CN114653617A - Self-orbital transfer system suitable for microorganism filling production line and use method - Google Patents

Abstract

The automatic rail-changing system comprises a main conveying rail, wherein the outlet end of the main conveying rail is communicated with the inlet end of a main sorting rail, the outlet end of the main sorting rail is communicated with a first sorting channel and a second sorting channel, and the other end of the second sorting channel is communicated with a branch conveying rail; a first detection device is erected above the transmission main track, a second detection device is erected above the second sorting channel, a main track separation device is erected above the sorting main track, and a branch track separation device is erected above the transmission branch track; the method can effectively convey different microorganism filling bottles to the formulated filling process by adopting a multi-stage sorting mode, has higher automation degree and accurate classification, and can effectively improve the transmission efficiency of the bottled containers.

Description

A kind of automatic track change system suitable for microbial filling production line and using method

technical field

The invention belongs to the field of transportation and sorting equipment for production lines, and particularly relates to an automatic track change system suitable for a microbial filling production line and a method for using the same.

Background technique

Conveyors are widely used in household appliances, electronics, electrical appliances, machinery, tobacco, injection molding, post and telecommunications, printing, food and other industries. They are used for assembly, testing, debugging, packaging and transportation of objects. They have strong conveying capacity and long conveying distance. , The structure is simple and easy to maintain, and it can easily implement programmed control and automatic operation. With the continuous improvement of people's living standards, bottled milk products are loved by people for their convenience, and their demand is getting higher and higher.

In the process of microbial filling production, due to the different sizes of microbial filling bottles to be filled and the difference in each process, different microbial filling bottles need to be transported to different filling areas for filling respectively. , When the filling bottles on the same conveyor are divided into different processes, the manual sorting method is usually used to complete, and the manual sorting method requires a lot of manpower, and the sorting efficiency and accuracy cannot be effectively guaranteed. Therefore, it is necessary to design an automatic track change system suitable for the microbial filling production line and its use method to solve the above problems.

SUMMARY OF THE INVENTION

In view of the technical problems existing in the background art, the present invention provides an automatic track change system suitable for a microbial filling production line and a method for using the same. The device adopts a multi-stage sorting method to effectively transport different microbial filling bottles to The established filling process has a high degree of automation and accurate classification, which can effectively improve the transmission efficiency of bottled containers.

In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions to realize:

An automatic track change system suitable for a microbial filling production line, comprising a transmission main track, the outlet end of the transmission main track is connected with the inlet end of the sorting main track, and the outlet end of the sorting main track is connected with the first sorting channel and the The second sorting channel, the other end of the second sorting channel is connected to the transmission branch track;

A first detection device is set up on the upper part of the transmission main track, a second detection device is set on the upper part of the second sorting channel, a main rail separation device is set on the upper part of the sorting main track, and a branch line rail separation device is set on the upper part of the transmission branch track. .

In a preferred solution, support legs are connected to both sides of the main transport track, the main sorting track, the first sorting channel, the second sorting channel and the transport support track, and the bottom of the supporting legs is connected to the base and can be adjusted to support respectively The height of the leg above the ground.

In a preferred solution, the first detection device includes a first support frame, the first support frame is erected on both sides of the main transmission track, the first support frame is provided with a first scanning camera, and the first scanning camera is provided with a wireless signal transmission The device is wirelessly connected to the main rail device.

In a preferred solution, the second detection device includes a second support frame, the second support frame is erected on both sides of the second sorting channel, the second support frame is provided with a second scanning camera, and the second scanning camera is provided with a wireless signal The transmission device is wirelessly connected with the branch line derailment device.

In a preferred solution, the main rail separation device includes a third bracket, a slide rail, a first rotary motor, a second rotary motor, a sliding tooth plate and a transmission gear; the third bracket is erected on both sides of the sorting main rail, and the third The three brackets are vertically arranged with a first rotating motor and a second rotating motor. The sliding rail is installed inside the sorting main track. The sliding tooth plate is installed on the sliding rail and can slide along the sliding rail. The first rotating motor and The rotating shaft of the second rotating motor is connected to the transmission gear and meshed with the sliding tooth plate. After the transmission gear rotates, the sliding tooth plate can be driven to slide and control the opening and closing of the first sorting channel and the second sorting channel.

In a preferred solution, the branch line dividing device includes a third rotating motor, a screw rod, a transmission device, a bridge, a sliding plate, a splint and a variable track; the bridge is erected on both sides of the transmission branch track, and the bridge is provided with a chute , the sliding plate is clamped in the chute and slides along the chute limit, and the lower end of the sliding plate is connected to the variable track through the splint.

In a preferred solution, the third rotating motor is installed on the side of the transmission support track, and the drive shaft of the third rotating motor is connected to a lead screw, the lead screw is sleeved with a transmission device, and the lower end of the transmission device is connected to the sliding plate, which can The variable track is made of flexible material and can be driven by the sliding plate to change the connection sequence with the transmission track.

A method for using an automatic track change system suitable for a microbial filling production line, comprising the following steps during use:

Step1: According to the size of the microbial filling bottle and the next production process, print a specific production QR code on the upper end of the bottle cap of the microbial filling bottle;

Step2: The filling bottle is transported on the main transport track. Before entering the main sorting track, the first scanning camera above the transport main track will scan and identify the production QR code on the bottle cap, and then transmit the scanning information to in the first rotating electrical machine and the second rotating electrical machine;

Step3: The first rotating motor and the second rotating motor rotate respectively according to the received information, so that the sliding tooth plate slides along the sliding rail, and then controls the opening and closing of the first sorting channel and the second sorting channel;

Step4: When the first sorting channel is opened, the second sorting channel is closed, and the microbial filling bottle enters the first sorting channel from the transmission main track and is transferred to the next process; when the second sorting channel is opened, the first sorting channel When closed, the microbial filling bottle enters the second sorting channel from the main transmission track;

Step5: The microbial filling bottle continues to be transported on the second sorting channel. Before entering the transport track, the second scanning camera above the transport track will scan and identify the production QR code on the bottle cap again, and then scan the information. Transferred to the third rotary motor;

Step6: The third rotating motor controls the rotation of the screw rod according to the received information, so that the transmission device drives the sliding plate to slide along the chute, and changes the communication sequence between the variable track and the transmission branch track;

Step7: Under the guidance of the variable track, the microbial filling bottle enters the designated transport track, and is transported to the next process through the transport track.

This patent can achieve the following beneficial effects:

1. The device adopts a multi-level classification sorting method, which can sort the microbial filling bottles layer by layer and transmit them by category during the transportation process, which meets the different filling requirements for microbial filling bottles. The accuracy has also been effectively improved;

2. This system adopts an automatic operation method throughout the whole process, and its classification efficiency and accuracy are much better than the traditional manual classification method, which greatly improves the transmission efficiency of the microbial filling production line and saves a lot of human resources.

Description of drawings

Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:

Fig. 1 is the overall structure schematic diagram of the present invention;

Fig. 2 is the overall structure schematic diagram two of the present invention;

3 is a schematic structural diagram of the detection system of the present invention;

4 is a schematic structural diagram of the main rail dividing device of the present invention;

FIG. 5 is a schematic structural diagram of the branch line rail dividing device of the present invention.

In the figure: the main transport track 1, the main sorting track 2, the first sorting channel 3, the second sorting channel 4, the transport branch track 5, the first detection device 6, the first support frame 601, the first scanning camera 602 , the main rail dividing device 7, the third bracket 701, the sliding rail 702, the first rotating motor 703, the second rotating motor 704, the sliding tooth plate 705, the transmission gear 706, the second detection device 8, the second support frame 801, the first The second scanning camera 802 , the branch line dividing device 9 , the third rotating motor 901 , the lead screw 902 , the transmission device 903 , the bridge 904 , the sliding plate 905 , the variable track 906 , the splint 907 , the support leg 10 , and the base 101 .

Detailed ways

As shown in Figures 1 and 2, an automatic track change system suitable for a microbial filling production line includes a main transmission rail 1, the outlet end of the main transmission rail 1 is connected with the inlet end of the main sorting rail 2, and the sorting The outlet end of the main track 2 is connected to the first sorting channel 3 and the second sorting channel 4, and the other end of the second sorting channel 4 is connected to the transmission branch track 5; the first detection device 6 is erected above the transmission main track 1, A second detection device 8 is arranged above the second sorting channel 4, a main rail separation device 7 is arranged above the main sorting track 2, and a branch rail separation device 9 is arranged above the transmission branch track 5;

When the device is working, the microbial filling bottle is transported from the main transmission track 1 into the main sorting track 2. Before entering, the filling bottle is scanned by the first detection device 6, and the first detection device 6 sends to the main rail separation device. 7 sends out a signal and controls it to sort the microbial filling bottles once, and the sorted microbial filling bottles are transferred to the second sorting channel 4 and scanned by the second detection device 8 for a second time, and the second detection device 8 Then send a signal and control it to perform secondary sorting on the microbial filling bottles, and finally the microbial filling bottles are transferred from the second sorting channel 4 to the transmission branch track 5 and transported to each designated filling point; all the above-mentioned devices are used. The transmission main track 1, the sorting main track 2, the first sorting channel 3, the second sorting channel 4 and the transport branch track 5 mentioned are equipped with conveyor belts, because the conveyor belt and its transmission mechanism are the production line transmission system The prior art that is obvious in the above will not be repeated here.

A preferred solution is shown in Figures 1 and 2, the main transmission rail 1, the main sorting rail 2, the first sorting channel 3, the second sorting channel 4 and the transmission branch rail 5 are connected with support legs 10 on both sides, The bottom of the support leg 10 is connected to the base 101 and the height of the support leg 10 from the ground can be adjusted respectively; through this structure, the transmission main rail 1, the sorting main rail 2, the first sorting channel 3 and the second sorting channel can be ensured. 4 and the transmission branch track 5 are kept on the same level during operation, thereby ensuring the smoothness of the overall operation of the device.

A preferred solution is shown in FIG. 3 , the first detection device 6 includes a first support frame 601 , the first support frame 601 is erected on both sides of the main transmission track 1 , and a first scanning camera 602 is erected on the first support frame 601 , The first scanning camera 602 is provided with a wireless signal transmission device and is wirelessly connected to the main rail separation device 7; the second detection device 8 includes a second support frame 801, and the second support frame is erected on both sides of the second sorting channel 4. The two supporting frames 801 are provided with a second scanning camera 802, and the second scanning camera 802 is provided with a wireless signal transmission device and is wirelessly connected with the branch line dividing device 9;

The first scanning camera 602 and the second scanning camera 802 can fully read the two-dimensional code information on the cap of the microbial filling bottle, and control the main rail dividing device 7 and the branch line dividing device 9 according to the read information. action, and finally control the transmission direction of the microbial filling bottle to achieve the function of precise sorting.

A preferred solution is shown in FIG. 4 , the main rail separation device 7 includes a third bracket 701, a slide rail 702, a first rotary motor 703, a second rotary motor 704, a sliding tooth plate 705 and a transmission gear 706; the third bracket 701 is erected on both sides of the sorting main track 2, the third bracket 701 is vertically erected with a first rotating motor 703 and a second rotating motor 704, the sliding rail 702 is installed inside the sorting main track 2, and the sliding tooth plate 705 is installed on the slide rail 702 and can slide along the slide rail 702. The rotating shafts of the first rotary motor 703 and the second rotary motor 704 are connected to the transmission gear 706 and meshed with the sliding tooth plate 705. After the transmission gear 706 rotates It can drive the sliding tooth plate 705 to slide and control the opening and closing of the first sorting channel 3 and the second sorting channel 4;

When the microbial filling bottle is transferred to the sorting main track 2, the transmission gear 706 at the bottom of the first rotating motor 703 drives the sliding tooth plate 705 to slide, at this time the sliding tooth plate 705 extends, and the microbial filling bottle can be sorted by the main track. 2 is transferred into the first sorting channel 3; when the transfer direction needs to be changed, the first rotating motor 703 first rotates in reverse to retract the sliding tooth plate 705, and then the second rotating motor 704 rotates to rotate the sliding tooth plate on the other side. 705 is extended, at this time, the microbial filling bottle can be transferred from the main sorting track 2 to the second sorting channel 4 and realize the function of changing track.

A preferred solution is shown in FIG. 5 , the branch line rail dividing device 9 includes a third rotating motor 901, a lead screw 902, a transmission device 903, a bridge 904, a sliding plate 905, a splint 907 and a variable track 906; the bridge 904 is erected on the On both sides of the transmission support track 5, the bridge frame 904 is provided with a chute, the sliding plate 905 is clamped in the chute and slides along the chute in a limited position, and the lower end of the sliding plate 905 is connected to the variable track 906 through the splint 907; The third rotating motor 901 is installed on the side of the transmission support track 5, the transmission shaft of the third rotating motor 901 is connected to the screw rod 902, the screw rod 902 is sleeved with a transmission device 903, and the lower end of the transmission device 903 is connected to the sliding plate 905, the variable track 906 is made of flexible material and can be driven by the sliding plate 905 to change the connection sequence with the transmission branch track 5;

When the microbial filling bottle is transferred to the second sorting channel 4 and is about to enter the designated transfer track 5, the third rotating motor 901 will rotate and drive the sliding plate 905 to slide left and right, and the lower end of the sliding plate 905 is connected to the variable track 906. The variable rail 906 is driven by the sliding plate 905 and can change the connection sequence with the transmission branch rail 5. When the outlet end of the variable rail 906 moves to the designated transmission branch rail 5, the third rotating motor 901 stops rotating and completes the change. The rail works, and the microbial filling bottle can be transported from the second sorting channel 4 to the designated transport branch rail 5 .

Example 1

The first step: print a specific production QR code on the upper end of the bottle cap of the microbial filling bottle according to the requirements;

Step 2: The microbial filling bottle is transported on the main conveying track 1. Before entering the main sorting track 2, the first scanning camera 602 above the main conveying track 1 will scan and identify the production QR code on the bottle cap. and transmit the scanning information to the first rotating motor 703;

The third step: the first rotating motor 703 rotates, so that the sliding tooth plate 705 slides along the sliding rail 702, and the first sorting channel 3 is connected with the sorting main rail 2;

Step 4: The microbial filling bottle is transferred from the main sorting track 2 to the first sorting channel 3 and continues to be transferred to the next process.

Example 2

The first step: print a specific production QR code on the upper end of the bottle cap of the microbial filling bottle according to the requirements;

Step 2: The microbial filling bottle is transported on the main conveying track 1. Before entering the main sorting track 2, the first scanning camera 602 above the main conveying track 1 will scan and identify the production QR code on the bottle cap. and transmit the scanning information to the second rotating motor 704;

The third step: the second rotating motor 704 rotates, so that the sliding tooth plate 705 slides along the sliding rail 702, and the second sorting channel 4 is connected with the sorting main rail 2;

Step 4: The microbial filling bottle is transferred from the main sorting track 2 to the second sorting channel 4 and continues to be transferred to the entrance of the transfer branch track 5;

Step 5: The second scanning camera 802 above the transmission branch track 5 scans and identifies the production two-dimensional code on the cap of the microbial filling bottle again, and transmits the scanned information to the third rotating motor 901;

The sixth step: the third rotating motor 901 controls the rotation of the screw rod 902, the transmission device 903 drives the sliding plate 905 to slide along the chute, and finally makes the outlet end of the variable track 906 communicate with the transmission support track 5 in the middle position;

Step 7: Under the guidance of the variable track 906, the microbial filling bottle is transferred to the transfer rail 5 in the middle position, and then the transfer rail 5 transports it to the next process for filling.

The above-mentioned embodiments are only the preferred technical solutions of the present invention, and should not be regarded as limitations of the present invention. On the premise of not conflicting with each other, various technical features recorded in the present invention can be combined with each other. The protection scope of the present invention shall take the technical solutions described in the claims, including the equivalent alternatives of the technical features in the technical solutions described in the claims, as the protection scope. That is, equivalent replacements and improvements within this scope are also within the protection scope of the present invention.

Claims (8)

1. An automatic track change system suitable for a microbial filling production line, comprising a transmission main track (1), characterized in that: the outlet end of the transmission main track (1) is communicated with the inlet end of the sorting main track (2) , the outlet end of the sorting main track (2) is connected to the first sorting channel (3) and the second sorting channel (4), and the other end of the second sorting channel (4) is connected to the transmission branch track (5); A first detection device (6) is set up above the main transport track (1), a second detection device (8) is set up above the second sorting channel (4), and a main detection device (8) is set up above the main sorting track (2). A rail dividing device (7), a branch line dividing device (9) is erected above the transmission branch rail (5). 2. The automatic track change system suitable for a microbial filling production line according to claim 1, characterized in that: the main transmission track (1), the main sorting track (2), the first sorting channel (3), the first sorting channel (3), the first sorting channel (3). Supporting legs (10) are connected to both sides of the second sorting channel (4) and the conveying support track (5). ground height. 3. The automatic track change system suitable for a microbial filling production line according to claim 1, characterized in that: the first detection device (6) comprises a first support frame (601), and the first support frame (601) is erected on On both sides of the transmission main track (1), the first support frame (601) is provided with a first scanning camera (602), and the first scanning camera (602) is provided with a wireless signal transmission device and is connected with the main rail separation device (7). )wireless connection. 4. The automatic track change system suitable for a microbial filling production line according to claim 1, characterized in that: the second detection device (8) comprises a second support frame (801), and the second support frame is erected on the second sorting On both sides of the channel (4), the second support frame (801) is provided with a second scanning camera (802), and the second scanning camera (802) is provided with a wireless signal transmission device and is wirelessly connected with the branch line rail separation device (9). connect. 5. The self-changing rail system suitable for a microbial filling production line according to claim 1, wherein the main rail dividing device (7) comprises a third bracket (701), a sliding rail (702), a first rotating motor (703), a second rotating motor (704), a sliding tooth plate (705) and a transmission gear (706); the third bracket (701) is erected on both sides of the sorting main track (2), and the third bracket ( 701) A first rotary motor (703) and a second rotary motor (704) are vertically erected, the sliding rail (702) is installed inside the sorting main rail (2), and the sliding tooth plate (705) is installed in the The slide rail (702) is slidable along the slide rail (702), and the rotating shafts of the first rotating electrical machine (703) and the second rotating electrical machine (704) are connected to the transmission gear (706) and are engaged with the sliding tooth plate (705) , the rotation of the transmission gear (706) can drive the sliding tooth plate (705) to slide and control the opening and closing of the first sorting channel (3) and the second sorting channel (4). 6. The automatic track change system suitable for a microbial filling production line according to claim 1, characterized in that: the branch line track dividing device (9) comprises a third rotating motor (901), a screw (902), a transmission device ( 903), a bridge (904), a sliding plate (905), a splint (907) and a variable track (906); the bridge (904) is erected on both sides of the transmission support track (5), and the bridge (904) is provided with There is a sliding groove, the sliding plate (905) is clamped in the sliding groove and slides along the sliding groove in a limited position, and the lower end of the sliding plate (905) is connected to the variable track (906) through a splint (907). 7. The automatic track change system suitable for a microbial filling production line according to claim 6, characterized in that: the third rotary motor (901) is installed on the side of the transmission branch track (5), and the third rotary motor ( The transmission shaft of 901) is connected to the screw (902), the screw (902) is sleeved with a transmission device (903), the lower end of the transmission device (903) is connected to the sliding plate (905), and the variable track (906) is formed by It is made of a flexible material and can be driven by the sliding plate (905) to change the connection sequence with the transmission support track (5). 8. A method for use of an auto-tracking system suitable for a microbial filling production line, characterized in that, the method comprises the following steps during use: Step1: According to the size of the microbial filling bottle and the next production process, print a specific production QR code on the upper end of the bottle cap of the microbial filling bottle; Step2: The filling bottle is transported on the main conveying track (1). Before entering the main sorting track (2), the first scanning camera (602) above the main conveying track (1) will monitor the production 2 on the bottle cap. Scan and identify the dimensional code, and then transmit the scan information to the first rotating electrical machine (703) and the second rotating electrical machine (704); Step3: The first rotating motor (703) and the second rotating motor (704) are rotated respectively according to the received information, so that the sliding tooth plate (705) slides along the sliding rail (702), thereby controlling the first sorting The opening and closing of the channel (3) and the second sorting channel (4); Step4: When the first sorting channel (3) is opened, the second sorting channel (4) is closed, and the microbial filling bottle enters the first sorting channel (3) from the main transmission track (1) and is transferred to the next process; When the second sorting channel (4) is opened, the first sorting channel (3) is closed, and the microbial filling bottle enters the second sorting channel (4) from the main transmission track (1); Step5: The microbiological filling bottle continues to be transported on the second sorting channel (4). Before entering the transport sub-track (5), the second scanning camera (802) above the transport sub-track (5) will detect the microbes on the bottle caps. The production two-dimensional code is scanned and identified again, and then the scanned information is transmitted to the third rotating motor (901); Step6: The third rotating motor (901) controls the rotation of the screw (902) according to the received information, so that the transmission device (903) drives the sliding plate (905) to slide along the chute, and changes the variable track (906) The connection sequence with the transport branch track (5); Step7: The microbial filling bottle is guided by the variable track (906) into the designated conveying sub-track (5), and is transported to the next process through the conveying sub-track (5).

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