CN114719181A - Ammonia storage tank differential pressure unloading method and ammonia unloading device - Google Patents
Ammonia storage tank differential pressure unloading method and ammonia unloading device Download PDFInfo
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- CN114719181A CN114719181A CN202210330568.4A CN202210330568A CN114719181A CN 114719181 A CN114719181 A CN 114719181A CN 202210330568 A CN202210330568 A CN 202210330568A CN 114719181 A CN114719181 A CN 114719181A
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims abstract description 489
- 229910021529 ammonia Inorganic materials 0.000 title claims abstract description 211
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004321 preservation Methods 0.000 claims abstract description 26
- 230000001105 regulatory effect Effects 0.000 claims abstract description 18
- 238000009413 insulation Methods 0.000 claims description 44
- 238000002955 isolation Methods 0.000 claims description 20
- 239000006200 vaporizer Substances 0.000 claims description 16
- 239000012071 phase Substances 0.000 claims description 11
- 239000007791 liquid phase Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 3
- 210000003437 trachea Anatomy 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 31
- 238000010586 diagram Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C5/00—Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures
- F17C5/06—Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures for filling with compressed gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
- F17C1/12—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge with provision for thermal insulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C7/00—Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
- F17C7/02—Discharging liquefied gases
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
本发明提供了氨储罐差压卸氨法及其卸氨装置,所述装置包括罐体,以及安装于所述罐体顶端的气氨门、液氨门、调压门和液氨蒸发器,所述罐体的部套设有保温机构。本发明可以取代卸氨压缩机,利用液氨蒸发器加热使液氨气化,控制氨储罐间压差完成卸氨操作,及氨储罐间相互倒罐操作。尤其是在冬季外界环境温度较低,卸氨压缩机使用时故障率过高,不能工作时,本发明的作用更为突出。
The invention provides a differential pressure ammonia unloading method for an ammonia storage tank and an ammonia unloading device thereof. The device includes a tank body, and a gas ammonia door, a liquid ammonia door, a pressure regulating door and a liquid ammonia evaporator installed on the top of the tank body. and a heat preservation mechanism is provided on the part of the tank body. The invention can replace the ammonia unloading compressor, utilize the heating of the liquid ammonia evaporator to vaporize the liquefied ammonia, control the pressure difference between the ammonia storage tanks to complete the ammonia unloading operation, and the mutual inversion operation between the ammonia storage tanks. Especially in winter, when the external ambient temperature is low, the failure rate of the ammonia unloading compressor is too high and cannot work, the effect of the present invention is more prominent.
Description
技术领域technical field
本发明主要涉及氨储罐卸氨的技术领域,具体涉及氨储罐差压卸氨法及其卸氨装置。The invention mainly relates to the technical field of ammonia unloading from an ammonia storage tank, in particular to a differential pressure ammonia unloading method for an ammonia storage tank and an ammonia unloading device thereof.
背景技术Background technique
氨是氮和氢的化合物,分子式为NH3,常温下是一种无色气体,有强烈的刺激气味,液氨具有很大的危险性,电厂中如何安全可靠地卸氨是系统稳定运行的重要环节。Ammonia is a compound of nitrogen and hydrogen with the molecular formula NH 3 . It is a colorless gas at room temperature with a strong irritating odor. Liquid ammonia is very dangerous. important part.
燃煤电厂使用氨气脱除NOX,外购液氨使用卸氨压缩机卸至氨储罐,目前卸氨压缩机使用时故障率极高,尤其是冬季,给接卸氨造成极大困难,严重影响机组脱硝系统安全运行。Coal-fired power plants use ammonia gas to remove NOX, and outsourced liquid ammonia is unloaded to ammonia storage tanks using ammonia unloading compressors. At present, the failure rate of ammonia unloading compressors is extremely high, especially in winter, which causes great difficulties in unloading ammonia. Seriously affect the safe operation of the denitration system of the unit.
发明内容SUMMARY OF THE INVENTION
本发明主要提供了氨储罐差压卸氨法及其卸氨装置用以解决上述背景技术中提出的技术问题。The present invention mainly provides an ammonia storage tank differential pressure ammonia unloading method and an ammonia unloading device to solve the technical problems raised in the above background technology.
本发明解决上述技术问题采用的技术方案为:The technical scheme adopted by the present invention to solve the above-mentioned technical problems is:
氨储罐差压卸氨法,包括以下步骤:Ammonia storage tank differential pressure unloading method, including the following steps:
步骤一,打开第一液氨蒸发器的调节门,调整辅汽至第一液氨蒸发器,通过第一液氨蒸发器提高第一氨储罐罐内压力,保持第一氨储罐罐内压力高于第二氨储罐罐内压力,且压力差为0.2MPa;Step 1: Open the regulating door of the first liquid ammonia evaporator, adjust the auxiliary steam to the first liquid ammonia evaporator, increase the pressure in the first ammonia storage tank through the first liquid ammonia evaporator, and keep the pressure in the first ammonia storage tank. The pressure is higher than the pressure in the second ammonia storage tank, and the pressure difference is 0.2MPa;
步骤二,关闭卸氨压缩机出入口门;Step 2, close the entrance and exit door of the ammonia unloading compressor;
步骤三,依次开启卸氨压缩机的旁路门、第一氨储罐的气氨门、槽车的气相隔离门、第二氨储罐的液氨门以及槽车的液相隔离门,以将槽车内部的氨液卸至第二氨储罐的内部;Step 3, successively open the bypass door of the ammonia unloading compressor, the gas ammonia door of the first ammonia storage tank, the gas phase isolation door of the tank car, the liquid ammonia door of the second ammonia storage tank and the liquid phase isolation door of the tank car, to Unload the ammonia liquid inside the tanker to the inside of the second ammonia storage tank;
步骤四,卸氨工作结束后,依次关闭第一液氨蒸发器的调节门、第一氨储罐的气氨门、第二氨储罐的液氨门、槽车的气相隔离门、槽车的液相隔离门以及卸氨压缩机的旁路门。Step 4, after the ammonia unloading work is finished, close the regulating door of the first liquid ammonia evaporator, the gas ammonia door of the first ammonia storage tank, the liquid ammonia door of the second ammonia storage tank, the gas phase isolation door of the tank car, and the tank car in turn. The liquid phase isolation door and the bypass door of the ammonia unloading compressor.
据以上的氨储罐差压卸氨法的技术方案,还将提供氨储罐差压卸氨法的卸氨装置,包括槽车,以及通过管道与所述槽车相连接的第一氨储罐和第二氨储罐,所述第一氨储罐通过管道连接有第一液氨蒸发器,所述第二氨储罐通过管道连接有第二液氨蒸发器,所述第一氨储罐和第二氨储罐的结构相同,所述第一氨储罐包括罐体,以及安装于所述罐体顶端的气氨门、液氨门和调压门,所述罐体的外部设有保温层,所述保温层的外部套设有保温机构。According to the above technical scheme of the ammonia storage tank differential pressure ammonia unloading method, an ammonia unloading device for the ammonia storage tank differential pressure ammonia unloading method will also be provided, including a tank car, and a first ammonia storage tank connected to the tank car through a pipeline. tank and a second ammonia storage tank, the first ammonia storage tank is connected with a first liquid ammonia vaporizer through a pipeline, the second ammonia storage tank is connected with a second liquid ammonia vaporizer through a pipeline, and the first ammonia storage tank is connected with a second liquid ammonia vaporizer through a pipeline. The structure of the tank and the second ammonia storage tank are the same. The first ammonia storage tank includes a tank body, and a gas ammonia door, a liquid ammonia door and a pressure regulating door installed on the top of the tank body. There is a thermal insulation layer, and a thermal insulation mechanism is sleeved on the outside of the thermal insulation layer.
进一步的,所述保温机构包括套设于所述保温层外表面的保温套,设于所述保温套一端底部的进气组件,以及设于所述保温套的内部、且与所述进气组件的输入端相连接的出气组件,在本发明中,为罐体进行保温,防止罐体罐内温度过低,而需要长时间的加热。Further, the thermal insulation mechanism includes a thermal insulation jacket sleeved on the outer surface of the thermal insulation layer, an air intake assembly arranged on the bottom of one end of the thermal insulation jacket, and an air inlet assembly arranged inside the thermal insulation jacket and connected to the air inlet. The gas outlet component connected to the input end of the component, in the present invention, maintains heat preservation for the tank body to prevent the temperature in the tank body from being too low, which requires long-time heating.
进一步的,所述进气组件包括与所述第一液氨蒸发器的出气端相连接的第一进气管,与所述第一进气管的出气端相连接的第一三通管,以及与所述第一三通管的出气端相连接的两个第二进气管,所述第二进气管远离所述第一三通管的一端延伸至所述保温套的内部,在本发明中,从保温套底端两侧供气热气,提供保温套内部热气的均匀性。Further, the air intake assembly includes a first air intake pipe connected to the air outlet end of the first liquid ammonia evaporator, a first three-way pipe connected to the air outlet end of the first air intake pipe, and a first three-way pipe connected to the air outlet end of the first air intake pipe. Two second air intake pipes connected to the air outlet ends of the first three-way pipe, and one end of the second air intake pipe away from the first three-way pipe extends to the inside of the thermal insulation jacket. In the present invention, The hot air is supplied from both sides of the bottom end of the insulation jacket to provide uniformity of the hot air inside the insulation jacket.
进一步的,所述出气组件包括与所述第二进气管延伸至所述保温套内部的一端相连接的输气管,由上至下依次安装于所述保温层两侧外表面的第一过滤板,以及设于相邻两个所述第一过滤板之间、且安装于所述保温套内壁表面的第二过滤板。Further, the air outlet assembly includes an air delivery pipe connected to one end of the second air inlet pipe extending to the interior of the thermal insulation jacket, and is sequentially installed on the first filter plates on the outer surfaces of both sides of the thermal insulation layer from top to bottom. , and a second filter plate arranged between two adjacent first filter plates and mounted on the inner wall surface of the heat preservation jacket.
进一步的,所述输气管的顶端依次安装有多个出气头,多个所述出气头倾斜设置,在本发明中,出气头所喷出的热气贴着罐体和保温套所形成的弧面进行上升,以便于对热气的上升以及与罐体的有效接触。Further, a plurality of air outlet heads are sequentially installed on the top of the air delivery pipe, and the plurality of air outlet heads are arranged obliquely. The ascent is carried out to facilitate the rise of the hot gas and the effective contact with the tank.
进一步的,所述保温机构还包括回气组件,所述回气组件包括安装于所述保温层顶端、且对称设置的回气罩,与所述回气罩的顶端相连接的第一回气管,以及与两个所述第一回气管远离回气罩的一端相连接的第二三通管,所述第二三通管的出气端连接有第二回气管,在本发明中,通过回气罩接收来自罐体内部的膨胀上升的热气,通过第一回气管引导经过回气罩的热气排出。Further, the heat preservation mechanism further includes an air return assembly, and the air return assembly includes a return air hood installed on the top of the insulating layer and arranged symmetrically, and a first air return pipe connected to the top of the air return hood. , and a second three-way pipe connected with one end of the two first air return pipes away from the air return hood, the air outlet end of the second three-way pipe is connected with a second air return pipe, in the present invention, through the return air pipe The air hood receives the hot air that expands and rises from the inside of the tank body, and the hot air guided through the air return hood is discharged through the first air return pipe.
进一步的,所述回气罩的纵切面呈梯形,在本发明中,由于回气罩呈大小头结构,以使回气罩能够接收较多的热气,且进行集中,以便于第一回气管的输气。Further, the longitudinal section of the air return hood is trapezoidal. In the present invention, since the air return hood has a large and small head structure, the air return hood can receive more hot air and concentrate it so as to facilitate the first air return pipe. of gas.
进一步的,所述回气组件还包括与所述第二回气管的出气端相连接的风机,所述风机的出气端连接有第三回气管,所述第三回气管远离所述风机的一端与所述第一进气管相连接,在本发明中,热气由第一进气管重新回流至保温套的底部,防止其内热气膨胀上升,而积聚在保温套的顶端,造成保温套的保温效果不够均匀。Further, the air return assembly also includes a fan connected to the air outlet end of the second air return pipe, the air outlet end of the fan is connected with a third air return pipe, and the third air return pipe is away from the end of the fan. It is connected with the first air inlet pipe. In the present invention, the hot air is recirculated from the first air inlet pipe to the bottom of the insulation jacket to prevent the hot gas from expanding and rising and accumulating at the top of the insulation jacket, resulting in the insulation effect of the insulation jacket. Not uniform enough.
进一步的,所述第三回气管的壳体上连接有单向阀。Further, a one-way valve is connected to the casing of the third air return pipe.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
其一,本发明能够克服因外界环境温度较低,尤其是在冬季时,卸氨压缩机使用时故障率过高,所造成的氨储罐卸氨动力不足,以及在卸氨压缩机故障时,氨储罐之间仍然能够互相卸氨,具体为:故障卸氨压缩机走旁路在不同氨储罐之间形成压差,利用压力高的氨储罐与准备卸氨的氨储罐压差为卸氨提供动力,以使氨储罐借助差压卸氨。First, the present invention can overcome the low ambient temperature, especially in winter, when the ammonia unloading compressor is in use, the failure rate is too high, resulting in insufficient ammonia unloading power of the ammonia storage tank, and when the ammonia unloading compressor fails. , the ammonia storage tanks can still unload ammonia from each other, specifically: the faulty ammonia unloading compressor takes the bypass to form a pressure difference between different ammonia storage tanks, and the ammonia storage tank with high pressure and the ammonia storage tank to be unloaded are used to press The difference provides power for ammonia discharge, so that the ammonia storage tank discharges ammonia by means of differential pressure.
其二,本发明利用液氨蒸发器所排出的热废气,为氨储罐的罐体提供高效、均匀的保温,以便于氨储罐的后续升温,具体为:通过保温套储存热空气,由于保温套套设在罐体的外部,从而为罐体进行保温,防止罐体罐内温度过低,而需要长时间的加热,通过第一过滤板和第二过滤板阻挡保温套内热气,而使热气沿S形进行前进,以提高热气滞留在保温套内部的时间,使得热气与罐体充分接触。Second, the present invention utilizes the hot waste gas discharged from the liquid ammonia evaporator to provide efficient and uniform heat preservation for the tank body of the ammonia storage tank, so as to facilitate the subsequent heating of the ammonia storage tank, specifically: storing the hot air through the heat preservation jacket, because The thermal insulation sleeve is set on the outside of the tank body, so as to keep the tank body warm and prevent the temperature in the tank from being too low, which requires long-term heating. The hot gas advances along the S shape to increase the time that the hot gas stays inside the insulation jacket, so that the hot gas can fully contact the tank body.
以下将结合附图与具体的实施例对本发明进行详细的解释说明。The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明的示意图;Fig. 1 is the schematic diagram of the present invention;
图2为本发明第一氨储罐的结构示意图;Fig. 2 is the structural representation of the first ammonia storage tank of the present invention;
图3为本发明第一氨储罐的轴测图;Fig. 3 is the axonometric view of the first ammonia storage tank of the present invention;
图4为本发明的俯视图;Fig. 4 is the top view of the present invention;
图5为图4中沿A-A线的剖视图;Figure 5 is a cross-sectional view along line A-A in Figure 4;
图6为图5中A区结构放大图;Fig. 6 is the enlarged view of the structure of A area in Fig. 5;
图7为本发明实施例1的示意图;7 is a schematic diagram of Embodiment 1 of the present invention;
图8为本发明实施例2的示意图。FIG. 8 is a schematic diagram of Embodiment 2 of the present invention.
图中:10、第一液氨蒸发器;20、第一氨储罐;21、罐体;22、气氨门;23、液氨门;24、调节门;25、保温机构;251、保温套;252、进气组件;2521、第一进气管;2522、第一三通管;2523、第二进气管;253、出气组件;2531、输气管;2532、第一过滤板;2533、第二过滤板;254、回气组件;2541、回气罩;2542、第一回气管;2543、第二三通管;2544、第二回气管;2545、风机;2546、第三回气管;2547、单向阀;26、排氨门;27、保温层;30、第二氨储罐;40、卸氨压缩机;50、槽车;60、第二液氨蒸发器。In the figure: 10, the first liquid ammonia evaporator; 20, the first ammonia storage tank; 21, the tank body; 22, the gas ammonia door; 23, the liquid ammonia door; 24, the regulating door; 25, the heat preservation mechanism; 251, the heat preservation sleeve; 252, air intake assembly; 2521, first air intake pipe; 2522, first three-way pipe; 2523, second air intake pipe; 253, air outlet assembly; 2531, air delivery pipe; 2532, first filter plate; 2533, No. 2. filter plate; 254, air return assembly; 2541, air return hood; 2542, first air return pipe; 2543, second three-way pipe; 2544, second air return pipe; 2545, fan; 2546, third air return pipe; 2547 , one-way valve; 26, ammonia discharge door; 27, insulation layer; 30, second ammonia storage tank; 40, ammonia unloading compressor; 50, tank car; 60, second liquid ammonia evaporator.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更加全面的描述,附图中给出了本发明的若干实施例,但是本发明可以通过不同的形式来实现,并不限于文本所描述的实施例,相反的,提供这些实施例是为了使对本发明公开的内容更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings, in which several embodiments of the present invention are given, but the present invention can be implemented in different forms and is not limited to the description in the text rather, these embodiments are provided so that this disclosure will be thorough and complete.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上也可以存在居中的元件,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件,本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed" to another element, it may be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it may be The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for the purpose of illustration only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常连接的含义相同,本文中在本发明的说明书中所使用的术语知识为了描述具体的实施例的目的,不是旨在于限制本发明,本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated by one of ordinary skill in the technical field of the present invention, and the terminology used herein in the description of the present invention is used for the purpose of describing specific embodiments. For the purpose of, and not intended to limit, the present invention, as used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
实施例1,请参照附图1-7,氨储罐差压卸氨法,包括以下步骤:Embodiment 1, please refer to accompanying drawing 1-7, ammonia storage tank differential pressure unloading ammonia method, comprises the following steps:
步骤一,打开第一液氨蒸发器10的调节门,调整辅汽至第一液氨蒸发器10,通过第一液氨蒸发器10提高第一氨储罐20罐内压力,保持第一氨储罐20罐内压力高于第二氨储罐30罐内压力,且压力差为0.2MPa;Step 1: Open the regulating door of the first
步骤二,关闭卸氨压缩机40出入口门;Step 2, close the entrance and exit door of
步骤三,依次开启卸氨压缩机40的旁路门、第一氨储罐20的气氨门22、槽车50的气相隔离门、第二氨储罐30的液氨门23以及槽车50的液相隔离门,以将槽车50内部的氨液卸至第二氨储罐30的内部;Step 3, sequentially open the bypass door of the
步骤四,卸氨工作结束后,依次关闭第一液氨蒸发器10的调节门、第一氨储罐20的气氨门22、第二氨储罐30的液氨门23、槽车50的气相隔离门、槽车50的液相隔离门以及卸氨压缩机40的旁路门;Step 4: After the ammonia unloading work is finished, close the regulating door of the first
进一步的,第一氨储罐20和第二氨储罐30可设置为一组卸氨部件,卸氨系统中可以存在多组卸氨部件。Further, the first
具体的,请着重参照附图2和3,包括槽车50,以及通过管道与所述槽车50相连接的第一氨储罐20和第二氨储罐30,所述第一氨储罐20通过管道连接有第一液氨蒸发器10,所述第二氨储罐30通过管道连接有第二液氨蒸发器60,所述第一氨储罐20和第二氨储罐30的结构相同,所述第一氨储罐20包括罐体21,以及安装于所述罐体21顶端的气氨门22、液氨门23和调压门24,所述罐体21的外部设有保温层27,所述保温层27的外部套设有保温机构25;Specifically, please refer to FIGS. 2 and 3, including a
所述保温机构25包括套设于所述保温层27外表面的保温套251,设于所述保温套251一端底部的进气组件252,以及设于所述保温套251的内部、且与所述进气组件252的输入端相连接的出气组件253;The
需要说明的是,在本实施例中,第一氨储罐20通过其罐体21上的气氨门22进气和出气,第一氨储罐20通过其罐体21上的液氨门23进液和出液,第一氨储罐20通过其罐体21上的调压门24与第一液氨蒸发器10相连接;It should be noted that, in this embodiment, the first
于此同理,第二氨储罐30通过其上的气氨门22进气和出气,通过液氨门23进液和出液,通过调压门24与第二液氨蒸发器60相连接;In the same way, the second
进一步的,通过保温套251储存热空气,由于保温套251套设在罐体21的外部,从而为罐体21进行保温,防止罐体21罐内温度过低,而需要长时间的加热。Further, the
具体的,请着重参照附图2和5,所述进气组件252包括与所述第一液氨蒸发器10的出气端相连接的第一进气管2521,与所述第一进气管2521的出气端相连接的第一三通管2522,以及与所述第一三通管2522的出气端相连接的两个第二进气管2523,所述第二进气管2523远离所述第一三通管2522的一端延伸至所述保温套251的内部;Specifically, please refer to FIGS. 2 and 5 , the
所述出气组件253包括与所述第二进气管2523延伸至所述保温套251内部的一端相连接的输气管2531,由上至下依次安装于所述保温层27两侧外表面的第一过滤板2532,以及设于相邻两个所述第一过滤板2532之间、且安装于所述保温套251内壁表面的第二过滤板2533;The
所述输气管2531的顶端依次安装有多个出气头2534,多个所述出气头2534倾斜设置;A plurality of air outlet heads 2534 are sequentially installed on the top of the
需要说明的是,在本实施例中,蒸汽加热管插入罐体21内,以通过蒸汽加热管辅助罐体21内的氨液进行加热,蒸汽加热管通过三通管分流,以使分流后的一部分蒸汽进入第一进气管2521,保温层27的材质为保温棉,以通过保温棉为罐体21保温,第一进气管2521内的高温废气经过第一三通管2522分离后,分别进入到两个第二进气管2523中,从而从保温套251底端两侧供气热气,提供保温套251内部热气的均匀性,保温套251的内部设置加热铜管,以通过加热铜管辅助加热其内热气;It should be noted that, in this embodiment, the steam heating pipe is inserted into the
进一步的,通过第二进气管2523内热气进入输气管2531,并通过输气管2531排出,排出的热气经由交错设置的第一过滤板2532和第二过滤板2533的阻挡,从而充分与第一过滤板2532和第二过滤板2533相接触,以进行充分过滤,且通过受第一过滤板2532和第二过滤板2533阻挡,而沿S形进行前进,以提高热气滞留在保温套251内部的时间,使得热气与罐体21充分接触;Further, the hot air in the second
进一步的,输气管2531通过其上出气头2534出气,由于出气头2534倾斜设置,以使出气头2534所喷出的热气贴着罐体21和保温套251所形成的弧面进行上升,以便于对热气的上升以及与罐体21的有效接触。Further, the
具体的,请着重参照附图3、5和6,所述保温机构25还包括回气组件254,所述回气组件254包括安装于所述保温层27顶端、且对称设置的回气罩2541,与所述回气罩2541的顶端相连接的第一回气管2542,以及与两个所述第一回气管2542远离回气罩2541的一端相连接的第二三通管2543,所述第二三通管2543的出气端连接有第二回气管2544;Specifically, please refer to FIGS. 3 , 5 and 6 , the
所述回气组件254还包括与所述第二回气管2544的出气端相连接的风机2545,所述风机2545的出气端连接有第三回气管2546,所述第三回气管2546远离所述风机2545的一端与所述第一进气管2521相连接;The
所述回气罩2541的纵切面呈梯形;The longitudinal section of the
所述第三回气管2546的壳体上连接有单向阀2547;A one-
需要说明的是,在本实施例中,通过回气罩2541接收来自罐体21内部的膨胀上升的热气,通过第一回气管2542引导经过回气罩2541的热气排出;It should be noted that, in this embodiment, the hot air that expands and rises from the inside of the
进一步的,由于回气罩2541呈大小头结构,以使回气罩2541能够接收较多的热气,且进行集中,以便于第一回气管2542的输气;Further, since the
进一步的,通过风机2545引导第二回气管2544内的热气排出,并使得热气进入到第三回气管2546,并经过第三回气管2546回流至第一进气管2521,从而由第一进气管2521重新回流至保温套251的底部,防止其内热气膨胀上升,而积聚在保温套251的顶端,造成保温套251的保温效果不够均匀;Further, the hot air in the second
进一步的,第三回气管2546通过单向阀2547限制其内热气的流动方向,防止第一进气管2521内的热气回流至第三回气管2546,影响第三回气管2546的出气。Further, the third
实施例2,请参照附图8,氨储罐差压卸氨法,包括以下步骤:Embodiment 2, please refer to accompanying drawing 8, ammonia storage tank differential pressure unloading ammonia method, comprises the following steps:
步骤一,打开第一液氨蒸发器10的调节门,调整辅汽至第一液氨蒸发器10,通过第一液氨蒸发器10提高第一氨储罐20罐内压力,保持第一氨储罐20罐内压力高于第二氨储罐30罐内压力,且压力差为0.2MPa;Step 1: Open the regulating door of the first
步骤二,关闭卸氨压缩机40出入口门以及卸氨压缩机40的旁路门;Step 2, close the entrance and exit door of the
步骤三,依次开启第一氨储罐20的液氨门23、第一氨储罐20的排氨门26以及第二氨储罐30的液氨门23,以将第一氨储罐20内部的氨液卸至第二氨储罐30的内部;Step 3, open the
步骤四,卸氨工作结束后,依次关闭第二液氨蒸发器60的液氨门23、第一氨储罐20的排氨门26以及第一氨储罐20的液氨门23;Step 4, after the ammonia unloading work is finished, close the
需要说明的是,在本实施例中,在第一氨储罐20和第二氨储罐30之间设置两条管道,每条管道上均设置泵体和液氨门23,以辅助第一氨储罐20与第二氨储罐30之间的倒罐。It should be noted that, in this embodiment, two pipelines are arranged between the first
本发明的具体操作方式如下:The specific operation mode of the present invention is as follows:
打开第一液氨蒸发器10的调节门,调整辅汽至第一液氨蒸发器10,通过第一液氨蒸发器10提高第一氨储罐20罐内压力,保持第一氨储罐20罐内压力高于第二氨储罐30罐内压力,且压力差为0.2MPa,关闭卸氨压缩机40出入口门;Open the regulating door of the first
依次开启卸氨压缩机40的旁路门、第一氨储罐20的气氨门22、槽车50的气相隔离门、第二氨储罐30的液氨门23以及槽车50的液相隔离门,以进行第二氨储罐30的卸氨工作;Open the bypass door of the
卸氨工作结束后,依次关闭第一液氨蒸发器10的调节门、第一氨储罐20的气氨门22、第二氨储罐30的液氨门23、槽车50的气相隔离门、槽车50的液相隔离门以及卸氨压缩机40的旁路门;After the unloading of ammonia is completed, the regulating door of the first
打开第二液氨蒸发器60的调节门,调整辅汽至第二液氨蒸发器60,通过第二液氨蒸发器60提高第二氨储罐30罐内压力,保持第二氨储罐30罐内压力高于第一氨储罐20罐内压力,且压力差为0.2MPa,关闭卸氨压缩机40出入口门;Open the regulating door of the second
依次开启卸氨压缩机40的旁路门、第二氨储罐30的气氨门22、槽车50的气相隔离门、第一氨储罐20的液氨门23以及槽车50的液相隔离门,以进行第一氨储罐20的卸氨工作;Open the bypass door of the
卸氨工作结束后,依次关闭第二液氨蒸发器60的调节门、第二氨储罐30的气氨门22、第一氨储罐20的液氨门23、槽车50的气相隔离门、槽车50的液相隔离门以及卸氨压缩机40的旁路门。After the unloading of ammonia, the regulating door of the second
上述结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的这种非实质改进,或未经改进将本发明的构思和技术方案直接应用于其他场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned manner, as long as the non-substantial improvement of the method concept and technical solution of the present invention is adopted, or the present invention is modified without improvement. If the concept and technical solutions of the invention are directly applied to other occasions, they all fall within the protection scope of the present invention.
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