CN114713410A - A lubricating machine capable of detecting rail bolt fasteners and its working method - Google Patents
A lubricating machine capable of detecting rail bolt fasteners and its working method Download PDFInfo
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- CN114713410A CN114713410A CN202210420869.6A CN202210420869A CN114713410A CN 114713410 A CN114713410 A CN 114713410A CN 202210420869 A CN202210420869 A CN 202210420869A CN 114713410 A CN114713410 A CN 114713410A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/124—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to distance between spray apparatus and target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
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- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明提供了一种可检测铁轨螺栓扣件的涂油机及其工作方法,包括储油装置、喷油装置、检测装置、安装装置、驱动装置和控制装置,储油装置用于存储润滑脂,喷油装置用于将储油装置内部的润滑脂均匀喷涂于铁轨螺栓扣件的表面,检测装置用于检测铁轨螺栓扣件是否缺失并记录缺失铁轨螺栓扣件缺失的位置,安装装置用于安装储油装置、喷油装置和检测装置,驱动装置用于提供动力带动安装装置在铁轨上移动,控制装置用于控制储油装置、喷油装置、检测装置和驱动装置的启停,本发明可实现自动涂油,且可检测铁轨螺栓扣件是否缺失,当检测到铁轨螺栓扣件缺失时可定位缺失的位置,方便维修工人精准检修,提高维修工人的维修效率,减小维修工人的劳动强度。
The invention provides an oiler capable of detecting rail bolt fasteners and a working method thereof, comprising an oil storage device, an oil injection device, a detection device, an installation device, a drive device and a control device, and the oil storage device is used for storing lubricating grease , the oil injection device is used to evenly spray the grease inside the oil storage device on the surface of the rail bolt fastener, the detection device is used to detect whether the rail bolt fastener is missing and record the missing position of the missing rail bolt fastener, the installation device is used for The oil storage device, the fuel injection device and the detection device are installed, the driving device is used to provide power to drive the installation device to move on the rail, and the control device is used to control the start and stop of the oil storage device, the fuel injection device, the detection device and the driving device. It can realize automatic oiling, and can detect whether the rail bolt fasteners are missing. When the missing rail bolt fasteners are detected, the missing position can be located, which is convenient for maintenance workers to perform accurate maintenance, improve maintenance efficiency of maintenance workers, and reduce the labor of maintenance workers. strength.
Description
技术领域technical field
本发明涉及涂油机技术领域,具体涉及一种可检测铁轨螺栓扣件的涂油机及其工作方法。The invention relates to the technical field of oiler, in particular to an oiler capable of detecting rail bolt fasteners and a working method thereof.
背景技术Background technique
随着我国铁路的持续高速发展以及轨道交通行业的不断应用,要求在现代铁路的建设和维修中,大量使用大型、自动化程度高的机械设备。但是在一些维修作业中,如铁轨螺栓扣件的涂油、检测铁轨螺栓扣件缺失等,现在还停留在人工阶段,工作量大,效率低、无法保证铁路线路的维修质量等。With the continuous high-speed development of my country's railways and the continuous application of the rail transit industry, it is required to use a large number of large-scale and highly automated mechanical equipment in the construction and maintenance of modern railways. However, in some maintenance operations, such as the oiling of rail bolt fasteners, the detection of missing rail bolt fasteners, etc., it is still in the manual stage, the workload is large, the efficiency is low, and the maintenance quality of railway lines cannot be guaranteed.
发明内容SUMMARY OF THE INVENTION
本发明实施例提供了一种可检测铁轨螺栓扣件的涂油机及其工作方法旨在解决现有技术中在对铁轨螺栓扣件的涂油和检测操作中,还停留在人工阶段的问题。The embodiments of the present invention provide an oiling machine capable of detecting rail bolt fasteners and a working method thereof, aiming to solve the problem that in the prior art, the operation of oiling and detecting rail bolt fasteners still remains in the manual stage .
鉴于上述问题,本发明提出的技术方案是:In view of the above problems, the technical scheme proposed by the present invention is:
一种可检测铁轨螺栓扣件的涂油机,包括:An oiler capable of detecting rail bolt fasteners, comprising:
储油装置,所述储油装置用于存储润滑脂;an oil storage device for storing grease;
喷油装置,所述喷油装置用于将所述储油装置内部的润滑脂均匀喷涂于铁轨螺栓扣件的表面;an oil injection device, which is used for evenly spraying the grease inside the oil storage device on the surface of the rail bolt fastener;
检测装置,检测装置用于检测铁轨螺栓扣件是否缺失并记录缺失铁轨螺栓扣件缺失的位置;Detection device, the detection device is used to detect whether the rail bolt fastener is missing and record the missing position of the missing rail bolt fastener;
安装装置,所述安装装置用于安装所述储油装置、所述喷油装置和所述检测装置;an installation device, the installation device is used for installing the oil storage device, the oil injection device and the detection device;
驱动装置,所述驱动装置用于提供动力带动所述安装装置在铁轨上移动;a driving device, which is used for providing power to drive the mounting device to move on the rail;
控制装置,所述控制装置用于控制所述储油装置、所述喷油装置、所述检测装置和所述驱动装置的启停。A control device, which is used to control the start and stop of the oil storage device, the fuel injection device, the detection device and the drive device.
作为本发明的一种优选技术方案,所述储油装置包括搅拌组件、超声震动组件和加热组件。As a preferred technical solution of the present invention, the oil storage device includes a stirring component, an ultrasonic vibration component and a heating component.
作为本发明的一种优选技术方案,所述搅拌组件用于搅拌所述储油装置内部存储的润滑脂,所述超声震动组用于防止所述储油装置内部存储的润滑脂结块,所述加热组件用于加热所述储油装置内部存储的润滑脂。As a preferred technical solution of the present invention, the stirring component is used for stirring the grease stored in the oil storage device, and the ultrasonic vibration group is used to prevent the grease stored in the oil storage device from agglomerating. The heating assembly is used for heating the grease stored in the oil storage device.
作为本发明的一种优选技术方案,所述喷油装置包括防堵塞组件。As a preferred technical solution of the present invention, the fuel injection device includes an anti-clogging component.
作为本发明的一种优选技术方案,所述防堵塞组件用于防止输油管堵塞。As a preferred technical solution of the present invention, the anti-clogging component is used to prevent the oil pipeline from being blocked.
作为本发明的一种优选技术方案,所述检测装置包括扫描装置和定位装置。As a preferred technical solution of the present invention, the detection device includes a scanning device and a positioning device.
作为本发明的一种优选技术方案,所述扫描装置用于检测铁轨螺栓扣件是否缺失,所述定位装置用于记录铁轨螺栓扣件缺失的位置。As a preferred technical solution of the present invention, the scanning device is used to detect whether the rail bolt fastener is missing, and the positioning device is used to record the missing position of the rail bolt fastener.
作为本发明的一种优选技术方案,所述安装装置的表面一侧设置有工具箱、扶手和感应装置。As a preferred technical solution of the present invention, a tool box, a handrail and an induction device are provided on one side of the surface of the installation device.
作为本发明的一种优选技术方案,所述座椅为内部中空结构,所述储油装置的顶面一侧设置有坐垫。As a preferred technical solution of the present invention, the seat is an internal hollow structure, and a seat cushion is provided on one side of the top surface of the oil storage device.
一种可检测铁轨螺栓扣件的涂油机的工作方法,包括以下步骤:A working method of an oiler capable of detecting rail bolt fasteners, comprising the following steps:
A、准备润滑脂,将润滑脂加入储油装置内部,根据润滑脂的状态选择对润滑脂进行加热或/和搅拌或/和超声震动操作;A. Prepare the grease, add the grease into the oil storage device, and choose to heat or/and stir or/and ultrasonically vibrate the grease according to the state of the grease;
B、准备对铁轨螺栓扣件进行喷油,由驱动装置提供动力带动安装装置在铁轨上移动,喷油装置检测铁轨螺栓扣件的位置并将润滑脂均匀喷涂于铁轨螺栓扣件的表面;B. Prepare to spray oil on the rail bolt fasteners. The driving device provides power to drive the installation device to move on the rail. The oil injection device detects the position of the rail bolt fasteners and sprays grease evenly on the surface of the rail bolt fasteners;
C、检测铁轨螺栓扣件是否缺失,安装装置在铁轨上移动的过程中,检测装置对铁轨螺栓扣件进行扫描,检测装置将扫描出来的图像信息传至控制装置,控制装置判断铁轨螺栓扣件是否缺失,当铁轨螺栓扣件缺失时,控制装置将铁轨螺栓扣件缺失信号传递至定位装置,由定位装置对铁轨螺栓扣件缺失的位置点进行记录;C. Detect whether the rail bolt fasteners are missing. During the process of the installation device moving on the rail, the detection device scans the rail bolt fasteners, and the detection device transmits the scanned image information to the control device, and the control device judges the rail bolt fasteners Whether it is missing or not, when the rail bolt fastener is missing, the control device transmits the rail bolt fastener missing signal to the positioning device, and the positioning device records the missing position point of the rail bolt fastener;
D、维护操作完成,控制装置控制喷油装置、检测装置和驱动装置停止工作。D. After the maintenance operation is completed, the control device controls the fuel injection device, the detection device and the drive device to stop working.
相对于现有技术而言,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明在对铁轨螺栓扣件进行喷油操作时,由第一距离传感器监测距离铁轨螺栓扣件的距离,当第一距离传感器监测距离铁轨螺栓扣件的距离在预设范围内时,控制器控制第一增压泵启动,同时开启电磁阀,第一增压泵将储油箱内部的润滑脂进行增压后泵入雾化器内部,雾化器将润滑脂进行雾化后通过第一喷嘴和第二喷嘴均匀喷涂于铁轨螺栓扣件表面,实现自动涂油,提高对铁轨螺栓扣件的维护效率,减轻维修工人的劳动强度等。1. The present invention monitors the distance from the rail bolt fastener by the first distance sensor when the fuel injection operation is performed on the rail bolt fastener. When the first distance sensor monitors the distance from the rail bolt fastener within the preset range, The controller controls the first booster pump to start, and opens the solenoid valve at the same time. The first booster pump pressurizes the grease inside the oil storage tank and then pumps it into the atomizer. The atomizer atomizes the grease and passes through the first booster pump. The first nozzle and the second nozzle are evenly sprayed on the surface of the rail bolt fastener to realize automatic oiling, improve the maintenance efficiency of the rail bolt fastener, and reduce the labor intensity of maintenance workers.
2、本发明设计的万向管靠近第一喷嘴和第二喷嘴的一端均设置有电磁阀,当控制器控制第一增压泵和雾化器停止工作时,闭合电磁阀,电磁阀可避免万向管内部未喷出的润滑脂会滴落在铁轨上,造成润滑脂浪费。2. One end of the universal pipe designed by the present invention near the first nozzle and the second nozzle is provided with a solenoid valve. When the controller controls the first booster pump and the atomizer to stop working, the solenoid valve is closed, and the solenoid valve can avoid Unsprayed grease inside the gimbal will drip onto the rails, causing grease waste.
3、本发明第一喷嘴和第二喷嘴均与万向支管可拆卸连接,利用万向支管可调节角度的特性调节第一喷嘴和第二喷嘴的角度,使第一喷嘴和第二喷嘴的喷射角度可以覆盖整个铁轨螺栓扣件,实现均匀喷涂的技术效果。3. The first nozzle and the second nozzle of the present invention are both detachably connected to the universal branch pipe, and the angle of the first nozzle and the second nozzle is adjusted by using the adjustable angle characteristic of the universal branch pipe, so that the spraying of the first nozzle and the second nozzle can be achieved. The angle can cover the entire rail bolt fastener to achieve the technical effect of uniform spraying.
4、本发明可在对铁轨螺栓扣件进行涂油的同时还可检测铁轨螺栓扣件是否缺失,当检测到铁轨螺栓扣件缺失时可定位缺失的位置,方便维修工人精准检修,提高维修工人的维修效率,减小维修工人的劳动强度。4. The present invention can detect whether the rail bolt fastener is missing while oiling the rail bolt fastener. When the rail bolt fastener is detected to be missing, the missing position can be located, which is convenient for maintenance workers to perform accurate maintenance and improve maintenance workers. Improve the maintenance efficiency and reduce the labor intensity of maintenance workers.
5、本发明设计的储油装置的顶面一侧设置有坐垫,操作者在使用本装置时,可以坐在坐垫上监控本装置的运行,无需操作者一边行走一边监守本装置的运行,安装装置的一侧设置有第二距离传感器,第二距离传感器用于监测操作者与本装置的距离,当操作者距离本装置的距离大于预设范围时,第二距离传感器将信号传递至控制装置,控制装置控制储油装置、所述喷油装置、所述检测装置和所述驱动装置停止工作,避免在无人监守的情况下,本装置自动运行造成不必要的损坏。5. A cushion is arranged on the top side of the oil storage device designed by the present invention. When the operator uses the device, he can sit on the cushion to monitor the operation of the device without the need for the operator to monitor the operation of the device while walking. A second distance sensor is arranged on one side of the device, and the second distance sensor is used to monitor the distance between the operator and the device. When the distance between the operator and the device is greater than the preset range, the second distance sensor transmits a signal to the control device , the control device controls the oil storage device, the fuel injection device, the detection device and the driving device to stop working, so as to avoid unnecessary damage caused by the automatic operation of the device in the case of unattended operation.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征和优点能够更明显易懂,以下特举本发明的具体实施方式。The above description is only an overview of the technical solutions of the present invention, in order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the content of the description, and in order to make the above and other objects, features and advantages of the present invention more obvious and easy to understand , the following specific embodiments of the present invention are given.
附图说明Description of drawings
图1为本发明实施例公开的一种可检测铁轨螺栓扣件的涂油机;Fig. 1 is a kind of oiler that can detect rail bolt fasteners disclosed in an embodiment of the present invention;
图2为本发明实施例公开的一种可检测铁轨螺栓扣件的涂油机的仰视图;2 is a bottom view of a lubricator capable of detecting rail bolt fasteners disclosed in an embodiment of the present invention;
图3为本发明实施例公开的一种可检测铁轨螺栓扣件的涂油机的通信框图;3 is a communication block diagram of a lubricator capable of detecting rail bolt fasteners disclosed in an embodiment of the present invention;
图4为本发明实施例公开的一种可检测铁轨螺栓扣件的涂油机的工作方法的流程框图。FIG. 4 is a flow chart of a working method of a lubricator capable of detecting rail bolt fasteners disclosed in an embodiment of the present invention.
附图说明:图中,1-储油装置;101-储油箱;2-喷油装置;201-第一喷油管;202-第一增压泵;203-第二喷油管;204-雾化器;205-万向管;206-第一喷嘴;207-第二喷嘴;208-储料桶;209-第一管道;2010-第二增压泵;2011- 第二管道;3-检测装置;4-安装装置;401-安装体;402-感应装置;403-工具箱;404-扶手;405-坐垫;5-驱动装置;501-第一电机;502-链条;503-转动轴;504-第一转动轮;505-第二转动轮;6-控制装置。Description of drawings: In the figure, 1-oil storage device; 101-fuel storage tank; 2-fuel injection device; 201-first fuel injection pipe; 202-first booster pump; 203-second fuel injection pipe; 204- Atomizer; 205-Universal Tube; 206-First Nozzle; 207-Second Nozzle; 208-Storage Tank; 209-First Pipeline; 2010-Second Booster Pump; 2011-Second Pipeline; 3- 401-installation body; 402-induction device; 403-tool box; 404-armrest; 405-seat cushion; 5-drive device; 501-first motor; 502-chain; 503-rotating shaft ; 504 - the first turning wheel; 505 - the second turning wheel; 6 - the control device.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
实施例1:Example 1:
如图1-3所示,一种可检测铁轨螺栓扣件的涂油机,包括,As shown in Figure 1-3, an oiler that can detect rail bolt fasteners includes,
储油装置1,储油装置1用于存储润滑脂;An
喷油装置2,喷油装置2用于将储油装置1内部的润滑脂均匀喷涂于铁轨螺栓扣件的表面;The
检测装置3,检测装置3用于检测铁轨螺栓扣件是否缺失并记录缺失铁轨螺栓扣件缺失的位置;Detection device 3, the detection device 3 is used to detect whether the rail bolt fastener is missing and record the missing position of the missing rail bolt fastener;
安装装置4,安装装置4用于安装储油装置1、喷油装置2和检测装置3;The
驱动装置5,驱动装置5用于提供动力带动安装装置4在铁轨上移动;A driving
控制装置6,控制装置6用于控制储油装置1、喷油装置2、检测装置3和驱动装置5的启停。The control device 6 is used to control the start and stop of the
具体的,如图1-2所示,储油装置1包括储油箱101,储油箱101位于安装装置4的表面一侧,储油箱101的顶面一侧设置有进油口。Specifically, as shown in FIGS. 1-2 , the
进一步的,如图2所示,喷油装置2包括第一喷油管201,第一喷油管201 的一端与储油箱101的内部连通,第一喷油管201的另一端与第一增压泵202 的进液端连通,第一增压泵202的排液管与第二喷油管203的一端连通,第二喷油管203的另一端与雾化器204的进液端连通,雾化器204的排液端与万向管205的一端连通,万向管205的另一端有两个万向支管,两个万向支管分别位于安装装置4的左右两侧,两个万向支管均连通有第一喷嘴206和第二喷嘴 207,第一喷嘴206和第二喷嘴207均与万向支管可拆卸连接,采用万向管205 与第一喷嘴206和第二喷嘴207连通,便于调节第一喷嘴206和第二喷嘴207 的喷油角度,使得从第一喷嘴206和第二喷嘴207喷出的润滑脂可均匀覆盖铁轨螺栓扣件的表面,在万向管205靠近第一喷嘴206和第二喷嘴207的一端均设置有电磁阀,由控制装置6控制电磁阀的开合,电磁阀的作用在于:当控制装置6控制喷油装置2停止工作时,万向管205内部未来得及喷出的润滑脂会滴落在铁轨上,造成润滑脂的浪费,当控制装置6控制喷油装置2停止工作时,控制装置6控制电磁阀闭合,万向管205内部未来得及喷出的润滑脂无法通过,避免润滑脂滴落在铁轨上,造成浪费。Further, as shown in FIG. 2, the
进一步的,如图2所示,由于第一喷嘴206和第二喷嘴207的喷向角度不同,所以在第一喷嘴206和第二喷嘴207的一侧均设置有第一距离传感器,在本实施例中,共两个第一喷嘴206、两个第二喷嘴207、四个第一距离传感器和四个电磁阀一一对应,分别控制,实现精准喷涂,减少浪费润滑脂的技术效果。Further, as shown in FIG. 2, since the spraying angles of the
进一步的,检测装置3包括扫描装置和定位装置,在本实施例中,扫描装置为三维扫描仪,定位装置采用GPS定位装置,扫描装置用于检测铁轨螺栓扣件是否缺失,定位装置用于记录铁轨螺栓扣件缺失的位置。Further, the detection device 3 includes a scanning device and a positioning device. In this embodiment, the scanning device is a three-dimensional scanner, and the positioning device adopts a GPS positioning device. The scanning device is used to detect whether the rail bolt fasteners are missing, and the positioning device is used to record. Where rail bolt fasteners are missing.
进一步的,如图2所示,安装装置4包括安装体401,安装体401为盒体结构,安装体401底部为开口结构,喷油装置2、检测装置3和驱动装置5均设置于安装体401的底部。Further, as shown in FIG. 2, the
进一步的,如图2所示,驱动装置5包括第一电机501,第一电机501安装于安装体401的底部,第一电机501的输出轴与主动轮连接,主动轮通过链条 502与从动轮连接,转动轴503从从动轮的轴心穿过,转动轴503与安装体401 底部转动连接,转动轴503的两端均连接有第一转动轮504,安装体401底部远离第一转动轮504的一侧转动连接有第二转动轮505。Further, as shown in FIG. 2 , the driving
进一步的,如图3所示,控制装置6为控制器,扫描装置的信号输出端、第一距离传感器的信号输出端与控制器的信号接收端通信连接,控制器的信号输出端与GPS定位装置的信号接收端、第一电机501的信号接收端、第一增压泵202的信号接收端、雾化器204的信号接收端和电磁阀的信号接收端通信连接。Further, as shown in FIG. 3 , the control device 6 is a controller, the signal output end of the scanning device and the signal output end of the first distance sensor are connected in communication with the signal receiving end of the controller, and the signal output end of the controller is connected with GPS positioning. The signal receiving end of the device, the signal receiving end of the
在本实施例中,储油装置1包括搅拌组件、超声震动组件和加热组件。In this embodiment, the
具体的,如图2所示,储油箱101的顶部一侧设置有搅拌组件,搅拌组件包括第二电机,第二电机的输出轴与连接杆的一端连接,连接杆的另一端贯穿储油箱101并延伸至储油箱101的内部,连接杆延伸至储油箱101内部的一端与搅拌棒连接,储油箱101的底部一侧设置有超声震动器,超声振动器与现有技术中的超声振动器无实质性区别,加热组件包括加热丝,加热丝的表面设置有绝缘罩,加热组件设置于储油箱101的内侧底部。Specifically, as shown in FIG. 2 , a stirring assembly is provided on the top side of the
在本实施例中,搅拌组件用于搅拌储油装置1内部存储的润滑脂,超声震动组用于防止储油装置1内部存储的润滑脂结块,加热组件用于加热储油装置1 内部存储的润滑脂。In this embodiment, the stirring assembly is used to stir the grease stored in the
具体的,可根据季节天气等实际情况选择对储油装置1内部存储的润滑脂进行加热和/或超声震动和/或搅拌操作,在实际操作中,润滑脂可采用一种润滑脂也可采用多种润滑脂混合而成,当需要多种润滑脂混合均匀时,可启动第二电机,由第二电机提供动力带动搅拌棒旋转,高速旋转的搅拌棒可使润滑脂混合均匀。Specifically, the grease stored in the
进一步的,如图3所示,第二电机的信号接收端与控制器的信号输出端通信连接,控制器设置于安装体401底部。Further, as shown in FIG. 3 , the signal receiving end of the second motor is connected in communication with the signal outputting end of the controller, and the controller is arranged at the bottom of the mounting
在本实施例中,喷油装置2包括防堵塞组件。In this embodiment, the
具体的,如图2所示,防堵塞组件包括储料桶208,储料桶208安装于安装体401的底部,储料桶208的一侧开设有进料口,储料桶的另一侧开设有出料口,储料桶208的出料口通过第一管道209与第二增压泵2010的进液端连接,第二增压泵2010的排液端通过第二管道2011与万向管205靠近雾化器204的一端连通,第二管道2011的一侧设置有单向阀,避免润滑脂进入第二管道2011 的内部。Specifically, as shown in FIG. 2 , the anti-clogging component includes a
进一步的,如图2所示,防堵塞组件的工作原理为:在本实施例中,储料桶208的内部存储有液态水,当残留在万向管205内部的润滑脂结块从而发生堵塞时,使第一喷嘴206和第二喷嘴207与万向支管断开连接,打开电磁阀,启动第二增压泵2010,由第二增压泵2010将储料桶208的内部的水进行增压并将增压后的高压水泵入万向管205内部,高压水对万向管205内部结块的润滑脂进行冲刷,被冲刷下来的润滑脂通过万向支管排出。Further, as shown in FIG. 2 , the working principle of the anti-clogging component is as follows: in this embodiment, liquid water is stored in the
进一步的,如图3所示,第二增压泵2010的信号接收端与控制器的信号输出端通信连接。Further, as shown in FIG. 3 , the signal receiving end of the
在本实施例中,防堵塞组件用于防止输油管堵塞。In this embodiment, the anti-clogging component is used to prevent the oil pipeline from being blocked.
进一步的,输油管包括万向管205和万向支管。Further, the oil pipeline includes a
在本实施例中,如图2所示,安装装置4的表面一侧设置有工具箱403、扶手404和感应装置402。In this embodiment, as shown in FIG. 2 , a
具体的,如图3所示,感应装置402为第二距离传感器,第二距离传感器的信号输出端与控制器的信号接收端通信连接,第二距离传感器用于监测操作者距离本装置的距离,当操作者距离本装置的距离大于预设范围时,第二距离传感器将信号传递至控制装置6,控制装置6控制储油装置1、喷油装置2、检测装置3和驱动装置5停止工作,避免在无人监守的情况下本装置自动运行造成不必要的损坏。Specifically, as shown in FIG. 3 , the
进一步的,如图1所示,工具箱403为内部中空结构,工具箱403位于安装装置4的表面一侧,工具箱403的顶部设置有顶盖,顶盖的一侧与工具箱403 铰接,顶盖的另一侧与工具箱403通过锁具连接,工具箱403用于放置铁路维护工具,顶盖用于开合工具箱403,便于取拿铁路维护工具,锁具用于防止工具箱403内的铁路维护工具遗失。Further, as shown in FIG. 1, the
进一步的,如图1、图3所示,扶手404设置于储油箱101的正前方,储油箱101的顶部粘接有坐垫405,操作者在使用本装置时,可以坐在坐垫405上监控本装置的运行,无需操作者一边行走一边监守本装置的运行,安装体401的表面一侧设置有功能按钮,功能按钮的信号输出端与控制器的信号接收端通信连接。Further, as shown in FIG. 1 and FIG. 3 , the
实施例2:Example 2:
如图4所示:一种可检测铁轨螺栓扣件的涂油机的工作方法,包括以下步骤:As shown in Figure 4: A working method of an oiler that can detect rail bolt fasteners, including the following steps:
A、准备润滑脂,将润滑脂加入储油装置1内部,根据润滑脂的状态选择对润滑脂进行加热或/和搅拌或/和超声震动操作;A. Prepare the grease, add the grease into the
进一步的,可根据季节天气等实际情况选择对储油装置1内部存储的润滑脂进行加热和/或超声震动和/或搅拌操作,搅拌组件用于搅拌储油装置1内部存储的润滑脂,超声震动组用于防止储油装置1内部存储的润滑脂结块,加热组件用于加热储油装置1内部存储的润滑脂,在实际操作中,润滑脂可采用一种润滑脂也可采用多种润滑脂混合而成,当需要多种润滑脂混合均匀时,可启动第二电机,由第二电机提供动力带动搅拌棒旋转,高速旋转的搅拌棒可使润滑脂混合均匀;Further, heating and/or ultrasonic vibration and/or stirring operations can be selected to perform heating and/or ultrasonic vibration and/or stirring operations on the grease stored in the
B、准备对铁轨螺栓扣件进行喷油,由驱动装置5提供动力带动安装装置4 在铁轨上移动,喷油装置2检测铁轨螺栓扣件的位置并将润滑脂均匀喷涂于铁轨螺栓扣件的表面;B. Prepare to spray oil on the rail bolt fasteners. The driving
进一步的,由第一电机501提供动力带动主动轮旋转,主动轮通过链条502 带动从动轮旋转,从动轮带动转动轴503旋转,转动轴503带动第一转动轮504 运动,第一转动轮504带动第二转动轮505转动,第一转动轮504和第二转动轮505转动带动装置整体在铁轨上前进或者后退;Further, the
进一步的,在本装置运行之前,调节第一喷嘴206和第二喷嘴207的角度,使第一喷嘴206和第二喷嘴207的喷射角度可以覆盖整个铁轨螺栓扣件,在本装置运动过程中,由第一距离传感器监测距离铁轨螺栓扣件的距离,当第一距离传感器监测距离铁轨螺栓扣件的距离在预设范围内时,控制器控制第一增压泵202启动,同时开启电磁阀,第一增压泵202将储油箱101内部的润滑脂进行增压后泵入雾化器204内部,雾化器204将润滑脂进行雾化后通过第一喷嘴 206和第二喷嘴207均匀喷涂于铁轨螺栓扣件表面,当第一距离传感器监测距离铁轨螺栓扣件的距离超出预设范围时,第一距离传感器将信号传至控制器,控制器控制第一增压泵202、雾化器204停止工作,闭合电磁阀,避免万向管205 内部未喷出的润滑脂会滴落在铁轨上,造成润滑脂浪费;Further, before the device runs, adjust the angles of the
C、检测铁轨螺栓扣件是否缺失,安装装置4在铁轨上移动的过程中,检测装置3对铁轨螺栓扣件进行扫描,检测装置3将扫描出来的图像信息传至控制装置6,控制装置6判断铁轨螺栓扣件是否缺失,当铁轨螺栓扣件缺失时,控制装置6将铁轨螺栓扣件缺失信号传递至定位装置,由定位装置对铁轨螺栓扣件缺失的位置点进行记录;C. Detect whether the rail bolt fasteners are missing. During the process of the
进一步的,由第一距离传感器监测距离铁轨螺栓扣件的距离,当第一距离传感器监测距离铁轨螺栓扣件的距离在预设范围内时,三维扫描仪开始扫描铁轨螺栓扣件,三维扫描仪将扫描到的图像信号传递至控制装置6,控制装置6将接收到的图像信号与铁轨螺栓扣件的原始图片进行比对,当扫描到的图像信号与铁轨螺栓扣件的原始图片不一致时,则判定为铁轨螺栓扣件缺失,控制装置6 将铁轨螺栓扣件缺失信号传递至GPS定位装置,GPS定位装置对铁轨螺栓扣件缺失的位置点进行标记,当扫描到的图像信号与铁轨螺栓扣件的原始图片一致时,则判定铁轨螺栓扣件不缺失,此时GPS定位装置则不标记位置点。Further, the distance from the rail bolt fastener is monitored by the first distance sensor, and when the distance from the rail bolt fastener monitored by the first distance sensor is within a preset range, the three-dimensional scanner starts to scan the rail bolt fastener, and the three-dimensional scanner starts to scan the rail bolt fastener. The scanned image signal is transmitted to the control device 6, and the control device 6 compares the received image signal with the original picture of the rail bolt fastener. When the scanned image signal is inconsistent with the original picture of the rail bolt fastener, Then it is determined that the rail bolt fastener is missing, the control device 6 transmits the rail bolt fastener missing signal to the GPS positioning device, and the GPS positioning device marks the missing position point of the rail bolt fastener. When the original pictures of the parts are consistent, it is determined that the rail bolt fasteners are not missing, and the GPS positioning device does not mark the position point at this time.
D、维护操作完成,控制装置6控制喷油装置2、检测装置3和驱动装置5 停止工作。D. After the maintenance operation is completed, the control device 6 controls the
需要说明的是,三维扫描仪、功能按钮、第一距离传感器、第二距离传感器、第一电机501、控制器、第二电机、电磁阀、GPS定位装置、第一增压泵202、第二增压泵2010和雾化器204具体的型号规格需要根据该装置的实际规格等进行选型确定,具体选型计算方法采用本领域现有技术,故不再详细赘述。It should be noted that the three-dimensional scanner, the function button, the first distance sensor, the second distance sensor, the
三维扫描仪、功能按钮、第一距离传感器、第二距离传感器、第一电机501、控制器、第二电机、电磁阀、GPS定位装置、第一增压泵202、第二增压泵2010 和雾化器204的供电及其原理对本领域技术人员来说是清楚的,在此不予详细说明。Three-dimensional scanner, function button, first distance sensor, second distance sensor,
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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Application publication date: 20220708 |
