CN114669715A - Cooling device for forged bearing ring - Google Patents
Cooling device for forged bearing ring Download PDFInfo
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- CN114669715A CN114669715A CN202210161826.0A CN202210161826A CN114669715A CN 114669715 A CN114669715 A CN 114669715A CN 202210161826 A CN202210161826 A CN 202210161826A CN 114669715 A CN114669715 A CN 114669715A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K29/00—Arrangements for heating or cooling during processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
- B08B3/047—Containers specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/04—Making machine elements ball-races or sliding bearing races
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
Description
技术领域technical field
本发明涉及轴承加工技术领域,尤其涉及一种轴承套圈锻造后的冷却装置。The invention relates to the technical field of bearing processing, in particular to a cooling device for a bearing ring after forging.
背景技术Background technique
轴承是当代机械设备中一种重要零部件,一般由两个轴承套圈、滚动体和保持架三部分组成,严格的说是由外圈、内圈、滚动体、保持架、密封、润滑油六大件组成。轴承套圈在生产时,都需要经过锻造加工,锻造后的轴承套圈浸入水中再进行冷却,以便于快速进入后序加工。但是现有轴承套圈冷却时,都是直接浸入冷却箱的水中,不能够将轴承套圈上附着的废钢屑自动去除,影响轴承套圈后序的加工和装配。Bearings are an important part of contemporary mechanical equipment. They are generally composed of two bearing rings, rolling elements and cages. Strictly speaking, they are composed of outer rings, inner rings, rolling elements, cages, seals, and lubricants. Consists of six pieces. During production, the bearing ring needs to be forged, and the forged bearing ring is immersed in water and then cooled, so as to quickly enter the subsequent processing. However, when the existing bearing rings are cooled, they are directly immersed in the water of the cooling box, and the scrap steel scraps attached to the bearing rings cannot be automatically removed, which affects the subsequent processing and assembly of the bearing rings.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中轴承套圈冷却时,不能够将轴承套圈上附着的废钢屑自动去除,影响轴承套圈后序的加工和装配的问题,而提出的一种轴承套圈锻造后的冷却装置。The purpose of the present invention is to solve the problem in the prior art that when the bearing ring is cooled, the scrap steel scraps attached to the bearing ring cannot be automatically removed, which affects the subsequent processing and assembly of the bearing ring, and a bearing ring is proposed. Cooling device after ferrule forging.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种轴承套圈锻造后的冷却装置,包括冷却箱,所述冷却箱相向的内箱壁上对称固定连接有限位箱,所述限位箱相向的箱壁上通过两个第一轴承共同转动连接有往复丝杆,所述限位箱内滑动连接有活动座,所述活动座上设有往复螺纹孔,所述活动座通过往复螺纹孔与对应的往复丝杆螺纹连接,两个所述活动座相向的一端共同固定连接有网箱,两个所述往复丝杆的底端穿过对应的第一轴承并向外延伸,且其杆壁上均固定套接有链轮,两个所述链轮通过同一链条传动连接,其中一个所述限位箱上端安装有电机,所述电机的输出端通过联轴器与其中一个往复丝杆的上端连接,另一个所述往复丝杆的上端穿过第一轴承并向外延伸,且其杆壁上固定套接有主锥齿轮,所述冷却箱上端固定连接有机架,所述机架相向的侧壁上通过两个第二轴承共同转动连接有转杆,所述转杆上固定套接有从锥齿轮,所述从锥齿轮和主锥齿轮相啮合,所述转杆外固定连接有钢丝刷筒。A cooling device for a bearing ring after forging includes a cooling box, a limit box is symmetrically and fixedly connected to the opposite inner box walls of the cooling box, and the opposite box walls of the limit box are rotated together by two first bearings A reciprocating screw rod is connected, a movable seat is slidably connected in the limit box, a reciprocating threaded hole is arranged on the movable seat, and the movable seat is threadedly connected with the corresponding reciprocating screw rod through the reciprocating threaded hole, and the two The opposite end of the movable seat is fixedly connected with the cage, the bottom ends of the two reciprocating screw rods pass through the corresponding first bearings and extend outward, and the rod walls are fixedly sleeved with sprockets. The sprockets are connected by the same chain transmission, and a motor is installed on the upper end of one of the limit boxes, and the output end of the motor is connected with the upper end of one of the reciprocating screw rods through a coupling, and the upper end of the other reciprocating screw rod is connected. Passing through the first bearing and extending outward, and the main bevel gear is fixedly sleeved on the rod wall, the upper end of the cooling box is fixedly connected with a frame, and the opposite side walls of the frame are shared by two second bearings. A rotating rod is rotatably connected, a slave bevel gear is fixedly sleeved on the rotating rod, the slave bevel gear and the main bevel gear are meshed, and a wire brush cylinder is fixedly connected to the outside of the rotating rod.
优选的,所述转杆杆壁上固定连接有若干个支撑架,所述支撑架的两端固定连接在钢丝刷筒内筒壁上。Preferably, a plurality of support frames are fixedly connected to the wall of the rotating rod, and both ends of the support frames are fixedly connected to the inner cylinder wall of the wire brush cylinder.
优选的,所述冷却箱内箱底和内箱壁上共同固定连接有导料块,所述导料块的剖面为直角三角形。Preferably, a material guide block is fixedly connected to the inner box bottom and the inner box wall of the cooling box, and the cross section of the material guide block is a right-angled triangle.
优选的,所述冷却箱箱壁上固定连通有排污管,所述排污管上安装有管阀。Preferably, a sewage pipe is fixedly connected to the wall of the cooling box, and a pipe valve is installed on the sewage pipe.
优选的,所述冷却箱外箱底的四角处均安装有万向轮,所述万向轮上安装有刹车片。Preferably, all four corners of the bottom of the outer box of the cooling box are equipped with universal wheels, and brake pads are installed on the universal wheels.
与现有技术相比,本发明提供了一种轴承套圈锻造后的冷却装置,具备以下有益效果:Compared with the prior art, the present invention provides a cooling device after forging of the bearing ring, which has the following beneficial effects:
该轴承套圈锻造后的冷却装置,通过设置冷却箱、限位箱、往复丝杆、活动座、网箱、链轮、电机、主锥齿轮、机架、转杆、从锥齿轮和钢丝刷筒,可将轴承套圈放置在网箱内,电机外接电源而启动,使得网箱做上下往复运动,可将轴承套圈上的杂质抖落,且转杆和钢丝刷筒的旋转,当网箱上升时,钢丝刷筒上的钢丝可将轴承套圈上附着的废钢屑刮除,且也是将冷却后的轴承套圈自动捞出,当网箱下降而浸入水中,使得轴承套圈遇水冷却,可使网箱上下往复运动,方便轴承套圈的捞出,也能够将轴承套圈上附着的废钢屑自动去除,避免影响轴承套圈后序的加工和装配。The cooling device for the bearing ring after forging is provided by setting a cooling box, a limit box, a reciprocating screw, a movable seat, a cage, a sprocket, a motor, a main bevel gear, a rack, a rotating rod, a slave bevel gear and a wire brush The bearing ring can be placed in the cage, and the motor can be started with an external power supply, so that the cage can reciprocate up and down, and the impurities on the bearing ring can be shaken off, and the rotation of the rotating rod and the wire brush cylinder can cause the mesh to reciprocate. When the cage rises, the steel wire on the wire brush cylinder can scrape off the scrap steel scraps attached to the bearing ring, and also automatically remove the cooled bearing ring. When the cage is lowered and immersed in water, the bearing ring is exposed to water. Cooling can make the cage reciprocate up and down, which is convenient for the removal of bearing rings, and can also automatically remove scrap steel scraps attached to the bearing rings, so as to avoid affecting the subsequent processing and assembly of the bearing rings.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本发明可使网箱上下往复运动,方便轴承套圈的捞出,也能够将轴承套圈上附着的废钢屑自动去除,避免影响轴承套圈后序的加工和装配。The parts not involved in the device are the same as the existing technology or can be realized by using the existing technology. The invention can make the cage move up and down reciprocatingly, which is convenient for taking out the bearing ring, and can also remove the scrap steel scraps attached to the bearing ring. Automatic removal to avoid affecting the subsequent processing and assembly of bearing rings.
附图说明Description of drawings
图1为本发明提出的一种轴承套圈锻造后的冷却装置的结构示意图;1 is a schematic structural diagram of a cooling device after forging of a bearing ring proposed by the present invention;
图2为本发明提出的一种轴承套圈锻造后的冷却装置的俯视图。FIG. 2 is a top view of a cooling device for a bearing ring after forging according to the present invention.
图中:1冷却箱、2限位箱、3往复丝杆、4活动座、5网箱、6链轮、7电机、8主锥齿轮、9机架、10转杆、11从锥齿轮、12钢丝刷筒、13支撑架、14导料块、15排污管、16万向轮。In the picture: 1 cooling box, 2 limit box, 3 reciprocating screw, 4 movable seat, 5 cage, 6 sprocket, 7 motor, 8 main bevel gears, 9 racks, 10 rotating rods, 11 slave bevel gears, 12 wire brush cylinder, 13 support frame, 14 material guide block, 15 sewage pipe, 16 universal wheel.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
参照图1-2,一种轴承套圈锻造后的冷却装置,包括冷却箱1,冷却箱1上端设有开口,冷却箱1相向的内箱壁上对称固定连接有限位箱2,两个限位箱2的开口相对设置,限位箱2相向的箱壁上通过两个第一轴承共同转动连接有往复丝杆3,两个往复丝杆3上的螺纹方向相同,限位箱2内滑动连接有活动座4,活动座4上设有往复螺纹孔,活动座4通过往复螺纹孔与对应的往复丝杆3螺纹连接,两个活动座4相向的一端共同固定连接有网箱5,网箱5由耐高温材料制成,两个往复丝杆3的底端穿过对应的第一轴承并向外延伸,且其杆壁上均固定套接有链轮6,两个链轮6通过同一链条传动连接,其中一个限位箱2上端安装有电机7,电机7与外接电源和控制器电性连接,电机7的输出端通过联轴器与其中一个往复丝杆3的上端连接,另一个往复丝杆3的上端穿过第一轴承并向外延伸,且其杆壁上固定套接有主锥齿轮8,可将轴承套圈放置在网箱5内,电机7外接电源而启动,带动其中一个往复丝杆3转动,由于链条和两个链轮6的传动,使得两个往复丝杆3做同时同向转动,进而带动活动座4在限位箱2内做上下往复运动,网箱5上下运动,可将轴承套圈上的杂质抖落,冷却箱1上端固定连接有U型的机架9,机架9相向的侧壁上通过两个第二轴承共同转动连接有转杆10,转杆10上固定套接有从锥齿轮11,从锥齿轮11和主锥齿轮8相啮合,转杆10外固定连接有钢丝刷筒12,往复丝杆3的转动可带动主锥齿轮8旋转,使得从锥齿轮11和转杆10旋转,进而带动钢丝刷筒12旋转,当网箱5上升时,钢丝刷筒12上的钢丝可将轴承套圈上附着的废钢屑刮除,且也是将冷却后的轴承套圈自动捞出,当网箱5下降而浸入水中,使得轴承套圈遇水冷却,可使网箱5上下往复运动,方便轴承套圈的捞出,也能够将轴承套圈上附着的废钢屑自动去除,避免影响轴承套圈后序的加工和装配。Referring to Figure 1-2, a cooling device for a bearing ring after forging includes a cooling box 1, an upper end of the cooling box 1 is provided with an opening, and a limit box 2 is symmetrically and fixedly connected to the opposite inner box walls of the cooling box 1. The openings of the position box 2 are arranged oppositely, and the opposite box walls of the limit box 2 are connected with a reciprocating
转杆10杆壁上固定连接有若干个V型的支撑架13,支撑架13的两端固定连接在钢丝刷筒12内筒壁上,将支撑架13设置在钢丝刷筒12内,可增加钢丝刷筒12内部的支撑强度,且也可将钢丝刷筒12更加稳固安装在转杆10上。A number of V-
冷却箱1内箱底和内箱壁上共同固定连接有导料块14,从轴承套圈上除去的废钢屑经过网箱5网孔落下,导料块14的剖面为直角三角形,而导料块14上设置的斜面方便在排污排出时,废钢屑经过其斜面收集到一块。The bottom of the cooling box 1 and the wall of the inner box are fixedly connected with a
冷却箱1箱壁上固定连通有排污管15,排污管15上安装有管阀,需要将冷却箱1内的污水排出时,打开管阀,即可将冷却箱1内的污水全部排出。A
冷却箱1外箱底的四角处均安装有万向轮16,万向轮16上安装有刹车片,万向轮16的设置,方便该冷却箱1的移动和固定。
本发明中,可将轴承套圈放置在网箱5内,电机7外接电源而启动,带动其中一个往复丝杆3转动,由于链条和两个链轮6的传动,使得两个往复丝杆3做同时同向转动,进而带动活动座4在限位箱2内做上下往复运动,网箱5上下运动,可将轴承套圈上的杂质抖落,往复丝杆3带动主锥齿轮8旋转,使得从锥齿轮11和转杆10旋转,进而带动钢丝刷筒12旋转,当网箱5上升时,钢丝刷筒12上的钢丝可将轴承套圈上附着的废钢屑刮除,且也是将冷却后的轴承套圈自动捞出,当网箱5下降而浸入水中,使得轴承套圈遇水冷却,可使网箱5上下往复运动,方便轴承套圈的捞出,也能够将轴承套圈上附着的废钢屑自动去除,避免影响轴承套圈后序的加工和装配。In the present invention, the bearing ring can be placed in the cage 5, and the motor 7 is activated by an external power supply to drive one of the
电机7外接电源,其控制方式为公知常识,本说明书不再进行详细说明。The motor 7 is connected to an external power supply, and the control method thereof is common knowledge, and will not be described in detail in this specification.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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| CN113541593A (en) * | 2021-06-25 | 2021-10-22 | 亚电科技(苏州)有限公司 | Double-side cleaning method based on rotary photovoltaic wafer |
| CN214683392U (en) * | 2021-01-05 | 2021-11-12 | 上海怡赛科学仪器有限公司 | Full-automatic cleaning device for glassware |
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