CN114670276A - Processing device and method for outer end face seam allowance of high-speed printed circuit board - Google Patents
Processing device and method for outer end face seam allowance of high-speed printed circuit board Download PDFInfo
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- CN114670276A CN114670276A CN202210578114.9A CN202210578114A CN114670276A CN 114670276 A CN114670276 A CN 114670276A CN 202210578114 A CN202210578114 A CN 202210578114A CN 114670276 A CN114670276 A CN 114670276A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0044—Mechanical working of the substrate, e.g. drilling or punching
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0147—Carriers and holders
- H05K2203/0165—Holder for holding a Printed Circuit Board [PCB] during processing, e.g. during screen printing
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/15—Position of the PCB during processing
- H05K2203/1509—Horizontally held PCB
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Abstract
Description
技术领域technical field
本发明涉及在电子元件组件的外端面上加工止口的技术领域,特别是用于高速印制电路板外端面止口的加工装置及方法。The present invention relates to the technical field of processing a notch on the outer end face of an electronic component assembly, in particular to a processing device and method for the outer end face notch of a high-speed printed circuit board.
背景技术Background technique
电子元件组件包括单面电路板、双面电路板、软板、多层印制电路板等,这些电子元件组件是控制器的核心组成部分,其能够发挥着重要作用。电路板通过蚀刻、曝光、丝印等一系列工序加工而成。其中,高速印制电路板相比普通电路板具有传输频率更快的技术特点,高速印制电路板的结构如图1所示。工艺上要求在高速印制电路板的左右外端面上加工出止口26,且要求止口26的底面为水平面,水平面作为芯片的安装面,从而使芯片得到隐藏,以便于将整个高速印制电路板安装到更狭小的空间内;还要求在止口26的底面上加工出多个通孔27,通孔27作为散热孔或过线孔使用,如图2~图3所示为成品高速印制电路板的结构示意图。Electronic component assemblies include single-sided circuit boards, double-sided circuit boards, flexible boards, multi-layer printed circuit boards, etc. These electronic component assemblies are the core components of the controller and can play an important role. The circuit board is processed through a series of processes such as etching, exposure, and silk screen printing. Among them, the high-speed printed circuit board has the technical characteristics of faster transmission frequency than the ordinary circuit board. The structure of the high-speed printed circuit board is shown in Figure 1. The process requires that the
现有利用高速印制电路板加工出成品高速印制电路板的方法步骤为:工人先将待加工的高速印制电路板通过压板夹紧机构固定在铣床的工装台上,而后操作铣床,使铣床的铣刀沿着高速印制电路板的宽度方向进行走刀,待铣刀通过电路板后,即可在高速印制电路板的两个外端面上均加工出止口26,随后工人打开压板夹紧机构,以将半成品高速印制电路板从工装台上取下,取下后,将半成品高速印制电路板工装固定到钻床的定位台上,工人操作钻床,以使钻床中的钻头在止口26的底面上钻出多个通孔27,从而最终生产出产品。The existing method and steps of using a high-speed printed circuit board to process a finished high-speed printed circuit board are as follows: the worker first fixes the high-speed printed circuit board to be processed on the tooling table of the milling machine through the pressing plate clamping mechanism, and then operates the milling machine to make the high-speed printed circuit board. The milling cutter of the milling machine moves along the width direction of the high-speed printed circuit board. After the milling cutter passes through the circuit board, the two outer end faces of the high-speed printed circuit board can be machined to form the
然而,现有的加工方法虽然能够加工出带止口的产品,但是批量生产出一批产品后,技术人员发现出以下技术缺陷:However, although the existing processing method can process products with a stop, after mass production of a batch of products, the technicians found the following technical defects:
I、产品的止口26的底面并不是水平面,而是一个斜面28,如图4~图5所示为实际加工出的产品的结构示意图,从而极大的降低了产品的生产质量,后续还需要对止口26进行校正,这无疑是增加了生产工序,进而极大的降低了产品的生产效率。1. The bottom surface of the
II、在加工止口26的过程中,需要先在铣床的工装台上将高速印制电路板进行定位工装,加工止口26后,还需要将高速印制电路板转移到钻床的定位台上,并将其进行定位工装,通过两次定位工装无疑会产生定位误差,从而极大的降低了通孔27的位置精度,即通孔27在止口26底面上的位置不符合要求,从而进一步降低了产品的生产质量,存在生产精度低的技术缺陷。II. In the process of processing the
III、在高速印制电路板上加工出止口26后,还需将其转移到钻孔工位中,且需两次装夹高速印制电路板,这无疑是增加了生产周期,进而极大的降低了产品的生产效率。因此,亟需极大提高成品高速印制电路板生产效率、极大提高成品高速印制电路板生产质量的加工装置及方法。III. After the
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺点,提供一种结构紧凑、极大提高成品高速印制电路板生产效率、极大提高成品高速印制电路板生产质量、自动化程度高的用于高速印制电路板外端面止口的加工装置及方法。The purpose of the present invention is to overcome the shortcomings of the prior art, and to provide a high-speed printed circuit board with a compact structure, greatly improving the production efficiency of the finished high-speed printed circuit board, greatly improving the production quality of the finished high-speed printed circuit board, and having a high degree of automation for high-speed printing. The invention discloses a processing device and a method for making an outer end face stop of a circuit board.
本发明的目的通过以下技术方案来实现:用于高速印制电路板外端面止口的加工装置,它包括工作台、固设于工作台台面上的支座、固设于工作台台面上的龙门架,龙门架架设于支座的外部,所述支座的顶表面上固设有两个水平设置的夹紧油缸,两个夹紧油缸的缸筒之间固设有定位台,定位台的顶表面上固设有两根定位柱,两个夹紧油缸活塞杆的作用端上设置有位于支座外侧的L板,L板的垂直板焊接于夹紧油缸活塞杆的作用端上,且垂直板的顶部焊接有夹块,夹块上端部开设有朝向定位台方向设置的L形开口,L形开口的底面与定位台的顶表面平齐,L形开口的底面上且沿其纵向方向开设有多个通槽,所述L板的水平板上固设有多个分别与通槽相对应的升降油缸,各个升降油缸活塞杆的作用端上固设有伺服电机,伺服电机的输出轴上连接有伸入于通槽内的钻头;The object of the present invention is achieved through the following technical solutions: a processing device for the outer end face of a high-speed printed circuit board, which includes a workbench, a support fixed on the workbench table, and a workbench fixed on the workbench. Gantry, the gantry is erected on the outside of the support, two horizontally arranged clamping oil cylinders are fixed on the top surface of the support, and a positioning table is fixed between the cylinders of the two clamping oil cylinders, and the positioning table Two positioning posts are fixed on the top surface of the cylinder, and L plates are arranged on the outer side of the support on the action ends of the two clamping cylinder piston rods. The vertical plate of the L plate is welded to the action end of the clamping cylinder piston rod. And the top of the vertical plate is welded with a clamping block, the upper end of the clamping block is provided with an L-shaped opening facing the direction of the positioning table, the bottom surface of the L-shaped opening is flush with the top surface of the positioning table, and the bottom surface of the L-shaped opening is along its longitudinal direction. A plurality of through grooves are opened in the direction, and a plurality of lifting oil cylinders corresponding to the through grooves are fixed on the horizontal plate of the L plate. A servo motor is fixed on the action end of the piston rod of each lifting oil cylinder. The shaft is connected with a drill bit extending into the through groove;
所述龙门架的横梁上固设有压紧油缸,压紧油缸的活塞杆贯穿横梁设置,且延伸端上固设有压板,压板设置于定位台的正上方,压板上开设有两个导向孔,两个导向孔分别设置于两个定位柱的正上方,所述龙门架横梁的下方设置有两个直线铣削机构,两个直线铣削机构分别设置于两个夹块的正上方,直线铣削机构的铣刀设置于夹块的后侧。A pressing oil cylinder is fixed on the beam of the gantry, the piston rod of the pressing oil cylinder is arranged through the beam, and a pressure plate is fixed on the extension end, the pressure plate is arranged directly above the positioning table, and two guide holes are opened on the pressure plate , the two guide holes are respectively arranged directly above the two positioning columns, the lower part of the gantry beam is provided with two linear milling mechanisms, the two linear milling mechanisms are respectively arranged directly above the two clamping blocks, and the linear milling mechanism The milling cutter is set on the rear side of the clamping block.
位于定位台两侧的夹块关于定位台对称设置。The clamping blocks located on both sides of the positioning table are symmetrically arranged with respect to the positioning table.
所述定位柱的外径与导向孔的直径相等。The outer diameter of the positioning column is equal to the diameter of the guide hole.
所述龙门架的横梁上固设有两个压紧油缸,两个压紧油缸的活塞杆均固设于压板的顶表面上。Two pressing oil cylinders are fixed on the beam of the gantry, and the piston rods of the two pressing oil cylinders are fixed on the top surface of the pressing plate.
所述L形开口的立面的高度小于高速印制电路板的厚度。The height of the elevation of the L-shaped opening is smaller than the thickness of the high-speed printed circuit board.
所述工作台的底表面上固设有多根支撑于地面上的支撑腿。A plurality of support legs supported on the ground are fixed on the bottom surface of the workbench.
两个直线铣削机构左右对称设置,直线铣削机构包括液压滑台、驱动电机和铣刀,所述液压滑台纵向设置且固设于龙门架横梁的底表面上,驱动电机垂向设置,且驱动电机的机座经法兰固定于液压滑台的移动台上,铣刀安装于驱动电机的输出轴上。The two linear milling mechanisms are arranged symmetrically on the left and right. The linear milling mechanism includes a hydraulic sliding table, a driving motor and a milling cutter. The hydraulic sliding table is longitudinally arranged and fixed on the bottom surface of the gantry beam. The driving motor is arranged vertically and drives The base of the motor is fixed on the moving table of the hydraulic sliding table through the flange, and the milling cutter is installed on the output shaft of the driving motor.
该加工装置还包括控制器,所述控制器与压紧油缸的电磁阀、升降油缸的电磁阀、伺服电机、驱动电机电连接。The processing device further includes a controller, which is electrically connected with the solenoid valve of the pressing oil cylinder, the solenoid valve of the lifting oil cylinder, the servo motor and the driving motor.
用于高速印制电路板外端面止口的加工方法,它包括以下步骤:A processing method for the outer end face of a high-speed printed circuit board, which includes the following steps:
S1、工人取用多个待加工的高速印制电路板,然后将多个高速印制电路板整齐的堆叠起来,随后在各层高速印制电路板上钻出两个定位孔,确保两个定位孔之间的间距与两个定位柱之间的间距相等,同时确保定位孔的直径与定位柱的外径相等;S1. The worker takes multiple high-speed printed circuit boards to be processed, then stacks multiple high-speed printed circuit boards neatly, and then drills two positioning holes on each layer of high-speed printed circuit boards to ensure that two The spacing between the positioning holes is equal to the spacing between the two positioning columns, and at the same time, ensure that the diameter of the positioning holes is equal to the outer diameter of the positioning columns;
S2、高速印制电路板的定位,工人取用一个高速印制电路板,而后将高速印制电路板上的两个定位孔分别套设在两根定位柱上,且将高速印制电路板支撑于定位台的顶表面上,从而实现了高速印制电路板的定位,此时高速印制电路板的左右延伸端分别支撑于两个夹块的底面上,且高速印制电路板的左右端面分别与两个夹块的立面相对立;S2, the positioning of the high-speed printed circuit board, the worker takes a high-speed printed circuit board, and then sets the two positioning holes on the high-speed printed circuit board on the two positioning posts respectively, and the high-speed printed circuit board It is supported on the top surface of the positioning table, thereby realizing the positioning of the high-speed printed circuit board. At this time, the left and right extension ends of the high-speed printed circuit board are respectively supported on the bottom surfaces of the two clamping blocks, and the left and right The end faces are opposite to the vertical faces of the two clamping blocks respectively;
S3、高速印制电路板的水平夹紧, 工人控制两个夹紧油缸的活塞杆缩回,活塞杆带动L板朝内侧运动,L板带动升降油缸和夹块同步运动,当两个夹紧油缸的活塞杆完全缩回后,高速印制电路板被夹紧于两个夹块的立面之间,从而实现了高速印制电路板的水平夹紧;S3. For the horizontal clamping of high-speed printed circuit boards, the worker controls the piston rods of the two clamping cylinders to retract, the piston rods drive the L plate to move inward, and the L plate drives the lifting cylinder and the clamping block to move synchronously. After the piston rod of the oil cylinder is fully retracted, the high-speed printed circuit board is clamped between the facades of the two clamping blocks, thereby realizing the horizontal clamping of the high-speed printed circuit board;
S4、高速印制电路板的垂向夹紧,工人控制压紧油缸的活塞杆向下伸出,活塞杆带动压板向下运动,定位柱先进入到导向孔内,而后压板压在高速印制电路板的顶表面上,从而实现了高速印制电路板的垂向夹紧;S4. Vertical clamping of high-speed printed circuit boards. The worker controls the piston rod of the pressing cylinder to extend downward. The piston rod drives the pressure plate to move downward. The positioning column first enters the guide hole, and then the pressure plate is pressed on the high-speed printing plate. on the top surface of the circuit board, thereby realizing the vertical clamping of high-speed printed circuit boards;
S5、半成品高速印制电路板的成型,工人先控制驱动电机启动,驱动电机带动铣刀旋转,随后工人控制两个直线铣削机构的液压滑台同时启动,液压滑台带动移动台向前运动,移动台带动驱动电机和铣刀同步向前运动,此时转动铣刀贴着夹块的顶表面由后往前逐渐铣削高速印制电路板外端面的材料,当铣刀通过高速印制电路板后,从而在高速印制电路板的左右外端面上成型出止口;S5. For the forming of the semi-finished high-speed printed circuit board, the worker first controls the drive motor to start, and the drive motor drives the milling cutter to rotate. Then the worker controls the hydraulic slide table of the two linear milling mechanisms to start at the same time, and the hydraulic slide table drives the moving table to move forward. The moving table drives the drive motor and the milling cutter to move forward synchronously. At this time, the rotating milling cutter is attached to the top surface of the clamping block to gradually mill the material on the outer end face of the high-speed printed circuit board. When the milling cutter passes through the high-speed printed circuit board After that, the stops are formed on the left and right outer end faces of the high-speed printed circuit board;
S6、成品高速印制电路板的成型,工人控制各个伺服电机启动,伺服电机带动钻头旋转,而后工人控制各个升降油缸的活塞杆向上伸出,活塞杆带动伺服电机向上运动,钻头穿过通槽并在止口的底面上钻出多个所需的通孔,从而最终生产出成品高速印制电路板;S6. The forming of the finished high-speed printed circuit board, the worker controls each servo motor to start, the servo motor drives the drill bit to rotate, and then the worker controls the piston rod of each lift cylinder to extend upward, the piston rod drives the servo motor to move upward, and the drill bit passes through the through slot And drill a plurality of required through holes on the bottom surface of the stop, so as to finally produce a finished high-speed printed circuit board;
S7、重复步骤S2~S6的操作,即可连续批量的生产出多个成品高速印制电路板。S7 , repeating the operations of steps S2 to S6 , a plurality of finished high-speed printed circuit boards can be produced in batches continuously.
本发明具有以下优点:结构紧凑、极大提高成品高速印制电路板生产效率、极大提高成品高速印制电路板生产质量、自动化程度高。The invention has the following advantages: the structure is compact, the production efficiency of the finished high-speed printed circuit board is greatly improved, the production quality of the finished high-speed printed circuit board is greatly improved, and the degree of automation is high.
附图说明Description of drawings
图1 为高速印制电路板的结构示意图;Figure 1 is a schematic diagram of the structure of a high-speed printed circuit board;
图2 为成品高速印制电路板的结构示意图;Figure 2 is a schematic diagram of the structure of the finished high-speed printed circuit board;
图3 为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4 为实际加工出的产品的结构示意图;Figure 4 is a schematic diagram of the structure of the actual processed product;
图5 为图4的I部局部放大示意图;Fig. 5 is the partial enlarged schematic diagram of part I of Fig. 4;
图6 为本发明的结构示意图;Figure 6 is a schematic structural diagram of the present invention;
图7 为图6的A-A剖视图;Fig. 7 is the A-A sectional view of Fig. 6;
图8 为直线铣削机构的结构示意图;Figure 8 is a schematic diagram of the structure of the linear milling mechanism;
图9 为图8的仰视图;Fig. 9 is the bottom view of Fig. 8;
图10为铣刀的结构示意图;Figure 10 is a schematic structural diagram of a milling cutter;
图11为图6的II部局部放大示意图;Fig. 11 is the partial enlarged schematic diagram of II part of Fig. 6;
图12 为夹块的结构示意图;Figure 12 is a schematic diagram of the structure of the clamping block;
图13 为图12的俯视图;Fig. 13 is the top view of Fig. 12;
图14为在高速印制电路板上加工出两个定位孔的示意图;14 is a schematic diagram of two positioning holes processed on a high-speed printed circuit board;
图15为本发明定位高速印制电路板的示意图;15 is a schematic diagram of positioning a high-speed printed circuit board according to the present invention;
图16为图15的B-B的剖视图;Fig. 16 is the sectional view of B-B of Fig. 15;
图17 为两个夹块将高速印制电路板夹住的示意图;Figure 17 is a schematic diagram of two clamping blocks clamping the high-speed printed circuit board;
图18 为图17的C-C剖视图;Fig. 18 is the C-C sectional view of Fig. 17;
图19 为图17的III部局部放大示意图;Fig. 19 is a partial enlarged schematic view of part III of Fig. 17;
图20 为压板将高速印制电路板压住的示意图;Figure 20 is a schematic diagram of pressing the high-speed printed circuit board by the pressing plate;
图21 为成型半成品高速印制电路板的示意图;Figure 21 is a schematic diagram of forming a semi-finished high-speed printed circuit board;
图22 为加工出的半成品高速印制电路板的结构示意图;Figure 22 is a schematic structural diagram of the processed semi-finished high-speed printed circuit board;
图23 为加工出的成品高速印制电路板的结构示意图;Figure 23 is a schematic structural diagram of the finished high-speed printed circuit board;
图24 为图23的俯视图;Fig. 24 is the top view of Fig. 23;
图中,1-工作台,2-支座,3-龙门架,4-夹紧油缸,5-定位台,6-定位柱,7- L板,8-夹块,9-L形开口,10-底面,11-通槽,12-升降油缸,13-伺服电机,14-钻头,15-压紧油缸,16-压板,17-导向孔,18-直线铣削机构,19-铣刀,20-立面,21-液压滑台,22-驱动电机,23-移动台,24-定位孔,25-高速印制电路板,26-止口,27-通孔,28-斜面。In the figure, 1- worktable, 2- support, 3- gantry, 4- clamping cylinder, 5- positioning table, 6- positioning column, 7- L plate, 8- clamping block, 9- L-shaped opening, 10-bottom, 11-through slot, 12-lifting cylinder, 13-servo motor, 14-drill, 15-pressing cylinder, 16-pressing plate, 17-guide hole, 18-linear milling mechanism, 19-milling cutter, 20 -Facade, 21-hydraulic slide table, 22-drive motor, 23-moving table, 24-positioning hole, 25-high-speed printed circuit board, 26-stop, 27-through hole, 28-slope.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:The present invention will be further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following:
如图6~图13所示,用于高速印制电路板外端面止口的加工装置,它包括工作台1、固设于工作台1台面上的支座2、固设于工作台1台面上的龙门架3,所述工作台1的底表面上固设有多根支撑于地面上的支撑腿,龙门架3架设于支座2的外部,所述支座2的顶表面上固设有两个水平设置的夹紧油缸4,两个夹紧油缸4的缸筒之间固设有定位台5,定位台5的顶表面上固设有两根定位柱6,两个夹紧油缸4活塞杆的作用端上设置有位于支座2外侧的L板7,L板7的垂直板焊接于夹紧油缸4活塞杆的作用端上,且垂直板的顶部焊接有夹块8,位于定位台5两侧的夹块8关于定位台5对称设置,夹块8上端部开设有朝向定位台5方向设置的L形开口9,L形开口9的底面10与定位台5的顶表面平齐,L形开口9的底面10上且沿其纵向方向开设有多个通槽11,所述L板7的水平板上固设有多个分别与通槽11相对应的升降油缸12,各个升降油缸12活塞杆的作用端上固设有伺服电机13,伺服电机13的输出轴上连接有伸入于通槽11内的钻头14。As shown in Figures 6 to 13, the processing device for the outer end face of the high-speed printed circuit board includes a
所述龙门架3的横梁上固设有压紧油缸15,压紧油缸15的活塞杆贯穿横梁设置,且延伸端上固设有压板16,压板16设置于定位台5的正上方,压板16上开设有两个导向孔17,两个导向孔17分别设置于两个定位柱6的正上方,定位柱6的外径与导向孔17的直径相等,所述龙门架3横梁的下方设置有两个直线铣削机构18,两个直线铣削机构18分别设置于两个夹块8的正上方,直线铣削机构18的铣刀19设置于夹块8的后侧;所述龙门架3的横梁上固设有两个压紧油缸15,两个压紧油缸15的活塞杆均固设于压板16的顶表面上。所述L形开口9的立面20的高度小于高速印制电路板25的厚度。A
两个直线铣削机构18左右对称设置,直线铣削机构18包括液压滑台21、驱动电机22和铣刀19,所述液压滑台21纵向设置且固设于龙门架3横梁的底表面上,驱动电机22垂向设置,且驱动电机22的机座经法兰固定于液压滑台21的移动台23上,铣刀19安装于驱动电机22的输出轴上。The two
该加工装置还包括控制器,所述控制器与压紧油缸15的电磁阀、升降油缸12的电磁阀、伺服电机13、驱动电机22电连接,工人可通过控制器控制压紧油缸15和升降油缸12活塞杆的伸出或缩回,同时还能控制伺服电机13和驱动电机22的启动或关闭,从而极大的方便了工人的操作,具有自动化程度高的特点。The processing device further includes a controller, which is electrically connected to the solenoid valve of the
用于高速印制电路板外端面止口的加工方法,它包括以下步骤:A processing method for the outer end face of a high-speed printed circuit board, which includes the following steps:
S1、工人取用多个待加工的高速印制电路板25,然后将多个高速印制电路板25整齐的堆叠起来,随后在各层高速印制电路板25上钻出两个定位孔24,确保两个定位孔24之间的间距与两个定位柱6之间的间距相等,同时确保定位孔24的直径与定位柱6的外径相等,如图14为在高速印制电路板上加工出两个定位孔的示意图;S1. The worker takes a plurality of high-speed printed
S2、高速印制电路板的定位,工人取用一个高速印制电路板25,而后将高速印制电路板25上的两个定位孔24分别套设在两根定位柱6上,且将高速印制电路板25支撑于定位台5的顶表面上,从而实现了高速印制电路板的定位,如图15~图16所示,此时高速印制电路板25的左右延伸端分别支撑于两个夹块8的底面10上,且高速印制电路板25的左右端面分别与两个夹块8的立面20相对立;S2, the positioning of the high-speed printed circuit board, the worker takes a high-speed printed
S3、高速印制电路板的水平夹紧, 工人控制两个夹紧油缸4的活塞杆缩回,活塞杆带动L板7朝内侧运动,L板7带动升降油缸12和夹块8同步运动,当两个夹紧油缸4的活塞杆完全缩回后,高速印制电路板25被夹紧于两个夹块8的立面20之间,从而实现了高速印制电路板25的水平夹紧,如图17~图19所示;S3. The horizontal clamping of the high-speed printed circuit board, the worker controls the piston rods of the two clamping
S4、高速印制电路板的垂向夹紧,工人控制压紧油缸15的活塞杆向下伸出,活塞杆带动压板16向下运动,定位柱6先进入到导向孔17内,而后压板16压在高速印制电路板25的顶表面上,从而实现了高速印制电路板25的垂向夹紧,如图20所示;S4. The vertical clamping of the high-speed printed circuit board, the worker controls the piston rod of the
S5、半成品高速印制电路板的成型,工人先控制驱动电机22启动,驱动电机22带动铣刀19旋转,随后工人控制两个直线铣削机构18的液压滑台21同时启动,液压滑台21带动移动台23向前运动,移动台23带动驱动电机22和铣刀19同步向前运动,此时转动铣刀19贴着夹块8的顶表面由后往前逐渐铣削高速印制电路板25外端面的材料,铣刀19的切割方向如图18中实心箭头所示,当铣刀19通过高速印制电路板25后,从而在高速印制电路板25的左右外端面上成型出止口26,如图21所示,成型出的半成品高速印制电路板的结构如图22所示;在步骤S3~S5中,由于高速印制电路板25被夹紧于两个夹块8的立面20之间,且高速印制电路板25的左右延伸端分别支撑于两个夹块8的底面10上,因此夹块8抵消了铣刀19施加给高速印制电路板25的向下切削力,确保了加工出的止口26的底面为水平面,而并非是斜面28,从而极大的提高了止口26的成型质量,进而极大的提高了成品高速印制电路板的生产质量,且无需后续进行校正,省去了多余的工序,从而极大的提高了产品的生产效率。S5. For the forming of the semi-finished high-speed printed circuit board, the worker first controls the
S6、成品高速印制电路板的成型,工人控制各个伺服电机13启动,伺服电机13带动钻头14旋转,而后工人控制各个升降油缸12的活塞杆向上伸出,活塞杆带动伺服电机13向上运动,钻头14穿过通槽11并在止口26的底面上钻出多个所需的通孔27,从而最终生产出成品高速印制电路板,成品高速印制电路板的结构如图23~图24所示;其中,在步骤S3到步骤S6的过程中,通过一次工装夹紧高速印制电路板,即可在高速印制电路板25的左右外端面上成型出止口26,而后在止口26的底面上钻出多个通孔27,因此相比传统的两次工装夹紧高速印制电路板,极大的消除了两次定位所产生的误差,从而极大的提高了所钻通孔27的位置精度,确保了通孔27在止口26底面上的位置符合要求,进而极大的提高了成品高速印制电路板的生产质量,具有成型精度高的特点。此外,中间没有任何的转运高速印制电路板25的操作,从而极大的缩短了产品的生产周期,进而极大的提高了产品的生产效率。S6. The finished high-speed printed circuit board is formed. The worker controls each
S7、重复步骤S2~S6的操作,即可连续批量的生产出多个成品高速印制电路板。在成型过程中,由于各个高速印制电路板25的定位方式一致,且夹紧方式也是相同的,因此确保了各个产品中两个止口26的大小一致,且通孔27在止口26底面上的位置也是一致的,从而极大提高了产品的一致性,进一步的提高了成品高速印制电路板的成型质量。S7 , repeating the operations of steps S2 to S6 , a plurality of finished high-speed printed circuit boards can be produced in batches continuously. During the molding process, since the positioning methods of each high-speed printed
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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