CN114683562B - Automatic film pasting equipment and automatic film pasting method - Google Patents

Automatic film pasting equipment and automatic film pasting method Download PDF

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Publication number
CN114683562B
CN114683562B CN202011587766.6A CN202011587766A CN114683562B CN 114683562 B CN114683562 B CN 114683562B CN 202011587766 A CN202011587766 A CN 202011587766A CN 114683562 B CN114683562 B CN 114683562B
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film
screen assembly
conveying
pasting
piece
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CN114683562A (en
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范炜东
李延征
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Beijing Xiaomi Mobile Software Co Ltd
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Beijing Xiaomi Mobile Software Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/54Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive between pre-assembled parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3422Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143Wipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7897Means for discharging the joined articles from the joining apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3475Displays, monitors, TV-sets, computer screens

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Multimedia (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

本公开涉及一种自动贴膜设备及自动贴膜方法。自动贴膜设备包括:物料上料机构,用于接收屏幕组件;贴膜机构,用于将膜料贴覆于所述屏幕组件;物料下料机构,用于传送已贴膜的所述屏幕组件;传送机构,用于将所述屏幕组件从所述物料上料机构运送至所述贴膜机构和所述物料下料机构;理线机构,包括理线驱动件、以及与所述理线驱动件的连接的拨动件,所述拨动件用于拨动所述传送机构上的与所述屏幕组件连接的柔性电路板,使所述柔性电路板搭载于所述拨动件。本公开能够实现自动贴膜的同时,还能够对柔性电路板形成有效的保护。

The present disclosure relates to an automatic film pasting device and an automatic film pasting method. The automatic film pasting device includes: a material loading mechanism for receiving a screen assembly; a film pasting mechanism for pasting a film material on the screen assembly; a material unloading mechanism for conveying the screen assembly with a film pasted; a conveying mechanism for conveying the screen assembly from the material loading mechanism to the film pasting mechanism and the material unloading mechanism; a wire management mechanism, including a wire management drive, and a toggle member connected to the wire management drive, the toggle member being used to toggle a flexible circuit board connected to the screen assembly on the conveying mechanism so that the flexible circuit board is mounted on the toggle member. The present disclosure can realize automatic film pasting while also providing effective protection for the flexible circuit board.

Description

自动贴膜设备及自动贴膜方法Automatic film pasting equipment and automatic film pasting method

技术领域Technical Field

本公开涉及电子设备技术领域,尤其涉及自动贴膜设备及自动贴膜方法。The present disclosure relates to the technical field of electronic equipment, and in particular to automatic film sticking equipment and an automatic film sticking method.

背景技术Background technique

随着科技的不断进步,电子设备的功能越来越多,各功能器件也越来越多。功能器件在组装前需要贴附一层保护膜进行保护,以防止刮伤影响品质。大多数功能器件都连接有柔性电路板,由于柔性电路板为易损伤部件,在对功能器件进行贴膜时要更加保护。With the continuous advancement of technology, electronic devices have more and more functions, and there are more and more functional components. Functional components need to be protected by a layer of protective film before assembly to prevent scratches that affect the quality. Most functional components are connected to flexible circuit boards. Since flexible circuit boards are easily damaged, they need to be more protected when applying films to functional components.

以屏幕组件覆膜为例,屏幕组件背面通常连接有具有一定长度的柔性电路板,在使用自动贴膜设备为屏幕组件覆膜时,在屏幕组件取放过程中,由于柔性电路板较长,会弯折,导致折断,可靠性差,通常采用人工方式覆膜,以保护柔性电路板。Taking the screen assembly lamination as an example, a flexible circuit board of a certain length is usually connected to the back of the screen assembly. When using automatic film laminating equipment to laminar the screen assembly, the flexible circuit board is long and will bend and break during the process of taking and placing the screen assembly. The reliability is poor, and manual lamination is usually used to protect the flexible circuit board.

然而,人工的方式为屏幕组件覆膜,效率低,成本高,如何实现自动化贴膜能够有效保护柔性电路板是需要解决的问题。However, the manual method of laminating screen components is inefficient and costly. How to achieve automated lamination to effectively protect flexible circuit boards is a problem that needs to be solved.

发明内容Summary of the invention

为克服相关技术中存在的问题,本公开提供一种自动贴膜设备及自动贴膜方法。In order to overcome the problems existing in the related art, the present disclosure provides an automatic film sticking device and an automatic film sticking method.

根据本公开的第一方面提供一种自动贴膜设备,包括:物料上料机构,用于接收屏幕组件;贴膜机构,用于将膜料贴覆于所述屏幕组件;物料下料机构,用于传送已贴膜的所述屏幕组件;传送机构,用于将所述屏幕组件从所述物料上料机构运送至所述贴膜机构和所述物料下料机构;理线机构,包括理线驱动件、以及与所述理线驱动件的连接的拨动件,所述拨动件用于拨动所述传送机构上的与所述屏幕组件连接的柔性电路板,使所述柔性电路板搭载于所述拨动件。According to a first aspect of the present disclosure, there is provided an automatic film pasting device, comprising: a material loading mechanism for receiving a screen assembly; a film pasting mechanism for pasting a film material on the screen assembly; a material unloading mechanism for conveying the screen assembly with a film pasted thereon; a conveying mechanism for conveying the screen assembly from the material loading mechanism to the film pasting mechanism and the material unloading mechanism; a wire management mechanism, comprising a wire management driving member, and a toggle member connected to the wire management driving member, the toggle member being used to toggle a flexible circuit board connected to the screen assembly on the conveying mechanism so that the flexible circuit board is mounted on the toggle member.

在一实施示例中,所述理线机构还包括连接件,所述理线驱动件的驱动端连接于所述连接件上端,用于驱动所述连接件移动,所述拨动件固定或可转动的连接于所述连接件下端。In an implementation example, the cable management mechanism further includes a connecting member, a driving end of the cable management driving member is connected to the upper end of the connecting member for driving the connecting member to move, and the toggle member is fixedly or rotatably connected to the lower end of the connecting member.

在一实施示例中,所述理线驱动件包括电机、与所述电机输出轴连接的丝杠;所述连接件上端与所述丝杠螺纹连接。In an implementation example, the wire management drive component includes a motor and a lead screw connected to the output shaft of the motor; the upper end of the connecting component is threadedly connected to the lead screw.

在一实施示例中,所述自动贴膜设备还包括:清洁机构,所述清洁机构包括:In an implementation example, the automatic film sticking device further includes: a cleaning mechanism, and the cleaning mechanism includes:

清洁支架,包括设置于下方的支撑部;柔性带放料辊,可转动的安装于所述清洁支架,位于所述支撑部的上方,用于放置未使用的柔性带;柔性带回收辊,安装于所述清洁支架,用于回收使用后的所述柔性带;所述柔性带缠绕于所述柔性带放料辊,且所述柔性带的自由端依次绕设于所述支撑部及所述柔性带回收辊,所述柔性带用于接触并清洗所述屏幕组件表面。The cleaning bracket includes a supporting portion arranged below; a flexible belt discharge roller rotatably installed on the cleaning bracket, located above the supporting portion, and used for placing unused flexible belts; a flexible belt recovery roller installed on the cleaning bracket, and used for recovering the flexible belt after use; the flexible belt is wound around the flexible belt discharge roller, and the free end of the flexible belt is sequentially wound around the supporting portion and the flexible belt recovery roller, and the flexible belt is used to contact and clean the surface of the screen assembly.

在一实施示例中,所述清洁机构还包括:容器,设置于所述清洁支架,用于存储清洁液;喷嘴,设置于所述清洁支架,所述喷嘴与所述容器相连通且低于所述容器,用于向所述柔性带喷洒清洁液。In an implementation example, the cleaning mechanism further includes: a container, disposed on the cleaning bracket, for storing cleaning liquid; a nozzle, disposed on the cleaning bracket, the nozzle being connected to the container and lower than the container, for spraying cleaning liquid onto the flexible belt.

在一实施示例中,所述清洁机构还包括:海绵,所述海绵设置于所述清洁支架的所述支撑部,且与所述柔性带内表面接触。In an implementation example, the cleaning mechanism further includes: a sponge, which is disposed on the supporting portion of the cleaning bracket and contacts the inner surface of the flexible belt.

在一实施示例中,所述传送机构设置有三个,包括第一传送机构、第二传送机构及第三传送机构,其中,所述第一传送机构用于将所述物料上料机构上的待贴膜的屏幕组件运送至所述清洁机构,所述第二传送机构用于将所述清洁机构上的已清洁屏幕组件运送至所述贴膜机构,所述第三传送机构用于将所述贴膜机构上的已贴膜屏幕组件运送至所述下料送料机构。In one implementation example, there are three conveying mechanisms, including a first conveying mechanism, a second conveying mechanism and a third conveying mechanism, wherein the first conveying mechanism is used to transport the screen assembly to be film-coated on the material loading mechanism to the cleaning mechanism, the second conveying mechanism is used to transport the cleaned screen assembly on the cleaning mechanism to the film-coating mechanism, and the third conveying mechanism is used to transport the film-coated screen assembly on the film-coating mechanism to the unloading feeding mechanism.

在一实施示例中,所述自动贴膜设备还包括:搬运连接件,所述第一传送机构、所述第二传送机构及所述第三传送机构间隔固定于所述搬运连接件,其中,当所述第一传送机构位于所述物料上料机构处时,所述第二传送机构位于所述清洁机构,且所述第三传送机构位于所述贴膜机构,当所述第一传送机构位于所述清洁机构时,所述第二传送机构位于所述贴膜机构,且所述第三传送机构位于所述物料下料机构。In one implementation example, the automatic film laminating equipment also includes: a transport connection piece, the first conveying mechanism, the second conveying mechanism and the third conveying mechanism are fixed at intervals on the transport connection piece, wherein when the first conveying mechanism is located at the material loading mechanism, the second conveying mechanism is located at the cleaning mechanism, and the third conveying mechanism is located at the film laminating mechanism, and when the first conveying mechanism is located at the cleaning mechanism, the second conveying mechanism is located at the film laminating mechanism, and the third conveying mechanism is located at the material unloading mechanism.

在一实施示例中,所述自动贴膜设备还包括:翻转机构,所述翻转机构包括:翻转驱动件;翻转吸盘,连接于所述翻转驱动件的驱动端,用于吸附已贴膜的屏幕组件,所述翻转驱动件驱动所述翻转吸盘转动,以翻转所述屏幕组件。In one implementation example, the automatic film sticking equipment also includes: a flipping mechanism, which includes: a flipping driving member; a flipping suction cup connected to the driving end of the flipping driving member, and used to absorb the screen assembly with the film stuck on it, and the flipping driving member drives the flipping suction cup to rotate to flip the screen assembly.

在一实施示例中,所述翻转机构还包括:升降驱动件,设置于所述自动贴膜设备的机架;翻转连接件,所述翻转连接件的一端与所述翻转驱动件连接,另一端与所述升降驱动件的驱动端连接,所述升降驱动件驱动所述翻转连接件升降,带动所述翻转驱动件升降。In one implementation example, the flipping mechanism also includes: a lifting drive member, which is arranged on the frame of the automatic film laminating equipment; a flipping connecting member, one end of which is connected to the flipping driving member, and the other end is connected to the driving end of the lifting drive member, and the lifting drive member drives the flip connecting member to rise and fall, thereby driving the flip driving member to rise and fall.

在一实施示例中,所述的自动贴膜设备还包括:风机过滤机组,用于对自动贴膜设备进行除尘过滤。In an implementation example, the automatic film-sticking equipment further includes: a fan filter unit for performing dust removal and filtering on the automatic film-sticking equipment.

在一实施示例中,所述自动贴膜设备还包括:视觉机构,所述视觉机构用于对所述屏幕组件和所述膜料拍照,获取所述屏幕组件和所述膜料的位置,基于所述屏幕组件的位置和所述膜料的位置对所述屏幕组件和所述膜料进行对位。In one implementation example, the automatic film-sticking equipment also includes: a visual mechanism, which is used to take pictures of the screen assembly and the film material, obtain the positions of the screen assembly and the film material, and align the screen assembly and the film material based on the position of the screen assembly and the position of the film material.

在一实施示例中,所述贴膜机构包括:四轴运动机构;贴膜组件,所述贴膜组件设置于所述四轴运动机构的末端,用于将所述膜料贴覆于所述屏幕组件;其中,所述四轴运动机构能够带动所述贴膜组件沿X轴方向移动、Y轴方向移动、Z轴方向移动、以及绕Z轴转动。In one implementation example, the film-sticking mechanism includes: a four-axis motion mechanism; a film-sticking assembly, wherein the film-sticking assembly is arranged at the end of the four-axis motion mechanism, and is used to stick the film material to the screen assembly; wherein the four-axis motion mechanism can drive the film-sticking assembly to move along the X-axis direction, the Y-axis direction, the Z-axis direction, and to rotate around the Z-axis.

在一实施示例中,所述四轴运动机构包括:第一水平移动组件,所述第一水平移动组件包括第一支架、第一移动驱动件、第一滑轨及第一移动臂,所述第一支架固定于所述自动贴膜设备的机架,所述第一滑轨沿着所述Y轴方向设置于所述第一支架,所述第一移动臂滑动连接于所述第一滑轨,所述第一移动驱动件设置于所述第一支架,且所述第一移动驱动件的驱动端驱动所述第一移动臂沿所述Y轴方向滑动;第二水平移动组件,所述第二水平移动组件包括第二移动驱动件、第二滑轨及第二移动臂,所述第二滑轨沿着所述X轴方向设置于所述第一移动臂,所述第二移动臂滑动连接于所述第二滑轨,所述第二移动驱动件固定于所述第一移动臂,且所述第二移动驱动件的驱动端与所述第二移动臂连接,驱动所述第二移动臂沿X轴方向滑动;转动组件,所述转动组件包括转动驱动件及转动连接件,所述转动驱动件固定于所述第二移动臂,所述转动连接件连接于所述转动驱动件的驱动端,所述转动驱动件驱动所述转动连接件绕所述Z轴转动;及竖直移动组件,所述竖直移动组件包括竖直移动驱动件及贴膜吸盘连接件,所述竖直移动驱动件固定于所述转动连接件。In one implementation example, the four-axis motion mechanism includes: a first horizontal moving component, the first horizontal moving component includes a first bracket, a first moving drive, a first slide rail and a first moving arm, the first bracket is fixed to the frame of the automatic film laminating equipment, the first slide rail is arranged on the first bracket along the Y-axis direction, the first moving arm is slidably connected to the first slide rail, the first moving drive is arranged on the first bracket, and the driving end of the first moving drive drives the first moving arm to slide along the Y-axis direction; a second horizontal moving component, the second horizontal moving component includes a second moving drive, a second slide rail and a second moving arm, the second slide rail is arranged along the X-axis direction The second movable arm is arranged on the first movable arm, the second movable arm is slidably connected to the second slide rail, the second movable driving member is fixed to the first movable arm, and the driving end of the second movable driving member is connected to the second movable arm, driving the second movable arm to slide along the X-axis direction; a rotating component, the rotating component includes a rotating driving member and a rotating connecting member, the rotating driving member is fixed to the second movable arm, the rotating connecting member is connected to the driving end of the rotating driving member, and the rotating driving member drives the rotating connecting member to rotate around the Z axis; and a vertical moving component, the vertical moving component includes a vertical moving driving member and a film suction cup connecting member, and the vertical moving driving member is fixed to the rotating connecting member.

在一实施示例中,所述贴膜组件包括:贴膜吸盘,所述贴膜吸盘安装于所述贴膜吸盘连接件,用于吸附所述膜料;贴膜滚轮,所述贴膜滚轮安装于所述贴膜吸盘连接件,用于将所述膜料压覆于所述屏幕组件。In an implementation example, the film sticking assembly includes: a film sticking suction cup, which is installed on the film sticking suction cup connecting piece and is used to absorb the film material; and a film sticking roller, which is installed on the film sticking suction cup connecting piece and is used to press the film material onto the screen assembly.

在一实施示例中,所述贴膜滚轮为平面滚轮或者3D仿型滚轮。In an implementation example, the film-applying roller is a flat roller or a 3D contoured roller.

在一实施示例中,所述自动贴膜设备还包括:膜料上料机构,用于传送膜料。In an implementation example, the automatic film sticking equipment further includes: a film material feeding mechanism for conveying the film material.

在一实施示例中,所述膜料上料机构包括卷膜上料机构,所述卷膜上料机构包括:卷膜支架;卷膜传送组件,所述卷膜传送组件包括卷膜放料辊及卷膜收料辊;剥膜板,所述剥膜板设置于所述卷膜支架,用于使所述卷膜的基材与膜材分离;卷膜,设置于所述卷膜放料辊,其中,所述卷膜的自由端绕设于所述剥膜板,且缠绕于所述卷膜收料辊。In one implementation example, the film material feeding mechanism includes a roll film feeding mechanism, and the roll film feeding mechanism includes: a roll film support; a roll film conveying assembly, the roll film conveying assembly includes a roll film unwinding roller and a roll film receiving roller; a film stripping plate, the film stripping plate is arranged on the roll film support, and is used to separate the base material of the roll film from the film material; the roll film is arranged on the roll film unwinding roller, wherein the free end of the roll film is wound around the film stripping plate and is wrapped around the roll film receiving roller.

在一实施示例中,所述膜料上料机构还包括片膜上料机构,所述片膜上料机构用于传送片料。In an implementation example, the film material feeding mechanism further includes a sheet film feeding mechanism, and the sheet film feeding mechanism is used to convey the sheet material.

根据本公开的第二方面提供一种自动贴膜方法,包括:接收屏幕组件;通过传送机构运送所述屏幕组件,并通过理线机构的拨动件拨动与所述屏幕组件连接的柔性电路板,使所述柔性电路板搭载于所述拨动件;通过贴膜机构将膜料贴覆于所述屏幕组件。According to a second aspect of the present disclosure, an automatic film pasting method is provided, comprising: receiving a screen assembly; transporting the screen assembly through a conveying mechanism, and moving a flexible circuit board connected to the screen assembly through a moving piece of a wire management mechanism so that the flexible circuit board is mounted on the moving piece; and pasting a film material on the screen assembly through a film pasting mechanism.

在一实施示例中,所述通过传送机构运送所述屏幕组件,并通过理线机构的拨动件拨动与所述待贴膜屏幕组件连接的柔性电路板,使所述柔性电路板搭载于所述拨动件包括:在所述传送机构将待贴膜的所述屏幕组件传送至所述贴膜机构的过程中,通过理线机构的拨动件拨动与所述屏幕组件连接的柔性电路板,使所述柔性电路板搭载于所述拨动件;和/或在所述传送机构将已贴膜的所述屏幕组件传送至下一工位的过程中,通过理线机构的拨动件拨动与所述屏幕组件连接的柔性电路板,使所述柔性电路板搭载于所述拨动件。In one implementation example, the screen assembly is transported by a conveying mechanism, and the flexible circuit board connected to the screen assembly to be laminated is toggled by a toggle member of a wire management mechanism so that the flexible circuit board is mounted on the toggle member, including: in the process of the conveying mechanism conveying the screen assembly to be laminated to the film laminating mechanism, the flexible circuit board connected to the screen assembly is toggled by a toggle member of the wire management mechanism so that the flexible circuit board is mounted on the toggle member; and/or in the process of the conveying mechanism conveying the laminated screen assembly to the next workstation, the flexible circuit board connected to the screen assembly is toggled by a toggle member of the wire management mechanism so that the flexible circuit board is mounted on the toggle member.

在一实施示例中,所述自动贴膜方法还包括:对所述屏幕组件进行清洁。In an implementation example, the automatic film application method further includes: cleaning the screen assembly.

在一实施示例中,对已贴装的所述屏幕组件进行翻面。In an implementation example, the mounted screen assembly is turned over.

在一实施示例中,通过风机过滤机组对贴膜环境进行除尘过滤。In an implementation example, dust removal and filtration are performed on the film-sticking environment through a fan filter unit.

在一实施示例中,所述通过贴膜机构对所述屏幕组件进行贴膜包括:通过视觉机构获取所述膜料的位置和所述屏幕组件的位置;基于所述屏幕组件的位置和所述膜料的位置对所述屏幕组件和所述膜料进行对位。In an implementation example, the filming of the screen assembly by a film-applying mechanism includes: obtaining the position of the film material and the position of the screen assembly by a visual mechanism; and aligning the screen assembly and the film material based on the position of the screen assembly and the position of the film material.

在一实施示例中,通过检测机构对已贴装的所述屏幕组件进行检测,若检测结果为所述屏幕组件为合格,则通过所述传送机构传送至下一工位;若检测结果为所述已贴装屏幕组件为不合格,则通过所述贴膜机构再次贴膜,或者通过所述传送机构传送至不合格品区。In one implementation example, the mounted screen assembly is inspected by a detection mechanism. If the detection result shows that the screen assembly is qualified, it is transported to the next workstation by the conveying mechanism. If the detection result shows that the mounted screen assembly is unqualified, it is filmed again by the film-applying mechanism, or it is transported to the unqualified product area by the conveying mechanism.

本公开的实施例提供的技术方案可以包括以下有益效果:本公开的自动贴膜设备能够实现自动贴膜的同时,还能够对柔性电路板形成有效的保护。The technical solution provided by the embodiments of the present disclosure may include the following beneficial effects: the automatic film sticking device of the present disclosure can realize automatic film sticking and can also effectively protect the flexible circuit board.

应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and, together with the description, serve to explain the principles of the present disclosure.

图1是根据一示例性实施例示出的自动贴膜设备的立体图。Fig. 1 is a perspective view of an automatic film-applying device according to an exemplary embodiment.

图2是根据一示例性实施例示出的自动贴膜设备的俯视图。Fig. 2 is a top view of an automatic film-applying device according to an exemplary embodiment.

图3是根据一示例性实施例示出的传送机构和物料上下料机构的示意图。Fig. 3 is a schematic diagram of a conveying mechanism and a material loading and unloading mechanism according to an exemplary embodiment.

图4是根据一示例性实施例示出的传送机构的部分结构示意图。Fig. 4 is a schematic diagram of a partial structure of a conveying mechanism according to an exemplary embodiment.

图5是根据一示例性实施例示出的导线在未理线和经过理线时不同状态对比简图。Fig. 5 is a simplified diagram comparing different states of a wire before and after wire arrangement according to an exemplary embodiment.

图6是根据一示例性实施例示出的清洁机构的结构示意图。Fig. 6 is a schematic structural diagram of a cleaning mechanism according to an exemplary embodiment.

图7是根据一示例性实施例示出的在物料下料机构上安装翻转机构的结构示意图。Fig. 7 is a schematic structural diagram showing a method of installing a turning mechanism on a material unloading mechanism according to an exemplary embodiment.

图8是根据一示例性实施例示出的贴膜机构的结构示意图。Fig. 8 is a schematic structural diagram of a film sticking mechanism according to an exemplary embodiment.

图9是根据一示例性实施例示出的卷膜上料机构的结构示意图。Fig. 9 is a schematic structural diagram of a roll film feeding mechanism according to an exemplary embodiment.

图10是根据一示例性实施例示出的片膜上料机构的结构示意图。FIG. 10 is a schematic structural diagram of a film feeding mechanism according to an exemplary embodiment.

图11是根据一示例性实施例示出的自动贴膜方法的流程示意图。Fig. 11 is a schematic flow chart of an automatic film-adhering method according to an exemplary embodiment.

具体实施方式Detailed ways

这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本公开的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of devices and methods consistent with some aspects of the present disclosure as detailed in the appended claims.

图1是根据一示例性实施例示出的自动贴膜设备的立体图。图2是根据一示例性实施例示出的自动贴膜设备的俯视图。图3是根据一示例性实施例示出的传送机构和物料上下料机构的示意图。Fig. 1 is a perspective view of an automatic film-applying device according to an exemplary embodiment. Fig. 2 is a top view of an automatic film-applying device according to an exemplary embodiment. Fig. 3 is a schematic diagram of a conveying mechanism and a material loading and unloading mechanism according to an exemplary embodiment.

如图1至图3所示,本公开实施例的自动贴膜设备100用于将一膜料贴覆于物料,以对物料外观进行贴膜保护,还能够对与物料连接的柔性电路板进行有效保护。以下说明中,物料以屏幕组件为例进行说明,但本公开并不限于此。As shown in Figures 1 to 3, the automatic film-sticking device 100 of the embodiment of the present disclosure is used to stick a film material on a material to protect the appearance of the material and effectively protect the flexible circuit board connected to the material. In the following description, the material is described by taking a screen assembly as an example, but the present disclosure is not limited to this.

本公开实施例的自动贴膜设备100可以包括:物料上料机构20、贴膜机构40、物料下料机构30、传送机构50及理线机构513。示例的,本公开的自动贴膜设备100还可以包括机架10,机架10上设置有供物料(如屏幕组件)进入的物料入料口12,以及供膜料进入的膜料入料口11。The automatic film laminating device 100 of the embodiment of the present disclosure may include: a material loading mechanism 20, a film laminating mechanism 40, a material unloading mechanism 30, a conveying mechanism 50, and a wire management mechanism 513. For example, the automatic film laminating device 100 of the present disclosure may also include a frame 10, on which a material inlet 12 for materials (such as screen components) to enter and a film material inlet 11 for film materials to enter are provided.

物料上料机构20用于接收物料,如屏幕组件。物料上料机构20可以为传送带组件,物料可以放置在料盘上,通过传送带将承载有物料的料盘传送至待贴装工位S1。The material loading mechanism 20 is used to receive materials, such as screen components. The material loading mechanism 20 can be a conveyor belt component, and the materials can be placed on a material tray, and the material tray carrying the materials is conveyed to the mounting station S1 through the conveyor belt.

贴膜机构40用于将膜料传送至物料上料机构20,并将膜料贴覆于屏幕组件。示例的,贴膜机构40可以在贴膜工位S3用于对物料贴膜。The film pasting mechanism 40 is used to transfer the film material to the material feeding mechanism 20 and apply the film material to the screen assembly. For example, the film pasting mechanism 40 can be used to apply film to the material at the film pasting station S3.

物料下料机构30用于将已贴膜的物料传送至下一工位,例如涂胶工位。物料下料机构30也可以是传动带组件,通过传送带将已贴膜的物料传送至涂胶工位。The material unloading mechanism 30 is used to transfer the film-attached material to the next station, such as the gluing station. The material unloading mechanism 30 can also be a transmission belt assembly, which transfers the film-attached material to the gluing station through the transmission belt.

图4是根据一示例性实施例示出的传送机构的部分结构示意图。如图3和图4所示,传送机构50用于将屏幕组件从物料上料机构20运送至贴膜机构40和物料下料机构30。Fig. 4 is a partial structural schematic diagram of a conveying mechanism according to an exemplary embodiment. As shown in Fig. 3 and Fig. 4 , the conveying mechanism 50 is used to transport the screen assembly from the material loading mechanism 20 to the film attaching mechanism 40 and the material unloading mechanism 30 .

传送机构50可以包括安装座511、安装于安装座的搬运吸盘512搬运吸盘512用于吸取屏幕组件。示例的,搬运吸盘512可以安装在安装座511的下方。The conveying mechanism 50 may include a mounting seat 511 and a transport suction cup 512 mounted on the mounting seat, wherein the transport suction cup 512 is used to absorb the screen assembly. For example, the transport suction cup 512 may be mounted below the mounting seat 511 .

理线机构513理线驱动件及拨动件5134。拨动件5134与理线驱动件连接,理线驱动件驱动拨动件5134移动,使得拨动件5134拨动传送机构上的与屏幕组件相连接的柔性电路板,使柔性电路板搭载于拨动件5134,防止柔性电路板过度弯折。The cable management mechanism 513 includes a cable management driving member and a toggle member 5134. The toggle member 5134 is connected to the cable management driving member, and the cable management driving member drives the toggle member 5134 to move, so that the toggle member 5134 toggle the flexible circuit board connected to the screen assembly on the transmission mechanism, so that the flexible circuit board is mounted on the toggle member 5134 to prevent the flexible circuit board from being excessively bent.

示例的,理线驱动件设置于安装座511。理线驱动件可以安装于安装座511的上方。拨动件5134设置于搬运吸盘512的下方,用于拨动搬运吸盘512上的与屏幕组件200连接的柔性电路板300,以使柔性电路板300搭载于拨动件5134上,例如,可以使柔性电路板300尽可能的靠近或者几乎贴于显示屏组件的背面(如图5所示),以防止柔性电路板过度弯折,导致与屏幕组件连接处断裂的可能。For example, the cable management drive is provided on the mounting seat 511. The cable management drive can be installed above the mounting seat 511. The toggle member 5134 is provided below the transport suction cup 512, and is used to toggle the flexible circuit board 300 connected to the screen assembly 200 on the transport suction cup 512, so that the flexible circuit board 300 can be mounted on the toggle member 5134, for example, the flexible circuit board 300 can be as close as possible to or almost attached to the back of the display screen assembly (as shown in FIG. 5), so as to prevent the flexible circuit board from being excessively bent, resulting in the possibility of breaking at the connection with the screen assembly.

物料以屏幕组件为例,物料上料机构20接收屏幕组件,并将屏幕组件传送至待贴装工位S1,传送机构50移动至待贴装工位S1,并通过吸盘512吸取屏幕组件的显示面,将屏幕组件吸取,传送机构50带动吸取的屏幕组件移动至贴膜工位S3,将屏幕组件放置于贴膜工位S3的治具上。其中,与屏幕组件连接的柔性电路板位于屏幕组件的背面。由于屏幕组件具有一定的长度,位于屏幕组件背面的柔性电路板在自然状态下(重力作用下)呈弯曲态,在放置屏幕组件时于治具上时,柔性电路板在屏幕组件背面和治具之间可能会发生弯折,使得柔性电路板自身折叠,特别是对屏幕组件进行贴膜时,由于外力的作用,弯折或折叠的柔性电路板会发生断裂的可能,导致损坏。Taking the screen assembly as an example, the material feeding mechanism 20 receives the screen assembly and transfers the screen assembly to the mounting station S1. The conveying mechanism 50 moves to the mounting station S1 and sucks the display surface of the screen assembly through the suction cup 512 to suck the screen assembly. The conveying mechanism 50 drives the sucked screen assembly to the film-applying station S3 and places the screen assembly on the jig of the film-applying station S3. Among them, the flexible circuit board connected to the screen assembly is located on the back of the screen assembly. Since the screen assembly has a certain length, the flexible circuit board located on the back of the screen assembly is in a bent state in a natural state (under the action of gravity). When the screen assembly is placed on the jig, the flexible circuit board may bend between the back of the screen assembly and the jig, causing the flexible circuit board to fold itself. In particular, when the screen assembly is filmed, due to the action of external force, the bent or folded flexible circuit board may break, resulting in damage.

本公开通过理线机构513能够很好的解决柔性电路板弯折或折叠的问题。具体工作过程可以是传送机构50的吸盘512从物料上料机构20上吸取屏幕组件带动屏幕组件上升一定高度。接着,理线机构513的理线驱动件驱动位于吸盘512下方的拨动件5134移动,将位于屏幕组件背面的呈弯曲态的柔性电路板捋平,使柔性电路板搭载于拨动件5134,使得柔性电路板几乎贴于屏幕组件的背面的状态。再接着,传送机构50带动屏幕组件移动至贴膜工位,在释放屏幕组件之前,可以使传送机构50下降一定距离,使屏幕组件距离治具的间距小于柔性电路板自身的长度,然后,理线驱动件驱动拨动件5134反向移动,并使吸盘512释放屏幕组件,屏幕组件背面的柔性电路板的自由端在自身重力下向治具弯曲,并搭载于治具上,由于屏幕组件距离治具的间距小于柔性电路板的长度,使得柔性电路板到的自由端能够接触抵于(搭载)治具上,避免柔性电路板自身折叠折断。The present disclosure can solve the problem of bending or folding of the flexible circuit board well through the wire management mechanism 513. The specific working process can be that the suction cup 512 of the conveying mechanism 50 sucks the screen assembly from the material feeding mechanism 20 to drive the screen assembly to rise to a certain height. Then, the wire management driving member of the wire management mechanism 513 drives the toggle member 5134 located below the suction cup 512 to move, and flattens the bent flexible circuit board located on the back of the screen assembly, so that the flexible circuit board is mounted on the toggle member 5134, so that the flexible circuit board is almost attached to the back of the screen assembly. Next, the conveying mechanism 50 drives the screen assembly to move to the film pasting station. Before releasing the screen assembly, the conveying mechanism 50 can be lowered a certain distance so that the distance between the screen assembly and the jig is smaller than the length of the flexible circuit board itself. Then, the wire management drive member drives the toggle member 5134 to move in the opposite direction and causes the suction cup 512 to release the screen assembly. The free end of the flexible circuit board on the back of the screen assembly bends toward the jig under its own gravity and is mounted on the jig. Since the distance between the screen assembly and the jig is smaller than the length of the flexible circuit board, the free end of the flexible circuit board can contact (mount) the jig to prevent the flexible circuit board from folding and breaking itself.

也就是说,通过本公开的理线机构513能够使屏幕组件在搬运过程中,位于屏幕组件背面的柔性电路板能够始终搭载于拨动件5134上,使得柔性电路板处于几乎贴于屏幕组件的状态。并且,在理线机构513释放屏幕组件于治具上的过程中,位于屏幕组件背面的柔性电路板的自由端搭载于治具上,使得柔性电路板也几乎处于贴于屏幕组件背面的状态。因此,本公开的自动贴膜设备能够实现屏幕组件自动贴膜的同时,对屏幕组件背面柔性电路板也能够形成有效的保护,提升显示组件的可靠性。That is to say, the wire management mechanism 513 disclosed in the present invention can make the flexible circuit board on the back of the screen assembly always mounted on the toggle member 5134 during the transportation of the screen assembly, so that the flexible circuit board is almost attached to the screen assembly. In addition, when the wire management mechanism 513 releases the screen assembly on the jig, the free end of the flexible circuit board on the back of the screen assembly is mounted on the jig, so that the flexible circuit board is also almost attached to the back of the screen assembly. Therefore, the automatic film application device disclosed in the present invention can realize automatic film application of the screen assembly, and can also effectively protect the flexible circuit board on the back of the screen assembly, thereby improving the reliability of the display assembly.

在一实施例中,理线机构513还包括连接件5133,理线驱动件的驱动端连接于连接件5133上端,用于驱动连接件5133移动,拨动件5134固定或可转动的连接于连接件5133下端。示例的,连接件5133可滑动的连接与安装座511,在安装座511上设置有线性导轨,连接件5133通过滑块与线性导轨滑动连接。拨动件5134可以为一转动杆,转动杆与连接件5133通过轴承转动连接。In one embodiment, the cable management mechanism 513 further includes a connecting member 5133, the driving end of the cable management driving member is connected to the upper end of the connecting member 5133, and is used to drive the connecting member 5133 to move, and the toggle member 5134 is fixedly or rotatably connected to the lower end of the connecting member 5133. For example, the connecting member 5133 is slidably connected to the mounting seat 511, and a linear guide rail is provided on the mounting seat 511, and the connecting member 5133 is slidably connected to the linear guide rail through a slider. The toggle member 5134 can be a rotating rod, and the rotating rod is rotatably connected to the connecting member 5133 through a bearing.

拨动件5134可转动的连接于连接件5133能够减小拨动件5134在拨动柔性电路板时,减小拨动件5134与柔性电路板之间的摩擦力,防止损伤柔性电路板。The rotatable connection of the toggle member 5134 to the connecting member 5133 can reduce the friction between the toggle member 5134 and the flexible circuit board when the toggle member 5134 toggle the flexible circuit board, thereby preventing damage to the flexible circuit board.

在一实施例中,理线驱动件包括电机5131及丝杠5132,连接件5133上端与丝杠5132螺纹连接。示例的,电机5131固定于安装座上、丝杠5132与电机输出轴连接,连接件5133上端与丝杠5132螺纹连接。通过电机5131正转和反转带动移动件5133往复移动。但并不限于此,理线驱动件可以是伸缩气缸,伸缩气缸的伸缩端与连接件固定连接,通过驱动气缸的伸缩带动连接件移动,从而带动拨动件5134移动。In one embodiment, the wire management drive member includes a motor 5131 and a lead screw 5132, and the upper end of the connecting member 5133 is threadedly connected to the lead screw 5132. For example, the motor 5131 is fixed on the mounting seat, the lead screw 5132 is connected to the motor output shaft, and the upper end of the connecting member 5133 is threadedly connected to the lead screw 5132. The forward and reverse rotations of the motor 5131 drive the moving member 5133 to move back and forth. However, it is not limited to this. The wire management drive member can be a telescopic cylinder, the telescopic end of the telescopic cylinder is fixedly connected to the connecting member, and the connecting member is driven to move by the extension and contraction of the driving cylinder, thereby driving the toggle member 5134 to move.

图6是根据一示例性实施例示出的清洁机构的结构示意图。Fig. 6 is a schematic structural diagram of a cleaning mechanism according to an exemplary embodiment.

在一实施例中,如图2和图6所示,自动贴膜设备100还包括清洁机构60清洁机构60包括清洁支架61、柔性带放料辊63、柔性带回收辊(图未示)及柔性带64。示例的,可移动的设置于清洁工位S2的上方,用于对屏幕组件进行清洁,如除尘、除杂等操作。In one embodiment, as shown in FIG. 2 and FIG. 6 , the automatic film laminating device 100 further includes a cleaning mechanism 60. The cleaning mechanism 60 includes a cleaning bracket 61, a flexible belt unwinding roller 63, a flexible belt recovery roller (not shown) and a flexible belt 64. For example, the flexible belt 64 is movably disposed above the cleaning station S2 for cleaning the screen assembly, such as dust removal and impurity removal.

清洁支架61包括设置于下方的支撑部62,清洁支架61的上方可以设置有移动驱动件,移动驱动件设置于机架10,移动驱动件例如可以是驱动气缸,通过驱动气缸驱动清洁支架沿水平和竖直方向移动柔性带放料辊63可转动的安装于清洁支架61,位于支撑部62的上方,用于放置未使用的柔性带。柔性带回收辊安装于清洁支架61,用于回收使用后的柔性带。柔性带缠绕于柔性带放料辊63,且柔性带64的自由端依次绕设于支撑部62及柔性带回收辊,柔性带其用于接触并清洗所述物料表面。柔性带64可以是无纺布。The cleaning bracket 61 includes a support portion 62 disposed at the bottom, and a movable driving member may be disposed above the cleaning bracket 61. The movable driving member is disposed on the frame 10. The movable driving member may be, for example, a driving cylinder, which drives the cleaning bracket to move in the horizontal and vertical directions. The flexible belt discharge roller 63 is rotatably installed on the cleaning bracket 61, located above the support portion 62, and is used to place unused flexible belts. The flexible belt recovery roller is installed on the cleaning bracket 61, and is used to recycle the used flexible belt. The flexible belt is wound around the flexible belt discharge roller 63, and the free end of the flexible belt 64 is sequentially wound around the support portion 62 and the flexible belt recovery roller, and the flexible belt is used to contact and clean the surface of the material. The flexible belt 64 may be a non-woven fabric.

需要擦拭屏幕时,移动驱动件驱动清洁支架61移动至清洁工位S2上方,并使位于支撑部62的清洁带与物料表面接触,通过驱动柔性带收料辊转动,以使柔性带移动,以擦拭屏幕组件。When the screen needs to be wiped, the mobile driving member drives the cleaning bracket 61 to move above the cleaning station S2, and makes the cleaning belt located at the support part 62 contact with the material surface, and drives the flexible belt receiving roller to rotate to move the flexible belt to wipe the screen assembly.

本公开通过柔性带放料辊63、柔性带收料辊及柔性带64配合,通过柔性带64擦拭的方式自动对物料表面进行清洁,能够将物料表面的灰尘、杂质附着于柔性带64,并收容于柔性带收料辊,从而使得物料表面的灰尘、杂质清洁的更彻底。The present invention cooperates with the flexible belt unwinding roller 63, the flexible belt receiving roller and the flexible belt 64 to automatically clean the surface of the material by wiping with the flexible belt 64. Dust and impurities on the surface of the material can be attached to the flexible belt 64 and collected in the flexible belt receiving roller, thereby making the dust and impurities on the surface of the material clean more thoroughly.

在一实施例中,清洁机构还包括容器65及喷嘴66。容器65设置于清洁支架61,用于存储清洁液。喷嘴66设置于清洁支架61,喷嘴66与容器65相连通且低于容器65,用于向柔性带64喷洒清洁液。清洁液可以是泡沫清洗剂、酒精等。In one embodiment, the cleaning mechanism further includes a container 65 and a nozzle 66. The container 65 is disposed on the cleaning bracket 61 and is used to store a cleaning liquid. The nozzle 66 is disposed on the cleaning bracket 61, and the nozzle 66 is connected to the container 65 and is lower than the container 65, and is used to spray the cleaning liquid onto the flexible belt 64. The cleaning liquid can be a foam cleaning agent, alcohol, etc.

在一实施例中,通过在柔性带64上喷洒酒精,沾有酒精的柔性带在擦拭物料后,物料上的残留酒精能够快速挥发,避免影响贴膜质量及贴膜效率。In one embodiment, by spraying alcohol on the flexible belt 64, after the flexible belt saturated with alcohol wipes the material, the residual alcohol on the material can evaporate quickly, thereby avoiding affecting the film pasting quality and film pasting efficiency.

在一实施例中,清洁机构60还包括海绵67,海绵设置于清洁支架61的支撑部62,且与柔性带内表面641接触。海绵67用于承接喷嘴66喷洒的清洁液,通过海绵67与柔性带64内表面641接触,海绵上清洁液能够更均匀的渗入柔性带64,并使位于支撑部62处的部分柔性带能够始终保持湿润状态,从而能够使物料清洁的更加彻底。In one embodiment, the cleaning mechanism 60 further includes a sponge 67, which is disposed on the support portion 62 of the cleaning bracket 61 and in contact with the inner surface 641 of the flexible belt. The sponge 67 is used to receive the cleaning liquid sprayed by the nozzle 66. Through the contact between the sponge 67 and the inner surface 641 of the flexible belt 64, the cleaning liquid on the sponge can more evenly penetrate into the flexible belt 64, and the part of the flexible belt located at the support portion 62 can always remain in a wet state, so that the material can be cleaned more thoroughly.

在一实施例中,如图3所示,传送机构50设置有三个,包括第一传送机构51、第二传送机构52及第三传送机构53,其中,第一传送机构51用于将物料上料机构20上的待贴膜物料运送至清洁机构,如清洁工位S2上方,第二传送机构52用于将清洁机构上的已清洁物料运送至贴膜机构40,如贴膜工位S3,第三传送机构53用于将贴膜机构40上的已贴膜物料运送至物料下料机构30。通过设置三个传送机构能够提升物料的搬运效率。In one embodiment, as shown in FIG3 , three conveying mechanisms 50 are provided, including a first conveying mechanism 51, a second conveying mechanism 52, and a third conveying mechanism 53, wherein the first conveying mechanism 51 is used to convey the material to be laminated on the material loading mechanism 20 to the cleaning mechanism, such as above the cleaning station S2, the second conveying mechanism 52 is used to convey the cleaned material on the cleaning mechanism to the laminating mechanism 40, such as the laminating station S3, and the third conveying mechanism 53 is used to convey the laminating material on the laminating mechanism 40 to the material unloading mechanism 30. The material handling efficiency can be improved by providing three conveying mechanisms.

在一实施例中,自动贴膜设备100还包括搬运连接件54,第一传送机构51、第二传送机构52及第三传送机构53间隔固定于搬运连接件54,其中,当第一传送机构51位于物料上料机构20处时,第二传送机构52位于清洁机构,如清洁工位S2,且第三传送机构53位于贴膜机构40,如贴膜工位S3。当第一传送机构51位于清洁机构时,第二传送机构52位于贴膜机构,且第三传送机构53位于物料下料机构30。示例的,搬运连接件54可以与自动贴膜设备100的机架滑动连接,且搬运连接件54能够在水平方向和竖直方向线性滑动,从而带动第一传送机构51、第二传送机构52及第三传送机构53一起移动,可同时吸取和释放物料。In one embodiment, the automatic film laminating device 100 further includes a transport connection member 54, and the first conveying mechanism 51, the second conveying mechanism 52, and the third conveying mechanism 53 are fixed at intervals on the transport connection member 54, wherein when the first conveying mechanism 51 is located at the material loading mechanism 20, the second conveying mechanism 52 is located at the cleaning mechanism, such as the cleaning station S2, and the third conveying mechanism 53 is located at the film laminating mechanism 40, such as the film laminating station S3. When the first conveying mechanism 51 is located at the cleaning mechanism, the second conveying mechanism 52 is located at the film laminating mechanism, and the third conveying mechanism 53 is located at the material unloading mechanism 30. For example, the transport connection member 54 can be slidably connected to the frame of the automatic film laminating device 100, and the transport connection member 54 can slide linearly in the horizontal direction and the vertical direction, thereby driving the first conveying mechanism 51, the second conveying mechanism 52, and the third conveying mechanism 53 to move together, and can absorb and release materials at the same time.

通过将第一传送机构51、第二传送机构52及第三传送机构53间隔固定于搬运连接件54,使得四个传送机构能够作为一个整体,同时对物料进行吸取搬运,提高物料搬运效率的同时,便于对传送机构的控制。By fixing the first conveying mechanism 51, the second conveying mechanism 52 and the third conveying mechanism 53 at intervals on the conveying connection member 54, the four conveying mechanisms can act as a whole to suck and convey materials at the same time, thereby improving the material handling efficiency and facilitating the control of the conveying mechanisms.

图7是根据一示例性实施例示出的在物料下料机构上安装翻转机构的结构示意图。Fig. 7 is a schematic structural diagram showing a method of installing a turning mechanism on a material unloading mechanism according to an exemplary embodiment.

在一实施例中,如图7所示,自动贴膜设备100还包括:翻转机构80,翻转机构80包括翻转驱动件81及翻转吸盘82。翻转吸盘82连接于翻转驱动件81的驱动端,用于吸取已贴膜的屏幕组件,翻转驱动件81驱动翻转吸盘转动,以翻转屏幕组件。示例的,翻转机构80可以位于已贴膜工位S3。翻转驱动件81设置于物料下料机构30。通过翻转机构对已贴膜的显示屏组件进行翻面,时屏幕组件的背面,即与显示屏相反的一面朝上,方便下一工序对显示屏组件的背面进行涂胶操作。In one embodiment, as shown in FIG7 , the automatic film pasting equipment 100 further includes: a flipping mechanism 80, and the flipping mechanism 80 includes a flipping driving member 81 and a flipping suction cup 82. The flipping suction cup 82 is connected to the driving end of the flipping driving member 81, and is used to absorb the screen assembly with film pasted, and the flipping driving member 81 drives the flipping suction cup to rotate to flip the screen assembly. For example, the flipping mechanism 80 can be located at the film pasting station S3. The flipping driving member 81 is arranged in the material unloading mechanism 30. The display screen assembly with film pasted is turned over by the flipping mechanism, and the back of the screen assembly, that is, the side opposite to the display screen, faces upward, so as to facilitate the next step of gluing the back of the display screen assembly.

在一实施例中,翻转机构80还包括升降驱动件84及翻转连接件83,设置于自动贴膜设备100的机架10。翻转连接件83的一端与翻转驱动件81连接,另一端与升降驱动件的驱动端连接,升降驱动件驱动翻转连接件升降,带动翻转驱动件升降。In one embodiment, the flip mechanism 80 further includes a lifting drive member 84 and a flip connection member 83, which are disposed on the frame 10 of the automatic film laminating device 100. One end of the flip connection member 83 is connected to the flip driving member 81, and the other end is connected to the driving end of the lifting drive member. The lifting drive member drives the flip connection member to rise and fall, thereby driving the flip driving member to rise and fall.

在一实施例中,自动贴装设备还包括风机过滤机组,用于对自动贴膜设备进行除尘过滤。通过风机过滤机组的设置,可以保持自动贴装设备的内部环境的无尘等级能够达到K级,以提高贴膜可靠性。In one embodiment, the automatic mounting equipment further comprises a fan filter unit for performing dust removal and filtration on the automatic film mounting equipment. By setting the fan filter unit, the dust-free level of the internal environment of the automatic mounting equipment can be maintained at K level to improve the reliability of film mounting.

在一实施例中,自动贴膜设备100还包括视觉机构。视觉机构用于对屏幕组件和膜料拍照,获取屏幕组件和膜料位置,基于屏幕组件位置和膜料位置对屏幕组件和膜料进行对位。示例的,视觉机构包括物料视觉机构及膜料视觉机构。物料视觉机构设置于贴装工位,用于对物料进行拍照获取贴装工位的物料位置。膜料视觉机构设置于贴膜机构,用于对膜料进行拍照获取贴膜机构上的膜料位置;其中,基于物料位置和膜料位置对物料和膜料进行对位。并不限于此,视觉机构可以是一个,通过一个视觉机构分别对屏幕组件及膜料进行拍照,分别获取屏幕组件和膜料位置,基于屏幕组件位置和膜料位置对屏幕组件和膜料进行对位。视觉机构可以是工业相机。In one embodiment, the automatic film pasting equipment 100 further includes a visual mechanism. The visual mechanism is used to take pictures of the screen assembly and the film material, obtain the positions of the screen assembly and the film material, and align the screen assembly and the film material based on the position of the screen assembly and the position of the film material. For example, the visual mechanism includes a material visual mechanism and a film material visual mechanism. The material visual mechanism is arranged at the mounting station, and is used to take pictures of the material to obtain the material position of the mounting station. The film material visual mechanism is arranged at the film pasting mechanism, and is used to take pictures of the film material to obtain the film material position on the film pasting mechanism; wherein the material and the film material are aligned based on the material position and the film material position. It is not limited to this, and the visual mechanism can be one, and the screen assembly and the film material are photographed respectively by a visual mechanism, and the positions of the screen assembly and the film material are obtained respectively, and the screen assembly and the film material are aligned based on the position of the screen assembly and the film material. The visual mechanism can be an industrial camera.

图8是根据一示例性实施例示出的贴膜机构的结构示意图。Fig. 8 is a schematic structural diagram of a film sticking mechanism according to an exemplary embodiment.

在一实施例中,如图8所示,贴膜机构40包括四轴运动机构和贴膜组件。In one embodiment, as shown in FIG. 8 , the film sticking mechanism 40 includes a four-axis motion mechanism and a film sticking assembly.

贴膜组件设置于四轴运动机构的末端,用于将膜料贴覆于物料。其中,四轴运动机构能够带动贴膜组件沿X轴方向移动、Y轴方向移动、Z轴方向移动、以及绕Z轴转动。其中,X轴方向、Y轴方向可以是水平方向,且X轴方向垂直于Y轴方向,Z轴方向为竖直方向。The film sticking assembly is arranged at the end of the four-axis motion mechanism, and is used to stick the film material to the material. The four-axis motion mechanism can drive the film sticking assembly to move along the X-axis direction, the Y-axis direction, the Z-axis direction, and rotate around the Z-axis. The X-axis direction and the Y-axis direction can be horizontal directions, and the X-axis direction is perpendicular to the Y-axis direction, and the Z-axis direction is a vertical direction.

在一实施例中,四轴运动机构包括第一水平移动组件41、第二水平移动组件42、转动组件43及竖直移动组件44。In one embodiment, the four-axis motion mechanism includes a first horizontal moving assembly 41 , a second horizontal moving assembly 42 , a rotating assembly 43 and a vertical moving assembly 44 .

第一水平移动组件41包括第一支架411、第一移动驱动件412、第一滑轨413及第一移动臂414,第一支架411固定于自动贴膜设备100的机架10,第一滑轨413沿着Y轴方向设置于第一支架411,第一移动臂414滑动连接于第一滑轨413,第一移动驱动件412设置于第一支架411,且第一移动驱动件412的驱动端驱动第一移动臂414沿Y轴方向滑动。The first horizontal moving component 41 includes a first bracket 411, a first movable driving member 412, a first slide rail 413 and a first movable arm 414. The first bracket 411 is fixed to the frame 10 of the automatic film laminating equipment 100. The first slide rail 413 is arranged on the first bracket 411 along the Y-axis direction. The first movable arm 414 is slidably connected to the first slide rail 413. The first movable driving member 412 is arranged on the first bracket 411, and the driving end of the first movable driving member 412 drives the first movable arm 414 to slide along the Y-axis direction.

第二水平移动组件42包括第二移动驱动件421、第二滑轨422及第二移动臂423,第二滑轨422沿着X轴方向设置于第一移动臂414,第二移动臂423滑动连接于第二滑轨422,第二移动驱动件421固定于第一移动臂414,且第二移动驱动件421的驱动端与第二移动臂423连接,驱动第二移动臂沿X轴方向滑动。The second horizontal moving component 42 includes a second moving drive member 421, a second slide rail 422 and a second moving arm 423. The second slide rail 422 is arranged on the first moving arm 414 along the X-axis direction. The second moving arm 423 is slidably connected to the second slide rail 422. The second moving drive member 421 is fixed to the first moving arm 414, and the driving end of the second moving drive member 421 is connected to the second moving arm 423, driving the second moving arm to slide along the X-axis direction.

转动组件43包括转动驱动件431及转动连接件432,转动驱动件431固定于第二移动臂423,转动连接件432连接于转动驱动件431的驱动端,转动驱动件431驱动转动连接件432绕Z轴转动。The rotating assembly 43 includes a rotating driving member 431 and a rotating connecting member 432 . The rotating driving member 431 is fixed to the second moving arm 423 . The rotating connecting member 432 is connected to the driving end of the rotating driving member 431 . The rotating driving member 431 drives the rotating connecting member 432 to rotate around the Z axis.

竖直移动组件44包括竖直移动驱动件441及贴膜吸盘连接件442,竖直移动驱动件441固定于转动连接件432。The vertical moving assembly 44 includes a vertical moving driving member 441 and a film sticking suction cup connecting member 442 . The vertical moving driving member 441 is fixed to the rotating connecting member 432 .

在一实施例中,贴膜组件包括贴膜吸盘45及贴膜滚轮46。贴膜吸盘45安装于贴膜吸盘连接件442,用于吸取膜料。贴膜滚轮46安装于贴膜吸盘连接件442,用于将膜料压覆于物料。通过更换贴膜滚轮46可以实现平面屏幕组件的贴膜和曲面屏幕组件的贴膜。In one embodiment, the film sticking assembly includes a film sticking suction cup 45 and a film sticking roller 46. The film sticking suction cup 45 is installed on the film sticking suction cup connecting piece 442, and is used to suck the film material. The film sticking roller 46 is installed on the film sticking suction cup connecting piece 442, and is used to press the film material onto the material. By replacing the film sticking roller 46, the film sticking of the flat screen assembly and the film sticking of the curved screen assembly can be realized.

在一实施例中,贴膜滚轮为平面滚轮或者3D仿型滚轮。In one embodiment, the film-applying roller is a flat roller or a 3D contoured roller.

通过平面滚轮可以实现屏幕组件的2D、2.5D贴膜,通过3D仿型滚轮能实现屏幕组件的3D贴膜。The flat roller can be used to implement 2D and 2.5D film pasting of the screen assembly, and the 3D contoured roller can be used to implement 3D film pasting of the screen assembly.

图9是根据一示例性实施例示出的卷膜上料机构的结构示意图。Fig. 9 is a schematic structural diagram of a roll film feeding mechanism according to an exemplary embodiment.

在一实施例中,如图9所示,自动贴膜设备100还包括膜料上料机构70,可以邻近贴膜机构40,用于传送膜料。In one embodiment, as shown in FIG. 9 , the automatic film laminating device 100 further includes a film material loading mechanism 70 , which may be adjacent to the film laminating mechanism 40 and is used to convey the film material.

在一实施例中,膜料上料机构包括卷膜上料机构71,卷膜上料机构71包括卷膜支架711、卷膜传送组件、剥膜板714及卷膜715。卷膜传送组件包括卷膜放料辊712及卷膜收料辊713。膜剥板设置于卷膜支架711,用于使卷膜715的基材与膜材分离。卷膜715设置于卷膜放料辊712,其中,卷膜715绕设于剥膜板714,且缠绕于收料辊713。In one embodiment, the film material feeding mechanism includes a film roll feeding mechanism 71, and the film roll feeding mechanism 71 includes a film roll support 711, a film roll conveying assembly, a film stripping plate 714, and a film roll 715. The film roll conveying assembly includes a film roll unwinding roller 712 and a film roll receiving roller 713. The film stripping plate is disposed on the film roll support 711, and is used to separate the base material of the film roll 715 from the film material. The film roll 715 is disposed on the film roll unwinding roller 712, wherein the film roll 715 is wound around the film stripping plate 714 and wound around the receiving roller 713.

图10是根据一示例性实施例示出的片膜上料机构的结构示意图。FIG. 10 is a schematic structural diagram of a film feeding mechanism according to an exemplary embodiment.

如图10所示,在一实施例中,膜料上料机构还包括片膜上料机构72,片膜上料机构72用于传送片料。片膜上料机构包括片膜支架721、片膜升降板722、片膜升降驱动件725、多个片膜吸取件723及片膜移动件724。片膜支架721具有片膜仓用于容置片料,片膜升降板722位于片膜仓底部,与片膜升降驱动件725的驱动端连接,片膜升降驱动件725驱动片膜升降板722升降。片膜移动件724线性滑动设置于片膜支架721,多个片膜吸取件723位于片膜仓的上方,与片膜移动件724连接,用于吸取片膜并将片膜移动至待吸取位,以供贴膜机构40吸取。As shown in FIG. 10 , in one embodiment, the film material feeding mechanism further includes a film sheet feeding mechanism 72, which is used to convey the film sheet. The film sheet feeding mechanism includes a film sheet support 721, a film sheet lifting plate 722, a film sheet lifting driving member 725, a plurality of film sheet suction members 723, and a film sheet moving member 724. The film sheet support 721 has a film sheet bin for accommodating the film sheet, the film sheet lifting plate 722 is located at the bottom of the film sheet bin, and is connected to the driving end of the film sheet lifting driving member 725, and the film sheet lifting driving member 725 drives the film sheet lifting plate 722 to rise and fall. The film sheet moving member 724 is linearly slidably arranged on the film sheet support 721, and a plurality of film sheet suction members 723 are located above the film sheet bin, and are connected to the film sheet moving member 724, and are used to suck the film sheet and move the film sheet to the position to be sucked, so as to be sucked by the film sticking mechanism 40.

图11是根据本公开一示例性实施例示出的自动贴膜方法的流程图。如图1、图3、图4及图11所示,本公开第三方面提供一种自动贴膜方法400,应用于上述第一方面中任一实施例的自动贴膜设备100,自动贴膜方法400包括步骤S11、步骤S12及步骤S13。FIG11 is a flow chart of an automatic film sticking method according to an exemplary embodiment of the present disclosure. As shown in FIG1 , FIG3 , FIG4 and FIG11 , the third aspect of the present disclosure provides an automatic film sticking method 400 , which is applied to the automatic film sticking device 100 of any embodiment of the first aspect, and the automatic film sticking method 400 includes step S11 , step S12 and step S13 .

在步骤S11中,通过物料上料机构接收屏幕组件。In step S11 , a screen assembly is received by a material loading mechanism.

可以通过物料上料机构20接收待贴膜的屏幕组件。物料上料机构20可以为传送带组件,物料可以放置在料盘上,通过传送带将承载有屏幕组件的料盘传送至待贴装工位S1。The screen assembly to be mounted can be received by the material loading mechanism 20. The material loading mechanism 20 can be a conveyor belt assembly, and the material can be placed on a material tray, and the material tray carrying the screen assembly is transported to the mounting station S1 by the conveyor belt.

在步骤S12中,通过传送机构50运送屏幕组件,并通过理线机构513中的拨动件5134拨动与屏幕组件连接的柔性电路板,使柔性电路板搭载于拨动件5134。In step S12 , the screen assembly is transported by the conveying mechanism 50 , and the flexible circuit board connected to the screen assembly is moved by the moving member 5134 in the wire management mechanism 513 , so that the flexible circuit board is mounted on the moving member 5134 .

在传送机构50传送待贴膜的屏幕组件的过程中,理线机构513的理线驱动件驱动位拨动件5134移动,将位于屏幕组件背面的呈弯曲态的柔性电路板捋平,使柔性电路板搭载于拨动件5134,使得柔性电路板几乎贴于屏幕组件的背面的状态。再接着,传送机构50带动屏幕组件移动至贴膜工位,在释放屏幕组件之前,可以使传送机构50下降一定距离,使屏幕组件距离治具的间距小于柔性电路板自身的长度,然后,理线驱动件驱动拨动件5134反向移动,并使传送机构50释放屏幕组件,屏幕组件背面的柔性电路板的自由端在自身重力下向治具弯曲,并搭载于治具上,由于屏幕组件距离治具的间距小于柔性电路板的长度,使得柔性电路板到的自由端能够接触抵于(搭载)治具上,避免柔性电路板自身折叠折断。During the process of the conveying mechanism 50 conveying the screen assembly to be laminated, the wire management driving member of the wire management mechanism 513 drives the toggle member 5134 to move, and flattens the bent flexible circuit board on the back of the screen assembly, so that the flexible circuit board is mounted on the toggle member 5134, so that the flexible circuit board is almost attached to the back of the screen assembly. Then, the conveying mechanism 50 drives the screen assembly to move to the laminating station. Before releasing the screen assembly, the conveying mechanism 50 can be lowered by a certain distance, so that the distance between the screen assembly and the jig is less than the length of the flexible circuit board itself. Then, the wire management driving member drives the toggle member 5134 to move in the opposite direction, and the conveying mechanism 50 releases the screen assembly. The free end of the flexible circuit board on the back of the screen assembly bends toward the jig under its own gravity and is mounted on the jig. Since the distance between the screen assembly and the jig is less than the length of the flexible circuit board, the free end of the flexible circuit board can contact (mount) the jig, so as to prevent the flexible circuit board from folding and breaking.

步骤S13中,通过贴膜机构40传送膜料并将膜料贴覆于屏幕组件。In step S13 , the film material is transferred by the film sticking mechanism 40 and is stuck on the screen assembly.

可以通过贴膜机构40贴膜吸盘吸附膜料,并将膜料贴覆于屏幕组件,完成屏幕组件的贴装。The film material can be adsorbed by the film sticking suction cup of the film sticking mechanism 40 and the film material can be stuck on the screen assembly to complete the mounting of the screen assembly.

本公开的自动贴膜方法,能够实现自动贴膜的同时,对与屏幕组件连接的柔性电路板进行有效的保护,防止柔性电路板折断,提高可靠性。The automatic film sticking method disclosed in the present invention can realize automatic film sticking while effectively protecting the flexible circuit board connected to the screen assembly, preventing the flexible circuit board from breaking and improving reliability.

在一实施例中,步骤S12包括:在传送机构50将待贴膜的屏幕组件传送至贴膜机构40的过程中,通过理线机构513的拨动件5134拨动与待贴膜的屏幕组件连接的柔性电路板,使柔性电路板搭载于拨动件5134;和/或,在传送机构50将已贴膜的屏幕组件传送至下一工位(如涂胶工位)的过程中,通过理线机构513的拨动件5134拨动与待贴膜屏幕组件连接的柔性电路板,使柔性电路板搭载于拨动件5134。In one embodiment, step S12 includes: in the process of the conveying mechanism 50 conveying the screen assembly to be filmed to the film pasting mechanism 40, the flexible circuit board connected to the screen assembly to be filmed is moved by the toggle member 5134 of the wire management mechanism 513, so that the flexible circuit board is mounted on the toggle member 5134; and/or, in the process of the conveying mechanism 50 conveying the screen assembly to be filmed to the next workstation (such as a glue coating workstation), the flexible circuit board connected to the screen assembly to be filmed is moved by the toggle member 5134 of the wire management mechanism 513, so that the flexible circuit board is mounted on the toggle member 5134.

在一实施例中,自动贴膜设备100包括清洁机构,自动贴膜方法400还包括:通过清洁机构对屏幕组件进行清洁。In one embodiment, the automatic film applying device 100 includes a cleaning mechanism, and the automatic film applying method 400 further includes: cleaning the screen assembly by the cleaning mechanism.

可以通过上文提到的清洁机构通过酒精擦拭的方式对屏幕组件进行清洁。能够将屏幕组件表面的灰尘、杂质附着于清洁机构中的柔性带64,并收容于柔性带收料辊,从而使得物料表面的灰尘、杂质清洁的更彻底。The screen assembly can be cleaned by wiping with alcohol through the cleaning mechanism mentioned above. The dust and impurities on the surface of the screen assembly can be attached to the flexible belt 64 in the cleaning mechanism and received in the flexible belt receiving roller, so that the dust and impurities on the surface of the material can be cleaned more thoroughly.

在一实施例中,自动贴膜设备包括翻转机构,自动贴膜方法400还包括:通过翻转机构对已贴装的显示屏组件进行翻面。In one embodiment, the automatic film-applying device includes a flipping mechanism, and the automatic film-applying method 400 further includes: turning over the mounted display screen assembly by the flipping mechanism.

可以通过上文提到的翻转机构80对已贴装的显示屏组件进行翻面,使得屏幕组件的背面朝上,以方便下一工序对显示屏组件的背面进行涂胶操作。The mounted display screen assembly can be turned over by the flipping mechanism 80 mentioned above, so that the back of the screen assembly faces upward, so as to facilitate the glue coating operation on the back of the display screen assembly in the next step.

在一实施例中,自动贴膜设备包括风机过滤机组,自动贴膜方法还包括:通过风机过滤机组对贴膜环境进行除尘过滤。通过风机过滤机组的设置,可以保持自动贴装设备的内部贴膜环境的无尘等级能够达到K级,以提高贴膜可靠性。In one embodiment, the automatic film pasting equipment includes a fan filter unit, and the automatic film pasting method further includes: filtering the film pasting environment by using the fan filter unit. By setting the fan filter unit, the dust-free level of the internal film pasting environment of the automatic placement equipment can be maintained at K level, so as to improve the reliability of film pasting.

在一实施例中,步骤S13包括:自动贴膜设备包括视觉机构,自动贴膜方法还包括:通过视觉机构获取膜料位置和屏幕组件的位置;基于屏幕组件位置和膜料位置对待贴装屏幕组件膜料进行对位。In one embodiment, step S13 includes: the automatic film pasting equipment includes a visual mechanism, and the automatic film pasting method further includes: obtaining the film material position and the screen assembly position through the visual mechanism; and aligning the film material of the screen assembly to be pasted based on the screen assembly position and the film material position.

视觉机构可以包括物料视觉机构及膜料视觉机构。物料视觉机构对屏幕组件进行拍照获取屏幕组件的位置。膜料视觉机构对膜料进行拍照获取贴膜机构40吸附的膜料位置;其中,基于屏幕组件位置和膜料位置对屏幕组件和膜料进行对位,使得贴膜更精准。物料视觉机构和膜料视觉机构可以是工业相机。The visual mechanism may include a material visual mechanism and a film material visual mechanism. The material visual mechanism takes a picture of the screen assembly to obtain the position of the screen assembly. The film material visual mechanism takes a picture of the film material to obtain the position of the film material adsorbed by the film pasting mechanism 40; wherein, the screen assembly and the film material are aligned based on the position of the screen assembly and the position of the film material, so that the film pasting is more accurate. The material visual mechanism and the film material visual mechanism may be industrial cameras.

并不限于此,视觉机构可以是一个,通过一个视觉机构分别对屏幕组件及膜料进行拍照,分别获取屏幕组件和膜料位置,基于屏幕组件位置和膜料位置对屏幕组件和膜料进行对位。Without being limited to this, the visual mechanism may be one, through which the screen assembly and the film material are photographed respectively, the positions of the screen assembly and the film material are obtained respectively, and the screen assembly and the film material are aligned based on the position of the screen assembly and the position of the film material.

在一实施例中,自动贴膜设备包括检测机构,自动贴膜方法还包括:通过检测机构对已贴装的屏幕组件进行检测,若检测结果为已贴装屏幕组件为合格,则通过传送机构传送至下一工位,如涂胶工位,进行涂胶操作;若检测结果为已贴装的屏幕组件为不合格,则通过贴膜机构40再次对屏幕组件进行贴膜。In one embodiment, the automatic film pasting equipment includes a detection mechanism, and the automatic film pasting method also includes: detecting the mounted screen assembly by the detection mechanism, if the detection result is that the mounted screen assembly is qualified, then it is transmitted to the next station, such as the gluing station, by the conveying mechanism to perform the gluing operation; if the detection result is that the mounted screen assembly is unqualified, then the screen assembly is filmed again by the film pasting mechanism 40.

可以通过视觉相机对已贴装的屏幕组件进行拍照,获取图像信息,根据预设的标准图像进行比较,判断已贴装的屏幕组件是否合格。The mounted screen components can be photographed by a visual camera to obtain image information, which can be compared with preset standard images to determine whether the mounted screen components are qualified.

在贴膜机构40再次对不合格的屏幕组件进行贴膜之前,可以通过撕膜机构对不合格的屏幕组件上的膜料进行撕膜。然后通过贴膜机构40再次贴膜。Before the film sticking mechanism 40 applies a film to the unqualified screen assembly again, the film material on the unqualified screen assembly can be torn off by the film tearing mechanism, and then the film sticking mechanism 40 applies the film again.

若检测结果为已贴装的屏幕组件为不合格,则通过传送机构50传送至不合格区,以筛选出不合格的屏幕组件。If the detection result shows that the mounted screen components are unqualified, they are transported to the unqualified area through the transport mechanism 50 to screen out the unqualified screen components.

可以理解的是,本公开中“多个”是指两个或两个以上,其它量词与之类似。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。It is to be understood that in the present disclosure, "plurality" refers to two or more than two, and other quantifiers are similar thereto. "And/or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B may represent: A exists alone, A and B exist at the same time, and B exists alone. The character "/" generally indicates that the associated objects before and after are in an "or" relationship. The singular forms "a", "the" and "the" are also intended to include plural forms, unless the context clearly indicates other meanings.

进一步可以理解的是,术语“第一”、“第二”等用于描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开,并不表示特定的顺序或者重要程度。实际上,“第一”、“第二”等表述完全可以互换使用。例如,在不脱离本公开范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。It is further understood that the terms "first", "second", etc. are used to describe various information, but such information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other, and do not indicate a specific order or degree of importance. In fact, the expressions "first", "second", etc. can be used interchangeably. For example, without departing from the scope of the present disclosure, the first information can also be referred to as the second information, and similarly, the second information can also be referred to as the first information.

进一步可以理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作。It can be further understood that the orientation or position relationship indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present embodiment and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation.

进一步可以理解的是,除非有特殊说明,“连接”包括两者之间不存在其他构件的直接连接,也包括两者之间存在其他元件的间接连接。It can be further understood that, unless otherwise specified, “connection” includes a direct connection without other components between the two, and also includes an indirect connection with other components between the two.

进一步可以理解的是,本公开实施例中尽管在附图中以特定的顺序描述操作,但是不应将其理解为要求按照所示的特定顺序或是串行顺序来执行这些操作,或是要求执行全部所示的操作以得到期望的结果。在特定环境中,多任务和并行处理可能是有利的。It is further understood that, although the operations are described in a specific order in the drawings in the embodiments of the present disclosure, it should not be understood as requiring the operations to be performed in the specific order shown or in a serial order, or requiring the execution of all the operations shown to obtain the desired results. In certain environments, multitasking and parallel processing may be advantageous.

本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本公开的其它实施方案。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由下面的权利要求指出。Those skilled in the art will readily appreciate other embodiments of the present disclosure after considering the specification and practicing the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or customary techniques in the art that are not disclosed in the present disclosure. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present disclosure are indicated by the following claims.

应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。It should be understood that the present disclosure is not limited to the exact structures that have been described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims (25)

1. An automatic film laminating apparatus, comprising:
the material feeding mechanism is used for receiving the screen assembly;
the film pasting mechanism is used for pasting the film material on the screen component;
The material blanking mechanism is used for conveying the screen assembly with the film adhered;
the conveying mechanism is used for conveying the screen assembly from the material loading mechanism to the film pasting mechanism and the material discharging mechanism;
The wire arranging mechanism comprises a wire arranging driving piece, a stirring piece and a connecting piece, wherein the stirring piece and the connecting piece are connected with the wire arranging driving piece, the driving end of the wire arranging driving piece is connected with the upper end of the connecting piece and used for driving the connecting piece to move, the stirring piece is fixedly or rotatably connected with the lower end of the connecting piece, and the stirring piece is used for stirring a flexible circuit board connected with the screen assembly on the conveying mechanism, so that the flexible circuit board is carried on the stirring piece.
2. The automatic film laminating apparatus according to claim 1, wherein,
The wire arranging driving piece comprises a motor and a lead screw connected with an output shaft of the motor;
The upper end of the connecting piece is in threaded connection with the screw rod.
3. The automatic film laminating apparatus according to claim 1, further comprising:
A cleaning mechanism, the cleaning mechanism comprising:
the cleaning support comprises a supporting part arranged below;
The flexible belt discharging roller is rotatably arranged on the cleaning support and is positioned above the supporting part and used for placing unused flexible belts;
the flexible belt recovery roller is arranged on the cleaning support and used for recovering the used flexible belt;
The flexible belt is wound on the flexible belt discharging roller, the free end of the flexible belt is sequentially wound on the supporting portion and the flexible belt recycling roller, and the flexible belt is used for contacting and cleaning the surface of the screen assembly.
4. The automatic film laminating apparatus according to claim 3, wherein,
The cleaning mechanism further includes:
the container is arranged on the cleaning support and used for storing cleaning liquid;
the nozzle is arranged on the cleaning support, communicated with the container and lower than the container, and used for spraying cleaning liquid to the flexible belt.
5. The automatic film laminating apparatus according to claim 3, wherein,
The cleaning mechanism further includes:
The sponge is arranged on the supporting part of the cleaning support and is in contact with the inner surface of the flexible belt.
6. The automatic film laminating apparatus according to claim 3, wherein,
The three conveying mechanisms are arranged and comprise a first conveying mechanism, a second conveying mechanism and a third conveying mechanism,
Wherein the first conveying mechanism is used for conveying the screen component to be pasted with the film on the material feeding mechanism to the cleaning mechanism,
The second conveying mechanism is used for conveying the cleaned screen components on the cleaning mechanism to the film pasting mechanism,
The third conveying mechanism is used for conveying the film-pasted screen assembly on the film pasting mechanism to the material blanking mechanism.
7. The automatic film laminating apparatus according to claim 6, wherein,
The automatic film sticking equipment further comprises:
the first conveying mechanism, the second conveying mechanism and the third conveying mechanism are fixed on the conveying connecting piece at intervals,
Wherein when the first conveying mechanism is positioned at the material feeding mechanism, the second conveying mechanism is positioned at the cleaning mechanism, and the third conveying mechanism is positioned at the film pasting mechanism,
When the first conveying mechanism is located on the cleaning mechanism, the second conveying mechanism is located on the film pasting mechanism, and the third conveying mechanism is located on the material blanking mechanism.
8. The automatic film laminating apparatus according to claim 1, further comprising: the tilting mechanism, tilting mechanism includes:
a flip drive;
The overturning sucker is connected to the driving end of the overturning driving piece and used for adsorbing the screen assembly with the film adhered, and the overturning driving piece drives the overturning sucker to rotate so as to overturn the screen assembly.
9. The automated film laminating apparatus of claim 8, wherein the flipping mechanism further comprises:
the lifting driving piece is arranged on the rack of the automatic film laminating equipment;
The turnover connecting piece, the one end of turnover connecting piece with the turnover driving piece is connected, the other end with the drive end of lift driving piece is connected, the lift driving piece drive the turnover connecting piece goes up and down, drives the lift of turnover driving piece.
10. The automated film laminating apparatus of claim 1, further comprising:
and the fan filter unit is used for dedusting and filtering the automatic film pasting equipment.
11. The automatic film laminating apparatus according to claim 1, further comprising:
The visual mechanism is used for photographing the screen assembly and the film material, acquiring the positions of the screen assembly and the film material, and aligning the screen assembly and the film material based on the positions of the screen assembly and the film material.
12. The automatic film laminating apparatus according to claim 1, wherein,
The film pasting mechanism comprises:
a four-axis motion mechanism;
The film pasting component is arranged at the tail end of the four-axis movement mechanism and is used for pasting the film material on the screen component;
The four-axis movement mechanism can drive the film pasting component to move along the X-axis direction, the Y-axis direction, the Z-axis direction and rotate around the Z axis.
13. The automated film laminating apparatus of claim 12, wherein,
The four-axis motion mechanism comprises:
The first horizontal movement assembly comprises a first bracket, a first movement driving piece, a first sliding rail and a first movement arm, wherein the first bracket is fixed on a rack of the automatic film pasting equipment, the first sliding rail is arranged on the first bracket along the Y-axis direction, the first movement arm is connected with the first sliding rail in a sliding manner, the first movement driving piece is arranged on the first bracket, and the driving end of the first movement driving piece drives the first movement arm to slide along the Y-axis direction;
The second horizontal movement assembly comprises a second movement driving piece, a second sliding rail and a second movement arm, the second sliding rail is arranged on the first movement arm along the X-axis direction, the second movement arm is connected with the second sliding rail in a sliding manner, the second movement driving piece is fixed on the first movement arm, and the driving end of the second movement driving piece is connected with the second movement arm to drive the second movement arm to slide along the X-axis direction;
the rotating assembly comprises a rotating driving piece and a rotating connecting piece, the rotating driving piece is fixed on the second moving arm, the rotating connecting piece is connected to the driving end of the rotating driving piece, and the rotating driving piece drives the rotating connecting piece to rotate around the Z axis; and
The vertical movement assembly comprises a vertical movement driving piece and a film pasting sucker connecting piece, and the vertical movement driving piece is fixed on the rotation connecting piece.
14. The automated film laminating apparatus of claim 13, wherein,
The film sticking component comprises:
the film pasting sucker is arranged on the film pasting sucker connecting piece and used for adsorbing the film material;
the film pasting roller is arranged on the film pasting sucker connecting piece and used for pressing and covering the film material on the screen assembly.
15. The automated film laminating apparatus of claim 14, wherein,
The film pasting roller is a plane roller or a 3D copying roller.
16. The automatic film laminating apparatus according to claim 1, further comprising:
and the film material feeding mechanism is used for conveying the film material.
17. The automated film laminating apparatus of claim 16, wherein,
The membrane material feed mechanism includes a roll membrane feed mechanism, a roll membrane feed mechanism includes:
A film rolling bracket;
the film rolling conveying assembly comprises a film rolling discharging roller and a film rolling collecting roller;
The film stripping plate is arranged on the film rolling bracket and is used for separating the base material of the rolled film from the film material;
And the film rolling and discharging roller is arranged at the free end of the film rolling, the film stripping plate is wound at the free end of the film rolling, and the film rolling and discharging roller is wound at the film rolling and discharging roller.
18. An automatic film laminating apparatus according to claim 16 or 17, wherein,
The film feeding mechanism further comprises a film feeding mechanism, and the film feeding mechanism is used for conveying the film.
19. An automatic film-sticking method, characterized by being applied to the automatic film-sticking apparatus according to any one of claims 1 to 18, comprising:
Receiving a screen assembly through the material loading mechanism;
The screen assembly is conveyed through the conveying mechanism, and the flexible circuit board connected with the screen assembly is poked through the poking piece of the wire arranging mechanism, so that the flexible circuit board is carried on the poking piece;
And pasting the film material on the screen component through the film pasting mechanism.
20. The automated film laminating method of claim 19, wherein,
Carry through transport mechanism the screen subassembly to stir through the stirring piece of reason line mechanism with the flexible circuit board that the screen subassembly is connected makes the flexible circuit board carry in stir the piece and include:
In the process that the screen component to be pasted with the film is conveyed to the film pasting mechanism by the conveying mechanism, a flexible circuit board connected with the screen component is poked through a poking piece of the wire arranging mechanism, so that the flexible circuit board is carried on the poking piece; and/or
In the process that the conveying mechanism conveys the screen assembly with the film to the next station, the stirring piece of the wire arranging mechanism stirs the flexible circuit board connected with the screen assembly, so that the flexible circuit board is carried on the stirring piece.
21. The automated film deposition method of claim 19, wherein the automated film deposition apparatus comprises a cleaning mechanism,
The automatic film pasting method further comprises the following steps: and cleaning the screen assembly through the cleaning mechanism.
22. The automated film deposition method of claim 19, wherein the automated film deposition apparatus comprises a flipping mechanism,
The automatic film pasting method further comprises the following steps: and turning over the attached screen assembly through the turning mechanism.
23. The automated film deposition method of claim 19, wherein the automated film deposition apparatus comprises a fan filter assembly,
The automatic film pasting method further comprises the following steps: and dedusting and filtering the automatic film pasting equipment through the fan filter unit.
24. The automated film deposition method of claim 19, wherein the automated film deposition apparatus comprises a vision mechanism:
Laminating through the pad pasting mechanism to screen assembly includes:
Acquiring the position of the film material and the position of the screen component through the vision mechanism;
and aligning the screen assembly and the film material based on the position of the screen assembly and the position of the film material.
25. The automated film deposition method of claim 19, wherein the automated film deposition apparatus comprises a detection mechanism,
The automatic film pasting method further comprises the following steps: detecting the mounted screen assembly through the detection mechanism, and if the detection result is that the mounted screen assembly is qualified, transmitting the screen assembly to the next station through the transmission mechanism; and if the detection result is that the mounted screen component is unqualified, re-pasting the film through the film pasting mechanism or conveying the screen component to an unqualified product area through the conveying mechanism.
CN202011587766.6A 2020-12-28 2020-12-28 Automatic film pasting equipment and automatic film pasting method Active CN114683562B (en)

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