Automatic checking and calibrating system and method for online chemical instrument
Technical Field
The invention belongs to the technical field of monitoring of water vapor quality of a power plant, and relates to an on-line automatic testing and calibrating system and method for a chemical instrument.
Background
The steam quality of the power plant is effectively controlled by continuously and accurately monitoring the steam quality by means of the online chemical instrument, the technical key of preventing thermal equipment from being corroded, scaled and salted is realized, and the important influence on the safety production, energy conservation and consumption reduction of the power plant is realized. In order to ensure the accuracy and reliability of the measurement of the on-line chemical instrument, the calibration needs to be checked regularly.
The measurement error of the on-line chemical instrument is mainly caused by the influence of pure water factors and on-line factors, which only appear during the on-line measurement of the instrument, when a sensor (or an electrode) of the instrument is taken out of a measurement flow cell and placed in a standard solution for off-line inspection or calibration, because the influence of the pure water factors and the on-line factors is removed, the accurate on-line chemical instrument for off-line inspection by the standard solution cannot ensure the accuracy during the on-line measurement. Therefore, the current on-line chemical instrument inspection and calibration mainly has the following problems:
1) the meter is sent to a measurement yard for testing. After the electrode is detached by a measuring hospital, a standard solution is used for testing, or a standard measuring instrument is used for testing a transmitter (a secondary instrument), and the testing method cannot ensure accurate online measurement after the testing is qualified.
2) The off-line test was performed using standard solutions. The measurement accuracy of the online chemical instrument is tested by adopting the standard solution offline, and the online chemical instrument which is inaccurate under the actual measurement condition cannot be found due to the fact that the test condition is inconsistent with the actual measurement condition and the influence of pure water factors and online factors is eliminated. That is, the standard solution is used to test the accurate on-line chemical instrument, and the actual on-line measurement is not necessarily accurate.
3) And (5) carrying out online comparison and inspection by adopting standard inspection device equipment. Although the method can meet the requirement that the online chemical instrument inspection must be carried out, the inspection operation needs to be carried out manually and periodically, the automation cannot be realized, about fifty online chemical instruments exist in one unit, and the manual inspection workload is very large. More importantly, when the standard inspection device is used for online comparison inspection, the inspection result has uncertainty errors due to the limitation of the technical level and the operation proficiency of field maintenance personnel.
In summary, various standards require online inspection and calibration of an online chemical instrument, and at present, there is no online chemical instrument automatic inspection and calibration method and system suitable for field use, high accuracy and reliability, and no need of manual intervention, and the problem needs to be solved urgently.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an on-line chemical instrument automatic checking and calibrating system and method, which can accurately and reliably carry out on-line checking and calibrating on-line chemical instruments.
In order to achieve the aim, the automatic detection and calibration system for the online chemical instrument comprises a water inlet pipeline, a standard solution input pipeline, a three-way electromagnetic valve, a detected online chemical instrument sensor, a detected online chemical instrument transmitter, a control system, a standard meter and an electromagnetic valve;
the outlet of the water inlet pipeline is divided into two paths, wherein one path is communicated with a first opening of the three-way electromagnetic valve, the other path is communicated with the standard meter through the electromagnetic valve, the standard solution input pipeline is communicated with a second opening of the three-way electromagnetic valve, a third opening of the three-way electromagnetic valve is communicated with the inlet of the detected on-line chemical instrument sensor, the detected on-line chemical instrument sensor is connected with the detected on-line chemical instrument transmitter, and the control system is connected with the detected on-line chemical instrument transmitter, the standard meter, the three-way electromagnetic valve and the electromagnetic valve.
The detected on-line chemical instrument sensor is a conductivity meter sensor, a hydrogen conductivity meter sensor, a pH meter sensor, a dissolved oxygen meter sensor, a sodium meter sensor, a silicon meter sensor, a TOC meter sensor, a TOCi meter sensor, an iron meter sensor, a phosphorus meter sensor, a chlorine meter sensor, an ORP meter sensor, a hydrazine meter sensor, a densimeter sensor, a turbidity meter sensor or an SDI meter sensor.
The detected on-line chemical meter transmitter is a conductivity meter transmitter, a hydrogen conductivity meter transmitter, a pH meter transmitter, a dissolved oxygen meter transmitter, a sodium meter transmitter, a silicon meter transmitter, a TOC meter transmitter, a TOCi meter transmitter, an iron meter transmitter, a phosphorus meter transmitter, a chlorine meter transmitter, an ORP meter transmitter, an hydrazine meter transmitter, a densimeter transmitter, a turbidity meter transmitter or an SDI meter transmitter.
Under the normal measurement state, the control system controls the conduction between the first opening and the third opening of the three-way electromagnetic valve, the disconnection between the second opening and the third opening, the electromagnetic valve is closed, water output by the water inlet pipeline enters the detected on-line chemical instrument sensor through the three-way electromagnetic valve, and the detected on-line chemical instrument transmitter displays measurement data.
The automatic inspection method of the online chemical instrument comprises the following steps:
the control system controls the three-way electromagnetic valve to be communicated between the first opening and the third opening, the second opening and the third opening are disconnected, the water output by the water inlet pipeline is divided into two paths, one path enters the detected on-line chemical instrument sensor, the other path enters the standard meter, the detected on-line chemical instrument transmitter and the standard meter display the measured values, the control system respectively reads the measured values of the detected on-line chemical instrument transmitter and the standard meter, and the error calculation of the detected on-line chemical instrument is carried out according to the measured values of the detected on-line chemical instrument transmitter and the standard meter, so that the detection of the detected on-line chemical instrument is completed.
The automatic inspection method of the online chemical instrument comprises the following steps:
the control system controls the conduction between the second opening and the third opening in the three-way electromagnetic valve, the disconnection between the first opening and the third opening, the electromagnetic valve is closed, the standard solution enters the detected on-line chemical instrument sensor through the three-way electromagnetic valve, the detected on-line chemical instrument transmitter displays the measured value, the control system reads the measured value of the detected on-line chemical instrument transmitter, the error calculation of the detected on-line chemical instrument is carried out by using the parameter value of the standard solution and the measured value of the detected on-line chemical instrument transmitter, and the detection of the detected on-line chemical instrument is completed.
The automatic calibration method of the online chemical instrument comprises the following steps:
the control system controls the three-way electromagnetic valve to be communicated between the first opening and the third opening, the second opening and the third opening are closed, the electromagnetic valve is opened, water output by the water inlet pipeline is divided into two paths, one path of water enters the detected on-line chemical instrument sensor through the three-way electromagnetic valve, the other path of water enters the standard meter through the electromagnetic valve, the detected on-line chemical instrument transmitter and the standard meter carry out measurement data display, the control system respectively reads the measured values of the detected on-line chemical instrument transmitter and the standard meter, the measured value of the detected on-line chemical instrument transmitter is automatically calibrated to be the measured value of the standard meter, and calibration of the detected on-line chemical instrument is completed.
The automatic calibration method of the online chemical instrument comprises the following steps:
and the control system controls the conduction between the second opening and the third opening in the three-way electromagnetic valve, the disconnection between the first opening and the third opening, the electromagnetic valve is closed, the standard solution enters the detected online chemical instrument sensor through the three-way electromagnetic valve, the detected online chemical instrument transmitter displays the measured data, the control system reads the measured value of the detected online chemical instrument transmitter, the measured value of the detected online chemical instrument transmitter is automatically calibrated to the corresponding parameter value of the standard solution, and the calibration of the detected online chemical instrument is completed.
The invention has the following beneficial effects:
the system and the method for automatically checking and calibrating the on-line chemical instrument realize the switching of the standard solution and the inlet water by utilizing the three-way electromagnetic valve during the specific operation, meanwhile, the standard solution or the standard meter is used for checking and calibrating the detected online chemical instrument, the problems and the defects of the existing methods of checking in a measuring institute, checking the standard solution offline, performing online comparison and checking by adopting standard checking equipment and the like are solved, the automatic online checking and calibrating of the detected online chemical instrument can be realized completely according to the standard requirements, the method is more suitable for field use, does not need manual intervention, and has the advantages of automation, intellectualization and the like, the measurement accuracy of the online chemical instrument is greatly improved, the water quality supervision is ensured to be accurate and effective, the running cost of a power plant is greatly reduced, and a new method and a new thought are provided for the construction of an intelligent power station for accurately monitoring the water vapor quality.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Wherein, 1 is a three-way electromagnetic valve, 2 is a sensor of a detected online chemical instrument, 3 is a transmitter of the detected online chemical instrument, 4 is an electromagnetic valve, 5 is a standard meter, and 6 is a control system.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments, and are not intended to limit the scope of the present disclosure. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
There is shown in the drawings a schematic block diagram of a disclosed embodiment in accordance with the invention. The figures are not drawn to scale, wherein certain details are exaggerated and possibly omitted for clarity of presentation. The shapes of the various regions, layers and their relative sizes, positional relationships are shown in the drawings as examples only, and in practice deviations due to manufacturing tolerances or technical limitations are possible, and a person skilled in the art may additionally design regions/layers with different shapes, sizes, relative positions, according to the actual needs.
Referring to fig. 1, the method and system for automatically checking and calibrating an online chemical meter according to the present invention includes a three-way solenoid valve 1, a sensor 2 of the checked online chemical meter, a transmitter 3 of the checked online chemical meter, a control system 6, a standard meter 5, and a solenoid valve 4;
the outlet of the water inlet pipeline is divided into two paths, wherein one path is communicated with a first opening of the three-way electromagnetic valve 1, the other path is communicated with a standard meter 5 through an electromagnetic valve 4, the standard solution input pipeline is communicated with a second opening of the three-way electromagnetic valve 1, a third opening of the three-way electromagnetic valve 1 is communicated with the inlet of the detected online chemical instrument sensor 2, the detected online chemical instrument sensor 2 is connected with the detected online chemical instrument transmitter 3, and the control system 6 is connected with the detected online chemical instrument transmitter 3, the standard meter 5, the three-way electromagnetic valve 1 and the electromagnetic valve 4.
The detected on-line chemical instrument sensor 2 is a conductivity meter sensor, a hydrogen conductivity meter sensor, a pH meter sensor, a dissolved oxygen meter sensor, a sodium meter sensor, a silicon meter sensor, a TOC meter sensor, a TOCi meter sensor, an iron meter sensor, a phosphorus meter sensor, a chlorine meter sensor, an ORP meter sensor, a hydrazine meter sensor, a densimeter sensor, a turbidity meter sensor or an SDI meter sensor.
The detected on-line chemical meter transmitter 3 is a conductivity meter transmitter, a hydrogen conductivity meter transmitter, a pH meter transmitter, a dissolved oxygen meter transmitter, a sodium meter transmitter, a silicon meter transmitter, a TOC meter transmitter, a TOCi meter transmitter, an iron meter transmitter, a phosphorus meter transmitter, a chlorine meter transmitter, an ORP meter transmitter, an hydrazine meter transmitter, a densimeter transmitter, a turbidity meter transmitter or an SDI meter transmitter.
Under the normal measurement state, the control system 6 controls the three-way electromagnetic valve 1 to open between the first opening and the third opening, the second opening and the third opening to close, the electromagnetic valve 4 is closed, water output by the water inlet pipeline enters the detected on-line chemical instrument sensor 2 through the three-way electromagnetic valve 1, and the detected on-line chemical instrument transmitter 3 displays the measurement data.
The automatic inspection is divided into two modes, namely a standard table comparison inspection method and a standard solution comparison inspection method.
The specific process of the standard table comparison test method is as follows: in a test state, the control system 6 controls the three-way electromagnetic valve 1 to be communicated between the first opening and the third opening, the second opening and the third opening are disconnected, the water output by the water inlet pipeline is divided into two paths, one path of water enters the tested on-line chemical instrument sensor 2, the other path of water enters the standard meter 5, the tested on-line chemical instrument transmitter 3 and the standard meter 5 display the measured values, the control system 6 respectively reads the measured values of the tested on-line chemical instrument transmitter 3 and the standard meter 5, and error calculation of the tested on-line chemical instrument is carried out according to the measured values of the tested on-line chemical instrument transmitter 3 and the standard meter 5, so that the test of the tested on-line chemical instrument is completed.
The specific process of the standard solution comparison test method is as follows: in a test state, the control system 6 controls the conduction between the second opening and the third opening in the three-way electromagnetic valve 1, the disconnection between the first opening and the third opening, the electromagnetic valve 4 is closed, the standard solution enters the tested online chemical instrument sensor 2 through the three-way electromagnetic valve 1, the tested online chemical instrument transmitter 3 displays the measured value, the control system 6 reads the measured value of the tested online chemical instrument transmitter 3, and error calculation of the tested online chemical instrument is carried out by using the parameter value of the standard solution and the measured value of the tested online chemical instrument transmitter 3, so that the test of the tested online chemical instrument is completed.
The automatic calibration is divided into two modes, namely a standard table 5 calibration method and a standard solution calibration method;
standard table 5 the specific procedure of the calibration method is: in a calibration state, the control system 6 controls the three-way electromagnetic valve 1 to be communicated between the first opening and the third opening, the second opening and the third opening are closed, the electromagnetic valve 4 is opened, the water output by the water inlet pipeline is divided into two paths, one path of the water enters the detected online chemical instrument sensor 2 through the three-way electromagnetic valve 1, the other path of the water enters the standard meter 5 through the electromagnetic valve 4, the detected online chemical instrument transmitter 3 and the standard meter 5 perform measurement data display, the control system 6 respectively reads the measurement values of the detected online chemical instrument transmitter 3 and the standard meter 5, the measurement value of the detected online chemical instrument transmitter 3 is automatically calibrated to be the measurement value of the standard meter 5, and the calibration of the detected online chemical instrument is completed.
The specific process of the standard solution calibration method is as follows: in a calibration state, the control system 6 controls the conduction between the second opening and the third opening in the three-way electromagnetic valve 1, the disconnection between the first opening and the third opening, the electromagnetic valve 4 is closed, the standard solution enters the detected online chemical instrument sensor 2 through the three-way electromagnetic valve 1, the detected online chemical instrument transmitter 3 carries out measurement data display, the control system 6 reads the measurement value of the detected online chemical instrument transmitter 3, the measurement value of the detected online chemical instrument transmitter 3 is automatically calibrated to be the corresponding parameter value of the standard solution, and the calibration of the detected online chemical instrument is completed.
The intelligent water quality monitoring system is more suitable for field use, does not need manual intervention, has the advantages of automation, intelligence and the like, greatly improves the accuracy of measurement of an online chemical instrument, ensures the accuracy and effectiveness of water quality supervision, greatly solves the operating cost of a power plant, and provides a new method and a new idea for the construction of an intelligent power station to accurately monitor the water vapor quality.