CN114720248A - A kind of slurry multi-stage rotation comprehensive measurement method and device - Google Patents
A kind of slurry multi-stage rotation comprehensive measurement method and device Download PDFInfo
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- 239000002002 slurry Substances 0.000 title claims abstract description 208
- 238000000691 measurement method Methods 0.000 title description 3
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 83
- 230000023556 desulfurization Effects 0.000 claims abstract description 83
- 239000011378 shotcrete Substances 0.000 claims abstract description 21
- 238000005507 spraying Methods 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 6
- 230000002708 enhancing effect Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000010440 gypsum Substances 0.000 description 5
- 229910052602 gypsum Inorganic materials 0.000 description 5
- 239000010865 sewage Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
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Abstract
本发明公开了一种浆液多级旋转综合测量装置,包括脱硫塔、第一阀门、通过第一阀门与脱硫塔连接的测量装置、第一支管、第二支管、第三支管和嵌套喷浆装置,所述脱硫塔侧壁上设置有脱硫塔入口,脱硫塔设置有脱硫塔出口,所述第一阀门与脱硫塔连接,所述第一支管、第二支管和第三支管均与第一阀门连接,所述第一支管、第二支管和第三支管上均安装有一个浆液输送阀门,所述第一支管、第二支管和第三支管与嵌套喷浆装置连接,所述嵌套喷浆装置位于测量装置的底部。本发明具有以下优点:1.无机械转动部件、节约能耗;2.压力变送器和PH计安装在测量装置上,避免了设备的磨损;3.压力变送器和PH计检修更换方便。
The invention discloses a multi-stage rotary comprehensive measuring device for slurry, comprising a desulfurization tower, a first valve, a measuring device connected with the desulfurization tower through the first valve, a first branch pipe, a second branch pipe, a third branch pipe and nested spraying device, the desulfurization tower is provided with a desulfurization tower inlet on the side wall, the desulfurization tower is provided with a desulfurization tower outlet, the first valve is connected with the desulfurization tower, and the first branch pipe, the second branch pipe and the third branch pipe are all connected to the first branch pipe. valve connection, a slurry delivery valve is installed on the first branch pipe, the second branch pipe and the third branch pipe, the first branch pipe, the second branch pipe and the third branch pipe are connected with the nesting spraying device, the nesting The shotcrete device is located at the bottom of the measuring device. The invention has the following advantages: 1. No mechanical rotating parts, saving energy consumption; 2. The pressure transmitter and the PH meter are installed on the measuring device to avoid the wear of the equipment; 3. The pressure transmitter and the PH meter are easy to repair and replace .
Description
技术领域technical field
本发明涉及一种浆液多级旋转综合测量方法及装置,涉及一种火电厂脱硫系统石灰石/石膏浆液的密度值及PH值测量的装置。The invention relates to a multi-stage rotary comprehensive measuring method and device for slurry, and relates to a device for measuring the density value and pH value of limestone/gypsum slurry in a desulfurization system of a thermal power plant.
背景技术Background technique
随着大气污染问题的日益严重,烟气脱硫已经成为工业生产中必不可少的措施,湿法烟气脱硫是目前多种脱硫工艺中应用最广泛、技术最成熟的工艺。现有燃煤电厂90%采用石灰石/石膏湿法脱硫技术。脱硫塔浆液的密度和PH值是脱硫系统运行控制的两个重要指标,也是直接影响燃煤机组的脱硫效率的重要因素,因此必须准确的对浆液的密度和PH值进行在线连续测量。With the increasingly serious air pollution problem, flue gas desulfurization has become an indispensable measure in industrial production. Wet flue gas desulfurization is the most widely used and mature technology among various desulfurization processes. 90% of existing coal-fired power plants use limestone/gypsum wet desulfurization technology. The density and pH value of the slurry in the desulfurization tower are two important indicators for the operation control of the desulfurization system, and are also important factors that directly affect the desulfurization efficiency of the coal-fired unit. Therefore, it is necessary to accurately measure the density and pH value of the slurry online and continuously.
现有技术测量方法:Prior art measurement methods:
其一、在脱硫塔塔体上安装pH计和密度计,但经过多年的实践证明,此方法效果不好,检修维护困难,已经很少应用;First, the pH meter and density meter are installed on the tower body of the desulfurization tower, but after years of practice, this method is not effective, and it is difficult to repair and maintain, and it has been rarely used;
其二、将密度计安装在石膏排出泵出口管道旁路支管上,该方法缺点在于由于石膏排出泵出口压力高,造成密度计磨损快,使用周期短,同时需要石膏排出泵不间断运行,增加了石膏排出泵电耗,又提高了设备维修费用。Second, install the density meter on the bypass branch of the outlet pipeline of the gypsum discharge pump. The disadvantage of this method is that due to the high outlet pressure of the gypsum discharge pump, the density meter wears quickly and the service cycle is short. It reduces the power consumption of the gypsum discharge pump and increases the maintenance cost of the equipment.
发明内容SUMMARY OF THE INVENTION
本发明目的是为解决现有技术不足而提出的设备集成度高、测量精确、操作简单和运行可靠的装置和方法。The purpose of the present invention is to provide a device and method with high equipment integration, accurate measurement, simple operation and reliable operation for solving the deficiencies of the prior art.
为解决上述技术问题,本发明采用如下的技术方案:一种浆液多级旋转综合测量装置,包括脱硫塔、第一阀门、通过第一阀门与脱硫塔连接的测量装置、第一支管、第二支管、第三支管和嵌套喷浆装置,所述脱硫塔侧壁上设置有脱硫塔入口,脱硫塔设置有脱硫塔出口,所述第一阀门与脱硫塔连接,所述第一支管、第二支管和第三支管均与第一阀门连接,所述第一支管、第二支管和第三支管上均安装有一个浆液输送阀门,所述第一支管、第二支管和第三支管与嵌套喷浆装置连接,所述嵌套喷浆装置位于测量装置的底部。In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: a slurry multi-stage rotary comprehensive measuring device, comprising a desulfurization tower, a first valve, a measuring device connected with the desulfurization tower through the first valve, a first branch pipe, a second The branch pipe, the third branch pipe and the nested spraying device, the desulfurization tower side wall is provided with a desulfurization tower inlet, the desulfurization tower is provided with a desulfurization tower outlet, the first valve is connected with the desulfurization tower, the first branch pipe, the first The second branch pipe and the third branch pipe are all connected with the first valve, a slurry delivery valve is installed on the first branch pipe, the second branch pipe and the third branch pipe, and the first branch pipe, the second branch pipe and the third branch pipe are connected with the embedded valve A set of shotcrete devices are connected, and the nested shotcrete devices are located at the bottom of the measuring device.
前述的这种浆液多级旋转综合测量装置中,所述嵌套喷浆装置包括与所述第一支管连接的直流浆液管、与所述第二支管连接的轴向旋流浆液管和与所述第三支管连接的径向旋流浆液管,所述直流浆液管套于轴向旋流浆液管内,所述轴向旋流浆液管套于径向旋流浆液管内,所述直流浆液管、轴向旋流浆液管和径向旋流浆液管的一端管口均位于测量装置的内部。In the above-mentioned multi-stage rotary comprehensive measuring device for slurry, the nested spraying device includes a straight-through slurry pipe connected with the first branch pipe, an axial swirling slurry pipe connected with the second branch pipe, and a slurry pipe connected with the second branch pipe. The radial swirl slurry pipe connected to the third branch pipe, the straight-through slurry pipe is sleeved in the axial swirl slurry pipe, the axial swirl slurry pipe is sleeved in the radial swirl slurry pipe, the straight-through slurry pipe, One end of the axial swirling slurry pipe and the radial swirling slurry pipe are located inside the measuring device.
前述的这种浆液多级旋转综合测量装置中,还包括与测量装置连接的溢流口、与溢流口连接的溢流管、与测量装置连接的排污阀门、与所述测量装置连接的PH计安装口、与所述测量装置连接的压力变送器。In the aforementioned slurry multi-stage rotary comprehensive measuring device, it also includes an overflow port connected with the measuring device, an overflow pipe connected with the overflow port, a sewage valve connected with the measuring device, and a PH connected with the measuring device. The meter installation port and the pressure transmitter connected with the measuring device.
前述的这种浆液多级旋转综合测量装置中,所述轴向旋流浆液管内部设置有轴向旋流装置。In the above-mentioned slurry multi-stage rotation comprehensive measuring device, an axial cyclone device is arranged inside the axial cyclone slurry pipe.
前述的这种浆液多级旋转综合测量装置中,所述径向旋流浆液管内部设置有径向旋流装置。In the above-mentioned slurry multi-stage rotary comprehensive measuring device, a radial cyclone device is arranged inside the radial cyclone slurry pipe.
前述的这种浆液多级旋转综合测量装置中,所述轴向旋流装置包括轴向叶片、内部套管和外部套管,所述轴向叶片设置于内部套管和外部套管之间。In the above-mentioned slurry multi-stage rotation comprehensive measuring device, the axial swirl device includes an axial vane, an inner sleeve and an outer sleeve, and the axial vane is arranged between the inner sleeve and the outer sleeve.
前述的这种浆液多级旋转综合测量装置中,所述径向旋流装置包括径向叶片和底板,所述径向叶片安装于底板上。In the aforementioned multi-stage rotary comprehensive measuring device for slurry, the radial swirling device includes radial vanes and a bottom plate, and the radial vanes are mounted on the bottom plate.
前述的这种浆液多级旋转综合测量装置中,所述压力变送器包括与测量装置连接的第一管口、与测量装置连接的第二管口,所述第一管口设置于第二管口的上方,第一管口和第二管口的中心高度差为h,h取值不小于110mm。In the aforementioned slurry multi-stage rotary comprehensive measuring device, the pressure transmitter includes a first nozzle connected to the measuring device and a second nozzle connected to the measuring device, and the first nozzle is arranged on the second nozzle. Above the nozzle, the center height difference between the first nozzle and the second nozzle is h, and the value of h is not less than 110mm.
前述的这种浆液多级旋转综合测量装置中,所述脱硫塔的内液位高于测量装置内的液位,脱硫塔内液位与测量装置内液位的差值为m。In the above-mentioned slurry multi-stage rotary comprehensive measuring device, the liquid level in the desulfurization tower is higher than the liquid level in the measuring device, and the difference between the liquid level in the desulfurization tower and the liquid level in the measuring device is m.
上述一种浆液多级旋转综合测量装置的测量方法,包括如下内容:The measurement method of the above-mentioned slurry multi-stage rotary comprehensive measurement device includes the following contents:
使脱硫塔内的浆液通过第一支管经直流浆液管进入测量装置内,同时也使浆液通过第二支管经轴向旋流浆液管进入测量装置内,同时浆液还会通过第三支管经径向旋流浆液管进入测量装置内,经轴向旋流浆液管进入测量装置的浆液在经过轴向旋流装置内的轴向叶片的作用后,以一定的流动速度喷入测量装置底部的锥斗内,而经径向旋流浆液管进入测量装置的浆液在经过径向旋流装置内的径向叶片作用后,以较高的旋转速度喷入测量装置底部的锥斗内,从而使通过嵌套喷浆装置喷出的浆液同时具有向前的轴向速度和圆周的切向速度,使得浆液扰动强烈,将直流浆液管设置在嵌套喷浆装置的出口中心位置,保证测量装置的中心位置的浆液不沉积,同时由于旋流的作用,在嵌套喷浆装置的出口中心位置浆液速度较高,形成一个低压区;由于低压区的存在,测量装置内上层浆液被卷吸到嵌套喷浆装置出口的位置,形成一个稳定的回流区,从而增强浆液在测量装置锥斗底部的湍流作用,使浆液在测量装置内形成旋转向上的流动状态,使得浆液不会在测量装置内部沉积,从而保证测量装置所测量浆液密度和PH值的准确性。Make the slurry in the desulfurization tower enter the measuring device through the first branch pipe through the straight-through slurry pipe, and also make the slurry enter the measuring device through the second branch pipe through the axial swirling slurry pipe, and the slurry will also pass through the third branch pipe. The swirling slurry tube enters the measuring device, and the slurry entering the measuring device through the axial swirling slurry tube is sprayed into the cone at the bottom of the measuring device at a certain flow speed after passing through the action of the axial vanes in the axial swirling device. The slurry entering the measuring device through the radial swirl slurry pipe is sprayed into the cone at the bottom of the measuring device at a higher rotational speed after passing through the radial blades in the radial swirl device, so that the through-embedded The slurry ejected by the sleeve shotcrete device has both forward axial speed and circumferential tangential speed, which makes the slurry strongly disturbed. Set the straight-through slurry pipe at the center of the outlet of the nested shotcrete device to ensure the central position of the measuring device. At the same time, due to the action of swirling flow, the slurry velocity is higher at the center of the outlet of the nested spraying device, forming a low pressure area; due to the existence of the low pressure area, the upper layer of the slurry in the measuring device is entrained into the nesting spraying device. The position of the outlet of the slurry device forms a stable backflow area, thereby enhancing the turbulent effect of the slurry at the bottom of the cone of the measuring device, so that the slurry forms a rotating upward flow state in the measuring device, so that the slurry will not be deposited inside the measuring device. Ensure the accuracy of the slurry density and pH value measured by the measuring device.
通过本发明装置和方法可以精确测量浆液的密度、PH值。与现有技术相比,本发明具有以下优点:1.无机械转动部件、节约能耗;2.压力变送器和PH计安装在测量装置上,避免了设备的磨损;3.压力变送器和PH计检修更换方便。The density and pH value of the slurry can be accurately measured by the device and method of the present invention. Compared with the prior art, the present invention has the following advantages: 1. No mechanical rotating parts, saving energy consumption; 2. The pressure transmitter and the PH meter are installed on the measuring device to avoid the wear of the equipment; 3. The pressure transmission The maintenance and replacement of the device and the PH meter are convenient.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的不当限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute an unreasonable limitation to the present invention. In the attached image:
图1是本发明浆液多级旋转综合测量装置的结构示意图;Fig. 1 is the structural representation of the slurry multistage rotary comprehensive measuring device of the present invention;
图2是本发明测量装置结构示意图Fig. 2 is the structural schematic diagram of the measuring device of the present invention
图3是本发明轴向旋流装置示意图;Fig. 3 is the schematic diagram of the axial swirl device of the present invention;
图4是本发明径向旋流装置示意图;Fig. 4 is the schematic diagram of radial swirl device of the present invention;
图5是本发明嵌套喷射装置示意图。Figure 5 is a schematic diagram of the nested spray device of the present invention.
附图标记:1-脱硫塔出口,2-脱硫塔入口,3-嵌套喷浆装置,4-脱硫塔,5-第一阀门,6-第三支管,7-第二支管,8-第一支管,9-排污阀门,10-轴向旋流装置,11-径向旋流装置,12-第一管口,13-溢流管,14-PH计安装口,15-溢流口,16-测量装置,17-第二管口,18-压力变送器,19-径向叶片,20-底板,21-轴向叶片,22-外部套管,23-内部套管,24-直流浆液管,25-轴向旋流浆液管,26-径向旋流浆液管。Reference numerals: 1- Desulfurization tower outlet, 2- Desulfurization tower inlet, 3- Nested shotcrete device, 4- Desulfurization tower, 5- First valve, 6- Third branch pipe, 7- Second branch pipe, 8- No. One pipe, 9-drain valve, 10-axial swirl device, 11-radial swirl device, 12-first nozzle, 13-overflow pipe, 14-PH meter installation port, 15-overflow port, 16- Measuring device, 17- Second nozzle, 18- Pressure transmitter, 19- Radial vane, 20- Bottom plate, 21- Axial vane, 22- Outer casing, 23- Inner casing, 24- DC Slurry pipe, 25-axial swirl slurry pipe, 26-radial swirl slurry pipe.
下面结合附图和具体实施方式对本发明作进一步的说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。需要说明的是,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention. It should be noted that the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to the explicit Instead, those steps or elements listed may include other steps or elements not expressly listed or inherent to the process, method, product or apparatus.
本发明的实施例1:一种浆液多级旋转综合测量装置,包括脱硫塔4、第一阀门5、通过第一阀门5与脱硫塔4连接的测量装置16、第一支管8、第二支管7、第三支管6和嵌套喷浆装置3,所述脱硫塔4侧壁上设置有脱硫塔入口2,脱硫塔4设置有脱硫塔出口1,所述第一阀门5与脱硫塔4连接,所述第一支管8、第二支管7和第三支管6均与第一阀门5连接,所述第一支管8、第二支管7和第三支管6上均安装有一个浆液输送阀门,所述第一支管8、第二支管7和第三支管6与嵌套喷浆装置连接,所述嵌套喷浆装置3位于测量装置16的底部。Embodiment 1 of the present invention: a multi-stage rotary comprehensive measuring device for slurry, comprising a desulfurization tower 4, a
本发明的实施例2:一种浆液多级旋转综合测量装置,包括脱硫塔4、第一阀门5、通过第一阀门5与脱硫塔4连接的测量装置16、第一支管8、第二支管7、第三支管6和嵌套喷浆装置3,所述脱硫塔4侧壁上设置有脱硫塔入口2,脱硫塔4设置有脱硫塔出口1,所述第一阀门5与脱硫塔4连接,所述第一支管8、第二支管7和第三支管6均与第一阀门5连接,所述第一支管8、第二支管7和第三支管6上均安装有一个浆液输送阀门,所述第一支管8、第二支管7和第三支管6与嵌套喷浆装置3连接,所述嵌套喷浆装置3位于测量装置16的底部。所述的嵌套喷浆装置3包括与所述第一支管8连接的直流浆液管24、与所述第二支管7连接的轴向旋流浆液管25和与所述第三支管6连接的径向旋流浆液管26,所述直流浆液管24套于轴向旋流浆液管25内,所述轴向旋流浆液管25套于径向旋流浆液管26内,所述直流浆液管24、轴向旋流浆液管25和径向旋流浆液管26的一端管口均位于测量装置16的内部。
本发明的实施例3:一种浆液多级旋转综合测量装置,包括脱硫塔4、第一阀门5、通过第一阀门5与脱硫塔4连接的测量装置16、第一支管8、第二支管7、第三支管6和嵌套喷浆装置3,所述脱硫塔4侧壁上设置有脱硫塔入口2,脱硫塔4设置有脱硫塔出口1,所述第一阀门5与脱硫塔4连接,所述第一支管8、第二支管7和第三支管6均与第一阀门5连接,所述第一支管8、第二支管7和第三支管6上均安装有一个浆液输送阀门,所述第一支管8、第二支管7和第三支管6与嵌套喷浆装置3连接,所述嵌套喷浆装置3位于测量装置16的底部。所述的嵌套喷浆装置3包括与所述第一支管8连接的直流浆液管24、与所述第二支管7连接的轴向旋流浆液管25和与所述第三支管6连接的径向旋流浆液管26,所述直流浆液管24套于轴向旋流浆液管25内,所述轴向旋流浆液管25套于径向旋流浆液管26内,所述直流浆液管24、轴向旋流浆液管25和径向旋流浆液管26的一端管口均位于测量装置16的内部。本例中浆液多级旋转综合测量装置还包括与测量装置16连接的溢流口15、与溢流口15连接的溢流管13、与测量装置16连接的排污阀门9、与所述测量装置16连接的PH计安装口14、与所述测量装置16连接的压力变送器18。
本发明的实施例4:一种浆液多级旋转综合测量装置,包括脱硫塔4、第一阀门5、通过第一阀门5与脱硫塔4连接的测量装置16、第一支管8、第二支管7、第三支管6和嵌套喷浆装置3,所述脱硫塔4侧壁上设置有脱硫塔入口2,脱硫塔4设置有脱硫塔出口1,所述第一阀门5与脱硫塔4连接,所述第一支管8、第二支管7和第三支管6均与第一阀门5连接,所述第一支管8、第二支管7和第三支管6上均安装有一个浆液输送阀门,所述第一支管8、第二支管7和第三支管6与嵌套喷浆装置3连接,所述嵌套喷浆装置3位于测量装置16的底部。所述的嵌套喷浆装置3包括与所述第一支管8连接的直流浆液管24、与所述第二支管7连接的轴向旋流浆液管25和与所述第三支管6连接的径向旋流浆液管26,所述直流浆液管24套于轴向旋流浆液管25内,所述轴向旋流浆液管25套于径向旋流浆液管26内,所述直流浆液管24、轴向旋流浆液管25和径向旋流浆液管26的一端管口均位于测量装置16的内部。本例中浆液多级旋转综合测量装置还包括与测量装置16连接的溢流口15、与溢流口15连接的溢流管13、与测量装置16连接的排污阀门9、与所述测量装置16连接的PH计安装口14、与所述测量装置16连接的压力变送器18。轴向旋流浆液管25内部设置有轴向旋流装置10。径向旋流浆液管26内部设置有径向旋流装置11。轴向旋流装置10包括轴向叶片21、内部套管23和外部套管22,所述轴向叶片21设置于内部套管23和外部套管22之间。径向旋流装置11包括径向叶片19和底板20,所述径向叶片19安装于底板20上。Embodiment 4 of the present invention: a multi-stage rotary comprehensive measuring device for slurry, comprising a desulfurization tower 4, a
本发明的实施例5:一种浆液多级旋转综合测量装置,包括脱硫塔4、第一阀门5、通过第一阀门5与脱硫塔4连接的测量装置16、第一支管8、第二支管7、第三支管6和嵌套喷浆装置3,所述脱硫塔4侧壁上设置有脱硫塔入口2,脱硫塔4设置有脱硫塔出口1,所述第一阀门5与脱硫塔4连接,所述第一支管8、第二支管7和第三支管6均与第一阀门5连接,所述第一支管8、第二支管7和第三支管6上均安装有一个浆液输送阀门,所述第一支管8、第二支管7和第三支管6与嵌套喷浆装置3连接,所述嵌套喷浆装置3位于测量装置16的底部。所述的嵌套喷浆装置3包括与所述第一支管8连接的直流浆液管24、与所述第二支管7连接的轴向旋流浆液管25和与所述第三支管6连接的径向旋流浆液管26,所述直流浆液管24套于轴向旋流浆液管25内,所述轴向旋流浆液管25套于径向旋流浆液管26内,所述直流浆液管24、轴向旋流浆液管25和径向旋流浆液管26的一端管口均位于测量装置16的内部。本例中浆液多级旋转综合测量装置还包括与测量装置16连接的溢流口15、与溢流口15连接的溢流管13、与测量装置16连接的排污阀门9、与所述测量装置16连接的PH计安装口14、与所述测量装置16连接的压力变送器18。轴向旋流浆液管25内部设置有轴向旋流装置10。径向旋流浆液管26内部设置有径向旋流装置11。轴向旋流装置10包括轴向叶片21、内部套管23和外部套管22,所述轴向叶片21设置于内部套管23和外部套管22之间。径向旋流装置11包括径向叶片19和底板20,所述径向叶片19安装于底板20上。压力变送器18包括与测量装置16连接的第一管口12、与测量装置16连接的第二管口17,所述第一管口12设置于第二管口17的上方,第一管口12和第二管口17的中心高度差为h,h取值不小于110mm。脱硫塔4的内液位高于测量装置16内的液位,脱硫塔4内液位与测量装置16内液位的差值为m。
本例中由于脱硫塔4液位高于测量装置16的液位,脱硫塔4内的浆液通过第一支管8经直流浆液管24进入测量装置16内,同时浆液也会通过第二支管7经轴向旋流浆液管25进入测量装置16内,同时浆液还会通过第三支管6经径向旋流浆液管26进入测量装置16内。经轴向旋流浆液管25进入测量装置16的浆液在经过轴向旋流装置10内的轴向叶片21的作用后,以一定的流动速度喷入测量装置16底部的锥斗内,而经径向旋流浆液管26进入测量装置16的浆液在经过径向旋流装置11内的径向叶片19作用后,以较高的旋转速度喷入测量装置16底部的锥斗内,因此通过嵌套喷浆装置3喷出的浆液同时具有向前的轴向速度和圆周的切向速度,浆液扰动比较强烈,同时嵌套喷浆装置3的出口中心附近浆液速度较高,形成一个低压区;由于低压区的存在,使测量装置16内上层浆液被卷吸到嵌套喷浆装置3出口的位置,形成一个稳定的回流区,从而增强浆液在测量装置16的锥斗底部的湍流作用,同时浆液在测量装置16内形成一个旋转向上流动状态,保证了整个测量装置16的内部形成一个动态的流动过程,确保浆液不在测量装置16内部沉积,保证密度和PH值的准确性。In this example, since the liquid level of the desulfurization tower 4 is higher than the liquid level of the measuring
本发明的工作原理:The working principle of the present invention:
如图1所示,脱硫塔4内液位高于测量装置16内液位,脱硫塔4内的浆液经过第一支管8、第二支管7和第三支管6后再经直流浆液管24、轴向旋流浆液管25和径向旋流浆液管26进入测量装置16内。其中,一部分浆液经直流浆液管24进入测量装置16内;由于另一部分浆液经轴向旋流浆液管25和径向旋流浆液管26进入测量装置16后,已经经过轴向旋流装置10内轴向叶片21和径向旋流装置11内径向叶片19的作用,以一定的速度和和较高的旋转速度进入测量装置16的底部锥斗,由于浆液旋转的作用,在浆液出口区会形成一个回流区;As shown in Figure 1, the liquid level in the desulfurization tower 4 is higher than the liquid level in the measuring
同时,可通过适当的调整第一阀门5和分别安装在第一支管8、第二支管7和第三支管6上的浆液输送阀门(图中未示出)的开度、调整轴向叶片21和径向叶片19的角度等,可以对进入测量装置16内浆液的流速及旋转速度进行调整,同时可根据调整情况扩大或者减小低压回流区的面积。通过调整喷入测量装置16内浆液的旋转强度,可调整回流区的大小;当旋转强度越大,回流区越大;旋转强度越小,回流区越小。回流区越大,浆液扰动就越大,浆液就不容易沉积,但是如果浆液扰动越大会导致测量装置16震动,给设备带来安全风险;因此回流区的大小可根据实际运行情况区调节。At the same time, the
由于低压回流区的存在,可以提高浆液在回流区的停留时间,增强浆液在测量装置16锥斗底部的湍流作用,同时浆液在测量装置16内形成一个旋转向上的流动状态,保证了整个测量装置16的内部形成一个动态的流动过程,确保浆液不在测量装置16内部沉积,保证所测量浆液密度和PH值的准确性。Due to the existence of the low-pressure reflux zone, the residence time of the slurry in the reflux zone can be increased, and the turbulent flow of the slurry at the bottom of the cone of the measuring
由于浆液在测量装置16内部不停的旋转向上流动,使测量装置16内部的浆液一直处于流动状态,避免了浆液的沉积,同时由于测量装置16的直径相对较大,流动速度较低,不会对压力变送器18和安装于PH计安装口14处的PH计造成损害。Because the slurry continuously rotates and flows upward in the measuring
同时由于测量装置16与脱硫塔4连通,嵌套喷浆装置3的直流浆液管24、旋流浆液管25和径向旋流浆液管26一直处于喷射状态,因此测量装置16内的浆液一直处于流动的状态,保证测量装置16内的浆液时刻与脱硫塔4内的浆液保持一致,保证了浆液密度和PH值测量的准确性。At the same time, because the measuring
由于浆液始终不断的从脱硫塔4流向测量装置16,当测量装置16正常运行时,排污阀门9关闭,浆液从溢流口15排入地坑。当测量装置16停止运行时第一阀门5关闭,排污阀门9开启后将测量装置16内部的浆液排入地坑。Since the slurry continuously flows from the desulfurization tower 4 to the measuring
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