CN114653204A - Welding fume collecting structure of welding platform for machining and using method - Google Patents
Welding fume collecting structure of welding platform for machining and using method Download PDFInfo
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- CN114653204A CN114653204A CN202210496336.6A CN202210496336A CN114653204A CN 114653204 A CN114653204 A CN 114653204A CN 202210496336 A CN202210496336 A CN 202210496336A CN 114653204 A CN114653204 A CN 114653204A
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- 238000003466 welding Methods 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 59
- 239000003496 welding fume Substances 0.000 title claims abstract description 21
- 238000003754 machining Methods 0.000 title 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000003546 flue gas Substances 0.000 claims abstract description 47
- 230000001681 protective effect Effects 0.000 claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 239000007789 gas Substances 0.000 claims description 34
- 238000001179 sorption measurement Methods 0.000 claims description 23
- 238000003756 stirring Methods 0.000 claims description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 20
- 238000009423 ventilation Methods 0.000 claims description 20
- 239000002923 metal particle Substances 0.000 claims description 13
- 239000011941 photocatalyst Substances 0.000 claims description 10
- 231100000331 toxic Toxicity 0.000 claims description 8
- 230000002588 toxic effect Effects 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 5
- 239000000428 dust Substances 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
- 238000009434 installation Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0002—Casings; Housings; Frame constructions
- B01D46/0005—Mounting of filtering elements within casings, housings or frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/80—Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
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Abstract
本发明涉及焊接加工技术领域,且公开了一种加工用焊接平台的焊接烟气收集结构及使用方法,包括设置在焊接平台一侧的箱体,所述箱体顶部的右侧设置有收集罩;本发明能够根据焊接平台高度的不同,对自身的收集高度进行调节适应,有效提高了该结构的实用性,以便对烟气进行收集操作,而且能够对收集的烟气进行多重过滤,对烟气中的金属颗粒物以及有毒有害气体进行处理,还方便对该结构上的防护网进行拆装处理,以便工作人员定期对防护网表面的污渍进行清理操作,不仅解决了现有的烟气收集结构不方便进行调节,并且对烟气的处理效果欠佳的问题,还解决了现有的烟气收集结构上的防护网不方便进行拆卸清理的问题。The invention relates to the technical field of welding processing, and discloses a welding fume collection structure and a method for using a welding platform for processing, comprising a box body arranged on one side of the welding platform, and a collection cover is arranged on the right side of the top of the box body The invention can adjust and adapt its own collection height according to the different heights of the welding platform, which effectively improves the practicability of the structure, so as to collect and operate the flue gas. It is also convenient to disassemble and disassemble the protective net on the structure, so that the staff can regularly clean the stains on the surface of the protective net, which not only solves the problem of the existing flue gas collection structure The problem of inconvenient adjustment and poor treatment effect on flue gas also solves the problem that the protective net on the existing flue gas collection structure is inconvenient for disassembly and cleaning.
Description
技术领域technical field
本发明涉及焊接加工技术领域,具体为一种加工用焊接平台的焊接烟气收集结构及使用方法。The invention relates to the technical field of welding processing, in particular to a welding fume collecting structure of a welding platform for processing and a method of using the same.
背景技术Background technique
焊接,也称作熔接,是一种以加热、高温或者高压的方式接合金属或其他热塑性材料如塑料的制造工艺及技术;现代焊接的能量来源有很多种,包括气体焰、电弧、激光、电子束、摩擦和超声波等。除了在工厂中使用外,焊接还可以在多种环境下进行,如野外、水下和太空。无论在何处,焊接都可能给操作者带来危险,所以在进行焊接时必须采取适当的防护措施。Welding, also known as welding, is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics by heat, high temperature or high pressure; modern welding energy sources are many, including gas flame, arc, laser, electronic beam, friction, and ultrasound. In addition to being used in factories, welding can be performed in a variety of environments, such as in the field, underwater, and in space. Welding can be dangerous to the operator wherever it is, so proper precautions must be taken when welding.
目前在焊接过程中,工作人员常常会将焊接的工件摆放在焊接平台上进行焊接操作,但是在焊接过程中容易产生大量的焊接烟气,不仅会影响工作人员的视线,导致不方便进行焊接操作,焊接烟气中的金属颗粒以及有毒有害气体也会给工作人员的身体健康造成影响,所以焊接平台一旁会设置有烟气收集结构对产生的烟气进行收集,但是现有的烟气收集结构不方便对其烟气收集的高度进行调节,焊接平台根据工作人员的焊接习惯以及身高,使得各个焊接平台高度不一,然而现有的收集结构不便于对烟气进行收集操作,而且现有的烟气收集结构只是简单的将烟气抽走并排出,不能够对烟气内的金属颗粒以及有毒有害气体进行有效处理,容易对周围其他的工作人员造成危害,现有的烟气收集结构为了防止小体积的工件或者大颗粒焊渣掉入结构的内部,常常会在烟气进入的位置安装有防护网,但是收集结构在使用时间较长时,防护网的表面容易附着大量的污渍,不方便工作人员对其进行拆卸清理,进而降低了收集结构的烟气收集效果,给工作人员的后续焊接工作带来了不便。At present, during the welding process, the workers often place the workpieces to be welded on the welding platform for welding operations. However, a large amount of welding fumes are easily generated during the welding process, which will not only affect the vision of the workers, but also lead to inconvenience in welding. Operation, the metal particles and toxic and harmful gases in the welding flue gas will also affect the health of the staff, so a flue gas collection structure will be set next to the welding platform to collect the generated flue gas, but the existing flue gas collection The structure is inconvenient to adjust the height of its flue gas collection. The welding platform varies in height according to the welding habits and height of the workers. However, the existing collection structure is not convenient for the collection operation of the flue gas, and the existing The existing flue gas collection structure simply sucks and discharges the flue gas, and cannot effectively treat the metal particles and toxic and harmful gases in the flue gas, which is easy to cause harm to other workers around. The existing flue gas collection structure In order to prevent small-volume workpieces or large particles of welding slag from falling into the structure, a protective net is often installed at the position where the flue gas enters. However, when the collection structure is used for a long time, the surface of the protective net is easy to adhere to a lot of stains. It is inconvenient for the staff to disassemble and clean it, thereby reducing the fume collection effect of the collecting structure, and bringing inconvenience to the staff's subsequent welding work.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种加工用焊接平台的焊接烟气收集结构及使用方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a welding fume collection structure and a use method of a welding platform for processing, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种加工用焊接平台的焊接烟气收集结构,包括设置在焊接平台一侧的箱体,所述箱体顶部的右侧设置有收集罩,所述收集罩内壁的右侧滑动连接有固定架,且固定架的内部设置有防护网,所述固定架上下两侧的前后方均栓接有卡块,所述收集罩右侧表面前后两处的上下方均开设有卡槽,且卡块与卡槽的内壁卡接,所述收集罩内部的上方开设有空腔,且空腔的内部设置有固定结构,所述收集罩顶部的前后两侧均开设有通槽,且通槽与空腔相连通,所述收集罩顶部的前后方且位于通槽的上方设置有拨片,所述收集罩的左侧连通有连接管,且连接管的另一端连通有可伸缩软管,所述箱体内壁底部的右侧固定有气泵,且气泵与可伸缩软管相连通,所述气泵的右侧设置有联动结构,所述箱体内壁底部右侧的前后方均转动连接有螺纹杆,所述螺纹杆的顶部套设有套管,且套管与螺纹杆之间螺纹连接,所述套管的顶部贯穿至箱体的外部并栓接有连接板,且连接板的右侧与收集罩栓接;In order to achieve the above purpose, the present invention provides the following technical solutions: a welding fume collection structure of a welding platform for processing, comprising a box body arranged on one side of the welding platform, and a collection cover is arranged on the right side of the top of the box body, so The right side of the inner wall of the collection cover is slidably connected with a fixing frame, and the interior of the fixing frame is provided with a protective net, the front and rear of the upper and lower sides of the fixing frame are bolted with blocks, and the upper and lower sides of the front and rear of the right surface of the collection cover are The square is provided with a card slot, and the card block is clipped with the inner wall of the card slot, a cavity is opened above the inside of the collection cover, and the interior of the cavity is provided with a fixing structure, and the front and rear sides of the top of the collection cover are A through slot is opened, and the through slot is communicated with the cavity, a paddle is provided at the front and rear of the top of the collection cover and above the through slot, the left side of the collection cover is connected with a connecting pipe, and the other side of the connecting pipe is connected. One end is connected with a retractable hose, an air pump is fixed on the right side of the bottom of the inner wall of the box, and the air pump is communicated with the retractable hose, the right side of the air pump is provided with a linkage structure, and the right side of the bottom of the inner wall of the box is A threaded rod is rotatably connected to the front and rear of the threaded rod, the top of the threaded rod is sleeved with a sleeve, and the sleeve and the threaded rod are threadedly connected, and the top of the sleeve penetrates to the outside of the box and is bolted to plate, and the right side of the connecting plate is bolted to the collecting cover;
所述气泵的左侧连通有第一通气管,且第一通气管的另一端连通有第一处理盒,所述第一处理盒与箱体的内壁固定,且第一处理盒的内部设置有搅拌结构,所述第一处理盒的内部固定有吸附罩,且吸附罩的表面开设有若干通孔,所述第一处理盒内壁的右侧固定有电磁铁,且电磁铁的左侧与吸附罩的表面相接触,所述第一处理盒的左侧连通有第二通气管,且第二通气管的另一端连通有第二处理盒,所述第二处理盒的内部设置有过滤结构,且第二处理盒的左端连通有排气管,所述排气管的左端贯穿至箱体的外部。The left side of the air pump is connected with a first ventilation pipe, and the other end of the first ventilation pipe is connected with a first processing box, the first processing box is fixed with the inner wall of the box body, and the inside of the first processing box is provided with Stirring structure, an adsorption cover is fixed inside the first process box, and a plurality of through holes are opened on the surface of the adsorption cover, an electromagnet is fixed on the right side of the inner wall of the first process box, and the left side of the electromagnet is connected to the adsorption cover The surfaces of the cover are in contact, the left side of the first process box is communicated with a second ventilation pipe, and the other end of the second ventilation pipe is communicated with a second process box, and the inside of the second process box is provided with a filter structure, And the left end of the second processing box is communicated with an exhaust pipe, and the left end of the exhaust pipe penetrates to the outside of the box body.
优选的,所述固定结构包括活动片、弹簧、固定杆和固定孔,所述活动片滑动连接在空腔内壁的前后两侧,所述弹簧设置在活动片之间,且弹簧的前后两端均与活动片固定,所述固定杆栓接在活动片远离弹簧的一侧,且固定杆的一端延伸至卡槽的内部,所述固定孔开设在上方卡块相向一侧的表面,且固定杆与固定孔的内壁滑动连接,所述拨片的底部贯穿通槽并延伸至空腔的内部,且拨片的底部与活动片栓接。Preferably, the fixing structure includes a movable piece, a spring, a fixing rod and a fixing hole, the movable piece is slidably connected to the front and rear sides of the inner wall of the cavity, the spring is arranged between the movable pieces, and the front and rear ends of the spring are Both are fixed with the movable piece, the fixing rod is bolted on the side of the movable piece away from the spring, and one end of the fixing rod extends to the inside of the slot, the fixing hole is opened on the surface of the upper block opposite to the side, and is fixed The rod is slidably connected with the inner wall of the fixing hole, the bottom of the paddle penetrates the through groove and extends to the interior of the cavity, and the bottom of the paddle is bolted to the movable piece.
优选的,所述联动结构包括双轴电机、锥形齿轮和齿轮盘,所述双轴电机固定在箱体内壁底部的右侧,所述锥形齿轮设置在双轴电机的前后两侧,且锥形齿轮与双轴电机的输出轴固定连接,所述齿轮盘固定在螺纹杆表面的下方,且齿轮盘与锥形齿轮之间啮合。Preferably, the linkage structure includes a biaxial motor, a bevel gear and a gear plate, the biaxial motor is fixed on the right side of the bottom of the inner wall of the box, the bevel gear is arranged on the front and rear sides of the biaxial motor, and The bevel gear is fixedly connected with the output shaft of the biaxial motor, the gear plate is fixed under the surface of the threaded rod, and the gear plate and the bevel gear are engaged.
优选的,所述套管表面一侧的下方栓接有限位块,所述箱体内壁前后两侧的右方均开设有限位槽,所述限位块的一侧延伸至限位槽的内部并与限位槽的内壁滑动连接。Preferably, a limit block is bolted to the bottom of one side of the surface of the casing, a limit slot is defined on the right side of the front and rear sides of the inner wall of the box, and one side of the limit block extends to the interior of the limit slot and slidingly connected with the inner wall of the limit slot.
优选的,所述搅拌结构包括第一电机、旋转杆和搅拌板,所述第一电机固定在箱体的顶部,所述旋转杆转动在第一处理盒的内部,且第一电机输出轴的底端贯穿至第一处理盒的内部并与旋转杆的顶端固定,所述搅拌板固定在旋转杆的表面,所述搅拌板的数量为四个,且它们呈环形阵列分布在旋转杆的表面。Preferably, the stirring structure includes a first motor, a rotating rod and a stirring plate, the first motor is fixed on the top of the box, the rotating rod rotates inside the first process box, and the output shaft of the first motor The bottom end penetrates into the interior of the first processing box and is fixed with the top end of the rotating rod, the stirring plate is fixed on the surface of the rotating rod, the number of the stirring plates is four, and they are distributed on the surface of the rotating rod in an annular array .
优选的,所述过滤结构包括安装架、活性炭滤层、光触媒滤层和过滤网,所述安装架设置在第二处理盒的内部,且安装架的数量为三个,所述活性炭滤层、光触媒滤层和过滤网由右至左依次固定在安装架的内部。Preferably, the filter structure includes an installation frame, an activated carbon filter layer, a photocatalyst filter layer and a filter screen, the installation frame is arranged inside the second processing box, and the number of installation frames is three, and the activated carbon filter layer, The photocatalyst filter layer and the filter screen are sequentially fixed inside the mounting frame from right to left.
优选的,所述安装架的上下两侧均栓接有滑块,所述第二处理盒内壁的上下两侧均开设有滑槽,且滑块位于滑槽的内部并与滑槽的内壁滑动连接。Preferably, the upper and lower sides of the mounting frame are bolted with sliders, the upper and lower sides of the inner wall of the second process box are provided with sliding grooves, and the sliding blocks are located inside the sliding grooves and slide with the inner walls of the sliding grooves connect.
优选的,所述第一通气管左端的连接处位于第一处理盒右侧的上方,所述第二通气管右端的连接处位于第一处理盒左侧的下方。Preferably, the connection point of the left end of the first ventilation pipe is located above the right side of the first process box, and the connection point of the right end of the second ventilation pipe is located below the left side of the first process box.
优选的,所述箱体、第一处理盒以及第二处理盒的正面均开设有密封门,且密封门的表面固定有把手。Preferably, the front surfaces of the box body, the first process box and the second process box are all provided with a sealing door, and a handle is fixed on the surface of the sealing door.
一种加工用焊接平台的焊接烟气收集结构的使用方法,其使用方法包括如下步骤:A method for using a welding fume collecting structure of a welding platform for processing, the using method includes the following steps:
A:当需要对烟气收集的高度进行调节时,工作人员首先将该结构移动至焊接平台的一侧,随后工作人员将双轴电机打开,使得双轴电机前后两侧的输出轴发生旋转,进而带动前后两侧的锥形齿轮转动,通过锥形齿轮与齿轮盘啮合,使得齿轮盘随之带动螺纹杆转动,前后两侧的螺纹杆随之进行同方向旋转,限位块对套管进行限位,使套管在螺纹杆上进行上下移动,工作人员根据焊接平台的高度对双轴电机输出轴的旋转方向进行控制,使套管推动上方的连接板进行上下升降,对收集罩的高度进行调节,使收集罩与焊接平台的台面保持水平,以此来完成对烟气收集高度调节的操作;A: When the height of the flue gas collection needs to be adjusted, the worker first moves the structure to one side of the welding platform, and then the worker turns on the dual-axis motor, so that the output shafts on the front and rear sides of the dual-axis motor rotate. Then, the bevel gears on the front and rear sides are driven to rotate, and the bevel gears mesh with the gear disc, so that the gear disc drives the threaded rod to rotate, and the threaded rods on the front and rear sides rotate in the same direction, and the stopper blocks the casing. The limit is to make the casing move up and down on the threaded rod. The staff controls the rotation direction of the output shaft of the biaxial motor according to the height of the welding platform, so that the casing pushes the upper connecting plate to move up and down, and the height of the collection cover is adjusted. Adjust to keep the collection hood and the table top of the welding platform horizontal, so as to complete the operation of adjusting the height of the flue gas collection;
B:工作人员在焊接工作前,便将气泵打开,在工作人员焊接时,收集罩直接将焊接时产生的烟气进行吸入,气体通过第一通气管进入第一处理盒的内部,在气体进入后,将第一电机与电磁铁同时打开,使得第一电机的输出轴带动旋转杆转动,搅拌板则对进入的气体进行翻搅,使气体尽可能地与吸附罩的表面接触,电磁铁使吸附罩能够对气体中的金属颗粒进行吸附,气体与吸附罩接触之后,其内部的金属颗粒被有效处理,随后通过第二通气管进入第二处理盒内部,气体内的粉尘以及有毒有害气体经过活性炭滤层、光触媒滤层以及过滤网的多重过滤净化后,从排气管处排出,以此来完成对焊接烟气的过滤处理操作;B: The worker turns on the air pump before the welding work. When the worker is welding, the collecting hood directly inhales the flue gas generated during welding. The gas enters the inside of the first processing box through the first ventilation pipe, and when the gas enters Then, the first motor and the electromagnet are turned on at the same time, so that the output shaft of the first motor drives the rotating rod to rotate, and the stirring plate stirs the incoming gas, so that the gas is in contact with the surface of the adsorption cover as much as possible, and the electromagnet makes the The adsorption cover can adsorb the metal particles in the gas. After the gas contacts the adsorption cover, the metal particles inside the gas are effectively treated, and then enter the second processing box through the second ventilation pipe, and the dust and toxic and harmful gases in the gas pass through. After multiple filtration and purification of activated carbon filter layer, photocatalyst filter layer and filter screen, it is discharged from the exhaust pipe to complete the filtering operation of welding fume;
C:当该结构使用时间过长,其防护网的表面附着有大量的污渍时,工作人员首先按压两侧的拨片,使拨片相向移动,拨片随之带动空腔内部的活动片活动,并对弹簧进行挤压,固定杆则从上方卡块的固定孔内部移出,随后工作人员推动卡块,使卡块从卡槽的内部移出,进而将整个固定架取下,随后工作人员便可对固定架内的防护网进行清洗,当清洗完成后工作人员再次按压两侧的活动片,并将固定架重新放入收集罩内,卡块进入卡槽的内部,随后工作人员松开拨片,使弹簧发生回弹,并将固定杆推出,使固定杆再次进入固定孔内,以此来完成对防护网的拆装以及清洗操作。C: When the structure is used for too long and a lot of stains are attached to the surface of the protective net, the staff first presses the paddles on both sides to move the paddles toward each other, and the paddles then drive the movable pads inside the cavity to move. , and squeeze the spring, the fixing rod moves out from the fixing hole of the upper block, and then the staff pushes the block to move the block out from the interior of the card slot, and then removes the entire fixing frame, and then the staff The protective net in the fixed frame can be cleaned. When the cleaning is completed, the staff presses the movable pieces on both sides again, and puts the fixed frame back into the collection cover. The card block enters the inside of the card slot, and then the staff releases the dial. , the spring rebounds, and the fixing rod is pushed out, so that the fixing rod enters the fixing hole again, so as to complete the disassembly and cleaning of the protective net.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
本发明能够根据焊接平台高度的不同,对自身的收集高度进行调节适应,有效提高了该结构的实用性,以便对烟气进行收集操作,而且能够对收集的烟气进行多重过滤,对烟气中的金属颗粒物以及有毒有害气体进行处理,对工作人员进行保护,还方便对该结构上的防护网进行拆装处理,以便工作人员定期对防护网表面的污渍进行清理操作,不仅解决了现有的烟气收集结构不方便进行调节,并且对烟气的处理效果欠佳的问题,还解决了现有的烟气收集结构上的防护网不方便进行拆卸清理的问题。The invention can adjust and adapt its own collection height according to the height of the welding platform, which effectively improves the practicability of the structure, so as to collect the flue gas, and can perform multiple filtering on the collected flue gas. The metal particles and toxic and harmful gases in the structure are treated to protect the staff, and it is also convenient to disassemble the protective net on the structure, so that the staff can regularly clean the stains on the surface of the protective net, which not only solves the problem of existing The flue gas collecting structure of the present invention is inconvenient to adjust and the flue gas treatment effect is not good, and also solves the problem that the protective net on the existing flue gas collecting structure is inconvenient to disassemble and clean.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明中箱体的剖面图;Fig. 2 is the sectional view of the box in the present invention;
图3为本发明中收集罩的剖面图;Fig. 3 is the sectional view of the collection cover in the present invention;
图4为本发明中第一处理盒的剖面图;4 is a cross-sectional view of the first process cartridge in the present invention;
图5为本发明中第二处理盒的剖面图;5 is a cross-sectional view of a second process cartridge in the present invention;
图6为本发明图3中A处的局部放大图;Fig. 6 is the partial enlarged view of A place in Fig. 3 of the present invention;
图7为本发明图2中B处的局部放大图。FIG. 7 is a partial enlarged view of B in FIG. 2 of the present invention.
图中:1、箱体;2、收集罩;3、固定架;4、卡块;5、卡槽;6、空腔;7、固定结构;71、活动片;72、弹簧;73、固定杆;74、固定孔;8、通槽;9、拨片;10、连接管;11、可伸缩软管;12、气泵;13、联动结构;131、双轴电机;132、锥形齿轮;133、齿轮盘;14、螺纹杆;15、套管;16、连接板;17、第一通气管;18、第一处理盒;19、搅拌结构;191、第一电机;192、旋转杆;193、搅拌板;20、吸附罩;21、通孔;22、电磁铁;23、第二通气管;24、第二处理盒;25、过滤结构;251、安装架;252、活性炭滤层;253、光触媒滤层;254、过滤网;26、排气管;27、限位槽;28、限位块;29、滑块;30、滑槽。In the figure: 1. Box body; 2. Collection cover; 3. Fixed frame; 4. Block; 5. Card slot; 6. Cavity; 7. Fixed structure; 71, movable piece; 72, spring; 73, fixed Rod; 74, fixed hole; 8, through slot; 9, paddle; 10, connecting pipe; 11, retractable hose; 12, air pump; 13, linkage structure; 131, biaxial motor; 132, bevel gear; 133, gear plate; 14, threaded rod; 15, casing; 16, connecting plate; 17, first ventilation pipe; 18, first processing box; 19, stirring structure; 191, first motor; 192, rotating rod; 193, stirring plate; 20, adsorption cover; 21, through hole; 22, electromagnet; 23, second ventilation pipe; 24, second processing box; 25, filter structure; 251, mounting frame; 252, activated carbon filter layer; 253, photocatalyst filter layer; 254, filter screen; 26, exhaust pipe; 27, limit groove; 28, limit block; 29, slider; 30, chute.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-7所示,一种加工用焊接平台的焊接烟气收集结构,包括设置在焊接平台一侧的箱体1,箱体1顶部的右侧设置有收集罩2,收集罩2内壁的右侧滑动连接有固定架3,且固定架3的内部设置有防护网,固定架3上下两侧的前后方均栓接有卡块4,收集罩2右侧表面前后两处的上下方均开设有卡槽5,且卡块4与卡槽5的内壁卡接,收集罩2内部的上方开设有空腔6,且空腔6的内部设置有固定结构7,收集罩2顶部的前后两侧均开设有通槽8,且通槽8与空腔6相连通,收集罩2顶部的前后方且位于通槽8的上方设置有拨片9,收集罩2的左侧连通有连接管10,且连接管10的另一端连通有可伸缩软管11,箱体1内壁底部的右侧固定有气泵12,且气泵12与可伸缩软管11相连通,气泵12的右侧设置有联动结构13,箱体1内壁底部右侧的前后方均转动连接有螺纹杆14,螺纹杆14的顶部套设有套管15,且套管15与螺纹杆14之间螺纹连接,套管15表面一侧的下方栓接有限位块28,箱体1内壁前后两侧的右方均开设有限位槽27,限位块28的一侧延伸至限位槽27的内部并与限位槽27的内壁滑动连接,在套管15进行上下方向活动过程中,能够对套管15进行限位,使套管15只能进行上下移动,并且对套管15的上下活动范围进行控制,套管15的顶部贯穿至箱体1的外部并栓接有连接板16,且连接板16的右侧与收集罩2栓接;Please refer to Fig. 1-7, a welding fume collection structure of a welding platform for processing includes a
气泵12的左侧连通有第一通气管17,且第一通气管17的另一端连通有第一处理盒18,第一处理盒18与箱体1的内壁固定,且第一处理盒18的内部设置有搅拌结构19,第一处理盒18的内部固定有吸附罩20,且吸附罩20的表面开设有若干通孔21,第一处理盒18内壁的右侧固定有电磁铁22,且电磁铁22的左侧与吸附罩20的表面相接触,第一处理盒18的左侧连通有第二通气管23,且第二通气管23的另一端连通有第二处理盒24,第一通气管17左端的连接处位于第一处理盒18右侧的上方,第二通气管23右端的连接处位于第一处理盒18左侧的下方,当烟气进入第一处理盒18中之后,能够尽可能地延长烟气在第一处理盒18内部的时间,进一步提高吸附罩20对烟气内金属颗粒的吸附处理效果,第二处理盒24的内部设置有过滤结构25,且第二处理盒24的左端连通有排气管26,排气管26的左端贯穿至箱体1的外部,本发明能够根据焊接平台高度的不同,对自身的收集高度进行调节适应,有效提高了该结构的实用性,以便对烟气进行收集操作,而且能够对收集的烟气进行多重过滤,对烟气中的金属颗粒物以及有毒有害气体进行处理,对工作人员进行保护,还方便对该结构上的防护网进行拆装处理,以便工作人员定期对防护网表面的污渍进行清理操作,不仅解决了现有的烟气收集结构不方便进行调节,并且对烟气的处理效果欠佳的问题,还解决了现有的烟气收集结构上的防护网不方便进行拆卸清理的问题。The left side of the
固定结构7包括活动片71、弹簧72、固定杆73和固定孔74,活动片71滑动连接在空腔6内壁的前后两侧,弹簧72设置在活动片71之间,且弹簧72的前后两端均与活动片71固定,固定杆73栓接在活动片71远离弹簧72的一侧,且固定杆73的一端延伸至卡槽5的内部,固定孔74开设在上方卡块4相向一侧的表面,且固定杆73与固定孔74的内壁滑动连接,拨片9的底部贯穿通槽8并延伸至空腔6的内部,且拨片9的底部与活动片71栓接,能够将固定架3上方的卡块4固定在卡槽5的内部,进而对整个固定架3进行固定,并且方便对固定架3进行拆除操作,以便工作人员对防护网进行清理操作。The fixed
联动结构13包括双轴电机131、锥形齿轮132和齿轮盘133,双轴电机131固定在箱体1内壁底部的右侧,锥形齿轮132设置在双轴电机131的前后两侧,且锥形齿轮132与双轴电机131的输出轴固定连接,齿轮盘133固定在螺纹杆14表面的下方,且齿轮盘133与锥形齿轮132之间啮合,当工作人员将双轴电机131开启后,便能够使前后两侧的螺纹杆14同时进行同方向转动,以达到对收集罩2高度调节的目的。The
搅拌结构19包括第一电机191、旋转杆192和搅拌板193,第一电机191固定在箱体1的顶部,旋转杆192转动在第一处理盒18的内部,且第一电机191输出轴的底端贯穿至第一处理盒18的内部并与旋转杆192的顶端固定,搅拌板193固定在旋转杆192的表面,搅拌板193的数量为四个,且它们呈环形阵列分布在旋转杆192的表面,当收集的烟气进入第一处理盒18内部之后,便能够对烟气进行搅拌,使烟气能够对吸附罩20存放的接触,以便吸附罩20对烟气中的金属颗粒进行吸附。The stirring
过滤结构25包括安装架251、活性炭滤层252、光触媒滤层253和过滤网254,安装架251设置在第二处理盒24的内部,且安装架251的数量为三个,活性炭滤层252、光触媒滤层253和过滤网254由右至左依次固定在安装架251的内部,当烟气进入第二处理盒24内部之后,便能够对烟气进行多重过滤净化,以便将烟气中的粉尘以及有毒有害气体进行有效处理,对周围的工作人员进行保护。The
安装架251的上下两侧均栓接有滑块29,第二处理盒24内壁的上下两侧均开设有滑槽30,且滑块29位于滑槽30的内部并与滑槽30的内壁滑动连接,使得安装架251为可拆卸式,工作人员将第二处理盒24打开后,便能够将安装架251抽出,以便对过滤网254或者对滤层进行更换清理操作。The upper and lower sides of the mounting
箱体1、第一处理盒18以及第二处理盒24的正面均开设有密封门,且密封门的表面固定有把手,方便工作人员定期对该结构内部进行清理操作,提高对烟气的收集处理效果。The front of the
一种加工用焊接平台的焊接烟气收集结构的使用方法,其使用方法包括如下步骤:A method for using a welding fume collecting structure of a welding platform for processing, the using method includes the following steps:
A:当需要对烟气收集的高度进行调节时,工作人员首先将该结构移动至焊接平台的一侧,随后工作人员将双轴电机131打开,使得双轴电机131前后两侧的输出轴发生旋转,进而带动前后两侧的锥形齿轮132转动,通过锥形齿轮132与齿轮盘133啮合,使得齿轮盘133随之带动螺纹杆14转动,前后两侧的螺纹杆14随之进行同方向旋转,限位块28对套管15进行限位,使套管15在螺纹杆14上进行上下移动,工作人员根据焊接平台的高度对双轴电机131输出轴的旋转方向进行控制,使套管15推动上方的连接板16进行上下升降,对收集罩2的高度进行调节,使收集罩2与焊接平台的台面保持水平,以此来完成对烟气收集高度调节的操作;A: When the height of the flue gas collection needs to be adjusted, the worker first moves the structure to one side of the welding platform, and then the worker turns on the
B:工作人员在焊接工作前,便将气泵12打开,在工作人员焊接时,收集罩2直接将焊接时产生的烟气进行吸入,气体通过第一通气管17进入第一处理盒18的内部,在气体进入后,将第一电机191与电磁铁22同时打开,使得第一电机191的输出轴带动旋转杆192转动,搅拌板193则对进入的气体进行翻搅,使气体尽可能地与吸附罩20的表面接触,电磁铁22使吸附罩20能够对气体中的金属颗粒进行吸附,气体与吸附罩20接触之后,其内部的金属颗粒被有效处理,随后通过第二通气管23进入第二处理盒24内部,气体内的粉尘以及有毒有害气体经过活性炭滤层252、光触媒滤层253以及过滤网254的多重过滤净化后,从排气管26处排出,以此来完成对焊接烟气的过滤处理操作;B: The worker turns on the
C:当该结构使用时间过长,其防护网的表面附着有大量的污渍时,工作人员首先按压两侧的拨片9,使拨片9相向移动,拨片9随之带动空腔6内部的活动片71活动,并对弹簧72进行挤压,固定杆73则从上方卡块4的固定孔74内部移出,随后工作人员推动卡块4,使卡块4从卡槽5的内部移出,进而将整个固定架3取下,随后工作人员便可对固定架3内的防护网进行清洗,当清洗完成后工作人员再次按压两侧的活动片71,并将固定架3重新放入收集罩2内,卡块4进入卡槽5的内部,随后工作人员松开拨片9,使弹簧72发生回弹,并将固定杆73推出,使固定杆73再次进入固定孔74内,以此来完成对防护网的拆装以及清洗操作。C: When the structure has been used for too long and a lot of stains are attached to the surface of the protective net, the staff first presses the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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