CN114655771A - A high-efficiency and energy-saving insulating tape machine for perovskite photovoltaic modules - Google Patents

Abstract

The present application discloses a high-efficiency and energy-saving insulating tape machine for perovskite photovoltaic modules, which includes a side frame plate, an insulating tape introduction mechanism, a detection and pressing mechanism, a glue breaking mechanism, a lower pressure regulating mechanism and an insulating tape exporting mechanism. The structure of the application is reasonable, which is conducive to changing the length of contact with the insulating tape, and is convenient for cutting tapes with different spacing lines on the insulating tape, which is helpful for the stable and continuous import and export of the insulating tape; In a tight state, the quality of glue cutting can be improved; it can unwind and rewind the insulating tape to ensure continuous glue cutting.

Description

A high-efficiency and energy-saving insulating tape machine for perovskite photovoltaic modules

technical field

The present application relates to the field of perovskite photovoltaic cells, in particular to a high-efficiency and energy-saving insulating tape machine for perovskite photovoltaic modules.

Background technique

Perovskite solar cells are a type of solar cells that include perovskite-structured compounds, most commonly hybrid organic-inorganic lead or tin halide-based materials, as light-harvesting active layers, perovskite materials , such as methylammonium lead halide and all-inorganic cesium cesium halide, are cheap to produce and easy to manufacture.

During the processing of perovskite photovoltaic modules, the lengths of insulating tapes required for each part are different, and each independent insulating tape is used by cutting alone, whether it is from the processing of the insulating tape or the installation and use of the insulating tape. It takes a lot of time, and the efficiency is low, and there is a lack of processing equipment that can divide and connect the insulating tape rolls according to the required equidistant or non-equidistant lengths. Therefore, in view of the above problems, a high-efficiency and energy-saving insulating tape machine for perovskite photovoltaic modules is proposed.

SUMMARY OF THE INVENTION

In this embodiment, a high-efficiency and energy-saving insulating tape machine for perovskite photovoltaic modules is provided to solve the problems in the prior art.

According to an aspect of the present application, a high-efficiency and energy-saving insulating tape machine for perovskite photovoltaic modules is provided, including a side frame plate, an insulating tape introduction mechanism, a detection and pressing mechanism, a glue breaking mechanism, a lower pressure adjustment mechanism, and an insulating tape export mechanism , the insulating tape introducing mechanism and the insulating tape exporting mechanism are respectively arranged on the right side and the left side of the side frame plate, and the insulating tape introducing mechanism and the insulating tape exporting mechanism pass through the corresponding parts of the insulating tape, and the two sets of detection and pressing mechanisms are respectively It is arranged at the corresponding part of the insulating tape introducing mechanism and the corresponding part of the insulating tape exporting mechanism, and the glue breaking mechanism is arranged on one side of the pressure regulating mechanism;

The glue breaking mechanism includes a knife feeding cylinder, a knife seat, a knife head and a knife feeding guide rail. The push rod end of the knife feeding cylinder is connected with one end of the knife seat, and a knife head is installed on the edge of one end of the bottom of the knife seat. The knife guide rail is slidingly connected, and the knife feeding guide rail and the knife feeding cylinder are sequentially installed at the bottom of the side frame plate surface from left to right;

The lower pressure adjusting mechanism includes a lifting platform, a lifting guide rail and a lower pressure cylinder, the top of the lifting platform is connected with the push rod end of the lower pressure cylinder, and the back of the lifting platform is slidingly connected with the lifting guide rail, and the lifting guide rail and the lower pressure cylinder are sequentially from bottom to top. Installed on the bottom side of the side frame plate surface.

Further, the insulating tape introduction mechanism includes a first introduction wheel, a second introduction wheel and a third introduction wheel, the first introduction wheel is installed on the top of the other side of the surface of the side frame plate, and the second introduction wheel and the third introduction wheel are horizontal. Installed alternately at the bottom end of the middle of the side frame plate.

Further, the insulating tape lead-out mechanism includes a first lead-out pulley and a second lead-out pulley, and the first lead-out pulley and the second lead-out pulley are alternately arranged at corresponding positions on one side of the side frame plate surface.

Further, the detection jacking mechanism includes a left jacking cylinder and a right jacking cylinder, the left jacking cylinder is located between the first lead-out wheel and the second lead-out wheel, and the right jack-tightening cylinder is located between the first lead-in wheel and the second lead-in wheel. between the wheels.

Further, the detection and pressing mechanism also includes a right detection sensor, a lower detection sensor and a left detection sensor. The left top tightening cylinder is a group.

Further, the bottom end of the lifting platform is a circular arc surface, and the surrounding surface of the lifting platform is provided with a continuous chute, and the continuous chute is in sliding contact with the non-stick surface of the corresponding insulating tape.

Further, a carrier plate and a T-shaped plate are respectively installed on both sides of the top of the side frame plate, a winding mechanism is arranged on one side of the carrier plate, and the transmission end of the winding mechanism is connected with the servo motor located on the other side of the carrier plate, An unwinding mechanism is arranged in the middle of the T-shaped plate, and a detection sensor mounting seat is installed on both ends of the top of the T-shaped plate, and a detection sensor is installed on the detection sensor mounting seat.

The beneficial effects of the high-efficiency and energy-saving insulating tape machine for perovskite photovoltaic modules: it can avoid the loosening of insulating tapes and affect the quality of cutting glue. It is beneficial to change the length of contact with the insulating tape, and it is convenient to cut tapes with different spacing lines on the insulating tape. , to improve the quality of glue cutting; it can unwind and rewind the insulating tape to ensure continuous glue cutting.

Description of drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.

1 is a perspective view of the overall structure of an embodiment of the application;

2 is a perspective view of an overall partial structure of an embodiment of the application;

FIG. 3 is a schematic diagram of the connection structure of the glue breaking mechanism and the downward pressure adjusting mechanism according to an embodiment of the present application.

In the figure: 1. Rewinding mechanism; 2. Servo motor; 3. Carrier plate; 4. T-shaped plate; 5. Unwinding mechanism; 6. Side frame plate; 7. Insulating tape; 8. Detection sensor mounting seat; 9 , the first lead-in wheel; 10, the left jacking cylinder; 11, the right detection sensor; 12, the right jacking cylinder; 13, the second lead-in wheel; 14, the knife feeding cylinder; 17. Lower detection sensor; 18. Tool head; 19. Third lead-in wheel; 20. Lifting table; 21. Lifting guide rail; 22. Lower pressure cylinder; 23. First lead-out wheel; 24. Left detection sensor; 25. Two lead-out wheels; 26. Knife feed rail.

Detailed ways

In order to make those skilled in the art better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only The embodiments are part of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present application.

Please refer to Figure 1-3, a high-efficiency and energy-saving insulating tape machine for perovskite photovoltaic modules, including a side frame plate 6, an insulating tape introduction mechanism, a detection jacking mechanism, a glue breaking mechanism, a lower pressure adjustment mechanism and an insulating tape exporting mechanism Mechanism, the insulating tape importing mechanism and the insulating tape exporting mechanism are respectively arranged on the right and left side of the side frame plate 6, and the insulating tape importing mechanism and the insulating tape exporting mechanism pass through the corresponding parts of the insulating tape 7. The tightening mechanism is respectively arranged on the corresponding part of the insulating tape introduction mechanism and the corresponding part of the insulating tape exporting mechanism, and the glue breaking mechanism is arranged on one side of the pressing adjustment mechanism;

The glue breaking mechanism includes a knife feeding cylinder 14, a knife base 16, a knife head 18 and a knife feeding guide rail 26. The push rod end of the knife feeding cylinder 14 is connected with one end of the knife base 16, and a knife is installed on the edge of one end of the bottom of the knife base 16. The head 18, the back of the knife seat 16 is slidably connected with the knife feeding guide rail 26, and the knife feeding guide rail 26 and the knife feeding cylinder 14 are sequentially installed on the bottom of the surface of the side frame plate 6 from left to right;

The lower pressure adjustment mechanism includes a lift table 20, a lift guide rail 21 and a lower pressure cylinder 22. The top of the lift table 20 is connected to the push rod end of the lower pressure cylinder 22, and the back of the lift table 20 is slidably connected to the lift rail 21. The lift rail 21 The lower pressure cylinder 22 is sequentially installed on the bottom of the side frame plate 6 from bottom to top, the bottom end of the lifting table 20 is an arc surface, and the surrounding surface of the lifting table 20 is provided with a continuous chute, and the continuous chute is connected to the corresponding insulation. The non-stick surface of the tape 7 is in sliding contact.

The advantages of this place are: it can avoid the situation that the insulating tape 7 is loosened and affect the quality of cutting glue, and by operating the lower pressure cylinder 22 to be in a state of extension or contraction, the effect of adjusting the position and height of the lifting platform 20 is achieved, which is conducive to changing The size of the contact length with the insulating tape 7 is convenient for cutting tapes with different spacings on the insulating tape 7 .

The insulating tape introduction mechanism includes a first introduction wheel 9, a second introduction wheel 13 and a third introduction wheel 19. The first introduction wheel 9 is installed on the top of the other side of the surface of the side frame plate 6, and the second introduction wheel 13 and the third introduction wheel 19. The lead-in pulley 19 is installed at the bottom end of the middle of the side frame plate 6 horizontally and alternately; the insulating tape lead-out mechanism includes a first lead-out pulley 23 and a second lead-out pulley 25, and the first lead-out pulley 23 and the second lead-out pulley 25 are arranged alternately on the side frame. The corresponding part on one side of the surface of the plate 6;

The benefit here is that it helps the insulating tape 7 to be introduced and exported stably and continuously.

The detection jacking mechanism includes a left jacking cylinder 10 and a right jacking cylinder 12, the left jacking cylinder 10 is located between the first lead-out wheel 23 and the second lead-out wheel 25, and the right jacking cylinder 12 is located in the first lead-in wheel 9. and the second lead-in wheel 13; the detection jacking mechanism also includes a right detection sensor 11, a lower detection sensor 17 and a left detection sensor 24, the right detection sensor 11 and the right jacking cylinder 12 are a group, and the lower detection sensor 17 With the correction groove block 15 as a group, the left detection sensor 24 and the left top tightening cylinder 10 as a group;

The advantage of this location is that it can ensure that the insulating tape 7 is in a fixed and tight state when cutting glue, and the quality of cutting glue can be improved.

A carrier plate 3 and a T-shaped plate 4 are respectively installed on both sides of the top of the side frame plate 6, and a winding mechanism 1 is arranged on one side of the carrier plate 3, and the transmission end of the winding mechanism 1 is connected to the other side of the carrier plate 3. The servo motor 2 is connected, an unwinding mechanism 5 is arranged in the middle of the T-shaped plate 4, and a detection sensor mounting seat 8 is installed on both ends of the top of the T-shaped plate 4, and a detection sensor is installed on the detection sensor mounting seat 8;

The benefit here is that the insulating tape 7 can be unwound and reeled to ensure continuous cutting of the glue.

When the present application is in use, the unwinding mechanism 5 gradually unwinds the insulating tape 7 to be processed and guides it through the first lead-in wheel 9 , the second lead-in wheel 13 and the third lead-in wheel 19 to the to-be-cut on the lifting platform 20 . At the position, the correction groove block 15 set at the same time is in sliding contact with the insulating tape 7 to prevent the insulating tape 7 from shifting. At this time, the left pressing cylinder 10 and the right pressing cylinder 12 hold the corresponding part of the insulating tape 7 tightly, which can avoid insulation When the tape 7 is loose and affects the quality of cutting glue, the cutter head 18 connected by the cutter base 16 is cut off to the glue layer of the insulating tape 7 by running the knife feeding cylinder 14 in an extended state. The servo motor 2 runs again, under the action of the first lead-out wheel 23 and the second lead-out wheel 23, it is wound by the winding mechanism 1 and unwinded by the unwinding mechanism 5, and the position to be cut of the insulating tape 7 can be replaced until all the glue cutting is completed, By operating the pressing cylinder 22 to be in an extended or retracted state, the effect of adjusting the position and height of the lifting platform 20 is achieved, which is beneficial to change the length of the contact length with the insulating tape 7 , and is convenient for cutting tapes with different spacing lines on the insulating tape 7 .

The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.

Claims (7)

1. The utility model provides a high-efficient energy-conserving insulating tape unit of perovskite photovoltaic module which characterized in that: the device comprises a side frame plate (6), an insulating tape leading-in mechanism, a detection jacking mechanism, a glue breaking mechanism, a pressing-down adjusting mechanism and an insulating tape leading-out mechanism, wherein the insulating tape leading-in mechanism and the insulating tape leading-out mechanism are respectively arranged on the right side and the left side of the side frame plate (6), the insulating tape leading-in mechanism and the insulating tape leading-out mechanism respectively penetrate through the corresponding parts of an insulating tape (7), two groups of detection jacking mechanisms are respectively arranged on the corresponding parts of the insulating tape leading-in mechanism and the corresponding parts of the insulating tape leading-out mechanism, and the glue breaking mechanism is arranged on one side of the pressing-down adjusting mechanism;

the glue breaking mechanism comprises a knife feeding cylinder (14), a knife holder (16), a knife head (18) and a knife feeding guide rail (26), the push rod end of the knife feeding cylinder (14) is connected with one end of the knife holder (16), the knife head (18) is installed at the edge of one end of the bottom of the knife holder (16), the back of the knife holder (16) is in sliding connection with the knife feeding guide rail (26), and the knife feeding guide rail (26) and the knife feeding cylinder (14) are sequentially installed at the bottom of the surface of the side frame plate (6) from left to right;

push down adjustment mechanism includes elevating platform (20), lifting rail (21) and air cylinder (22) down, and elevating platform (20) top is connected with the push rod end of air cylinder (22) down, and elevating platform (20) back and lifting rail (21) slip link up, and supreme installation in proper order is in side frame plate (6) surface one side bottom under down in lifting rail (21) and air cylinder (22) down.

2. The efficient and energy-saving insulating tape machine for the perovskite photovoltaic module as claimed in claim 1, characterized in that: the insulating tape guiding mechanism comprises a first guiding wheel (9), a second guiding wheel (13) and a third guiding wheel (19), the first guiding wheel (9) is installed at the top of the other side of the surface of the side frame plate (6), and the second guiding wheel (13) and the third guiding wheel (19) are horizontally installed at the bottom end of the middle of the side frame plate (6) at intervals.

3. The efficient and energy-saving insulating tape machine for the perovskite photovoltaic module as claimed in claim 1, characterized in that: the insulating tape guiding mechanism comprises a first guiding wheel (23) and a second guiding wheel (25), and the first guiding wheel (23) and the second guiding wheel (25) are alternately arranged at the corresponding positions on one side of the surface of the side frame plate (6).

4. The efficient and energy-saving insulating tape machine for the perovskite photovoltaic module as claimed in claim 1, characterized in that: the detection jacking mechanism comprises a left jacking cylinder (10) and a right jacking cylinder (12), the left jacking cylinder (10) is located between a first guide-out wheel (23) and a second guide-out wheel (25), and the right jacking cylinder (12) is located between a first guide-in wheel (9) and a second guide-in wheel (13).

5. The efficient energy-saving insulating tape machine for the perovskite photovoltaic module as claimed in claim 1, characterized in that: the detection jacking mechanism further comprises a right detection sensor (11), a lower detection sensor (17) and a left detection sensor (24), the right detection sensor (11) and the right jacking cylinder (12) are in a group, the lower detection sensor (17) and the correction groove block (15) are in a group, and the left detection sensor (24) and the left jacking cylinder (10) are in a group.

6. The efficient and energy-saving insulating tape machine for the perovskite photovoltaic module as claimed in claim 1, characterized in that: the bottom end of the lifting platform (20) is an arc surface, the peripheral surface of the lifting platform (20) is provided with continuous sliding grooves, and the continuous sliding grooves are in sliding contact with the non-stick surfaces of the corresponding insulating adhesive tapes (7).

7. The efficient and energy-saving insulating tape machine for the perovskite photovoltaic module as claimed in claim 1, characterized in that: support plate (3) and T template (4) are installed respectively to side frame board (6) top both sides, and support plate (3) one side is provided with winding mechanism (1), and the transmission end of winding mechanism (1) is connected with servo motor (2) that are located support plate (3) opposite side, and T template (4) middle part is provided with unwinding mechanism (5), and all installs at T template (4) top both ends and detect sensor mount pad (8), installs the detection sensor on detecting sensor mount pad (8).

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