CN114682852B - Multi-station chamfering equipment for swash plate of automobile air conditioner compressor - Google Patents
Multi-station chamfering equipment for swash plate of automobile air conditioner compressor Download PDFInfo
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- CN114682852B CN114682852B CN202210308934.6A CN202210308934A CN114682852B CN 114682852 B CN114682852 B CN 114682852B CN 202210308934 A CN202210308934 A CN 202210308934A CN 114682852 B CN114682852 B CN 114682852B
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- swash plate
- rotating
- shaft
- air conditioner
- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
本发明公开了一种汽车空调压缩机斜盘的多工位倒角设备，包括底架和底架上固定设置的工作台，工作台上固定设置有伺服电机，伺服电机的输出轴上固定连接有转轴，转轴末端固定连接有转盘，带动转盘转动，转盘外沿一圈沿圆周均匀设置有多个斜盘安装架，工作台上设置有多个斜盘倒角装置和凸轮转动装置，每个斜盘倒角装置和凸轮转动装置为一个加工工位，对应转盘上斜盘安装架位置设置。本发明实现汽车空调压缩机斜盘的了多工位自动倒角，斜盘倒角加工效率高，质量好，节省了大量人工劳动力，大大减少了加工成本。
The invention discloses a multi-station chamfering equipment for a swash plate of an automobile air conditioner compressor, which includes a base frame and a workbench fixedly arranged on the baseframe. A servo motor is fixedly arranged on the workbench, and the output shaft of the servo motor is fixedly connected. There is a rotating shaft, and a turntable is fixedly connected to the end of the rotating shaft to drive the turntable to rotate. A plurality of swash plate mounting brackets are evenly arranged around the outer edge of the turntable. A plurality of swash plate chamfering devices and cam rotation devices are provided on the workbench. The swash plate chamfering device and the cam rotation device are one processing station, which are set corresponding to the position of the swash plate mounting bracket on the turntable. The invention realizes multi-station automatic chamfering of the swash plate of the automobile air conditioner compressor. The swash plate chamfering processing efficiency is high, the quality is good, a large amount of manual labor is saved, and the processing cost is greatly reduced.
Description
Technical Field
The invention relates to a swash plate chamfering machine, in particular to multi-station chamfering equipment for a swash plate of an automobile air conditioner compressor.
Background
As shown in fig. 1 and 2, in an automobile air conditioner compressor 1, according to the requirements of a mechanical processing technical specification, the end surface edge of a main part swash plate 2 is required to be chamfered, and because an included angle exists between the end surface of the swash plate and the central axis of the swash plate, the end surface of the swash plate is actually a complete elliptical surface, and for the end surface of the elliptical structure, the chamfering processing cannot be finished directly by using conventional equipment and by adopting a conventional method; at present, specialized swash plate chamfering processing equipment is generally large in size, complex in structure and quite expensive in price, although the processing equipment has better processing precision, the processing equipment cannot adapt to the matching technical requirements of high-efficiency, large-scale and large-batch whole machine production of an automobile air conditioner compressor on the chamfering processing of the swash plate of the automobile air conditioner compressor because the processing procedure is complicated, the operation process is complex and the processing efficiency is low, in the existing production, most of chamfering processing of the swash plate of the automobile air conditioner compressor is performed by using an ordinary lathe and assisting by means of special tools and special tool components, and the processing process is finished by manual operation.
Disclosure of Invention
In order to solve the technical problems, the invention designs multi-station chamfering equipment for the swash plate of the automobile air conditioner compressor.
The invention adopts the following technical scheme:
a multi-station chamfering device for a swash plate of an automotive air conditioner compressor comprises a base frame and a workbench fixedly arranged on the base frame, wherein a servo motor is fixedly arranged on the workbench, a rotating shaft is fixedly connected to an output shaft of the servo motor, a turntable is fixedly connected to the tail end of the rotating shaft, the turntable is driven to rotate, a plurality of swash plate mounting frames are uniformly arranged along a circle along the circumference, each swash plate mounting frame comprises a bearing seat fixedly connected with the turntable, a rotating shaft freely rotating on the bearing seat and a swash plate fixing seat fixedly connected with the upper end of the rotating shaft, the bottom end of the rotating shaft is provided with a connecting end, the workbench is provided with a plurality of swash plate chamfering devices and cam rotating devices, each swash plate chamfering device and the cam rotating devices are a processing station, the corresponding swash plate mounting frames are arranged on the turntable, the swash plate chamfering devices comprise a rack, a guide rail is fixedly arranged on a vertical support arm of the rack, a sliding connection with a sliding block is arranged on the guide rail, a tripod is fixedly connected to the sliding block on the sliding block, two sides of a bevel edge of the tripod are rotatably connected with a driving wheel, the tail end of the driving wheel is fixedly connected with the motor, an abrasive belt is connected between the driving wheel and the driving wheel, a lifting cylinder is arranged on the crossbeam of the rack, the lifting cylinder shaft penetrates through the tripod, the end of the cylinder shaft is arranged on the tripod, the lifting cylinder, the cam motor is provided with a limit block to support the tripod, the motor comprises a cam motor and the cam motor is in a rotating position corresponding to the rotating seat is arranged on the rotating seat and is matched with the rotating seat on the rotating seat. The rotary motor is characterized in that a driving transmission wheel is arranged on an output shaft of the rotary motor, the driving transmission wheel and the driven transmission wheel synchronously rotate through a belt, and the rotary seat is matched with a connecting end arranged at the bottom end of the rotary shaft. Wherein the servo motor, the rotating motor, the motor and the lifting cylinder are automatically controlled by a control circuit.
Preferably, a plurality of swash plate support frames are uniformly arranged on the workbench at the bottom of the turntable along the turntable, each swash plate support frame comprises a support frame and a support roller, the support frames are fixedly connected to the workbench, the support rollers are rotationally connected with the support frames, and the support rollers are abutted against the bottom surface of the turntable.
Preferably, a guide shaft is arranged on the cross beam of the frame and parallel to the cylinder shaft of the lifting cylinder, the bottom end of the guide shaft is fixedly connected with the tripod, the upper end of the guide shaft penetrates through the cross beam of the frame, and a limiting block is arranged at the top end of the guide shaft.
Preferably, the bottom of the tripod is provided with a roller, and the roller rolls along the upper surface of the cam along with the rotation of the cam.
Preferably, the swash plate fixing seat is provided with a swash plate accommodating groove matched with the swash plate to be processed.
Preferably, the workbench is provided with an outer cover.
The beneficial effects of the invention are as follows: the invention designs the multi-station chamfering equipment for the swash plate of the automobile air conditioner compressor, which realizes multi-station automatic chamfering of the swash plate of the automobile air conditioner compressor, has high chamfering efficiency of the swash plate and good quality, saves a great amount of manpower and greatly reduces the processing cost.
Drawings
FIG. 1 is a schematic view of a motor vehicle air conditioner compressor and swash plate;
FIG. 2 is a perspective view of the swash plate with work pieces according to the present invention;
FIG. 3 is a perspective view of the present invention;
FIG. 4 is a perspective view of another angle of the present invention;
FIG. 5 is a front view of the present invention;
FIG. 6 is a cross-sectional view taken in the direction A-A of FIG. 5;
FIG. 7 is a front view of the swash plate chamfering device of the present invention;
FIG. 8 is a perspective view of a swash plate chamfering device of the present invention;
FIG. 9 is a front view of the swash plate support of the present invention;
FIG. 10 is a perspective view of a swash plate support bracket of the present invention;
in the figure: 1. the device comprises an automobile air conditioner compressor, 2, a swash plate, 3, a chassis, 4, a workbench, 5, a servo motor, 6, a turntable, 7, a swash plate support frame, 8, a swash plate chamfering device, 9, a rotating motor, 10, a cam, 11, a guide shaft, 12, a lifting cylinder, 13, a motor, 14, a driving wheel, 15, a driven wheel, 16, a tripod, 17, an abrasive belt, 18, a rack, 19, a guide rail, 20, a slide block, 21, a roller, 22, a driving transmission wheel, 23, a driven transmission wheel, 24, a rotating seat, 25, a connecting end, 26, a swash plate support frame, 27, a support frame, 28 and a supporting roller.
Detailed Description
The technical scheme of the invention is further specifically described by the following specific embodiments with reference to the accompanying drawings:
examples: as shown in figures 3-10, the multi-station chamfering equipment for the swash plate of the automobile air conditioner compressor comprises a chassis 3 and a workbench 4 fixedly arranged on the chassis, a servo motor 5 is fixedly arranged on the workbench, a rotating shaft is fixedly connected to an output shaft of the servo motor, a rotary table 6 is fixedly connected to the tail end of the rotating shaft and drives the rotary table to rotate, eight swash plate mounting frames 26 are uniformly arranged along the circumference of the outer edge of the rotary table, each swash plate mounting frame comprises a bearing seat fixedly connected with the rotary table, a rotating shaft which freely rotates on the bearing seat and a swash plate fixing seat fixedly connected with the upper end of the rotating shaft, a connecting end 25 is arranged at the bottom end of the rotating shaft, two swash plate chamfering devices 8 and cam rotating devices are arranged on the workbench, each swash plate chamfering device and the cam rotating device are one processing station and are arranged corresponding to the position of the swash plate mounting frames on the rotary table, each swash plate chamfering device comprises a frame 18, the vertical supporting arm of the frame is fixedly provided with a guide rail 19, the guide rail is connected with a sliding block 20 in a sliding way, the sliding block is fixedly connected with a tripod 16, two sides of the oblique side of the tripod are rotationally connected with a driving wheel 14 and a driven wheel 15, the tail end of the driving wheel is fixedly connected with a motor 13, an abrasive belt 17 is connected between the driving wheel and the driven wheel, a beam of the frame is provided with a lifting cylinder 12, a cylinder shaft of the lifting cylinder penetrates through the tripod, the tail end of the cylinder shaft is provided with a limiting block to support the tripod, a cam rotating device comprises a cam 10 and a rotating motor 9, the rotating motor is fixed on a workbench, a cam is fixedly connected with an output shaft of the rotating motor, the upper surface of the cam is matched with the inclined plane of a swash plate fixed on a swash plate mounting frame, the upper surface of the cam supports the tripod, a rotating device corresponding to the cam is provided with a rotating device on the workbench, the rotating device comprises a bearing seat and a rotating seat 24, the bottom of the rotating seat is provided with a rotating shaft, the axis of rotation cooperates with the bearing frame, and the axis of rotation bottom is provided with driven transfer wheel 23, is provided with initiative transfer wheel 22 on the rotating electrical machines output shaft, and through the synchronous rotation of belt between initiative transfer wheel and the driven transfer wheel, the roating seat cooperates with the link that the axis of rotation bottom set up. Wherein the servo motor, the rotating motor, the motor and the lifting cylinder are automatically controlled by a control circuit.
Four swash plate support frames 7 are uniformly arranged on the workbench at the bottom of the turntable along the turntable, each swash plate support frame comprises a support frame 27 and a support roller 28, the support frames are fixedly connected to the workbench, the support rollers are rotatably connected with the support frames, and the support rollers are abutted against the bottom surface of the turntable.
A guide shaft 11 is arranged on the beam of the frame and parallel to the cylinder shaft of the lifting cylinder, the bottom end of the guide shaft is fixedly connected with a tripod, the upper end of the guide shaft penetrates through the beam of the frame, and a limiting block is arranged at the top end of the guide shaft.
The bottom of the tripod is provided with a roller 21 which rolls along the upper surface of the cam along with the rotation of the cam.
And a swash plate accommodating groove matched with the swash plate to be processed is formed in the swash plate fixing seat. The table is provided with a cover (not shown).
When the multi-station chamfering equipment of the swash plate of the automobile air conditioner compressor is used, the lifting cylinder of the swash plate chamfering device is lifted, the tripod is lifted, the abrasive belt on the tripod drops off the swash plate mounting frame, at the moment, the servo motor drives the turntable to rotate, the swash plate mounting frame provided with the swash plate to be machined is rotated into the corresponding machining station, the rotating seat is clamped into the connecting end of the bottom of the rotating shaft of the swash plate mounting frame, the lifting cylinder of the swash plate chamfering device is lowered, the tripod descends, the rollers at the bottom of the tripod are contacted with the upper surface of the cam, at the moment, the cam and the rotating seat synchronously drive the rotating motor to synchronously rotate, the abrasive belt on the tripod is contacted with the outer edge of the swash plate to be machined, and the synchronous rotation of the cam drives the abrasive belt on the tripod to synchronously lift and chamfer, so that the swash plate chamfering is continuously and evenly machined, after chamfering is finished, the lifting cylinder of the swash plate chamfering device is lifted, the swash plate after chamfering is finished, the swash plate can be taken out by a worker or a manipulator, and the swash plate to be machined is replaced.
The above-described embodiment is only a preferred embodiment of the present invention, and is not limited in any way, and other variations and modifications may be made without departing from the technical aspects set forth in the claims.
Claims (5)
1. A multistation chamfering device of a swash plate of an automotive air conditioner compressor comprises a base frame and a workbench fixedly arranged on the base frame, and is characterized in that a servo motor is fixedly arranged on the workbench, a rotating shaft is fixedly connected to an output shaft of the servo motor, a rotating disc is fixedly connected to the tail end of the rotating shaft, the rotating disc is driven to rotate, a plurality of swash plate mounting frames are uniformly arranged along the periphery of the rotating disc along a circle, each swash plate mounting frame comprises a bearing seat fixedly connected with the rotating disc, a rotating shaft freely rotating on the bearing seat and a swash plate fixing seat fixedly connected with the upper end of the rotating shaft, the bottom end of the rotating shaft is provided with a connecting end, the workbench is provided with a plurality of swash plate chamfering devices and cam rotating devices, each swash plate chamfering device and the cam rotating device are provided with a processing station, the swash plate mounting frames are arranged at positions corresponding to the rotating disc, each swash plate chamfering device comprises a rack, a guide rail is fixedly arranged on a vertical supporting arm of the rack, a sliding connection with a sliding block is arranged on the guide rail, a tripod is fixedly connected to the sliding block, the bevel edge of the tripod is connected with a driving wheel, a driven wheel is rotatably connected to the driving wheel, a cylinder is arranged between the driving wheel and the driving wheel, a cylinder shaft of the lifting cylinder is arranged on the rack, the lifting cylinder is arranged on the rotating frame, the end of the lifting motor is arranged through the tripod, the motor is used for supporting the tripod, the motor and the rotating device is used for supporting the cam and the rotating a cam device, and the rotating on the rotating seat and the rotating seat is provided with a cam seat and is matched with the rotating shaft on the rotating seat. The output shaft of the rotating motor is provided with a driving transmission wheel, the driving transmission wheel and the driven transmission wheel synchronously rotate through a belt, and the rotating seat is matched with a connecting end arranged at the bottom end of the rotating shaft;
the bottom of the tripod is provided with a roller, and the roller rolls along the upper surface of the cam along with the rotation of the cam.
2. The multi-station chamfering device for the swash plate of the automobile air conditioner compressor according to claim 1, wherein a plurality of swash plate supporting frames are uniformly arranged on the workbench at the bottom of the turntable along the turntable, each swash plate supporting frame comprises a supporting frame and supporting rollers, the supporting frames are fixedly connected to the workbench, the supporting rollers are rotatably connected with the supporting frames, and the supporting rollers are abutted against the bottom surface of the turntable.
3. The multi-station chamfering device for the swash plate of the automobile air conditioner compressor according to claim 1, wherein a guide shaft is arranged on a beam of the frame and parallel to a cylinder shaft of the lifting cylinder, the bottom end of the guide shaft is fixedly connected with a tripod, the upper end of the guide shaft penetrates through the beam of the frame, and a limiting block is arranged at the top end of the guide shaft.
4. The multi-station chamfering device for the swash plate of the automobile air conditioner compressor according to claim 1, wherein the swash plate fixing seat is provided with a swash plate mounting groove matched with the swash plate to be processed.
5. The multi-station chamfering device for the swash plate of an automotive air conditioner compressor according to claim 1, wherein an outer cover is provided on the table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210308934.6A CN114682852B (en) | 2022-03-28 | 2022-03-28 | Multi-station chamfering equipment for swash plate of automobile air conditioner compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210308934.6A CN114682852B (en) | 2022-03-28 | 2022-03-28 | Multi-station chamfering equipment for swash plate of automobile air conditioner compressor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114682852A CN114682852A (en) | 2022-07-01 |
| CN114682852B true CN114682852B (en) | 2024-04-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210308934.6A Active CN114682852B (en) | 2022-03-28 | 2022-03-28 | Multi-station chamfering equipment for swash plate of automobile air conditioner compressor |
Country Status (1)
| Country | Link |
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| CN (1) | CN114682852B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115716232B (en) * | 2022-10-25 | 2026-03-17 | 浙江三田汽车空调压缩机有限公司 | Processing and assembly equipment for CC-type new energy vehicle air conditioning compressors |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001132627A (en) * | 1999-11-04 | 2001-05-18 | Sanden Corp | Chamfering method for swash plate of swash plate type compressor |
| CN202491153U (en) * | 2012-04-01 | 2012-10-17 | 湖南省长城机械有限责任公司 | Chamfering device for swash plate of automobile air-conditioning compressor |
| CN203831197U (en) * | 2014-05-09 | 2014-09-17 | 山东汇川汽车部件有限公司 | Tilting tray outer diameter chamfering device |
| CN107695837A (en) * | 2017-11-10 | 2018-02-16 | 江苏创源电子有限公司 | A kind of swash plate beveler |
| CN212497047U (en) * | 2020-03-04 | 2021-02-09 | 牡丹江富通汽车空调有限公司 | SP series automobile air conditioner compressor sloping cam plate chamfering machine |
-
2022
- 2022-03-28 CN CN202210308934.6A patent/CN114682852B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001132627A (en) * | 1999-11-04 | 2001-05-18 | Sanden Corp | Chamfering method for swash plate of swash plate type compressor |
| CN202491153U (en) * | 2012-04-01 | 2012-10-17 | 湖南省长城机械有限责任公司 | Chamfering device for swash plate of automobile air-conditioning compressor |
| CN203831197U (en) * | 2014-05-09 | 2014-09-17 | 山东汇川汽车部件有限公司 | Tilting tray outer diameter chamfering device |
| CN107695837A (en) * | 2017-11-10 | 2018-02-16 | 江苏创源电子有限公司 | A kind of swash plate beveler |
| CN212497047U (en) * | 2020-03-04 | 2021-02-09 | 牡丹江富通汽车空调有限公司 | SP series automobile air conditioner compressor sloping cam plate chamfering machine |
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| Publication number | Publication date |
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| CN114682852A (en) | 2022-07-01 |
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Denomination of invention: A multi-station chamfering device for an automotive air conditioner compressor swash plate Granted publication date: 20240402 Pledgee: Longquan Branch of China Construction Bank Co.,Ltd. Pledgor: ZHEJIANG SANTIAN A/C COMPRESSOR CO.,LTD. Registration number: Y2026980027886 |