CN114649439B - A high-speed string welding machine welding conveying line - Google Patents
A high-speed string welding machine welding conveying line Download PDFInfo
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- CN114649439B CN114649439B CN202011504888.4A CN202011504888A CN114649439B CN 114649439 B CN114649439 B CN 114649439B CN 202011504888 A CN202011504888 A CN 202011504888A CN 114649439 B CN114649439 B CN 114649439B
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- welding
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- carrying
- line
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/137—Batch treatment of the devices
- H10F71/1375—Apparatus for automatic interconnection of photovoltaic cells in a module
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/04—Apparatus for manufacture or treatment
- H10P72/0431—Apparatus for thermal treatment
- H10P72/0432—Apparatus for thermal treatment mainly by conduction
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/50—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for positioning, orientation or alignment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Battery Mounting, Suspending (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a welding carrying line of a high-speed series welding machine, which comprises a welding platform and a paddle type carrying device. Through the mode, the welding carrying line of the high-speed serial welding machine can simultaneously carry multiple battery strings, the productivity of equipment can be doubled, the welding strip pressing block is arranged above the battery strings, the welding strip at the upper part of the battery strings is prevented from shifting in the welding carrying process, the welding strip groove is arranged on the length of the whole carrying line below the battery strings, the welding strip at the lower part of the carrying line is prevented from shifting, the welding heating plate and the preheating heating plate are arranged at the lower part of the carrying line, the heating welding of the battery strings is facilitated, the distance of the whole carrying line is shorter, the structure is compact, the occupied area of the equipment is reduced, the welding line is suitable for carrying and welding of various battery pieces and battery strings with different lengths, and the production efficiency of solar photovoltaic modules is greatly improved.
Description
Technical Field
The invention relates to the technical field of solar photovoltaic module welding equipment, in particular to a welding carrying line of a high-speed series welding machine.
Background
Along with the wider and wider application of solar power generation, the demand of the photovoltaic module is larger and larger, and various new technologies are continuously developed in order to improve the conversion efficiency of the solar photovoltaic module, wherein some technologies improve the conversion efficiency of the solar photovoltaic module and simultaneously reduce the production efficiency of the original solar photovoltaic module production equipment, such as recently developed half-sheet and multi-sheet technologies.
Disclosure of Invention
The invention mainly solves the technical problem of providing a welding carrying line of a high-speed series welding machine.
In order to solve the technical problems, the invention adopts a technical scheme that:
The utility model provides a high-speed string welding machine welding handling line, including welding platform and oar piece handling device, welding platform sets up temperature sensor, welding platform is last to set up and welds area deflector, battery piece adsorption plate, high temperature welding platform and the postposition board, all set up the guide slot that holds the welding area on welding area deflector, battery piece adsorption plate, high temperature welding platform and the postposition board, set up briquetting presser pin and magnet on the welding area briquetting, magnet adsorbs and fixes on inside adsorption plate and outside adsorption plate, oar piece handling device includes transport oar piece and oar piece handling mechanism, oar piece handling mechanism includes transport guide rail, oar piece mechanism, translation lead screw servo mechanism and lifting lead screw servo mechanism, before the transport, the battery piece is placed on the adsorption plate, and the preceding half of welding area is placed on the battery piece, and the adsorption plate guide slot that the latter half was placed in, the welding area is first half again attached to the battery piece by the presser pin pressure on the briquetting, the battery piece is carried to the welding platform from the battery piece adsorption plate, set up presser pin below the welding area briquetting, set up the presser pin below the top and is equipped with the upper and is equipped with the hot plate under the presser pin, and is equipped with the heating plate under the high temperature welding pipe, the heater plate is arranged under the heater plate.
In a preferred embodiment of the invention, an infrared temperature sensor is arranged below the welding platform to monitor the temperature of the back surface of the battery piece.
In a preferred embodiment of the invention, the welding strip is clamped by the clamping jaw from the welding strip guide plate to the battery piece adsorption plate, and the rear half part of the welding strip is always kept in the guide groove.
In a preferred embodiment of the present invention, the battery sheet adsorption plate adsorbs the battery sheet by a vacuum manner.
In a preferred embodiment of the present invention, the magnets are respectively disposed at two ends of the welding strip pressing block, and are disposed between the gaps of the inner side adsorption plate and the outer side adsorption plate.
In a preferred embodiment of the present invention, the blade mechanism includes a lift rail, a push rail, a slider fixing plate, a swing link, a link plate, a push plate, and a lift plate.
In a preferred embodiment of the present invention, the lifting screw rod servo is fixedly connected with the slider fixing plate.
In a preferred embodiment of the invention, the flat pushing plate moves up and down along the direction of the horizontal movement lifting guide rail of the flat deriving rail.
In a preferred embodiment of the present invention, the swing rod drives the lifting plate to move up and down along the direction of the lifting guide rail.
In a preferred embodiment of the invention, the handling paddles are coupled by a shrink joint mechanism comprising a floating link, a link base and a contour screw.
The welding and carrying line of the high-speed string welding machine has the advantages that a plurality of strings of battery strings can be simultaneously carried, the productivity of equipment can be doubled, the welding belt pressing block is arranged above the battery strings, the welding belt groove is formed in the length of the whole carrying line below the battery strings, the welding belt groove is formed in the lower portion of the battery strings, the welding belt is not deviated, the welding heating plate and the preheating heating plate are arranged in the lower portion of the carrying line, the heating and welding of the battery strings are facilitated, the distance of the whole carrying line is short, the structure is compact, the occupied area of the equipment is reduced, the welding line is suitable for carrying and welding of battery strings with various battery sheet specifications and different lengths, and the production efficiency of solar photovoltaic modules is greatly improved.
Drawings
For a clearer description of the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a first isometric view of a preferred embodiment of a high speed series welding machine welding carrier line of the present invention;
FIG. 2 is a second isometric view of a preferred embodiment of a high speed series welding machine welding carrier line of the present invention;
FIG. 3 is an isometric view of a paddle type handling mechanism of a preferred embodiment of a high speed series welding machine welding handling line of the present invention;
FIG. 4 is a perspective view of a paddle type handling mechanism of a preferred embodiment of a high speed series welding machine welding handling line of the present invention;
FIG. 5 is a schematic view of a blade mechanism of a preferred embodiment of a high speed series welding machine welding carrier line of the present invention;
FIG. 6 is a schematic diagram of a high temperature welding station mechanism of a preferred embodiment of a high speed series welding machine welding handling line of the present invention;
FIG. 7 is a schematic diagram of a blade handling mechanism of a preferred embodiment of a high speed series welding machine welding handling line according to the present invention;
FIG. 8 is a schematic diagram of a welding strip press of a preferred embodiment of a high speed series welding machine welding handling line according to the present invention;
FIG. 9 is a rear view of a preferred embodiment of a high speed series welding machine welding carrier line of the present invention;
FIG. 10 is a schematic view of a shrink joint mechanism of a preferred embodiment of a high speed series welding carrier line according to the present invention.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, an embodiment of the present invention includes:
a welding carrying line of a high-speed series welding machine consists of A, B double lines, an A production line and a B production line are symmetrical in structure, the two lines are synchronously welded, the production efficiency is improved in a multiplied mode, and the structure of the welding carrying line consists of a welding platform and a paddle type carrying device.
An infrared temperature sensor 20 is provided below the soldering lands to monitor the temperature of the back surface of the battery sheet.
The welding platform is provided with a welding strip guide plate 19, a battery piece adsorption plate 12, a high-temperature welding table 16 and a rear plate 22, and the welding strip guide plate 19, the battery piece adsorption plate 12, the high-temperature welding table 16 and the rear plate 22 are all provided with guide grooves for accommodating the lower welding strip 601b so as to ensure that the lower welding strip 601b does not deviate in the welding process, and the guide grooves are of a groove structure.
The welding strip 600 is held by the clamping jaw, get into battery piece adsorption plate 12 from welding strip deflector 19, all be equipped with the guide slot that holds welding strip 600 on welding strip deflector 19 and the battery piece adsorption plate 12, except head centre gripping length, welding strip latter half 601b remains in the guide slot all the time, the battery piece is placed on battery piece adsorption plate 12 by robotic arm, battery piece adsorption plate 12 lets on having the vacuum to adsorb fixed battery piece, place another welding strip 600 on the battery piece upper surface after, the manipulator claw will weld the strip briquetting 66 and place on welding strip and the battery piece, briquetting presser pin 101 on the welding strip briquetting 66 pushes down on the welding strip 601a makes it hug closely the battery piece.
The solder strips below the battery piece are front solder strips 601a, and the solder strips above the battery piece are rear solder strips 601b.
The front welding strip rear half 601b is placed in the guide groove of the battery piece adsorption plate 12, the battery piece is placed above the battery piece adsorption plate 12, the rear welding strip front half 601a is placed on the battery piece, the welding strip pressing block 66 is placed on the welding strip and the battery piece, the welding strip pressing block 66 is provided with a pressing block pressing needle 101 and a magnet 102, the pressing block pressing needle 101 presses the upper welding strip, and when the welding strip pressing block 66 is placed on a carrying line, the magnet 102 is adsorbed and fixed at the gap position between the inner side adsorption plate 13 and the outer side adsorption plate 14.
The paddle type conveying device comprises a conveying paddle 21 and a paddle type conveying mechanism 11, wherein the paddle type conveying mechanism 11 comprises a conveying guide rail 111, a paddle mechanism 112, a translation screw rod servo mechanism 113 and a lifting screw rod servo mechanism 114, and the conveying mechanism is driven to translate by one or two battery piece distances when a translation motor acts.
Adjacent handling paddles 21 are coupled by a shrink coupling mechanism 211, the shrink coupling mechanism 211 comprising a floating coupling 2111, a coupling base 2112 and an equal-height screw 2113.
The blade mechanism comprises a lifting guide rail 1121, a flat deriving rail 1122, a sliding block fixing plate 1123, a swing rod 1124, a connecting plate 1125, a flat pushing plate 1126 and a lifting plate 1127, wherein the lifting screw rod servo mechanism 114 is connected with the sliding block fixing plate 1123, when a lifting motor acts, the flat pushing plate 1126 moves horizontally along the flat deriving rail 1122, and the swing rod 1124 drives the lifting plate 1127 to move up and down along the lifting guide rail 1121.
When the lifting motor is operated, the lifting plate 1127 is lifted together with the transport paddle 21 fixed thereto, the battery piece and the strap pressing block 66 mounted on the battery piece suction plate 12 are lifted, and the magnet 102 is separated from the inner suction plate 13 and the outer suction plate 14, and is sucked to the transport paddle 21.
After the position is reached, the carrying paddle 21 descends, the battery piece is placed on the battery piece adsorption plate 12 again, the welding strip pressing block 66 is adsorbed and fixed on the inner test adsorption plate 13 and the outer adsorption plate 14 again, and the carrying paddle 21 is separated from the magnet 102.
Preferably, the magnets 102 are disposed at both ends of the strap press block 66, respectively, and are positioned to ride between the slits of the inner and outer suction plates.
After the carrying paddle 21 reaches the lowest end position, the translation motor acts reversely, the carrying paddle 21 returns to the original position, and the battery piece and welding strip pressing block 66 is left on the high-temperature welding table of the battery piece adsorption plate 12 or 16.
The pressing needle jacking mechanism 15 is arranged below the high-temperature welding table 16, after the battery piece and the welding strip pressing block 66 reach the set position of the high-temperature welding table 16, the pressing needle jacking mechanism 15 acts to push the lower pressing needle 191 to jack the lower welding strip 601b upwards, the lower welding strip 601b is ensured to be attached to the battery piece, the welding strip pressing block 66 above the battery piece presses the upper welding strip 601a to be attached to the battery, and then the upper infrared lamp tube is subjected to heating welding.
The lower part of the battery piece adsorption plate 12 is provided with a preheating plate 18, the lower part of the high-temperature welding table 16 is provided with a high-temperature heating plate 17, and the battery pieces and the welding strip pressing blocks 66 are gradually heated in the process of moving from the battery piece adsorption plate 12 to the high-temperature welding table 16.
The welded battery pieces and the welding strip pressing block 66 are conveyed to the position of the rear placing plate 22, the welding strip pressing block 66 is taken away by a manipulator for reflow, and the battery pieces welded into strings are processed by the subsequent process.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present invention.
Claims (10)
1. The welding and carrying line of the high-speed series welding machine is characterized by comprising a welding platform and a paddle type carrying device, wherein the welding platform is provided with a temperature sensor, a welding belt guide plate, a battery piece adsorption plate, a high-temperature welding table and a rear plate are arranged on the welding platform, guide grooves for accommodating welding belts are formed in the welding belt guide plate, the battery piece adsorption plate, the high-temperature welding table and the rear plate, press pins and magnets are arranged on a welding belt pressing block, the magnets are adsorbed and fixed on the inner side adsorption plate and the outer side adsorption plate, the paddle type carrying device comprises carrying paddles and a paddle type carrying mechanism, the paddle type carrying mechanism comprises a carrying guide rail, a paddle type mechanism, a translation screw rod servo mechanism and a lifting screw rod servo mechanism, before carrying, a battery piece is placed on the adsorption plate, a front half of the welding belt is placed on the battery piece, a rear half of the welding belt is placed in the guide groove, the battery piece is pressed and attached to the battery piece by the press pins on the welding belt pressing block, the battery piece is carried to the high-temperature welding table from the battery piece adsorption plate, a press pin and a press pin is arranged below the welding table, the upper pin is fixedly arranged below the welding table, the press pins are arranged below the high-temperature welding table is provided with a heating plate, and a heating plate is arranged below the upper heating plate is pressed and is arranged below the heating plate, and is arranged above the heating plate, and is used for heating and is used for pressing and pressing a heating plate.
2. The welding handling line of a high-speed series welding machine according to claim 1, wherein an infrared temperature sensor is arranged below the welding platform to monitor the back temperature of the battery piece.
3. The welding and carrying line of a high-speed series welding machine according to claim 1, wherein the welding strip is clamped by clamping jaws from the welding strip guide plate into the battery piece adsorption plate, and the rear half part of the welding strip is always kept in the guide groove.
4. The high-speed series welding machine welding handling line according to claim 1, wherein the battery piece adsorption plate adsorbs the battery pieces in a vacuum manner.
5. The welding carrier line of a high-speed series welding machine according to claim 1, wherein the magnets are respectively arranged at two ends of the welding strip pressing block and are positioned between the gaps of the inner adsorption plate and the outer adsorption plate.
6. The welding and handling line of a high speed stringer of claim 1, wherein the paddle mechanism includes a lift rail, a push rail, a slider mounting plate, a swing link, a link plate, a push plate, and a lift plate.
7. The welding carrier line of claim 6, wherein the lifting screw servo is fixedly connected to the slider mounting plate.
8. The welding carrier line of claim 6, wherein the flat push plate moves up and down along the direction of the flat deriving rail horizontal movement lifting guide rail.
9. The welding and carrying line of a high-speed series welding machine according to claim 6, wherein the swing rod drives the lifting plate to move up and down along the lifting guide rail direction.
10. The welding carrier line of a high speed stringer of claim 1, wherein the carrier paddles are coupled by a shrink joint mechanism comprising a floating link, a link base and a set screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011504888.4A CN114649439B (en) | 2020-12-18 | 2020-12-18 | A high-speed string welding machine welding conveying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011504888.4A CN114649439B (en) | 2020-12-18 | 2020-12-18 | A high-speed string welding machine welding conveying line |
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| Publication Number | Publication Date |
|---|---|
| CN114649439A CN114649439A (en) | 2022-06-21 |
| CN114649439B true CN114649439B (en) | 2025-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011504888.4A Active CN114649439B (en) | 2020-12-18 | 2020-12-18 | A high-speed string welding machine welding conveying line |
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| CN (1) | CN114649439B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115411145B (en) * | 2022-09-07 | 2025-07-22 | 常州时创能源股份有限公司 | Welding device and method for solar cell |
| CN119894119B (en) * | 2025-01-03 | 2025-09-30 | 陕西众森电能科技有限公司 | A welding ribbon conveying and UV pre-curing mechanism and method |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213583834U (en) * | 2020-12-18 | 2021-06-29 | 苏州辰正太阳能设备有限公司 | A high-speed string welding machine welding handling line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206717229U (en) * | 2017-04-22 | 2017-12-08 | 无锡奥特维科技股份有限公司 | A kind of string welding machine |
| CN107838569B (en) * | 2017-12-01 | 2024-07-02 | 无锡先导智能装备股份有限公司 | Solar cell series welding equipment and series welding method |
| CN111244005A (en) * | 2020-03-09 | 2020-06-05 | 无锡先导智能装备股份有限公司 | Feeding method and string welding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213583834U (en) * | 2020-12-18 | 2021-06-29 | 苏州辰正太阳能设备有限公司 | A high-speed string welding machine welding handling line |
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| CN114649439A (en) | 2022-06-21 |
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Effective date of registration: 20240613 Address after: 115000 No.95 Xingang street, Xishi District, Yingkou City, Liaoning Province Applicant after: YINGKOU JINCHEN MACHINERY Co.,Ltd. Country or region after: China Address before: No. 271 Bacheng Dongping Road, Kunshan City, Suzhou City, Jiangsu Province, 215300 Applicant before: SUZHOU CHENZHENG SOLAR EQUIPMENT CO.,LTD. Country or region before: China |
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