板材压紧过程中出现板材移位的现象,同时通过第二伺服电机带动从动轴进行转动从而带动推板进行运动,并通过推板推动板材,从而方便了下料,压合过程中压力过大时,板材带动上安装板向下运动从而启动按钮开关,按钮开关启动后关闭设备电源,从而避免了板材受到压力过大而发生断裂的情况,解决了的现有的用于PCB生产的压合装置所出现的问题。The purpose of the present invention is to provide a pressing device for PCB production, the third hydraulic push rod drives the splint to move, and the contact between the splint and the plate limits the positions of the two sides of the plate, thereby avoiding the roller to the plate During the pressing process, the plate is displaced, and at the same time, the driven shaft is driven to rotate by the second servo motor to drive the push plate to move, and the plate is pushed through the push plate, which facilitates blanking, and the pressure is too large during the pressing process. When the plate is moved down, the upper mounting plate is moved downward to activate the button switch. After the button switch is activated, the power supply of the equipment is turned off, thus avoiding the situation of the plate being broken due to excessive pressure, and solving the existing pressing for PCB production. problems with the device.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions:
本发明为一种用于PCB生产的压合装置,包括底板,所述底板上表面中心位置的两侧均设置有夹紧组件,且底板上表面中心位置的前后端均设置有压紧组件,所述底板的上表面中心位置开设有安装槽和滑槽,且滑槽和安装槽内分别设置有下料组件和制停组件,所述底板的上方设置有顶板,且顶板上设置有压合组件,所述底板的后端面固定连接有下料板,且底板的下表面设置有支撑组件;所述夹紧组件包括固定板和夹板,且固定板的一侧外壁中心位置固定连接有第三液压推杆,所述第三液压推杆的伸缩端固定连接有夹板;所述下料组件包括推板和从动轴,且从动轴转动连接在滑槽的内侧,所述从动轴的外壁上套设有推板,且从动轴的前端贯穿滑槽的内侧前端并固定连接有从动轮;所述制停组件包括上安装板、复位弹簧、按钮开关和下安装板,且下安装板固定连接在安装槽的内侧底部,所述下安装板的上表面中心位置固定连接有按钮开关,且下安装板的上表面外侧固定连接有复位弹簧,所述复位弹簧的顶端固定连接有上安装板。The present invention is a pressing device for PCB production, comprising a bottom plate, clamping assemblies are provided on both sides of the central position of the upper surface of the bottom plate, and pressing components are provided at the front and rear ends of the central position on the upper surface of the bottom plate, The upper surface of the bottom plate is provided with an installation groove and a chute in the center position, and the chute and the installation groove are respectively provided with a blanking component and a stop component, a top plate is provided above the bottom plate, and a press fit is provided on the top plate. The rear end surface of the bottom plate is fixedly connected with a blanking plate, and the lower surface of the bottom plate is provided with a supporting component; the clamping component includes a fixing plate and a clamping plate, and a third plate is fixedly connected to the center of the outer wall of one side of the fixing plate. A hydraulic push rod, the telescopic end of the third hydraulic push rod is fixedly connected with a splint; the blanking assembly includes a push plate and a driven shaft, and the driven shaft is rotatably connected to the inner side of the chute, and the driven shaft is rotatably connected to the inside of the chute. A push plate is sleeved on the outer wall, and the front end of the driven shaft penetrates the inner front end of the chute and is fixedly connected with a driven wheel; the brake and stop assembly includes an upper installation plate, a return spring, a button switch and a lower installation plate, and the lower installation The plate is fixedly connected to the inner bottom of the installation slot, the center position of the upper surface of the lower installation plate is fixedly connected with a button switch, and the outer side of the upper surface of the lower installation plate is fixedly connected with a return spring, and the top of the return spring is fixedly connected with an upper mounting plate.
进一步地,所述夹板一侧外壁的四个拐角处均固定连接有第二限位杆,且第二限位杆的一端分别贯穿固定板外壁的四个拐角处并螺纹连接在第一通孔内,所述第一通孔开设在限位板的外壁上,在使用中,第二限位杆和限位板的设置对夹板的运动起到了限位作用,使得夹板的运动更加稳定。Further, second limit rods are fixedly connected to the four corners of the outer wall of one side of the splint, and one end of the second limit rod respectively penetrates the four corners of the outer wall of the fixed plate and is threadedly connected to the first through hole. Inside, the first through hole is opened on the outer wall of the limit plate. In use, the arrangement of the second limit rod and the limit plate can limit the movement of the splint, making the movement of the splint more stable.
进一步地,所述固定板的下表面固定连接有连接板,且连接板的表面四周均开设有第二通孔,所述第二通孔内螺纹连接有螺栓,且螺栓的底端贯穿第二通孔并螺纹连接在安装孔内,所述安装孔开设在底板的上表面,在使用中,连接板和螺栓的设置便于工作人员对夹紧组件进行装卸,减少了工作人员的组装和拆卸时间,提高了效率。Further, the lower surface of the fixing plate is fixedly connected with a connecting plate, and the surface of the connecting plate is provided with a second through hole all around, the second through hole is threadedly connected with a bolt, and the bottom end of the bolt penetrates the second through hole. The through hole is screwed into the installation hole, and the installation hole is opened on the upper surface of the bottom plate. In use, the setting of the connecting plate and the bolt is convenient for the staff to assemble and disassemble the clamping assembly, which reduces the assembly and disassembly time of the staff. , which improves efficiency.
进一步地,所述压紧组件包括第一液压推杆和滚筒,且第一液压推杆的底端分别固定连接在底板上表面前后端的两侧,所述第一液压推杆的伸缩端固定连接有安装块,且安装块相向面的中心位置上活动连接有丝杆,所述丝杆的一端贯穿一侧的安装块并固定连接有第一伺服电机,且第一伺服电机通过L型板固定连接在安装块的一侧,所述丝杆的外壁上套设有滑块,且滑块的底部固定连接有滚筒,在使用中,通过丝杆的转动带动滚筒在板材的表面进行滚动,通过滚筒的滚动使得板材之间的连接更加紧密,第一液压推杆实现了对滚筒的高度进行调节,从而便于对不同厚度的板材进行加工。Further, the pressing assembly includes a first hydraulic push rod and a roller, and the bottom ends of the first hydraulic push rods are respectively fixedly connected to both sides of the front and rear ends of the upper surface of the bottom plate, and the telescopic ends of the first hydraulic push rods are fixedly connected. There is a mounting block, and a screw rod is movably connected to the center of the opposite surface of the mounting block, one end of the screw rod penetrates one side of the mounting block and is fixedly connected with a first servo motor, and the first servo motor is fixed by the L-shaped plate Connected to one side of the mounting block, the outer wall of the screw rod is sleeved with a slider, and the bottom of the slider is fixedly connected with a roller. In use, the rotation of the screw drives the roller to roll on the surface of the plate, and through The rolling of the drum makes the connection between the plates more tightly, and the first hydraulic push rod realizes the adjustment of the height of the drum, thereby facilitating the processing of plates of different thicknesses.
进一步地,所述安装块相向面的上方固定连接有第一限位杆,且第一限位杆贯穿滑块,所述安装块的前后端面上均固定连接有耳座,且耳座的表面上间隙连接有连接杆,所述连接杆的底端贯穿耳座并固定连接在底板的上表面上,且连接杆的顶端贯穿耳座并固定连接在顶板的下表面上,在使用中,第一限位杆对滑块的运动起到了限位作用,使得滑块的运动更加稳定,同时耳座和连接杆对安装块的运动起到了限位作用,使得安装块的运动更加稳定。Further, a first limit rod is fixedly connected above the facing surface of the installation block, and the first limit rod penetrates the slider, the front and rear surfaces of the installation block are fixedly connected with ear seats, and the surface of the ear seat is fixedly connected. The upper gap is connected with a connecting rod, the bottom end of the connecting rod penetrates the ear seat and is fixedly connected to the upper surface of the bottom plate, and the top end of the connecting rod penetrates the ear seat and is fixedly connected to the lower surface of the top plate. A limit rod plays a limiting role on the movement of the slider, making the movement of the slider more stable, and at the same time, the ear seat and the connecting rod play a limiting role on the movement of the mounting block, making the movement of the mounting block more stable.
进一步地,所述顶板的下表面四周均固定连接有安装杆,且安装杆的顶端分别固定连接在底板的上表面四周,所述顶板的表面中心位置开设有通槽,且通槽上方开口处的两侧均固定连接有侧挡板,所述通槽上方开口处的前后端均固定连接有前后挡板,且前后挡板和侧挡板的上表面固定连接有上挡板,在使用中,前后挡板、侧挡板和上挡板为第二液压推杆的工作提供了一个密闭的环境。Further, mounting rods are fixedly connected around the lower surface of the top plate, and the top ends of the mounting rods are respectively fixed and connected around the upper surface of the bottom plate. Both sides are fixedly connected with side baffles, the front and rear ends of the opening above the through groove are fixedly connected with front and rear baffles, and the upper surfaces of the front and rear baffles and the side baffles are fixedly connected with upper baffles. , The front and rear baffles, side baffles and upper baffles provide a closed environment for the work of the second hydraulic push rod.
进一步地,所述上挡板的下表面设置有压合组件,且压合组件包括第二液压推杆和压合板,所述第二液压推杆的顶端分别固定连接在上挡板的下表面四周,且第二液压推杆的伸缩端贯穿通槽并分别固定连接在压合板的上表面四周,在使用中,第二液压推杆实现了带动压合板进行运动,并通过压合板对板材进行压合。Further, a pressing assembly is provided on the lower surface of the upper baffle, and the pressing assembly includes a second hydraulic push rod and a pressing plate, and the top ends of the second hydraulic push rod are respectively fixedly connected to the lower surface of the upper baffle. All around, and the telescopic end of the second hydraulic push rod penetrates the through groove and is fixedly connected around the upper surface of the pressing plate. Lamination.
进一步地,所述从动轮的外壁上套设有V带,且V带的底端套设在主动轮的外壁上,所述主动轮固定连接在第二伺服电机的输出轴上,在使用中,从动轮、V带和主动轮之间的传动作用使得第二伺服电机能够带动从动轴进行转动。Further, a V-belt is sleeved on the outer wall of the driven wheel, and the bottom end of the V-belt is sleeved on the outer wall of the driving wheel, and the driving wheel is fixedly connected to the output shaft of the second servo motor. , the transmission between the driven wheel, the V-belt and the driving wheel enables the second servo motor to drive the driven shaft to rotate.
进一步地,所述第二伺服电机固定连接在支撑板的上表面中心位置,且支撑板的上表面四周均固定连接有固定杆,所述固定杆的顶端均固定连接在底板的下表面上,在使用中,支撑板对第二伺服电机起到了安装固定的作用,固定杆对支撑板起到了支撑固定的作用。Further, the second servo motor is fixedly connected to the center position of the upper surface of the support plate, and the upper surface of the support plate is fixedly connected with fixing rods all around, and the top ends of the fixing rods are fixedly connected to the lower surface of the bottom plate, In use, the support plate plays a role of installing and fixing the second servo motor, and the fixing rod plays a supporting and fixing role to the support plate.
进一步地,所述支撑组件包括支撑杆、第一加强杆和第二加强杆,且支撑杆分别固定连接在底板下表面的四周,所述支撑杆的前后相向面上均固定连接有第一加强杆,且第一加强杆的相向面上均匀固定连接有第二加强杆,在使用中,下料板便于对板材进行下料,同时支撑杆对底板起到了支撑固定的作用,第一加强杆和第二加强杆对支撑杆的稳定性进行加强。Further, the support assembly includes a support rod, a first reinforcement rod and a second reinforcement rod, and the support rods are respectively fixedly connected around the lower surface of the bottom plate, and the front and rear facing surfaces of the support rods are fixedly connected with the first reinforcement rod. The opposite surface of the first reinforcement rod is evenly connected with a second reinforcement rod. In use, the blanking plate is convenient for blanking the plate, and the support rod plays a supporting and fixing role on the bottom plate. The first reinforcement rod and the second reinforcement rod to strengthen the stability of the support rod.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明通过设置夹紧组件,通过液压缸对第三液压推杆内的液压大小进行改变,从而使得第三液压推杆的长度发生变化,进而带动夹板进行运动,并通过夹板与板材的两侧进行接触,实现了对板材的限位作用,解决了滚筒在板材表面运动时带动上层的板材进行运动从而导致各板层之间没有处于对齐状态,从而加强了对板材的压合效果。1. In the present invention, by setting the clamping assembly, the hydraulic pressure in the third hydraulic push rod is changed by the hydraulic cylinder, so that the length of the third hydraulic push rod is changed, and then the splint is driven to move, and the clamping plate and the plate are moved. The contact between the two sides realizes the limiting effect on the plate, and solves the problem that the roller drives the upper plate to move when the plate surface moves, which causes the plates to be out of alignment, thereby enhancing the pressing effect of the plate.
2、本发明通过设置下料组件,通过第二伺服电机带动主动轮进行转动,通过在主动轮、V带和从动轮三者之间的传动作用下,间接带动从动轴进行转动,从动轴与推板之间通过螺纹旋合连接,故从动轴在转动的同时会带动推板进行运动,通过推板推动板材,从而实现了对板材的下料,解决了现有的装置在压合完成后不便于对板材进行卸料,从而提高了工作效率。2. The present invention drives the driving wheel to rotate by setting the blanking assembly, and drives the driving wheel to rotate through the second servo motor, and indirectly drives the driven shaft to rotate under the transmission action between the driving wheel, the V-belt and the driven wheel, and the driven wheel is driven. The shaft and the push plate are connected by screw threads, so the driven shaft will drive the push plate to move while rotating, and push the plate through the push plate, so as to realize the blanking of the plate, and solve the problem of pressing the existing device. It is inconvenient to unload the plate after the combination is completed, thereby improving the work efficiency.
3、本发明通过设置制停组件,板材在压合过程中,受压力的作用其板材带动上安装板向下运动,上安装板在运动过程中会对复位弹簧进行压缩,压缩后的复位弹簧产生弹性回复力,且弹性力与压力达到平衡,当压力过大时,平衡状态被打破,此时上安装板继续向下运动,从而按下按钮开关,按钮开关切断装置的电源,从而使得压合组件停止工作,解决了压合过程中因压力过大导致板材受损,对板材起到了保护作用,从而提高了成品率。3. In the present invention, by setting the brake and stop assembly, the plate is under the action of pressure during the pressing process, and the plate drives the upper mounting plate to move downward, and the upper mounting plate will compress the return spring during the movement process, and the compressed return spring An elastic restoring force is generated, and the elastic force and the pressure reach a balance. When the pressure is too large, the equilibrium state is broken. At this time, the upper mounting plate continues to move downward, so that the button switch is pressed, and the button switch cuts off the power supply of the device, thereby making the pressure The composite assembly stops working, which solves the damage to the board due to excessive pressure during the pressing process, and protects the board, thereby improving the yield.
附图说明Description of drawings
图1为本实施例一中一种用于PCB生产的压合装置的结构示意图;1 is a schematic structural diagram of a pressing device for PCB production in the first embodiment;
图2为本发明中不加顶板的结构示意图;Fig. 2 is the structural representation without top plate in the present invention;
图3为本发明中底板的结构示意图;Fig. 3 is the structural representation of the bottom plate in the present invention;
图4为本发明中顶板的结构示意图;Fig. 4 is the structural representation of the top plate in the present invention;
图5为本发明中压紧组件的结构示意图;Fig. 5 is the structural representation of the pressing assembly in the present invention;
图6为本发明中夹紧的结构示意图;Fig. 6 is the structural representation of clamping in the present invention;
图7为本发明中第二限位杆与限位板的安装示意图;7 is a schematic diagram of the installation of the second limit rod and the limit plate in the present invention;
图8为本发明中固定板的结构示意图;8 is a schematic structural diagram of a fixed plate in the present invention;
图9为本发明中下料组件的结构示意图;9 is a schematic structural diagram of a blanking assembly in the present invention;
图10为本发明中支撑组件的结构示意图;10 is a schematic structural diagram of a support assembly in the present invention;
图11为本发明中制停组件的结构爆炸示意图;FIG. 11 is a schematic exploded view of the structure of the brake-stop assembly in the present invention;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、底板;11、安装孔;12、安装槽;13、滑槽;2、顶板;21、通槽;22、前后挡板;23、上挡板;24、侧挡板;25、安装杆;3、压紧组件;31、第一液压推杆;32、安装块;33、丝杆;34、第一限位杆;35、滑块;36、第一伺服电机;37、L型板;38、连接杆;39、耳座;310、滚筒;4、压合组件;41、第二液压推杆;42、压合板;5、夹紧组件;51、固定板;52、第三液压推杆;53、夹板;54、第二限位杆;55、限位板;56、连接板;57、螺栓;58、第一通孔;59、第二通孔;6、下料板;7、下料组件;71、第二伺服电机;72、主动轮;73、V带;74、从动轮;75、推板;76、从动轴;77、固定杆;78、支撑板;8、支撑组件;81、支撑杆;82、第一加强杆;83、第二加强杆;9、制停组件;91、上安装板;92、复位弹簧;93、按钮开关;94、下安装板。1. Bottom plate; 11. Installation hole; 12. Installation slot; 13. Chute; 2. Top plate; 21. Through slot; 22. Front and rear baffles; 23. Upper baffle; 3. Pressing assembly; 31. The first hydraulic push rod; 32. Mounting block; 33. Screw rod; 34. The first limit rod; 35. Slider; 36. The first servo motor; ;38, connecting rod; 39, ear seat; 310, roller; 4, pressing component; 41, second hydraulic push rod; 42, pressing plate; 5, clamping component; 51, fixing plate; 52, third hydraulic pressure Push rod; 53, splint; 54, second limit rod; 55, limit plate; 56, connecting plate; 57, bolt; 58, first through hole; 59, second through hole; 6, blanking plate; 7. Blanking component; 71. Second servo motor; 72. Driving wheel; 73. V-belt; 74. Driven wheel; 75. Push plate; 76. Driven shaft; 77. Fixed rod; 78. Support plate; 8 81, support rod; 82, the first reinforcement rod; 83, the second reinforcement rod; 9, the brake assembly; 91, the upper mounting plate; 92, the return spring; 93, the button switch; 94, the lower mounting plate .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
实施例一:Example 1:
请参阅图1-11所示,本发明为一种用于PCB生产的压合装置,包括底板1,底板1上表面中心位置的两侧均设置有夹紧组件5,且底板1上表面中心位置的前后端均设置有压紧组件3,底板1的上表面中心位置开设有安装槽12和滑槽13,且滑槽13和安装槽12内分别设置有下料组件7和制停组件9,底板1的上方设置有顶板2,且顶板2上设置有压合组件4,底板1的后端面固定连接有下料板6,且底板1的下表面设置有支撑组件8;Please refer to FIGS. 1-11 , the present invention is a pressing device for PCB production, comprising a
具体地,在使用过程中,首先通过夹紧组件5对板材的两侧进夹紧,接着启动压紧组件3,通过压紧组件3使得各板层之间的连接更加紧密,压紧完成后,启动压合组件4,通过压合组件4对板材进行压合,并在使用过程中,支撑组件8对该装置起到了支撑固定的作用,其顶板2对压合组件4起到了安装固定的作用。Specifically, during use, firstly, the two sides of the plate are clamped by the clamping
夹紧组件5包括固定板51和夹板53,固定板51的一侧外壁中心位置固定连接有第三液压推杆52,且第三液压推杆52的伸缩端固定连接有夹板53,夹板53一侧外壁的四个拐角处均固定连接有第二限位杆54,且第二限位杆54的一端分别贯穿固定板51外壁的四个拐角处并螺纹连接在第一通孔58内,第一通孔58开设在限位板55的外壁上;The clamping
具体的,第三液压推杆52的型号为DYTZ,属于现有技术,在使用中,第三液压推杆52外接液压缸,通过液压缸对第三液压推杆52内的液压大小进行改变,从而使得第三液压推杆52的长度发生变化,进而带动夹板53进行运动,并通过夹板53与板材的两侧进行接触,实现了对板材的限位作用,同时在夹板53运动过程中,夹板53会带动第二限位杆54进行运动,第二限位杆54在运动时其外壁与固定板51产生摩擦,在摩擦力的作用下使得第二限位杆54和夹板53的运动更加稳定,同时第二限位杆54的一侧外壁上设置有外螺纹,且限位板55外壁上的第一通孔58内壁上设置有内螺纹,限位板55通过螺纹安装在第二限位杆54的外壁上,在第二限位杆54运动过程中,通过限位板55的阻挡作用为第二限位杆54的运动距离起到了限位作用;Specifically, the model of the third
下料组件7包括推板75和从动轴76,从动轴76转动连接在滑槽13的内侧,且从动轴76的外壁上套设有推板75,从动轴76的前端贯穿滑槽13的内侧前端并固定连接有从动轮74,从动轮74的外壁上套设有V带73,且V带73的底端套设在主动轮72的外壁上,主动轮72固定连接在第二伺服电机71的输出轴上,第二伺服电机71固定连接在支撑板78的上表面中心位置,且支撑板78的上表面四周均固定连接有固定杆77,固定杆77的顶端均固定连接在底板1的下表面上;The blanking
具体的,第二伺服电机71的型号为EHS100,属于现有技术,在使用过程中,通过第二伺服电机71带动主动轮72进行转动,通过在主动轮72、V带73和从动轮74三者之间的传动作用下,间接带动从动轴76进行转动,从动轴76与推板75之间通过螺纹旋合连接,故从动轴76在转动的同时会带动推板75进行运动,通过推板75推动板材,从而实现了对板材的下料;Specifically, the model of the
制停组件9包括上安装板91、复位弹簧92、按钮开关93和下安装板94,且下安装板94固定连接在安装槽12的内侧底部,下安装板94的上表面中心位置固定连接有按钮开关93,且下安装板94的上表面外侧固定连接有复位弹簧92,复位弹簧92的顶端固定连接有上安装板91;The brake-
具体的,在使用过程中,按钮开关93对该装置的电源连接情况进行控制,按下按钮开关93,装置的电源被切断,在使用时,板材受到压合板42的压力作用下,从而带着上安装板91一起向下运动,上安装板91运动过程中会对复位弹簧92进行压缩,复位弹簧92压缩过程中会产生弹性回复力,板材所受的压力与复位弹簧92的弹性力两者达到平衡,上安装板91停止运动,当压力过大时,平衡状态被打破,此时上安装板91接着向下运动,从而按下按钮开关93,按钮开关93被按下后切断装置电源,从而避免了压合板42接着对板材施加压力,进而对板材进行了保护。Specifically, during use, the
请参阅图3和图8所示,固定板51的下表面固定连接有连接板56,且连接板56的表面四周均开设有第二通孔59,第二通孔59内螺纹连接有螺栓57,且螺栓57的底端贯穿第二通孔59并螺纹连接在安装孔11内,安装孔11开设在底板1的上表面;Please refer to FIG. 3 and FIG. 8 , the lower surface of the fixing
具体的,安装孔11和第二通孔59的内壁上均设置有内螺纹,且安装孔11和第二通孔59内壁上的内螺纹均与螺栓57外壁上的外螺纹旋合连接,在需要对夹紧组件5进行组装时,首先将连接板56放置在底板1的上表面,且让连接板56上的第二通孔59与底板1上的安装孔11对齐,接着将螺栓57的底端依次螺纹连接在第二通孔59和安装孔11内,即实现了对夹紧组件5的组装。在拆卸时,只需拧下螺栓57,即可将夹紧组件5从底板1上取下。Specifically, the inner walls of the mounting
请参阅图2和图5所示,压紧组件3包括第一液压推杆31和滚筒310,且第一液压推杆31的底端分别固定连接在底板1上表面前后端的两侧,第一液压推杆31的伸缩端固定连接有安装块32,且安装块32相向面的中心位置上活动连接有丝杆33,丝杆33的一端贯穿一侧的安装块32并固定连接有第一伺服电机36,且第一伺服电机36通过L型板37固定连接在安装块32的一侧,丝杆33的外壁上套设有滑块35,且滑块35的底部固定连接有滚筒310,安装块32相向面的上方固定连接有第一限位杆34,且第一限位杆34贯穿滑块35,安装块32的前后端面上均固定连接有耳座39,且耳座39的表面上间隙连接有连接杆38,连接杆38的底端贯穿耳座39并固定连接在底板1的上表面上,且连接杆38的顶端贯穿耳座39并固定连接在顶板2的下表面上;Please refer to FIG. 2 and FIG. 5 , the
具体的,第一液压推杆31的型号为DYTZ,第一伺服电机36的型号为EHS100,均属于现有技术,且第一液压推杆31外接液压缸,在使用过程中,首先根据板材的高度,通过第一液压推杆31的伸缩带动滚筒310做上下方向的运动,使得滚筒310的底部与板材的上表面接触连接,并滚筒310上下运动时,安装块32前后端面上的耳座39与连接杆38之间产生摩擦,在摩擦力的作用下,使得安装块32的运动更加稳定,从而使得滚筒310的上下方向的运动更加稳定,接着启动第一伺服电机36,通过第一伺服电机36带动丝杆33进行转动,丝杆33与滑块35之间通过螺纹旋合连接,故丝杆33在转动过程中会带动滑块35做左右方向的运动,从而带动滚筒310在板材的表面进行滚动,通过滚筒310的滚动使得板材之间的接触更加紧密。Specifically, the model of the first
请参阅图1和图4所示,顶板2的下表面四周均固定连接有安装杆25,且安装杆25的顶端分别固定连接在底板1的上表面四周,顶板2的表面中心位置开设有通槽21,且通槽21上方开口处的两侧均固定连接有侧挡板24,通槽21上方开口处的前后端均固定连接有前后挡板22,且前后挡板22和侧挡板24的上表面固定连接有上挡板23,上挡板23的下表面设置有压合组件4,且压合组件4包括第二液压推杆41和压合板42,第二液压推杆41的顶端分别固定连接在上挡板23的下表面四周,且第二液压推杆41的伸缩端贯穿通槽21并分别固定连接在压合板42的上表面四周;Please refer to FIG. 1 and FIG. 4 , mounting
具体的,第二液压推杆41的型号为DYTZ,属于现有技术,且第二液压推杆41外接液压缸,在使用过程中,前后挡板22、上挡板23和侧挡板24之间形成一个封闭的空间,且第二液压推杆41安装在该封闭空间内,从而对第二液压推杆41起到了一个保护作用,在需要对板材进行压合时,启动第二液压推杆41,通过第二液压推杆41的伸长带动压合板42向下运动,并通过压合板42的向下运动实现对板材的压合。Specifically, the model of the second
请参阅图1、图2和图10所示,支撑组件8包括支撑杆81、第一加强杆82和第二加强杆83,且支撑杆81分别固定连接在底板1下表面的四周,支撑杆81的前后相向面上均固定连接有第一加强杆82,且第一加强杆82的相向面上均匀固定连接有第二加强杆83;Please refer to FIGS. 1 , 2 and 10 , the
具体的,在使用过程中,底板1上的重量传递到支撑杆81上,并通过支撑杆81传递到地面上,从而实现了对底板1的支撑,并在支撑杆81受力过大时,支撑杆81在压力的作用下发生形变,且在支撑杆81形变过程中会对第一加强杆82和第二加强杆83施加一个力的作用使得第一加强杆82和第二加强杆83同时发生形变,从而将支撑杆81的上一部分压力传递到第一加强杆82和第二加强杆83上,从而使得支撑杆81的支撑更加稳定。Specifically, during use, the weight on the
本实施例的一个具体应用为:在使用时,该装置外接控制端,第一液压推杆31、第二液压推杆41和第三液压推杆52均外接液压缸,首先将板材对齐并放置在上安装板91上,并通过控制端启动第三液压推杆52,第三液压推杆52启动后开始伸长,从而带动夹板53进行运动,当夹板53与板材的两侧接触时,关闭第三液压推杆52;A specific application of this embodiment is: when in use, the device is connected to an external control terminal, and the first
接着通过控制端启动第一液压推杆31,第一液压推杆31启动后开始伸缩,进而带动滚筒310做上下方向的运动,使得滚筒310的底部与板材的上表面接触连接,接着启动第一伺服电机36,通过第一伺服电机36带动丝杆33进行转动,丝杆33转动时在螺纹的作用下,使得滑块35在丝杆33的外壁上做左右方向的运动,从而带动滚筒310在板材的表面进行滚动,滚筒310在滚动时对板材施加一个压力的作用,使得板材之间的接触更加紧密;Then, the first
接着,通过控制端启动第二液压推杆41,第二液压推杆41启动后开始伸长,进而打的压合板42向下运动,通过压合板42对板材施加压力,从而实现了对板材的压合;Next, the second
并且在对板材的压合过程中,板材受到压力带动上安装板91向下运动,从而使得复位弹簧92进行压缩,复位弹簧92压缩后产生弹性力,两者达到平衡,此时上安装板91停止运动,当压力过大时,平衡状态被打破,此时上安装板91接着向下运动,从而按下按钮开关93,按钮开关93切断装置的电源,从而实现了对板材的过压保护;And in the process of pressing the plate, the plate is under pressure to drive the upper mounting
并在对板材的压合完成后,通过控制端启动第二伺服电机71,第二伺服电机71启动后其输出轴带动主动轮72进行转动,并在主动轮72、V带73和从动轮74三者之间的传动作用下,间接带动从动轴76进行转动,从而使得推板75在从动轴76的外壁上进行运动,进而推动板材,从而实现了对板材的下料。And after the pressing of the plate is completed, the
以上仅为本发明的优选实施例,并不限制本发明,任何对前述各实施例所记载的技术方案进行修改,对其中部分技术特征进行等同替换,所作的任何修改、等同替换、改进,均属于在本发明的保护范围。The above are only preferred embodiments of the present invention, and do not limit the present invention. Any modification to the technical solutions recorded in the foregoing embodiments, and equivalent replacement of some of the technical features therein, any modification, equivalent replacement, or improvement made shall be belong to the protection scope of the present invention.
Claims (10)
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